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AC INVERTER

VF 8Z
Instruction Manual

Read this manual carefully before


attempting to operate the inverter
and store it for future reference.
Important User Information

The variety of uses for this equipment and difference between this solid state
equipment and electromechanical equipment, means that the user of and those
responsible for the applying of this equipment must ensure that the application
and use of this product is acceptable and safe. Under no circumstances will
Matsushita Electric Works, Ltd. (MEW) be responsible or liable for indirect or
consequential damages resulting from the use of application of this equipment.

The diagrams and illustrations within this manual are solely intended to illustrate
the text of this document. Such are the variables associated with the application
of this product to any given installation, that the MEW can not assume
responsi-bility or liability for actual use based on the illustrated uses and
applications shown herein.

No patent liability is assumed by MEW with concern to the use of information,


equipment or circuits outlined in this text.

Reproduction of this manual in whole/part or otherwise is prohibited without the


express permission of MEW.

Please follow the information and instructions as laid out in this manual carefully
to avoid damage to equipment or risk to personal injury.

! ATTENTION ;Indicate situations that could lead to personal injury or death,


property damage or financial loss.

Attention will help the user to :


Identify hazard.
Avoid hazard.
Realize the consequences of ignoring the warnings given.

Handle all warning indications 危険 CAUTION to the equipment


in the same manner as ATTENTION.

1
1. PREFACE

Important information relative to this manual


# Manufactures and their respective engineering departments responsible for
design and specification of electrical control equipment must refer to applicable
industry standards and codes for specific safety guidelines and interface re-
quirements.
# The installer/user of this product is responsible to assume compliance with
appropriate machine and operator safety codes or regulations within the factory
environment which are beyond the scope and purpose of this documents.

General precautions.
Added to the precautions listed within this document.
The following statements common to the system must be read and understood.

! ATTENTION ; Only qualified personnel familiar with the VF-8Z and its
application should plan, install, start up or maintain the system.
Failure to comply may result in personal injury and/or equipment damage.

! ATTENTION ; This assembly contains parts that may be sensitive to static


discharge. Static control precautions will be required if performing repairs,
tests or servicing of this equipment, otherwise component damage may
result.

! ATTENTION ; A product that has been incorrectly applied or installed could


result in component damage and a reduction in product life. Malfunction of
system may be as a result of wiring or application errors, such as incorrect
or inadequate AC supply, excessive temperature or an undersized motor.

2
Safety Precautions
Read this manual and related documents before attempting to install, operate,
service or inspect this inverter.
Make sure that you have an understanding of the device, the safety information
and all precautions before starting use.

1. INSTALLATION

! ATTENTION

(See page 10)

● Install the unit on a non-combustible material such as metal.


Installing it on other material could lead to fires.
● Do not place the unit near flammable materials.
Doing so could lead to fires.
● Do not hold by the cover during transportation.
Doing so could cause the unit to drop and lead to injuries.
● Do not allow foreign matter such as metal swarf enter the unit.
Entry of this type of matter could lead to fires.
● Install the unit according to the instruction manual on a place where the
weight can be withstood.
Failure to do so could lead to dropping of the unit and to injuries.
● Do not install or operate an inverter that is damaged or missing parts.
Doing so could lead to injuries.

3
2. WIRING

! ATTENTION

(See page 17)

● Always confirm that the input power is OFF before starting wiring.
Failure to do so could lead to electric shocks or fires.
● Always connect the earth.
Failure to do so could lead to electric shocks or fires.
● Wiring work must be carried out by a qualified technician.
Failure to do so could lead to electric shocks or fires.
● Always install the unit before wiring.
Failure to do so could lead to electric shocks or fire.

! ATTENTION

(See page 17)

● Do not connect an AC power supply to the output terminals


(U/T1, V/T2, W/T3).
Doing so could lead to injuries or fire.
● Confirm that the product's rated voltage and the AC power supply voltage
match.
Failure to do so could lead to injuries or fire.
● Do not connect a braking resistor other than the braking resistor
designated by MEW (exclusive option) to the braking resistor terminals
(DB+. DB–).
Doing so could lead to fires.
● Tighten the terminal screws to the designated tightening torque.
Failure to do so could lead to fire.

4
3. OPERATION

! ATTENTION

● Always fit the cover before turning the input power ON. Do not remove the
cover while the power is ON.
Doing so could lead to electric shock. (See page 22)
● Do not operate the push-buttons with wet hands.
Doing so could lead to electric shock. (See page 22)
● Do not touch the inverter terminals when the inverter power is ON or even
when the inverter is stopped.
Doing so could lead to electric shock. (See page 22)
● The STOP button is not designed for emergency stop purposes. Prepare
a separate emergency stop button.
Failure to do so could lead to injury. (See page 22)
● Depending on the start mode and ride-through function settings, if the run
signal is on and the power is turned ON or the power is restored after a
power failure, the unit may start (restart) suddenly. Bear this in mind
before conducting maintenance.
(Design the machine so that personel safety can be ensured even if the
unit starts suddenly.)
Failure to do so could lead to injury. (See pages 44 and 45)
● Depending on the start mode function setting, if the fault trip is reset with
the run signal present, the unit may restart suddenly.
(Reset the trip after ensuring personel safety.)
Failure to do so could lead to injury. (See page 44)
● The heat sink fins can reach high temperatures, so allow to cool before
touching.
Doing so could lead to burns. (See page 22)
● The inverter can be easily set to run from low speeds to high speeds.
Confirm the tolerable range of the motor and machine before starting
operation.
Failure to do so could lead to injury. (See page 22)
● Prepare holding brakes when required.
Failure to do so could lead to injury. (See page 22)

5
4. MAINTENANCE, INSPECTION AND PART REPLACEMENT

! ATTENTION

(See pages 70 and 72)


● Wait at least five minutes after turning the input power OFF before starting
inspection.
(Also confirm that the CHARGE lamp has gone out.)
Failure to do so could lead to electric shock.
● Maintenance, inspection and part replacement must be done by qualified
persons.
[Remove all metal personal belongings (watches, bracelets, etc.) before
starting the work.] (Use tools treated with insulation.)
Failure to do so could lead to electric shocks or injury.
● Have an electrician periodically tighten the terminal screws.
Loosening of the terminal screws could lead to overheating or fire.

5. OTHERS

! ATTENTION

(See page 72)

● Never modify the unit.


Doing so could lead to electric shock or injury.

General Precautions

All diagrams in this instruction manual show the state with the cover or
safety partitions removed to explain the details. Before operating the
product, replace the covers and partitions to the positions specified, and
operate the unit according to the instruction manual.

6
Contents

● Special Precautions ........................................................................ 8


● Installation ...................................................................................... 10
● Outline Dimensions ........................................................................ 11
● Parts Identification .......................................................................... 13
● Main Circuit Wiring ......................................................................... 17
● Control Circuit Wiring ..................................................................... 20
● Basic Operation .............................................................................. 22
● Monitoring ....................................................................................... 24
● Setting and Changing Functions .................................................... 25
● Functional Descriptions (Parameter Table) .................................... 28
● Functional Descriptions (By Parameter No.) .................................. 31
◎ To Effectively Use the Inverter ....................................................... 53
● Troubleshooting ① ......................................................................... 69
● Troubleshooting ② ......................................................................... 71
● Maintenance and Inspection (Precautions) .................................... 72
● Maintenance and Inspection (Inspection Table) ............................ 74
● Specifications ................................................................................. 76

7
Special Precautions

Use your inverter only within ambient temperature variations.


z –10°C to +40°C
Because the life of the inverter is greatly affected by ambient temperature, do not
use it outside the specification. Also, pay attention to the installation direction's
and conditions. (See page 10.)

Do not attempt insulation testing between the inverter cables.


To measure the insulation resistance of the power supply cables or the motor
cables, disconnect them from the inverter. Never conduct insulation testing on
the control circuits. (However, insulation testing can be performed between the
charging unit and the ground.)

Never touch the inside of the inverter during operation.


This is extremely dangerous the inverter contains high-voltage circuitry. Be sure
to wait at least 5 minutes after the inverter has been turned off, before making an
internal check.
Do not touch the aluminum diecast heat fins as they become hot during
operation.

Radio interference
The main circuit of the inverter contains a harmonic component and may
interfere with communications equipment such as AM radios if these are used
nearby. The amount of radio interference depends on the field strength in the
area where the inverter is used. While it is difficult to completely eliminate radio
interference, it may be reduced by changing the angle of your radio antenna,
using a noise filter with the inverter, housing the inverter in a metallic shield box,
or routing inverter cables in metal conduit.

If a magnetic contactor is connected to the power supply side of the


inverter, never use it to start or stop the motor (inverter).
Switching the inverter on and off frequently by a magnetic contactor in the
primary side, can cause the inverter to malfunction. Do not turn the inverter load
on and off during operation as this causes inverter fault trips. Turn the inverter on
and off only by means of its operation signals.

8
The inverter will be damaged if the power supply voltage is applied to
its output terminals.
Applying power to the U, V or W output terminal
will damage the inverter. Check for miswiring of
power and control circuit of the application system.
Never apply a voltage that exceeds the voltage
limitations of the inverter.
Power supply voltage

Do not connect a power factor correction capacitor or suppressor to


the output terminal of the inverter.
Such devices can damage the Inverter Phase advance capacitor
inverter, its capacitors and other
parts. Remove the device if one is Induction motor
connected.

Do not use the inverter to drive any load (voltage regulator,


electromagnet, etc.) other than a motor.

Single-phase motors cannot be used with the inverter.

Precautions regarding inverter's protection function


Various protection functions, such as stall prevention, current limiting and
overcurrent protection, are incorporated in the inverter.
These protection functions are used to protect the inverter from unexpected
faults that could occur during use of the inverter, and are not the control
functions normally used.
Thus, during normal usage, avoid applications that activate these protection
functions.
Depending on the state, the inverter life could drop, or damage could occur.
Before using the inverter, measure the output current, etc., with a measuring
instrument, and check the details of the fault trip memory. Make sure that there
are no problems in respect to the all precautions listed in the instruction manual
and in respect to the product specifications.

9
Installation

! ATTENTION
● Install the unit on a non-combustible material such as metal.
Installing it on other material could lead to fire.
● Do not place the unit near flammable materials. Doing so could lead to fire.
● Do not hold the cover during transportation. Doing so could cause the unit to
drop and lead to injuries.
● Do not allow foreign matter such as metal swarf enter the unit. Entry of this
type of matter could lead to damage and/or fire.
● Mount the unit according to the instruction manual in a place where the
weight can be withstood. Failure to do so could lead to dropping of the unit
and to injuries.
● Do not install or operate an inverter that is damaged or with parts missing.
Doing so could lead to injury.

Install the inverter vertically.


Installing it in any other way decreases its
radiative effect and results in malfunction.

Make sure the ambient temperature Vertical Horizontal Sideways


stays within the specification.
The ambient temperature surrounding the
inverter will increase when it is installed
near a heating unit or housed inside a panel. Avoid installing the inverter in the
This may reduce the life of the inverter. If following locations.
you want to house the inverter inside a panel,
give careful consideration to the cooling z Areas subject to direct sunlight.
method and panel size. z Areas subject to high relative humidity.
z Areas with large amounts of oil mist,
● Ambient temperature variations
dust or fiber dust.
–10°C to +40°C z Areas where corrosive gases are
present.
Note: Ambient temperatures should z Areas where explosive gas is present.
be measured at a point 5 cm z Near flammable materials such as
from the inverter. wood.
● Space around the inverter z Areas subject to vibration such as
presses.
10cm or more

5cm AC 5cm
or more or more
Inverter

10cm or more

10
Outline Dimensions

■ 400V 5.5, 7.5kW ■ 400V 11, 15kW

Unit: mm Unit: mm

4-ø5 (Mounting hole) 4-ø7 (Mounting hole)

138
150

284
300
188
200

33 33 37 204
3-ø22 220

90 2-ø35
190
156
22

210
165

ø22

11
■ 400V 19, 22kW ■ 400V 30, 37kW

Unit: mm Unit: mm

4-ø7 (Mounting hole)

4-ø7 (Mounting hole)

410
450
400
360

255 365
270 380

3-ø43 60 60 102
130 3-ø43

230
174
210
162
5

12
Parts Identification

■ 400V 5.5, 7.5kW

Type nameplate
Operation panel

Front cover

Rating label
Rating
nameplate

Front cover removed

* Do not remove the frame cover.

Frame cover
Operation panel

Mounting hole

Control circuit
terminal
(see page 20)

Warning label

Main circuit
terminal
(see page 18)

Ground terminal Charge LED

Conduit plate mounting screw


Conduit entry plate
(Remove this plate for wiring)

13
■ 400V 11, 15kW
Front cover removed
Operation panel Warning label
Mounting
hole
Type
nameplate

Control circuit
Front terminal
cover (see page 20)

Main circuit
Rating terminal
nameplate (see page 18)

Charge LED Ground terminals Conduit entry plate

■ 400V 19~37kW

Front cover removed

Operation panel Warning label Mounting


Type hole
nameplate
Charge
LED

Front
cover Control circuit
terminal
(see page 20)

Rating Main circuit


nameplate terminal
(see page 18)

Ground terminals

14
Mode display
In operation mode, the mode
Main display Operation panel display shows local/external
Shows the frequency, control operation signals and
current, line speed frequency signals.
(speed), fault messages In frequency setting or monitor
and data for function mode, it displays the symbol for
settings Hz the selected mode.
Frequency setting mode: F1
LOCK switch MODE Monitor mode : A0~A6
Used to prohibit any Set value monitor,
LOCK
change or reset in the SELECT SET data setting : Parameter No.
preset data.
SET push button
SHIFT
▲(up), ▼(down) and Used to store data in memory.
SHIFT push buttons
Used to change the data FWD. REV. STOP SELECT push button
and output frequency. Used to select operation,
frequency setting and
monitor modes.

Forward/reverse STOP push button


push buttons Stops the motor.
Used to operate the
inverter.

■ Fitting/removing the operation panel

<Removal> <Fitting>
1. Remove the cover of 1. Remove the cover of
INVERTER. INVERTER.
2. Hold both sides of the operation 2. Align the connecting position of
panel. INVERTER and operation panel.
3. Pull the panel toward you. 3. Press operation panel in
INVERTER.

Caution
When fitting or removing, turn inverter power off and check that the
charge LED is off, or the inverter may be damaged.
If the operation panel is removed when the inverter is operating in
local mode, the inverter will automatically shut off.

15
■ Using the operation panel mounted remotely from the inverter unit
●The operation panel can be removed from the inverter and mounted in a
panel door, etc.
(The optional extension cord and panel holder are required.)

Extension cable

Inverter

Mounting screw

Panel holder

Cable band Operation panel

<Connection>
● Connect one end of the extension lead to the inverter (at the point where
the operation panel was removed) and the other end to the now remote
operation panel. See diagram.
Caution:Incorrect connector orientation may result in damage to the
inverter.

Options
● Extension cable ● Panel holder (Product No.: BFV9060)

Mounting
L Product No. hole
dimensions
1m BFV9061
3m BFV9063
5m BFV9065

16
Main Circuit Wiring

! ATTENTION

● Always confirm that the input power is OFF before starting wiring.
Failure to do so could lead to electric shock or fire.
● Always connect the earth lead.
Failure to do so could lead to electric shock or fire.
● Wiring work must be carried out by a qualified technician.
Failure to do so could lead to electric shock or fire.
● Always install the unit before wiring.
Failure to do so could lead to electric shock or fire.

! ATTENTION
● Do not connect an AC power supply to the output terminals (U/T1, V/T2,
W/T3). Doing so could lead to injury or fire.
● Confirm that the product's rated voltage and the AC power supply voltage
match.
Failure to do so could lead to injury or fire.
● Do not connect a braking resistor other than the braking resistor designated
by MEW (exclusive option) to the braking resistor terminals (DB+. DB–).
Doing so could lead to fire.
● Tighten the terminal screws to the designated tightening torque.
Failure to do so could lead to overheating or fire.

■ Precautions
Note the following points carefully to prevent miswiring and misuse of the
inverter.
1. Connect the power supply to input terminals (R/L1, S/L2, T/L3) and the
motor to output terminals (U/T1, V/T2, W/T3).
2. Do not connect anything other than the optional brake resistor across
terminals DB+ and DB– (5.5, 7.5, 11kW). Never short these terminals to
each other as this will damage the internal electronics of the inverter.
3. Use sleeved crimp terminal lugs for power supply and motor
connections.
4. After terminating power cables double check for tightness as access will
be limited once control circuit wiring is in place.
5. When connecting the inverter directly to a large-capacity transformer
(500 kVA or more), be sure to use the optional power factor correcting
reactor in the input circuit of the inverter.
6. Select peripheral devices and wire size according to the table on page
19.

17
■ Wiring

● 400V Three phase series (5.5~11kW)

Power
supply Note:
AC inverter
Main circuit terminal block
Ground marking

MCCB

Motor
Ground
IM

Brake resistor (optional)


● 400V Three phase series (15~37kW)

Power
supply Note:
AC inverter
Main circuit terminal block Ground marking
MCCB

Motor
Ground
IM

● Brake resistor (optional)


● When the brake resistor is to be used, parameter No. 18 must be set to "0"
for correct operation. (5.5, 7.5, 11kW)
The brake circuit will not function when a value other than "0" is set.

18
● 400V Three phase series

Inverter Circuit breaker Min wire size Crimp


capacity (MCCB) Input Output Tightening torque connectors
5.5kW 20A 3.5mm2 2mm2 1.2N·m (12.2kgf·cm)
2 2
7.5kW 30A 5.5mm 3.5mm 1.2N·m (12.2kgf·cm)
2 2
11kW 50A 8mm 5.5mm 1.6N·m (16.3kgf·cm)
2 2
15kW 60A 14mm 8mm 1.6N·m (16.3kgf·cm)
2 2 Note 3
19kW 100A 14mm 14mm 2.5N·m (25.5kgf·cm)
22kW 100A 22mm2 14mm2 2.5N·m (25.5kgf·cm)
2 2
30kW 125A 22mm 22mm 2.5N·m (25.5kgf·cm)
2 2
37kW 150A 38mm 38mm 2.5N·m (25.5kgf·cm)

Notes)
1. MCCB's whose overcurrent trip is electro magnetic and thermal trip by
harmonic current must have o/load factor off less than 50%.
2. Do not use standard motor type circuit breakers, replace with suitably
rated MCCB.
3. Crimp connectors must be used ring terminals.

19
Control Circuit Wiring
■ Wiring

Terminal Nos. 1 to 4 are used to set the frequency with remote operation.
(Set parameter No. 09 to external)
Terminal Nos. 3 and 5 are the output frequency value voltage signal output terminals.
(See parameter Nos. 59 and 60)

[Control circuit wiring] The relay outputs are the fault


warning output and multifunction
• Wire size : 16 AWG or 18 AWG output. These are set to the fault
• Tightening torque : 0.8N·m (8kgf·cm) warning output as the default.
• Screw size : M3.5 (See parameter No. 24.)
The contact state shown is the
normal state for when parameter
0~5V
No. 24 is set to 5. (Relay output:
0~5V Output no-voltage contact AC250V, 0.5A
0~10V 4~20mA resistance load)
Input Input

Speed pot Relay output


(10kΩ, 1/4
watt. min.) NO COM NC
COM Operation status output.
(Set with parameter
No. 23.)

C E Operation status output.


(Set with parameter
Stop SW4 SW1 SW2 SW3 No. 23.)
Start
Forward/ Operation status outputs
reverse open-collector outputs with
50V DC, 50mA max. ratings

Terminal Nos. 10 to 12 are to Terminal Nos. 14 to 16 are multifunction


control the operation/stop, etc. control input terminals for multi-speed
(Set parameter No. 08 to external to operation, jog, reset, etc.
use). Set the functions with parameter Nos. 19, 20.

• SW4
When SW4 is ON, the inverter will run with the 2nd BASE FREQUENCY (parameter
No.43), 2nd DC BOOST LEVEL (parameter No.44) and
ACCELERATION/DECELERATION TIME 2 (parameter Nos. 37 and 38) set data.
Note that there will be no change when the acceleration/deceleration time is fixed with
SW1, 2 and 3.

Note : Terminal No. 3 and 6 (COM) are not connected to each other and should be kept
separate as one is analogue and one is digital.

20
■ Cautions
1. Use shielded cables for all control signal
wiring and keep them more than 20 cm
from power wiring.
2. Maximum allowable signal line length is
30 meters. 4.7kΩ
3. Drive control inputs are high impedence,
low voltage and as such the use of good
quality relay/push-buttons is recommend-
ed as current drawn by these terminals is 24V
low.
COM
4. No-voltage contact signal or open-
collector outputs signal should be used
with control terminals. 10 to 16. (If a Freewheel diode
voltage signal is applied across these
terminals, the internal electronics may be
e.g. 24V
damaged.) power
* Input circuit schematics are shown on supply
right. Take special care to avoid loop
or leakage current.
5. When an inductive load is to be driven by
an open-collector output, be sure to use a
freewheel diode.

21
Basic Operation

! ATTENTION
● Always fit the cover before turning the input power ON. Do not remove the
cover while the power is ON.
Doing so could lead to electric shock.
● Do not operate the switches with wet hands.
Doing so could lead to electric shock.
● Do not touch the inverter terminals when the inverter power is ON or even
when the inverter is stopped.
Doing so could lead to electric shock.
● The STOP button is not designed for emergency stop purposes. Prepare a
separate emergency stop button.
Failure to do so could lead to injury.

! ATTENTION
● The heat sink fins and brake resistor (exclusive option) can reach high
temperatures, do not touch them. Doing so could lead to burns.
● The inverter can be easily set to run from low speeds to high speeds.
Confirm the tolerable speed range of the motor and machine before starting
operation. Failure to do so could lead to injury.
● Prepare holding brakes when required.
Failure to do so could lead to injury.

● Before turning on power, check the following points again.


① Check that all wiring is correct. Reversed wiring between the power supply
and the load, in particular, can result in damage to the inverter.
② Make sure the inverter rating and power supply voltages match each
other.
③ Make sure no power capacitor is connected to the motor, as it can
damage the inverter.
④ Before starting a trial run, check the set frequency.

● Operating with the operation panel


The drive can be started and stopped and the frequency set using the
operation panel.
The jog feature is also available from the operation panel.
Operate using the following procedure.

22
● Basic operation procedure Mode display Main display

Power ON Main display on.

Operating <Example: Set the frequency to 30Hz.> (The factory setting is "0.5Hz".)
frequency
SELECT Press the SELECT pushbutton and the
setting
main display will flash.

▲ up Press to enter 3.

SHIFT Press the SHIFT button to move the


flashing digit to the right.

▼ down Press to enter 0.

SET Press to set the data.


Operation Press the or button. The display code temporarily
command goes off, then returns to the
The motor will start rotating. output frequency again.
(Check that the motor is rotating in the direction
corresponding to the button pressed.)
The frequency will automatically increase to 30 Hz
in about 2.5 seconds.
<Example: Changing the frequency to 60 Hz.>
Frequency
change SELECT Press the SELECT pushbutton and the
during main display will flash.
operation
▲ up Press to enter 6.

SHIFT Press to set the data.


Stop Press the button.
The display data temporarily
command
The motor will stop. goes off, then returns to the
(The frequency will decrease from output frequency again.
60 Hz to 0 Hz in about 5 seconds.)

* Operation frequency can be adjusted with the up button ▲ and down button ▼ .

Use the up button ▲ to increase frequency.

Use the down button ▼ to decrease frequency.


(Once the UP or DOWN button is pressed, the mode display will change to .)

Note) When the desired operation frequency is obtained on the display, press the SET button to
store it in the internal memory.
Otherwise, the set frequency data will be lost.
* The main display of the operation panel can be changed with the monitor selection
(parameter No. 60).
The operation speed can be set with the frequency or line speed display.
* Refer to the section [Functional Descriptions (By parameter No.)] for details on jog
operation.

23
Monitoring

● Monitoring with the operation panel


The monitor items include operation monitor, frequency setting, output and
fault monitoring and setting data monitoring.
The monitor item can be changed by pressing the SELECT push button.

Operation monitor
The operation and control state are
Main display Mode display displayed.
The main display on the operation panel
Output can be changed with monitor selection
frequency
(parameter No. 60).
Refer to operation signal (parameter No.
08) and frequency setting signal
(parameter No. 09) for details on the mode
Press the SELECT push displays.
button

Frequency setting
The frequency can be set with the operation
Main display Mode display panel.
Press the SELECT push button.

Set frequency The main display on the operation panel


can be changed with monitor selection
(parameter No. 60).
The monitor will change to the operation
Press the SELECT push monitor when the SET button is pressed.
button

Output/fault monitor The output current, output voltage, set


frequency and fault details are displayed.
Main display Mode display
The display details can be changed with the
Output frequency (A0) Up button ▲ and Down button ▼ .
Output voltage (A1)
Set frequency (A2) Refer to the section "Fault Trip Details and
Fault details (A3~A6)
Remedies" for details on the faults. (See
pages 65 and 66.)

Press the SELECT push


button

Setting data monitor The function setting data is displayed.


Main display Mode display The display details can be changed with
the Up button ▲ , Down button ▼ and
Function setting
data SHIFT button.
The password (parameter No. 71) data
cannot be monitored.

* The rotation direction can be confirmed with the lamps (red LEDs) on the
button and button.

24
Setting and Changing Functions

The various function data can be changed and set when the operation is
stopped. Note that some functions can be changed during operation.
(See page 26)

● Setting functions when operation is stopped


[Setting example: Change the maximum frequency from 60Hz to 50Hz]

● Press the stop button to stop the inverter. Mode display Main display

LOCK Press the Lock button to turn off the


○ lock indicator on the mode display.
When a password is set, it must be
entered at this point (see page 51.) Lock indicator (off)

▲ up Press twice to select parameter 03.

SELECT Press to select the main display.

▼ down Press to enter the new data (50)

SET Press to set the data.


The display code will turn
off and on again once.
LOCK Press to turn on the lock indicator on (The mode display flashes.)
○ the mode display. (The mode display
will change to alphabetic characters.)
Lock indicator (on)

Operation preparation ....... The normal stop state will be entered


completed. and the inverter can be run.

25
Setting precautions
1. No data can be changed if the lock indicator is on.
2. The inverter cannot be operated unless the lock indicator is on.
3. If the function setting returns to the "operation preparation completed" state
during data changing while a start signal is being applied through external
control, an "OP" error will be displayed, causing the inverter to remain
inoperative.
(Reset the fault indication using the instructions under "Resetting Fault
Trips" on pages 67 and 68.)
(If this occurs, complete data changing first by disabling the start signal, then
apply the start signal again.)
4. The lock button resets the parameter No. to operation preparation
completed state. Press the button using the tip of ball-point pen or
something similar.
5. Set data will be stored in memory even after the power supply has been
turned off.

● Setting functions during operation

! ATTENTION
The motor speed/torque characteristics could change significantly and the
motor may suddenly start or stop when data is being changed during
operation.
(before making changes please be sure of the cause and effect that these
may have on the drive/machine, ensure personal safety at all times.)
Failure to do so could lead to injury.

[Parameters that can be changed during operation]


Parameter No. 1/2 : 1st acceleration/deceleration time
Parameter No. 5/44 : DC boost level/2nd DC Boost level
Parameter No. 27 ~ 29 : Jog frequency, acceleration/deceleration time
Parameter No. 30 ~ 36 : Preset frequency 2 ~ 8 (Note 3)
Parameter No. 37 ~ 42 : Acceleration/deceleration time 2 ~ 4
Parameter No. 57/58 : Bias/Gain frequency (Note 3)
Parameter No. 59 : 0 – 5V output voltage compensation
Parameter No. 61 : Line speed multiplier
Parameter No. 64 : Carrier frequency
Drive output may go "0 volt" output and the rotation of the motor shaft may
stop if "0000" is set in any of the pre-set speed settings 2 ~ 8, "0 Hz or less
is set for the bias frequency" or "0000 is set for the gain frequency".
When making changes to the above data be aware of the possible cause
and effect it may have on the motor and machine with personnel safety in
mind.

26
[Setting example: To change DC boost level from 5(%) to 15 (%)]
Mode display Main display
Operation state (for 60Hz operation)
LOCK Press the LOCK button to turn off the
● lock indicator on the mode display.
When a password is set, it must be
entered at this point (see page 51).
Lock indicator (off)
▲ up Press to display the parameter
No. to be changed.
Note)
The data value will not display for
parameters that cannot be changed
during operation. (See Functional
Descriptions list).

SELECT Press to flash the main display.

▲ up Press to display the data (15) to


be changed.

SET Press to set the data. Control with the


new data will start simultaneously
with the pressing of this button.
The display code will turn
off and on again once.
LOCK Press to turn on the lock indicator on (The mode display flashes.)
● the mode display.
(The mode display will change to
alphabetic characters.)
Lock indicator (on)
* The data digit can be moved with the SHIFT
switch.

Setting precautions
1. No data can be changed if the lock indicator is on.
2. If a stop signal is input while changing the data, the "operation preparation
completed" state will be returned to.
3. If "preset frequency 2 ∼ 8" or "bias/gain frequency" is set during operation or
during 0(V) stop, when the motor starts 0(V) stopping from operation or operation
from 0(V) stopping causing the inverter stop state to change, the display will
change from the "normal operation state" to the "0(V) stop state".

27
Functional Descriptions (Parameter Table)

Para- Setting value Factory


meter Parameter name
No. or code setting data
★01 1st ACCELERATION TIME (sec) 0 • 0.1~1600 **005.0
★02 1st DECELERATION TIME (sec) 0 • 0.1~1600 **005.0
03 FREQUENCY RANGE (V/F PATTERN) 50 • 60 • FF 60
04 V/F CURVE 0•1 0
★05 DC BOOST LEVEL (%) 0~40 02
06 OVERLOAD FUNCTION 0•1•2•3 2
07 OVERLOAD CURRENT (A) 0.1~300.0 *
08 LOCAL/EXTERNAL CONTROL 0~6 0
09 LOCAL/EXTERNAL FREQUENCY 0•1•2•3•4 0
10 REVERSE LOCKOUT 0•1 0
11 STOP MODE SELECT 0•1 0
12 STOP FREQUENCY (Hz) 0.2~60 00.50
13 DC BRAKE TIME (sec) 0 • 0.1~30.0 000
14 DC BRAKE LEVEL 0~100 00
15 MAX. FREQUENCY (Hz) 50~400 60.00
16 BASE FREQUENCY (Hz) 45~400 60.00
17 ACCELERATION FREQUENCY HOLD 0•1 1
18 DECELERATION FREQUENCY HOLD 0•1 1
19 PRESET FUNCTION SELECT 0•1•2 0
20 MULTIFUNCTION INPUT SELECT 0~10 0
21 For manufacturers use only. — —
22 AUXILIARY INTERLOCK 0•1 0
23 OPERATION STATUS OUTPUT SELECT 0•1•2•3•4 0
24 OUTPUT RELAY FUNCTION SELECT 0~6 5
25 DETECT FREQUENCY(OPERATION STATUS) (Hz) 0 • 0.2~400 00.50
26 DETECT FREQUENCY(OUTPUT RELAY) (Hz) 0 • 0.2~400 00.50
★27 JOG FREQUENCY (Hz) 0.2~20 10.00
★28 JOG ACCELERATION TIME (sec) 0 • 0.1~1600 **005.0
★29 JOG DECELERATION TIME (sec) 0 • 0.1~1600 **005.0
★30 PRESET FREQUENCY 2 (Hz) 0 • 0.2~400 20.00
★31 PRESET FREQUENCY 3 (Hz) 0 • 0.2~400 30.00
★32 PRESET FREQUENCY 4 (Hz) 0 • 0.2~400 40.00

28
Para- Setting value Factory
meter Parameter name
No. or code setting data
★33 PRESET FREQUENCY 5 (Hz) 0 • 0.2~400 15.00
★34 PRESET FREQUENCY 6 (Hz) 0 • 0.2~400 25.00
★35 PRESET FREQUENCY 7 (Hz) 0 • 0.2~400 35.00
★36 PRESET FREQUENCY 8 (Hz) 0 • 0.2~400 45.00
★37 ACCELERATION TIME 2 (sec) 0.1~1600 **005.0
★38 DECELERATION TIME 2 (sec) 0.1~1600 **005.0
★39 ACCELERATION TIME 3 (sec) 0.1~1600 **005.0
★40 DECELERATION TIME 3 (sec) 0.1~1600 **005.0
★41 ACCELERATION TIME 4 (sec) 0.1~1600 **005.0
★42 DECELERATION TIME 4 (sec) 0.1~1600 **005.0
43 2nd BASE FREQUENCY (Hz) 45~400 60.00
★44 2nd DC BOOST LEVEL (%) 0~40 05
45 SKIP FREQUENCY 1 (Hz) 0 • 0.2~400 0000
46 SKIP FREQUENCY 2 (Hz) 0 • 0.2~400 0000
47 SKIP FREQUENCY 3 (Hz) 0 • 0.2~400 0000
48 SKIP FREQUENCY BAND WIDTH (Hz) 0 • 1~10 0
49 CURRENT LIMIT FUNCTION 0 • 0.1~9.9 00
50 POWER LOSS START MODE 0•1•2•3 1
51 RIDE-THROUGH RESTART 0•1•2 0
52 WAIT TIME (sec) 0.1~100 000.1
53 ACCELERATION/DECELERATION PATTERN 0•1 0
54 LOWER FREQUENCY CLAMP (Hz) 0.2~400 00.50
55 UPPER FREQUENCY CLAMP (Hz) 0.2~400 400.0
56 BIAS/GAIN FUNCTION SELECT 0·1 0
★57 BIAS/FREQUENCY (Hz) –99.9~400 000.0
★58 GAIN FREQUENCY (Hz) 0 • 0.2~400 60.00
★59 0–5V OUTPUT VOLTAGE COMPENSATION (%) 75~125 100
60 MONITOR SELECT 0•1•2•3 0
★61 LINE SPEED MULTIPLIER 000.1~100 030.0
62 MAX. OUTPUT VOLTAGE (V) 0 • 1~500 000
63 OCS LEVEL (%) 1~200 140

29
Para- Setting value Factory
meter Parameter name
No. or code setting data
0.8/1.1/1.6
• 2.5/5.0/7.5/
★64 CARRIER FREQUENCY (kHz) 0.8
10.0/12.5/
15.0
65 For manufacturers use only. — —
66 For manufacturers use only. — —
67 For manufacturers use only. — —
68 For manufacturers use only. — —
69 For manufacturers use only. — —
70 For manufacturers use only. — —
71 PASSWORD 0 • 1~999 000
72 SETTING DATA CLEAR 0•1•2 0
300/600/
73 BAUD RATE (bit/s) 1200/2400/ 9600
4800/9600
74 STOP BIT LENGTH 1/2 1
75 PARITY CHECK 0/1/2 0
76 NO. OF COMMUNICATION RETRIES 0~10 0
77 CR/LF SELECT VALIDITY 0/1/2/3 0

* The same current value as the inverter's rated current.


** 5.5 ~ 15kW : 005.0, 19 ~ 37kW : 015.0.
● The run frequency (speed 1) is factory set to 0.5Hz.

Note) Parameters marked with a ★ can be changed while the inverter is running.

30
Functional Descriptions (By Parameter No.)

1st ACCELERATION TIME (Parameter No.01)


Used to set the time to accelerate to the maximum output Max. output
frequency from 0.2Hz. frequency

frequency (Hz)
Data setting range (sec) 0.04 · 0.1 to 1600
Setting unit (sec) 0.1 (0.1~1000) 1 (1000~1600)

Output
● The display code for 0.04 sec. is “0000”.
● The maximum output frequency is set with parameter No. 0
Acceleration
03 and 15. time

1st DECELERATION TIME (sec) (Parameter No.02)


Used to set the time to decelerate from the maximum output
frequency to 0.2Hz. Max. output
frequency

frequency (Hz)
Data setting range (sec) 0.04 · 0.1~1600
Setting unit (sec) 0.1 (0.1~1000) 1 (1000~1600)

Output
● The display code for 0.04 sec. is "0000".
● The maximum output frequency is set with parameter No. 0 Deceleration
03 and 15. time

FREQUENCY RANGE (V/F PATTERN) (Parameter No.03)


A frequency range of 50/60Hz or 50 to 400Hz can be set independently from the
maximum output frequency (50 to 400Hz).
Data setting
Name Remarks
value
50 50Hz mode The frequency range is set regardless of the parameter No.15
60 60Hz mode and 16 settings.
The frequency range is set according to the parameter No.15
and 16 settings.
FF Free mode
The maximum output frequency is set in parameter No. 15
and the base frequency is set in parameter No.16.

[50Hz mode] [60Hz mode] [Free mode]


Max. output frequency
Max. output frequency Max. output frequency (Mode No. 15)
Output voltage (%)

Output voltage (%)

=50Hz =60Hz
Output voltage (%)

Base frequency
Base frequency = 50Hz Base frequency = 60Hz (Mode No. 16)

Output frequency (Hz) Output frequency (Hz) Output frequency (Hz)

31
Notes) 1. Both the maximum output frequency and base frequency are set to 60Hz as
the factory setting data.
2. Take note of the UPPER FREQUENCY CLAMP (parameter No.55) when
changing the maximum output frequency setting.

V/F CURVE (Parameter No.04)

Used to select either the constant or [Constant [Square


square torque mode. torque mode] torque mode]

Output voltage (%)


Output voltage (%)
Data sett-
Name Remarks
ing value
Constant For machine
0
torque mode applications
Output Base Output Base
Square For fan and pump frequency frequency
1 frequency frequency
torque mode applications (Hz) (Hz)

DC BOOST LEVEL (Parameter No.05)


Used to select a DC boost that best fits the load characteristics.
Data setting 0 to 40
range (A larger value causes a higher output voltage and stronger boost.)

[Constant torque mode] [Reduced torque mode]


Output voltage (%)

Output voltage (%)

Boost Boost
level level

Output Base Output Base


frequency frequency frequency frequency
(Hz) (Hz)

32
OVERLOAD FUNCTION and OVERLOAD CURRENT
(Parameter Nos.06 and 07)
Used to set the operation level of the electronic thermal relay when the motor overload is
detected and the inverter output is to be stopped.

[Parameter No.06: Setting of electronic [Parameter No.07:


thermal relay function details] Setting of thermal relay current]
Data Validity
Data setting range (A) 0.1 ~ 300.0
setting of Details of function
value function *What is derating?
Note that the OL trip will When a motor is driven at low
occur if a current that is speeds, the cooling effect drops.
0 Invalid
150% of the rated inverter This derating function
current flows for one minute automatically compensates by
Without inverter output adjusting the operating level
1 Valid specified by the thermal setting.
frequency derating
With inverter output *Set current and thermal relay
2 Valid
frequency derating function
Forced ventilation motor ● Set current×100%
3 Valid
specifications ⇒ Does not trip
● Set current×125% ⇒ Trips

[Parameter [Parameter [Parameter


No.06 = 1] No.06 = 2] No.06 = 3]
Derating (%)
Derating (%)

Derating (%)

Output Output Output


frequency (Hz) frequency (Hz) frequency (Hz)

Note) When the electronic thermal relay is tripped, "OL" will display and the motor will
coast-to-stop.

33
LOCAL/EXTERNAL CONTROL (Parameter No.08)
Used to select whether to operate the inverter with the operation panel push-buttons (local) or
with input signals (external).
Data Panel
Mode Local/ Signal format and Control terminal connection
setting reset
display External button operation diagrams
value function

0 Local Provided ———— ——————————

2-wire signal
Not
1 Start/stop and
provided
Forward/reverse
External 3-wire signal START STOP
4 Provided Start, Forward/ FWD./ START
reverse and Stop REV STOP FWD./REV.

Not
2
provided 2-wire signal
External Forward start/stop
Reverse start/stop Forward Reverse
5 Provided
start/stop start/stop

Not
3 3-wire signal
provided Forward
Forward start
External start
Reverse start
6 Provided Stop Reverse Stop
start

*Panel reset function


When a fault trip occurs, the state cannot be reset with the external stop signal. Instead use
this function to reset with the stop SW signal on the operation panel. Note that if the reset lock
out function is used, that function will have the priority. Resetting with the terminals is also valid.

LOCAL/EXTERNAL FREQUENCY (Parameter No.09)


Used to select whether the frequency signal is to be set from the operation panel (local) or with
an input signal (external).
Data
Mode Local/ Frequency setting signal Applicable control circuit terminal
setting
display External details No.
value
Set frequency from
0 Local ——————————
operation panel
Terminal Nos.1, 2 and 3 (Connect
1 Potentiometer signal
wiper of potentiometer to 2)
2 External 0–5(V) voltage signal Terminals Nos.2 and 3 (2:+,3:–)
3 0–10(V) voltage signal Terminals Nos.2 and 3 (2:+,3:–)
4 4–20(mA) current signal Terminals Nos.4 and 3 (4:+,3:–)
Note) If an analog signal is input from an external source when the data setting is 1 to 4, the
inverter output will start and stop at a boundary of approx. 1/100 of the input signal's full
scale. (Zero volt stop function)

34
REVERSE LOCKOUT (Parameter No.10)
Used to prevent reverse operation when the motor is to be used only in the forward operation.
Data setting
Details
value
0 Reverse operation enabled (both forward/reverse operation enabled)
1 Reverse operation prohibited (only forward operation enabled)
Note) When the reverse operation prohibit setting is made, reverse operation will be
impossible in both the local and external modes.

STOP MODE SELECT (Parameter No.11)


Used to select whether to ramp-to-stop or coast-to-stop when stopping the inverter.
Data setting
Details Explanation of operation
value
The frequency is decelerated by the stop signal according
0 Ramp-to-stop
to the deceleration time, and then the motor stops.
The inverter output is shut off immediately by the stop
1 Coast-to-stop signal.
(The motor naturally stops due to inertia)

STOP FREQUENCY (Parameter No.12)


Used to select the frequency at which DC injection braking starts when stopping with ramp-
to-stop.
Data setting range (Hz) 0.2 to 60 (set in 0.01Hz increments)

DC INJECTION BRAKE TIME and DC INJECTION BRAKE LEVEL


(Parameter Nos.13 and 14)
The DC injection can be applied when the inverter output frequency drops below the stop
frequency during ramp-to-stop or when switching between forward and reverse operation.
When used with jogging operation, positioning control can be carried out.

[Parameter No.13: The DC injection brake time is set.]


Data setting range (sec) 0.1 to 30.0 (The brakes are not applied when 000 is set.)

[Parameter No.14: The DC injection brake level is set]


0 to 100 (Set in increments of five. The braking force will
Data setting range
increase when a larger value is set.)

35
[Ramp-to-stop] [Forward/reverse]
*The frequency for applying
the DC injection braking is
(Stop
(Forward) set by parameter No.12
frequency)
Parameter STOP FREQUENCY.
Operation No.12
*The DC braking time when
frequency
switching between forward
DC brake time DC brake time
Parameter No.13
and reverse operations is
fixed to 0.1 sec.
(Reverse) fixed to 0.1 sec.

MAX FREQUENCY and BASE FREQUENCY


(Parameter Nos.15 and 16)
Used to set the maximum output frequency and base frequency.
(These parameters are valid only when "FF" is set in parameter No.3)

[Parameter No.15:
The maximum output frequency is set.]
Max. output frequency
Data setting range (Hz) 50.00 ~ 400.0 (Parameter No.15)

Base frequency
Output voltage (%)

(Parameter No.16)
[Parameter No.16:
The base frequency is set.]
Data setting range (Hz) 45.00 ~ 400.0
Output frequency (Hz)
Notes) 1. A frequency higher than the upper frequency clamp (parameter No.55) cannot be
output.
2. Read the precautions given on page 56 when setting a value other than 50Hz or
60Hz.

ACCELERATION FREQUENCY HOLD (Parameter No.17)


When the set acceleration time is too short for the inertial load, this parameter can be used to
temporarily reduce the acceleration rate to prevent an overcurrent trip.

Data setting value Function details Note)


0 Stall prevention function disabled The level that the stall
prevention functions at
1 Stall prevention function enabled can be set with parameter
No.63 OCS LEVEL.

36
DECELERATION FREQUENCY HOLD (Parameter No.18)
When the set deceleration time is too short for the inertial load, this parameter can be used to
temporarily reduce the deceleration rate to prevent an overvoltage trip.

Data setting value Function details


0 Stall prevention function disabled
1 Stall prevention function enabled
Note) Set this parameter to "0" when using the brake resistor (optional).
The brake circuit will not function if set to 1.

PRESET FUNCTION SELECT (Parameter No.19)


Used to set the control functions of SW1, SW2 and SW3 (control circuit terminal Nos.14, 15
and 16) when set as the multi-step speed with parameter No.20.

Data setting value Function details


0 Set to multi-step speed frequency operation function
1 Set to 2nd, 3rd and 4th acceleration/deceleration operation function
Set to acceleration/deceleration linked multi-step speed frequency
2
operation function

[When parameter No.20 is set to "0" multi-step speed frequency operation]


Control circuit
terminal Parameter No.19 data setting value
14 15 16
SW1 SW2 SW3 0 1 2
OFF OFF OFF Speed 1 1st accel./decel. Speed 1, 1st accel./decel.
ON OFF OFF Speed 2 2nd accel./decel. Speed 2, 2nd accel./decel.
OFF ON OFF Speed 3 3rd accel./decel. Speed 3, 3rd accel./decel.
ON ON OFF Speed 4 4th accel./decel. Speed 4, 4th accel./decel.
OFF OFF ON Speed 5 1st accel./decel. Speed 5, 1st accel./decel.
ON OFF ON Speed 6 1st accel./decel. Speed 6, 1st accel./decel.
OFF ON ON Speed 7 1st accel./decel. Speed 7, 1st accel./decel.
ON ON ON Speed 8 1st accel./decel. Speed 8, 1st accel./decel.
Notes) 1. Speed 1 will be the command value of the frequency setting signal, set with
parameter No.09.
2. The speed 2 to 8 frequencies are set with parameter Nos.30 to 36, and the 2nd to
4th acceleration/deceleration times are set with parameter Nos.37 to 42.
3. See pages 59 and 60 for the application examples.

37
MULTIFUNCTION INPUT SELECT (Parameter No.20)
Used to set the control functions of SW1, SW2 and SW3 (control terminal Nos.14, 15 and 16).

Data setting Control circuit terminal


value SW1 (No.14) SW2 (No.15) SW3 (No.16)
0 Multi-step speed SW3
1 Reset input
2 Multi-step speed SW2 Reset lockout
3 Jogging function
Multi-step speed SW1
4 Auxiliary stop input
5 Reset input
6 Reset lockout
7 Auxiliary stop input Jogging function
8 (See parameter No.22) Reset input
9 Frequency setting Reset lockout
signal switching
10 Jogging function

[Reset input]
The fault trip state can be reset when the SW signal is changed from "closed" to "open".
[Reset lockout]
Resetting of the fault trip state by the stop signal can be prohibited. In that case, after
the details of the trip are confirmed and measures are taken, resetting can be done with
this SW signal.
• Always input the SW signal at "closed".
• Even if the stop signal is input during a fault trip, the trip state will be held.
• Confirm the details of the trip and take measures, and then reset the state by
"opening" this SW signal.
[Jogging function]
The signal input terminal is set for executing jog function from external connection.
[Auxiliary stop input]
The signal input terminal is set for fault stop or coast-to-stop from source other than the
inverter.
[Frequency setting signal switching]
The signal input terminal is set to select between the potentiometer signal and
voltage/current signal, to be switched when the frequency setting signal is input from an
external source. (Parameter No.09 must be set to 1 to 4.)

38
AUXILIARY INTERLOCK (parameter No.22)

Used to select the auxiliary interlock fault or


auxiliary interlock stop mode. This is valid when
the terminal function for auxiliary stop input is
selected in parameter No.20.
(Control circuit terminal Nos.15 or 16)

Data (Operation
Fault Fault Fault trip frequency)
setting Function

Auxiliary stop input (b contact)


display alarm memory Output
value frequency
Coast-to-stop

Auxiliary
0 interlock AU Provided Time
fault Stored in (Closed)
(Open)
Auxiliary memory
Not Operation
1 interlock AS
provided relay
stop

OUTPUT TERMINAL FUNCTION SELECT (Parameter No.23)

Used to set the functions of the operation status output (open collector output). The run signal,
arrival signal, overload prealarm, frequency detection signal or reverse operation signal can be
selected.

Data setting
Function Conditions for open collector output to turn ON
value
0 Run signal ON when run signal is on or during inverter output
On when the output frequency is within the set
1 Arrival signal
frequency ±2Hz
On when the output current is 140% of the rated current
2 Overload prealarm
or higher or when the electronic thermal level is reached
Frequency On when the output frequency exceeds the detected
3
detection signal frequency (set in parameter No.25)
4 Reverse run signal On when the inverter is running in reverse

39
OUTPUT RY FUNCTION SELECT (Parameter No.24)
Used to set the function of the operation status relay. The run signal, arrival signal, overload
prealarm, frequency detection signal, reverse operation signal, fault warning signal (operation
1) or fault warning signal (operation 2) can be selected.
Data setting Conditions for operation status relay to turn ON
Function
value (terminal No.7-8: ON, terminal No.9-8: OFF)
0 Run signal ON when run signal is on or during inverter output
On when the output frequency is within the set
1 Arrival signal
frequency ±2Hz
On when the output current is 140% of the rated current
2 Overload prealarm
or higher or when the electronic thermal level is reached
Frequency On when the output frequency exceeds the detected
3
detection signal frequency (set in parameter No.25)
4 Reverse run signal On when the inverter is running in reverse

Fault warning signal Relay operation is OFF during normal state and ON
5
(Operation 1) during fault state.
Fault warning signal Relay operation is ON during normal state and OFF
6
(Operation 2) during fault state.

DETECT FREQUENCY [OUTPUT TERMINAL, OUTPUT RY]


(Parameter Nos.25 and 26)
Used to set the detection frequency for when the operation status output (open collector
output) and operation status relay output function, when setting is the frequency detection
signal.

[Parameter No.25:
Set the operation status output (open collector output) detection frequency]
[Parameter No.26: Set the operation status relay output detection frequency]
Data setting range (Hz) 0000 · 0.2 ~ 400
Setting unit’s (Hz) 0.01 (0.2 ~ 100Hz) 0.1 (100 ~ 400Hz)

Set frequency (±2Hz)

Detection frequency
Parameter No.25
Parameter No.26
Output frequency

Run signal (OFF) (ON)

Frequency detection signal (OFF) (ON)

Arrival signal (OFF) (ON) (ON)

40
JOG FREQUENCY, JOG ACCELERATION TIME, JOG DECELERATION
TIME (Parameter Nos.27, 28 and 29)
A range of 0.2Hz to 20Hz can be set in 0.01Hz increments.
This function is handy for positioning.

[Parameter No.27: Jog frequency setting]


Data setting range (Hz) 0.2 ~ 20 (0.01Hz increments)

[Parameter No.28: Jog acceleration time setting]


[Parameter No.29: Jog deceleration time setting]
Data setting range (sec.) 0.04 · 0.1 ~ 1600 (The indication for 0.04 sec. is “0000”)

[Local jog operation]


● Parameter No.08 must be set to 0.
● Press the SHIFT button until “LJ.” Is indicated on the Mode Display.
● The motor will jog while the forward start or reverse start button is held down.
[External jog operation]
● Parameter No.08 must be set to 1 to 6.
● The jog function must be selected in parameter No.20.
● Close the control circuit terminals Nos. 6 to 16, and "EJ." will display on the Mode
Display.
● Use control terminals 10, 11 and 12 to start or stop jogging and to run in the forward or
reverse directions.

PRESET FREQUENCIES 2 to 8 (Parameter Nos.30 to 36)


Used to program the speed 2 to 8 frequencies for multi-step speed operation.
[Parameter No.30: Speed 2 frequency setting]
[Parameter No.31: Speed 3 frequency setting]
[Parameter No.32: Speed 4 frequency setting]
[Parameter No.33: Speed 5 frequency setting]
[Parameter No.34: Speed 6 frequency setting]
[Parameter No.35: Speed 7 frequency setting]
[Parameter No.36: Speed 8 frequency setting]
Data setting range (Hz) 0000 · 0.2 ~ 400 (“0000” sets 0V stop)
Setting unit (Hz) 0.01 (0.2 ~ 100Hz) 0.1 (100 ~ 400Hz)

Note) Frequencies that exceed the maximum output frequency and the upper frequency
clamp will not be output.

41
ACCELERATION TIME 2 to 4 (Parameter Nos.37, 39 and 41)
DECELERATION TIME 2 to 4 (Parameter Nos.38, 40 and 42)
Used to set the acceleration times 2 to 4 and deceleration times 2 to 4 for 4-speed
acceleration/deceleration control operation.

[Parameter No.37: Acceleration time 2 setting]


[Parameter No.38: Deceleration time 2 setting]
[Parameter No.39: Acceleration time 3 setting]
[Parameter No.40: Deceleration time 3 setting]
[Parameter No.41: Acceleration time 4 setting]
[Parameter No.42: Deceleration time 4 setting]

Data setting range (sec) 0.1 ~ 1600

2nd BASE FREQUENCY (HZ) (Parameter No.43)


Used to set the base frequency of the 2nd
characteristics selected with SW4 function. Max. output frequency
Output voltage (%)
(parameter No.15)

Data setting range (Hz) 45.0 ~ 400.0 2nd base frequency

Note) The maximum output frequency will be the


value set in parameter No.03 (frequency
range) or parameter No. 15 (max. output
frequency). Output frequency (Hz)

2nd DC BOOST LEVEL (Parameter No.44)


Used to select a DC boost for the 2nd characteristics selected with SW4 function.

Data [Constant torque mode] [Reduced torque mode]


setting Details (Parameter No.04:0) (Parameter No.04:1)
range
Output voltage (%)

Output voltage (%)

A larger value
causes a higher
0 ~ 40 ouput voltage
and stronger
boost.
Boost Boost
level level
Output Base Output Base
frequency frequency frequency frequency
(Hz) (Hz)

42
SKIP FREQUENCIES 1 to 3 (Parameter Nos.45 to 47) and
SKIP FREQUENCY BAND WIDTH (Parameter No.48)
If the load mechanism resonates at a specific inverter output frequency, a continuous
operation in that frequency band can be avoided by setting the skip frequency and the skip
frequency band.
*Up to three skip frequencies can be set, and the skip frequency band can be set
between 1 and 10Hz.
Skip frequency band

Output frequency (Hz)


[Parameter No.45: Skip frequency 1 setting] (parameter No.48)
[Parameter No.46: Skip frequency 2 setting]
[Parameter No.47: Skip frequency 3 setting] (Note)
The skip frequency
0000 · 0.2 ~ 400 range is passed during
Data setting acceleration and
(“0000” is set when the skip deceleration.
range (Hz)
frequency is to be disabled)
Skip frequency
(parameter Nos.45, 46, 47)
Set frequency
[Parameter No.48: Skip frequency band setting
Data setting 0 · 1 ~ 10
range (Hz) (“0” is set when the skip frequency is to be disabled)

CURRENT LIMIT FUNCTION (Parameter No.49)


Frequency Fold Back Rate
If the output current reaches the overcurrent stall level due to an overload operation, the
frequency is automatically reduced. When the load returns to the correct level, the frequency is
automatically returned to the original setting, and the operation is continued.
This function is effective for preventing overcurrent trips in machines that knead glutinous
materials, etc.
* The deceleration time to automatically reduce the frequency when the overcurrent stall
level is reached is set with this parameter.
* The operation level (overcurrent stall level) can be set with parameter No.63 (OCS level).

00 · 0.1 ~ 9.9
Data setting range (sec.)
(“00” s set when the current limit function is disabled.)

OCS level (parameter No.63)


Output
current

Deceleration time according to Normal acceleration/


parameter No.49 setting value deceleration time
Output
frequency

Does not decelerate to below 10Hz.

43
POWER LOSS START MODE (Parameter No.50)

! ATTENTION:
● Depending on the start mode function setting, if the run signal is on and the power is turned
ON or the power is restored after a power failure, the unit may start (restart) suddenly.
(Design the machine so that personal safety can be ensured even if the unit starts
suddenly.) Failure to do so could lead to injury.
● Depending on the start mode function setting, if the fault trip is reset with the run signal
present, the unit may restart suddenly. (Reset the trip after ensuring personal safety.)
Failure to do so could lead to injury.
* The factory setting is 1: OP stop.
When set to 0: Operation starts immediately when the power is turned on.
When set to 2: Operation starts after the wait time is passed after the power is turned on.
Used to select the start mode when the power supply is turned ON and the run signal is input.
Data sett- Outline
ing value operation
Details of operation
Operation starts immediately when the power is turned ON and the low
0 Run
voltage level (LU level) is exceeded.
The inverter OP trips when the power is turned ON and the low voltage level
(UL level) is exceeded.
1 "OP" stop
Turn the run signal OFF once, reset the inverter and then turn the run signal
On again to resume operation.
Operate The inverter starts when the power is turned ON, the low voltage level (LU
2 after wait level) is exceeded and the wait time is passed.
time (The wait time is set with parameter No.52.)
The inverter OP trips when the power is turned ON and the low voltage level
(UL level) is exceeded. Turn the run signal OFF once, reset the inverter and
then turn the run signal On again to resume operation.
3 "OP" stop
 When this data is set, the same operation as data setting value "1" will
occur when the run signal is input after the power is turned ON, however,
the wait time will be waited for during normal starting.

[When power is turned ON with run [When run signal is turned ON after
signal ON] power is turned ON]

Power LU level Power LU level


supply supply

Run signal Run signal

Data 0 Output Output


frequency frequency
Data 1 Output Output
frequency “OP” trip frequency
Data 2 Output Wait time Wait time
(Parameter No.52)
Output (Parameter No.52)
frequency frequency
Data 3 Output Output Wait time
frequency “OP” trip frequency
(Parameter No.52)

44
RIDE-THROUGH RESTART (Parameter No.51)

! ATTENTION:

● Depending on the RIDE-THROUGH RESTART function settings, the motor may restart
suddenly after the power is restored.
(Ensure personal safety before restarting.)
Failure to do so could lead to injury.

Used to select the restart mode after an instantaneous power failure occurs, according to the
load conditions and system. A wait timer function is built-in.
Inverter operation in regard to instantaneous power failure time
Data
setting Min. 15msec or Min. 15msec is Min. 100msec or Min. 100msec is
value less (Note 1) exceeded (Note 1) less (Note 2) exceeded (Note 2)
• LU trip occurs, and the operation takes place according to the details set in
0 the start mode.
• "LU" is saved in the fault memory.
Operation • Restarts from 0Hz after the wait time has elapsed. • Operation takes
1
continues • "LU" is saved in the fault memory. place according to
• Motor speed is detected after the wait time has the details set in the
elapsed, and the inverter restarts at a frequency start mode.
2
corresponding to the speed. • "LU" is saved in the
• "LU" is saved in the fault memory. fault memory.

Notes) 1. This is the min. time for operation at the rated output current. (This time may be longer
depending on the model.)
2. This is the min. time. (This time may be longer if the rated capacity is larger.)
Even if the power failure time is relatively long (approx. 1 min.), the inverter may restart after
the power is restored. Thus, wait at least four min. (wait time + 2 min.) after the power is
restored before handling the inverter, motor or load facility.
3. The wait time can be set between 0.1 to 100 sec. with parameter No.52.

[When voltage drop time is more than 15msec but less than 100msec.]

Voltage drop time


Power supply
LU level

• Data setting value "0" LU trip Operates according to the


Output
(No restart) start mode setting details
frequency

• Data setting value "1" LU trip Wait time


(0Hz restart) Output (Parameter No.52)
frequency Normal acceleration

• Data setting value "2" LU trip Speed


(Pick up restart) Output Current limit
search time
frequency function

45
WAIT TIME (Parameter No.52)
Used to specify the wait time for the start mode and the ride-through restart function.
Data setting range (sec) 0.1 ~ 100

ACCELERATION/DECELERATION PATTERN (Parameter No.53)


Used to select an acceleration/deceleration pattern suited to the application.
[Data 0: Linear acceleration/deceleration setting]
Data
setting Details Set frequency
value frequency
Output

Linear acceleration/
0
deceleration
Current Time
S-character accel- frequency
1
eration/deceleration
Note)
[Data 1: S-character acceeleration/deceleration setting]
If the acceleration/decel-
eration time setting is 0.04
sec., linear acceleration/ Set frequency
frequency

deceleration will be used


Output

even if S-character
acceleration/deceleration is
set. Current Time
frequency

LOWER and UPPER FREQUENCY CLAMP


(Parameter Nos.54 and 55)
Used to set the lower and upper limits of the output frequency.

[Parameter No.54: LOWER FREQUENCY CLAMP setting]


[Parameter No.55: UPPER FREQUENCY CLAMP setting]
Data setting range (Hz) 0.2~400 (0.2~100Hz: 0.01 units/100~400Hz: 0.1 units)

Notes) 1. If the upper frequency clamp is lower


MAX. FREQUENCY than the maximum output frequency
(Parameter No.15) UPPER (parameter No. 15), the upper
frequency (Hz)

FREQUENCY
CLAMP
frequency clamp will have the
(Parameter priority.
Output

No.55)
2. If the lower frequency clamp is
LOWER FREQUENCY CLAMP
(Parameter No.54)
higher than the upper frequency
clamp (reverse operation setting),
Set frequency signal the upper frequency clamp will have
the priority.

46
BIAS/GAIN FUNCTION SELECT, BIAS FREQUENCY,
GAIN FREQUENCY (Parameter Nos.56, 57 and 58)
The relation with the output frequency and frequency setting signal (potentiometer, 0 to 5V, 0 to
10V, 4 to 20mA), can be changed randomly. Use this function according to the application.

[Parameter No.56: BIAS/GAIN FUNCTION SELECT]


Data setting range Function details
0 Bias/gain function disabled
1 Bias/gain function enabled

[Parameter No.57: BIAS FREQUENCY setting]


Data setting range (Hz) –99.9 to 400 (0.1 units)

[Parameter No.58: GAIN FREQUENCY setting]


0000 and 0.2 to 400 (0.1 units)
Data setting range (Hz)
(When "0000" is set, 0V stop will function.)
Notes) 1. A frequency exceeding the maximum output frequency or upper frequency clamp
cannot be output. The frequency will not drop below the lower frequency clamp.
2. Even if a minus frequency setting signal is input, the inverter will not run in reverse.

[When bias frequency setting is positive] [When bias frequency setting is negative]

MAX. FREQUENCY MAX. FREQUENCY


Output frequency (Hz)
frequency (Hz)

(Parameter No.15) (Parameter No.15)


(Parameter No.57) Output

GAIN GAIN
FREQUENCY FREQUENCY
(Parameter (Parameter
BIAS FREQUENCY

No.58) No.58)
BIAS FREQUENCY
(Parameter No.57)

Frequency setting Frequency setting


signal signal

47
0 – 5V OUTPUT VOLTAGE COMPENSATION (Parameter No.59)
The voltage signal that is proportional to the "output frequency" output from control circuit
terminal No. 5 is output linearly from the stop 0(V) to the 5V MAX. FREQUENCY setting value
(parameter No.15) when it is the default value.
The 5V value for the above MAX. FREQUENCY
setting value (parameter No.15) can be
adjusted with this mode.
125% setting

Voltage signal output (V)


Adjustment range
3.75V 5.00V 6.25V 100% setting
(75% (100% (125%
75% setting
setting) setting) setting)
MAX. FREQUENCY
setting value
75 to 125
Data setting range(%) (Parameter No.15)
(can be set in
(Adjustment range)
1% units) Output frequency (Hz)

48
MONITOR SELECT and LINE SPEED MULTIPLIER
(Parameter Nos.60 and 61)

Used to select the details of the operation panel's main display.

[Parameter No.60: Monitor details selection]


Data setting value Operation panel main display value
0 Frequency
1 Frequency
2 Line speed (speed)
3 Line speed (speed)

[Parameter No.61: LINE SPEED MULTIPLIER setting]


Used to set the multiplier in regard to the frequency when the line speed is displayed on the
main display of the operation panel.

Data setting range 0.1 ~ 100 (can be set in 0.1 units)

[Example 1] When displaying the line speed:

Line speed (m/min) = f (Hz) × K → sets the multiplier


Set 0.5 when the line speed is 30m/min at f = 60Hz.

[Example 2] When displaying the speed:

120
Speed (rpm) = f (Hz) × P → Sets the multiplier
(No. of poles) (Set 30 for a 4-pole motor)

Note) A line speed exceeding "10000" cannot be displayed.

49
MAX OUTPUT VOLTAGE (Parameter No.62)
Used to set the max. output voltage.

0 · 1 ~ 500 (can be set in 1 units)


Data setting range (V)
 When “0” is set, the power voltage value will be output.

Notes)
1. A voltage exceeding the power

Output voltage
Power voltage
voltage cannot be output.
2. This setting does not affect the DC
braking level. Max. output voltage
(Parameter No.62)

Base frequency Output frequency

OCS LEVEL (Parameter No.63)


The OCS level (overcurrent stall prevention operation level) and current clamp function level
can be set with a percent (%) to the inverter's rated current.

Data setting range (%) 1 ~ 200 (can be set in 1 units)

Notes) 1. The OCS level and current clamp levels are the same.
2. This setting is not related to the electronic thermal relay level and overload detection
level.

CARRIER FREQUENCY (Parameter No.64)


The PWM control carrier frequency is set to 0.8kHz before shipment from the factory. However,
this carrier frequency can be changed to "reduce motor noise during motor drive" and to "avoid
mechanical resonance".

0.8 · 1.1 · 1.6 · 2.5 · 5.0 · 7.5 · 10.0 · 12.5 · 15.0


Data setting range (kHz)
(Nine types of settings are possible.)

Notes) 1. This setting can be changed during operation, but the following groups [low
frequency group] and [high frequency group] can be set only when the operation is
stopped.
(1) Low frequency group: 0.8, 1.1, 1.6 (kHz)
(2) High frequency group: 2.5, 5.0, 7.5, 10.0, 12.5, 15.0 (kHz)
2. Decrease the output current when 12.5kHz or 15kHz is selected.
(Refer to Note on page 76.)

50
PASSWORD (Parameter No.71)

Used to prevent accidental data setting after correct data has been set.

Notes)
1. When "000" is set, the password will be disabled.
2. The password cannot be monitored with the mode monitor operation.
(Always write down the password so that you do not forget it.)

[The data setting procedure when the password has been set.]

Press the Lock Mode Main


button. display display

No password set.

Password
set.
Use Up, Down, or
Shift button to display [Example]
the password. When password is 777

Press the Set button.


Parameter No.1
To move to 1st acceleration
time setting
Display the parameter
number you want, set
or change data.

51
SETTING DATA CLEAR (Initialization) (Parameter No.72)
Used to change the set data to the factory settings.

Setting data Details


0 Data value that indicates normal state.
1 Changes all data to the factory settings.
2 Changes all data to the factory settings.
Note) Set the display value to "1" or "2", and press the SET button. The data will be changed,
the display value will automatically be set to "0", and the initialization will be completed.

COMMUNICATION PARAMETERS (Parameter Nos.73 to 77)


Used to set the communication parameters required for controlling the inverter with a
communication unit (option).

Parameter
Setting time Data setting value and details
No.
73 BAUD RATE (bit/s) 300/600/1200/2400/4800/9600
74 STOP BIT LENGTH 1: 1 bit / 2: 2 bit
75 PARITY CHECK 0: No parity 1: Odd parity 2: Even parity
NO. OF COMMUNICATION
76 0 to 10 times (can be set in 1 units)
RETRIES
0: None 1: CR provided 2: LF provided
77 CR/LF SELECT VALIDITY
3: CR + LF

52
To Effectively Use the Inverter

● The inverter has various functions as shown in the Parameter Table (see
page 28, 29 and 30).
Make the settings according to the procedures given on pages 54 and
following to match your application.

Contents

● Changing from Local Control to External Control .................... 54


● Switching between Manual and Automatic Frequency Setting
Signal ........................................................................................ 55
● Setting Maximum Output Frequency ....................................... 56
● Setting Maximum Output Voltage ............................................ 57
● Boosting Torque at Low Speeds .............................................. 58
● To Set the Multi-step Speed Operation Frequency ................. 59
● Setting Accel. and Decel. Times According to Application ...... 60
● Jog Operation for Positioning ................................................... 61
● Countermeasures Against Inverter Malfunctioning (Tripping) . 62
● Application of Fans and Pumps ............................................... 63
● Operation at Proportional Frequencies
(Master and Slave Operation) ................................................... 64
● Fault Trip Details and Remedies .............................................. 65
● Resetting Fault Trips ................................................................ 67

53
Changing from Local Control to
External Control
● To enable external control by an external switch or sequencer, follow the procedure below.
(1) Enabling external control for start/stop and forward/reverse operation (Parameter No. 08)
Press the Press the Up
Press the Select Press the Up Press the Lock
Lock button button to Press
button (main button to set the buton to turn
to turn off the ⇒ select ⇒ ⇒ ⇒ the Set ⇒
display starts display code from 0 on the lock
lock Parameter button.
flashing). to 1. indicator.
indicator. 08.
Display will
→ turn off and
on again. ×
Mode display Mode display Main display Main display
Left side of mode
display will change
to E (external).
Terminal Connection <Controlling start/stop with single switch>
COM COM
*Parameter No.08 allows
terminalfunction to select
Start/Stop between forward
Stop
open: Stop start/stop
close: Start and reverse start/stop
Forward/Reverse
open: Forward modes.
Forward/Reverse
close: Reverse open: Forward (Refer to page 34).
Start close: Reverse

(2) Enabling external control for frequency setting signals (0–10V), Parameter No. 09
Press the Press the Up
Press the Select Press the Up Press the Lock
Lock button button to Press
button (main button to set the button to turn
to turn off the ⇒ select ⇒ ⇒ ⇒ the Set ⇒
display starts display code from 0 on the lock
lock Parameter button.
flashing). to 3. indicator.
indicator. 09.

Display will
→ turn off and
on again. ×
Mode display Mode display Main display Main display Right side of mode
display will change
Terminal Connection to E (external).

<Display code>
COM 0:Local
1:Speed pot.
2:External (0–5V)
Output frequency

3:External (0–10V)
4:External (4–20mA)
Speed pot. 4~20mA
(10kΩ 0 10V → Voltage signal
and 1/4W 0 5V → Voltage signal
minimum) 0~10V 4 20mA → Current signal
(0~5V) Min. Max. → Speed pot.

Note) If the frequency setting signal is 0, the output frequency will be 0%, and the output
will be stopped. (0V stop)

54
Switching between Manual and
Automatic Frequency Setting Signal
● When inputting the frequency setting signal from an external source, it can
be switched easily between a "potentiometer signal (manual)" and "voltage/
current signal (automatic)" by using a switch.
This is effective for feeding back the frequency setting signal as a voltage/
current signal from a sensor (temperature, pressure) and switching to the
manual frequency setting potentiometer signal and automatic control
signal required for the "adjustment, inspection and forced control" required
when automatically controlling the inverter such as for fan and pump
applications.

[Functions and control circuit terminals used]


1. Function: Frequency setting signal switching function
• Set parameter No.20 to 8, 9 or 10.
2. Control circuit terminal: Terminals 6-14 (SW1 OFF → Potentiometer)

[Switching of potentiometer [Switching of potentiometer


signal and voltage signal] signal and current signal]

Potentiometer
10kΩ
1/4W
Potentiometer or more
10kΩ
1/4W
or more

Note) Note)
The frequency setting signal must The frequency setting signal must
be set to external. be set to external.
• Set parameter No.09 to 2 • Set parameter No.09 to 4
(0 to 5V) or 3 (0 to 10V)

55
Setting Maximum Output Frequency
The maximum output frequency is preset to 60Hz as a factory setting.
When changing the maximum output frequency, set the V/F pattern (parameter No.03) to FF,
and then change the maximum output frequency setting (parameter No.15).
● Function setting procedure
(Example to change maximum output frequency from 60Hz to 120Hz.)
Press the Press the Up
Press the Select Use Up, Down and
Lock button button to Press
button (main Shift buttons to set
to turn off the ⇒ select ⇒ ⇒ ⇒ the Set
display starts display code to
Lock Parameter button.
flashing). "FF" (free).
indicator. 03.

Mode display Mode display Main display Main display

Use Up, Down Press the Select Use Up, Down and Press the Lock
Press
and Shift button (main Shift buttons to set button to turn
⇒ ⇒ ⇒ the Set ⇒
buttons to select display starts display value to on the lock
button.
Parameter 15. flashing). "120.0". indicator.

Display will
→ turn off and
on again.
Mode display Main display Main display Mode display
Before changing data After changing data
V/F pattern (parameter No.03) = 60 V/F pattern (parameter No.03) = FF
MAX FREQUENCY
(Parameter No.15)

BASE FREQUENCY
Output voltage (%)

Output voltage (%)

(Parameter No.16)

60 60
Output frequency (Hz) Output frequency (Hz)

If the V/F pattern is set to 50 or 60, the mode If the V/F pattern is set to FF, the V/F pattern
will be fixed regardless of the maximum will be determined according to the maximum
output frequency and base frequency. output frequency and base frequency.

Notes) 1. A frequency exceeding the upper frequency clamp (parameter No.55) cannot be
output.
2. If a general purpose motor with a rated frequency of 50 or 60Hz is run at a higher
frequency, the motor may be damaged. Always set the frequency to match the motor
characteristics.
3. If the base frequency must be changed together with the maximum output frequency
for a high-speed exclusive motor, etc., change parameter No.16 with the procedure
given above.
4. If the general purpose motor is to be run with a frequency higher than the commercial
frequency, set the base frequency to the normal motor rated frequency (50 or 60Hz).
5. The motor will enter the rated output characteristics, and the generated torque will drop
in inverse proportion to the frequency when above the base frequency (normally 50 or
60Hz).

56
Setting Maximum Output Voltage
● Maximum output voltage at the base frequency can be programmed with Parameter 62.
When the power supply voltage fluctuation is too large or the power supply voltage exceeds
the motor's rated voltage, set maximum output voltage below the power supply voltage to
stabilize the output voltage.
(This function is disabled (000) by factory setting, so maximum output voltage equals supply
voltage).

Example: Set maximum output voltage to 200V.


Press the
Press the Up, Press the Select Press the Lock
Lock button Use Up button to Press
Down and Shift button (main button to turn
to turn off the ⇒ ⇒ ⇒ set display value ⇒ the Set ⇒
buttons to select display starts on the lock
lock to "200." button
parameter 62. flashing) indicator.
indicator.

SHIFT

Display will
→ turn off and
on again.
Mode display Mode display Main display Main display Mode display

Before changing data After changing data


Output voltage (V)
Output voltage (V)

Power supply voltage

Power
supply
voltage

Base frequency Base frequency


Output frequency (Hz) Output frequency (Hz)

57
Boosting Torque at Low Speeds
● DC BOOST LEVEL (voltage/frequency characteristics) (Parameter No.05)
Input voltage percent display : 0 to 40%
The appropriate torque boost for the load can be selected. The larger the data display value,
the higher the torque boost. Note that if the torque boost is too strong, OC (overcurrent) trips,
motor overheating or an increase in noise may occur.

Press the Press the Up Use the Up,


Press the Select Press the Lock
Lock button button to Down and Shift Press
button (main button to turn
to turn off the ⇒ select ⇒ ⇒ buttons to set ⇒ the Set ⇒
display starts on the lock
lock Parameter display value to button.
flashing). indicator.
indicator. 05. "10" (ex.).
SHIFT

Display will
→ turn off and
on again.
Mode display Mode display Main display Main display Mode display
Output voltage (%)
DC Boost level

Output frequency (Hz) Base frequency

58
To Set the Multi-step Speed Operation
Frequency
Factory setting for this unit is Multi-step speed operation mode.
(Parameter Nos. 19 and 20 are both set to "0".)
● Preset frequency settings
Example: Preset frequency 1→ Setting frequency on the operation panel or control
circuit terminals
Preset frequency 2 → 30Hz Preset frequency 6 → 20Hz
Preset frequency 3 → 40Hz Preset frequency 7 → 30Hz
Preset frequency 4 → 50Hz Preset frequency 8 → 40Hz
Preset frequency 5 → 10Hz
..... (Parameter Nos. 30, 31, 32, 33, 34, 35 and 36)

Press the Up,


Press the Lock Press the Select Use Up, Down and
Down and Shift
button to turn button (main Shift buttons to set Press the Set
⇒ buttons to ⇒ ⇒ ⇒
off the lock display starts display value to button
select
indicator. flashing). "30.00"
Parameter 30.
SHIFT

Display will
→ turn off and
on again.
Mode display Mode display Main display Main display
Press the Select
Press the Up Press the Up Press
button (main
button to select ⇒ ⇒ button to set the ⇒ the Set
display starts
Parameter 31. value to 40.00. button
flashing).

Display will
→ turn off and
Mode display Main display Main display on again.

Similarly, set Parameter 32 to 50Hz, Parameter 33 Press the Lock


to 10Hz, Parameter 34 to 20Hz, Parameter 35 to ⇒ button to turn on
30Hz and Parameter 36 to 40Hz. the lock indicator.

Terminal connection Mode display

Example: Setting preset frequency 1 to 60Hz


R un
signal Example: Setting preset frequency 1 to 60Hz
Run signal
SW 1

SW

SW 3
S peed
Speed11 Speed 1 S peed 1
60Hz60Hz Speed 4 S peedSpeed
4 60Hz 60H z
6 S peed
50Hz 50H z 20Hz Speed 8 6
20H z S peed 8
S peed 5

Output 40Hz
frequency

40H z
10H z

Speed 5
frequency
O utput

Speed 3 3
S peed 10Hz
Speed 2 2
S peed 40Hz
40H z Speed 7 S peed 7
30Hz
30H z 30Hz 30H z

Time Tim e

Mode display will change to E. for preset frequencies 2 to 8.

59
Setting Accel. and Decel. Times
According to Application
(1) Setting Accel. and Decel. Times 2, 3 and 4 (Set to "1" in Parameter 19)
(2) Accel. and Decel. Time Settings (Parameter Nos. 37, 38, 39, 40, 41 and 42)
Example: Acceleration Time 2 (Parameter No.37) → 10 sec.
Acceleration Time 3 (Parameter No.39) → 20 sec.
Acceleration Time 4 (Parameter No.41) → 30 sec.
Deceleration Time 2 (Parameter No.38) → 10 sec.
Deceleration Time 3 (Parameter No.40) → 20 sec.
Deceleration Time 4 (Parameter No.42) → 30 sec.
[In the following example, the acceleration/deceleration times at starting and ramp-to-stop
are controlled in four steps.]
Run
signal
Terminal connection

Decel.
Output frequency

Accel. Time 4
Time 4 Decel.
Accel. Time 3
Time 3
Accel. Decel.
Time 2 Time 2
Accel. Decel.
Time 1 Time 1

Time

Preset Frequencies 2, 3 and 4 can be linked with Accel. and Decel. Times 2, 3 and 4.
(1) Parameter setting to Link Preset Frequencies and Accel. and Decel. Times
(Set to "2" in Parameter 19)
[In the following example, speed 1 is set to 60Hz, speeds 2 to 4 are set to the factory
settings, and the acceleration/deceleration times are set to the above values.]

Terminal connection Start


signal

Speed 1
60Hz

Decel. Speed 4 Decel.


Output frequency

Time 2 40Hz Time 3


Decel.
Accel. Time 2
Time 1 Speed 3
30Hz Accel.
Time 4
Accel. Decel.
Speed 2 Time 3 Speed 2 Time 2
Speed 3
20Hz 20Hz
30Hz

Time

60
Jog Operation for Positioning
● Jog operation can be used for fine positioning of conveyor, press and similar machines.
Jog Frequency .......................... Parameter No. 27
Jog Acceleration Time .............. Parameter No. 28
Jog Deceleration Time ............. Parameter No. 29
Example: Setting Jog Frequency to 15Hz, Jog Acceleration Time to 3 sec. and Jog
Deceleration Time to 10 sec.
Press the Up, Press the Up,
Press the Lock Press the Select
Down and Shift Down and Shift
button to turn button (main Press the Set
⇒ buttons to ⇒ ⇒ button to set ⇒
off the lock display starts button.
select display value to
indicator flashing).
Parameter 27. "15".

Display will
→ turn off and
Mode display Mode display Main display Main display on again.

Press the Select Press the Up, Down


Press the Up
button. (main and Shift button to set Press the
button to select ⇒ ⇒ ⇒
display starts the display value to Set button.
Parameter 28.
flashing). "003.0".

Display will
→ turn off and
on again.
Mode display Main display Main display

Press the Select Press the Up, Down Press the Lock
Press the Up Press
button (main and Shift button to set button to turn on
button to select ⇒ ⇒ ⇒ the Set ⇒
display starts the display value to the lock
Parameter 29. button
flashing). "010.0". indicator.
SHIFT

Display will
turn off and
Mode display Main display Main display on again.
Main display
● Locally controlled Jog operation using the operation panel
Press the Shift button on the operation panel while the inverter is stopped, the mode display
shows . (*Parameter No.08 must be set to "0".)
(Pressing the Shift button again will return the inverter to normal operation.)
Pressing the or button will enable Jog operation.
● Jog operation via an auxiliary switch
If terminal 6 is shorted to terminal 16 when the inverter is not operating, the mode display shows
to indicate that jog operation is enabled.
(To restore normal operation, disconnect terminal 6 from terminal 16.)
External start/stop switches are used for jog operation.

* In the example at left, Parameter 8


(local/external control) is set to "2" or "5".
**Parameter 20 (Multifunction Input Select)
*Forward *Reverse ** must be set to "3", "7" or "10".
Jog operation
Start switch Start switch enable switch

61
Countermeasures Against Inverter
Malfunctioning (Tripping)
●The inverter has the following functions to avoid malfunctioning (tripping) due to differences in
loads or conditions.
(1) ACCELERATION FREQUENCY HOLD and DECELERATION FREQUENCY HOLD
(Parameter Nos. 17 and 18)
• When the Accel. and Decel. Times settings do not match the load inertia, these functions
temporarily minimize the change in frequencies and wait for a load to follow them to prevent
tripping.
The operation current level of this function can be set and changed with parameter No.63.
Press the Up,
Press the Press the Select Press the Up Press the Lock
Down and Shift Press
Lock button to button (main button to set the button to turn
⇒ buttons to ⇒ ⇒ ⇒ the Set ⇒
turn off the display starts display code to on the lock
select button.
lock indicator. flashing). "1". indicator.
Parameter 17.

Display will
→ turn off and
on again.
Mode display Mode display Main display Main display Mode display

* Parameter No.18 can be set in the same manner.


*The factory setting Set the function to 0 (stall prevention disabled) for loads that cause
is “1” (stall enabled) trouble when the motor speed accel. and decel. times are inconsistent.

(2) CURRENT LIMIT FUNCTION (Parameter No.49) (Frequency Fold Back Rate)
[function enable/disable, deceleration time setting]
• If the output current increases, the output frequency is
current
Motor

automatically lowered to prevent overcurrent (OC)


tripping for applications that involve kneading and Time
mixing of glutinous material (ex., bread kneader).
frequency

(When the output current decreases, the frequency will


Output

automatically return to its preset value.)


The operation current level of this function can be set Time
and changed with parameter No. 63. Decrease frequency to prevent
an overcurrent fault.
[The following example shows when the CURRENT LIMIT FUNCTION is enabled and the
response time is set to 1.5 sec.]
Press the Up,
Press the Press the Select Press the Up Press the Lock
Down and Shift Press
Lock button to button (main button to set the button to turn
⇒ buttons to ⇒ ⇒ ⇒ the Set ⇒
turn off the display starts display value to on the lock
select button.
lock indicator. flashing). "1.5". indicator.
Parameter 49.

Display will
→ turn off and
on again.
Mode display Mode display Main display Main display Mode display
* Factory setting is "0" (means CURRENT LIMIT FUNCTION is off).

62
Application of Fans and Pumps

● The inverter is equipped with V/F Curve (Square Low Speed Torque), Wait timer and Ride-
Thru Restart functions for use with fans and pumps.
(1) V/F CURVE setting (Parameter 04)
Press the Press the Up
Press the Select Press the Lock
Lock button button to Press the Up Press
button (main button to turn
to turn off the ⇒ select ⇒ ⇒ button to set the ⇒ the Set ⇒
display starts on the lock
lock Parameter display code to "1". button.
flashing). indicator.
indicator. 04.
Display will
→ turn off and
on again.
Mode display Mode display Main display Main display Mode display

*Factory setting is "0"


Output voltage (%)

(constant torque).

Output frequency (Hz) Base frequency

(2) POWER LOSS START MODE and WAIT TIME settings (Parameter Nos. 50 and 52)
To enable automatic restart after power failure when the inverter is being used with a fan or
pump, or when a timer for preventing stop during coasting rotation is not installed on the
control panel side, set the data code to 2.
*Factory settings are "1" for Parameter 50 and "0.1 sec." for Parameter 52.
Data Condition on
code power supply
0 Run
1 OP stop
Start after wait Set the WAIT TIME function (Parameter No. 52).
2
time has passed. (Select the time from 0.1 to 100 seconds depending on requirements.)
3 OP stop *Set longer than the motor coasting rotation (coast-to-stop) time.

(3) RIDE-THROUGH RESTART (Parameter No. 51)


To enable restart after power failure when the inverter is being used for a fan or pump, set
the parameter to "1" or "2".
* Factory setting is "0" for Parameter 51 and "0.1 sec." for Parameter 52.
* If the RIDE-THROUGH RESTART function is set, the fault relay will not activate
when an undervoltage "LU" trip occurs.
Data
RIDE-THROUGH RESTART status
code
Ride-Thru Restart disabled
0
("LU" trip)
1 Restart from 0Hz after set wait time Set the WAIT TIME function
(Parameter No.52).
Restart at the frequency before power
2 (Select the time from 0.1 to 100 seconds
failure occurred after set wait time
depending on requirements.)

63
Operation at Proportional Frequencies
(Master and Slave Operation)
● The 0-5V output function, and the Bias and Gain functions can be set for proportional
operation of up to five inverters.
Example: Set up two inverters to operate at proportional frequencies.
Inverter 2 is to be operated at 50% of the output frequency of inverter 1, with
the maximum output frequency of both inverters set to 60Hz.
(1) Inverters 1 and 2 are connected as shown below.
Inverter 1 (Master) Inverter 2 (Slave)

(0-5 V output) (0-5 V input)

(2) Set the Gain Frequency of inverter 2.


(No bias frequency setting is required for proportional-frequency operation).
① Setting the Bias and Gain Functions (Setting Parameter No. 56 to "1").
Press the Up,
Press the Lock Press the Select
Down and Shift Press the Up Press
button to turn button (Main
⇒ buttons to ⇒ ⇒ button to set the ⇒ the Set
off the lock display starts
select display code to "1". button.
indicator. flashing).
Parameter 56.

Display will
→ turn off and
on again.
Mode display Mode display Main display Main display

② Set the GAIN FREQUENCY (Parameter No. 58).


Press the Select Press the Down
Press the Up Press Press the Lock button to
button (main button to set the
button to select ⇒ ⇒ ⇒ the Set ⇒ turn on the lock
display starts display value to
Parameter 58. button. indicator.
flashing). 30.00.

Display will
→ turn off and
on again.
Mode display Main display Main display Mode display

Inverter 1 (Master) Inverter 2 (Slave)


Operated at 60Hz Operated at 50% of the output frequency of Inverter 1.

Maximum output frequency Maximum output frequency


Output frequency

Output frequency

Gain frequency
Operation at propor-
(Parameter
tional frequencies
No.58)

Frequency setting signal Frequency setting signal

64
Fault Trip Details and Remedies

● Fault trip memory ..... Output/Fault monitor A3 (latest), A4 (second to latest),


A5 (third to latest), A6 (fourth to latest)

The details from the latest to the fourth of latest trip causes will be saved even when the power
is turned off. The details can be confirmed with the "output/fault monitor A3 to A6" described in
Monitoring on page 24. (The delivery inspection details are saved in the memory when the unit
is shipped.)

Display Fault details and cause Remedy


• Instantaneous overcurrent • Check for output short circuits and
during acceleration or ground faults
abnormal heating of heat • Check ambient temperature and fan
sink operation
• Increase the acceleration time
• Instantaneous overcurrent • Check for output short circuits and
during constant speed or ground faults
abnormal heating of heat • Check ambient temperature and fan
sink operation
• Eliminate excessive changes in load
• Instantaneous overcurrent • Check for output short circuits and
during deceleration or ground faults
abnormal heating of heat • Check ambient temperature and fan
sink operation
• Increase the deceleration time
• Overcurrent during • Check for open output phases
accleration • Increase the acceleration time
• Adjust the boost level
• Overcurrent during constant • Check for open output phases
speed • Eliminate excessive changes in load

• Overcurrent during • Check for open output phases


deceleration • Increase the deceleration time

• Excessive internal DC • Increase the acceleration time


voltage during acceleration • Connect a brake resistor
(overvoltage)

• Excessive internal DC • Eliminate excessive changes in load


voltage during constant • Connect a brake resistor
speed (overvoltage)
• Excessive internal DC • Increase the deceleration time
voltage during deceleration • Connect a brake resistor
(overvoltage)
• Supply voltage drops to 85% • Measure the supply voltage
or less of rating • Consider the ride-through restart
(undervoltage) function
Continued on following page.

65
Display Fault details and cause Remedy
• An output current that is • Check the electronic thermal setting
125% or more of the current
electronic thermal setting • Reduce the load
current or 150% or more of
the inverter's rated current
continued for one minute
or more. (Overload)
• An auxiliary fault stop • Inspect the sequence circuit to confirm
signal was input from that the auxiliary signal is correct.
control circuit terminal
No.16 (auxiliary fault)
• An auxiliary stop signal • Inspect the sequence circuit to confirm
was input from control that the auxiliary signal is correct.
circuit terminal No.16
(auxiliary stop)
• The operation panel was • Take care with the handling of the
disconnected/connected operation panel
during operation • Check the run signal when the data is
• A run signal was input being set
while setting data in the • Check the POWER LOSS START
stopped state, or the mode MODE (parameter No.50)
was returned to the
operation mode with the
LOCK button
• The power was turned ON
while the run signal was
ON
• The inverter was subjected • Reduce the noise around the inverter
to abnormal levels of
interference.
• Communication fault • Check connection between inverter
between inverter and and communication U/T
communication U/T
• Communication fault • Check the connection of the
between communication communication wire
U/T and computer

Note) Refer to "Troubleshooting ① and ② " on pages 69 to 71.

66
Resetting Fault Trips

● If a fault is shown on the main display and the inverter stops, take the necessary action
to discover the cause of the fault and then reset the inverter.
To reset the inverter, follow one of the procedures below.

Resetting by power supply

Turn off the power once, then turn it on again.


(Operation is possible when the power is turned ON again.)

Resetting by stop input


signal

For local setting (When parameter No.08 is set to 0)

Press the STOP button on the operation panel and the fault will be reset.
(Operation is possible when the operation command button is set to START.)

For external setting (When parameter No.08 is set to 1, 2 or 3)

Turn the external operation command switch off once and the fault will be reset.
(Operation is possible when the operation command button is set to START.)

Resetting by panel

For external setting (When parameter No.08 is set to 4, 5 or 6)

Press the STOP button on the operation panel and the fault will be reset.
(Operation is possible when the operation command button is set to START.)

! ATTENTION

Depending on the POWER LOSS START MODE function setting, the unit may restart suddenly
if the fault trip is reset while the operation signal is input.
(Ensure personal safety before resetting.) Failure to do so could lead to injury.
* Read "POWER LOSS START MODE (parameter No.50)" on page 44.

Note) If the reset lockout function is used, the reset lockout function will have the priority.

67
Resetting by control terminals

● Set parameter No.20 (MULTIFUNCTION INPUT


SELECT) to 1, 5 or 8, and the fault can be reset with
control terminals 6 ~ 16.

● If SW3 is closed and then opened, the fault will be


reset.

ATTENTION

Depending on the POWER LOSS START MODE function setting, the unit may restart suddenly
if the fault trip is reset while the operation signal is input.
(Ensure personal safety before resetting.) Failure to do so could lead to injury.
* Read "POWER LOSS START MODE (parameter No.50)" on page 44.

[Reset lockout function]


● The resetting with control terminals 6-16 can be locked
out when 2, 6 or 9 is set in parameter No.20.

<When control terminals 6-16 are closed>


Resetting is possible only with the power supply.

<When control terminals 6-16 are opened>


Resetting with the power supply and by stop reset
are possible.
*See "MULTIFUNCTION INPUT SELECT
(parameter No.20)" on page 38.

68
Troubleshooting ①

The motor does not rotate (when fault display is not lit)

Is the power voltage correct?

Check the operation


panel display.
YES

NO
Is the lock display (•) on? Press the lock button.

Check the local/external


operation setting.
YES

Turn the local or external


START button ON.

Check the frequency


setting value.

Set the frequency setting


value to 0.2Hz or higher.

The output frequency is not


displayed. The voltage is being
The output voltage is not supplied to the motor.
being supplied.

YES YES
The inverter is defective. The motor is defective.
(Contact your supplier)

69
! ATTENTION

● Wait at least five minutes after turning the input power OFF before starting inspections.
(Also confirm that the CHARGE lamp has gone out.)
Failure to do so could lead to electric shocks.

● Maintenance, inspection and part replacement must be done by qualified persons.


(Remove all metal personal belongings (watches, bracelets, etc.) before starting the work.)
(Use tools treated with insulation.)
Failure to do so could lead to electric shocks or injuries.

The motor does not rotate (when fault display is lit)

When one of the faults on pages 65 and 66 is displayed but the motor has not rotate, check the
following:
(1) Is this the first time (or immediately after installation) power has been applied to the
inverter? Check whether it has been in use.
(2) Check if this is an inverter malfunction (failure), or a wiring or motor malfunction.

If the phenomenon occurs for the first time or immediately


after installation (pages 65 and 66 display such as OC1)

Remove inverter load wiring


from terminals U, V and W.

Press the START button.

OC1, etc., on pages 65 YES Inverter malfunction (Contact


and 66. your supplier for assistance).

● After this procedure, make checks and remedies according to each fault displayed
(refer to pages 65 and 66.)

70
Troubleshooting ②

MCCB trips.

Is MCCB of suitable rating?


YES
Is input/output terminal wiring correct?
YES
Does a ground fault exist in main circuit wiring?
YES
MCCB failure or inverter malfunction
(Contact your supplier for assistance).

Motor has over temperature

YES z Reduce the load factor.


Is the motor overloaded?
z Increase the motor capacity.
(If the motor capacity exceeds
NO
the inverter capacity, increase
the latter as well).

Are V/F characteristic NO Reduce V/F characteristic.


correct?

YES
Is the load factor reduction z Reduce the load factor or apply
NO forced cooling.
correct for continuous
operation at low frequency? z Increase the motor capacity.
(If the motor capacity exceeds
YES
the inverter capacity, increase
Does an open phase exist in the latter as well.)
the output of the inverter? z Check if output frequency can
be increased for use.

YES

Inverter malfunction (Contact


your supplier for assistance).

71
Maintenance and Inspection (Precautions)

! ATTENTION

● Wait at least five minutes after turning the input power OFF before starting inspection.
(Also confirm that the CHARGE lamp has gone out.)
Failure to do so could lead to electric shocks.

● Maintenance, inspection and part replacement must be done by qualified persons.


(Remove all metal personal belongings (watches, bracelets, etc.) before starting the work.)
(Use tools treated with insulation.)
Failure to do so could lead to electric shocks or injuries.

● Never modify the unit. Doing so could lead to electric shocks or injuries.
(It would also invalidate the warranty).

! ATTENTION

● Have an electrician periodically tighten the terminal screws.


Loosening of the terminal screws could lead to overheating or fire.

Precautions for inspections


When measuring the insulation between the power supply line and motor line, always
disconnect the wires connected to the inverter first. Do not perform a megger test on the
control circuit.

The inverter is mainly configured of semiconductor elements. Thus, daily inspections must be
carried out to prevent the effect of the working environment such as the temperature, humidity,
dust and vibration, and to prevent other trouble that occurs due to the passage of part usage and
part life.
The standard replacement years that apply when the inverter is used a general environment
(ambient average annual temperature 30°C, load rate of 80% or less, and 12 working hours or
less a day) are given on the next page.

72
Inspection items
(1) Daily inspection
Check that the inverter is operating as intended.
Check the input and output voltages of the inverter during operation using a voltmeter.
(2) Periodic inspection
Check all locations where inspection can only be performed when the inverter is stopped.

Parts replacement
The lifetime is greatly dependent on the installation conditions.

For example:
a) The lifetime of a relay depends on the wear condition of its contact surfaces. The contact
current and load inductance are major factors.
b) The capacitor inside the inverter is used mainly as a smoothing filter and its lifetime varies
greatly with temperature as internal chemical reactions take place.
An aluminum electrolytic capacitor has Arrhenius law characteristics (10°C doubling law);
the lifetime is 50% when the temperature rises 10°C, or the lifetime is 200% when the
temperature is reduced 10°C. The lifetime of the inverter is therefore determined by
temperature.
If the inverter is used at high temperatures, the aluminum electrolytic capacitor may wear
out even though other parts remain normal. In this case, the aluminum electrolytic
capacitor must be replaced to keep the inverter working.
Life time

Standard
Part name Replacement procedure
replacement
Cooling fan 2 or 3 years Replace with a new part
Smoothing Investigate and replace
5 years
capacitor with new part if necessary.
Investigate and replace
Relays
with new part if necessary.
Temperature

"Arrhenius law"

73
Maintenance and Inspection
Location
(Inspection Table)

Check

Yearly
Every 2
Daily
frequency

years
Component Check Check method Test criteria Instrument

Ambient temp.: Thermo meter


See page 10 for
Whole system

Ambient temperature, See page 10 for installation


Installation
relative humidity, dust, ○ installation precautions.
condtion
etc. precautions.
Relative humidity: Hygrometer
90% max.
Whole Abnormal vibration and Visual inspection and Normal appearance

system noise. audible check and noise
Power
Is the main circuit Measure the input
supply ○ 342 – 506V (400V) Voltmeter
voltage normal? voltage
voltage
(1) Check if all ○ (1) Tighten fastenings
fastenings are
tight.
General (2) Any indication of ○ (2) Visual inspection (1) (2) Normal
overheating on any
part?
(3) Clean ○
(1) Are electrical ○
Connected
conductors
electrical
crooked? Visual inspection Normal
conductors
(2) Is the cover ○
and wires
broken?
Transfor- By smell (inverter
Main circuit

Strange smells? ○ Normal


mer reactor control panel)
Terminal
Is there any damage? ○ Visual inspection Normal
blocks
Remove the wires from
Transistor the main circuit
Check the resistance
and diode ○ terminal block and Ohm meter
between terminals.
modules measure the
resistance.
(1) Are there any liquid ○ (1) Visual inspection (1) Normal
leaks?
(2) Is the safety valve ○ (2) Visual inspection (2) Normal
Smoothing exposed or Capacitance
capacitor distorted? meter
(3) Measure ○ (3) Using a (3) Minimum 85% of
electrostatic capacitance meter rated capacity
capacity.
(1) Is there any ○ (1) Audible check
vibration during
operation? Normal (For (2), refer
Stopwatch
Relays and (2) Check the timer ○ (2) Measure time to the specifications
and universal
contactors operation. (inverter control manual)
counter
panel) (inverter control panel)
(3) Are the contacts ○ (3) Visual inspection
damaged?

Continued on following page.

74
Check
Location

frequency

Every 2
Yearly
Daily

years
Component Check Check method Test criteria Instrument
(1) Check for cracks in ○
the insulation.
Resistor Visual inspection Normal
(2) Check for ○
disconnection.
(1) Check output line ○ (1) Measure voltage (1) Line output
voltage balance between output balance is 4V max.
between phases terminals.
Control and protection circuits

during inverter
operation without
Operation application. Rectifier type
checks (2) Test the sequence ○ (2) Short-circuit fault (2) Sequence voltmeter
protection alarm output protection circuit is
operations, check terminals on test. operating normally.
protection and
display circuits are
normal.
(1) Any strange smells
or discoloration? Visual inspection and
All parts ○ Normal
(2) Is there heavy smell
Parts

rusting?
Capaci- Any trace of liquid
○ Visual inspection
tor leaks or deformation?
(1) Check for ○ (1) Audible check
abnormal
Cooling system

vibrations or noise. ○ (2) Tighten fastenings


Cooling fan Normal
(2) Check all
connectors are
tight.
(1) Are any LEDs not
Display unit working? ○ Visual inspection Normal
Display

(2) Clean ○
Must conform to
Are all readings Check the meter Voltmeter
Meter ○ specified and set
correct? indicating value. Ammeter
values.
(1) Check for ○ (1) Audible check and
Motor

abnormal visual inspection


General Normal
vibrations or noise. ○ (2) Smell motor and
(2) Strange smells? touch motor

75
Specifications

● Rated specifications

400V Three Phase Series


Rated output Power supply
Applied motor Rated output Mass
Product No. capacity capacity
output (kW) current (A) (kg)
(kVA)*
* (kVA)*

BFV80554Z 5.5 12 9.6 13.6 4.0
BFV80754Z 7.5 17 13.5 17.6 4.2
BFV81104Z 11 22 17.5 21.1 10.0
BFV81504Z 15 31 24.7 27.7 10.0
BFV81904Z 19 38 30.3 32.7 13.0
BFV82204Z 22 43 34.3 36.7 13.0
BFV83004Z 30 61 48.6 52.6 20.0
BFV83704Z 37 70 55.8 59.8 24.0

* Rated output capacity is specified for output voltage of 460V.


* Power supply capacity depends on power supply impedance.
It should equal or exceed the capacity specified above.

Note) The rated output current is for a carrier frequency of 10kHz or less.
When using at 12.5kHz or 15kHz, decrease the rated current to the following values
and use.
1) 5.5~22kW
• 12.5kHz : (rated current) × 0.9
• 15.0kHz : (rated current) × 0.8
2) 30, 37kW
• 12.5kHz : (rated current) × 0.7
• 15.0kHz : (rated current) × 0.6

76
● Standard specifications

400V Three Phase Series


Applied motor output 5.5 to 37kW
Rated output voltage 3-phase, 380 to 460V (proportional to power supply voltage)
output
Rated

Overload capacity 150% of rated output current for 1 minute (※)


Number of phases,
Three phase, 380 to 460V: 50/60Hz
Input power supply

voltage, frequency
Voltage variations ±10% of rated AC input voltage
Frequency variations ±5% of rated input frequency
Instantaneous
Continuous operation at 330V or more, or at less than 330V
voltage drop
for 15 ms.
resistance

(※ Also equivalent to class 20 overload protection)

77
● Common specifications

Output frequency
0.2 to 400Hz
Output frequency

range
Frequency display Digital display
Output frequency ±0.5% of selected maximum output frequency (25±10°C) for
accuracy analog setting
Frequency setting Digital setting : 0.01Hz (0.1Hz over 100Hz)
resolution Analog setting: 0.1Hz (50/60Hz by parameter setting)
Inverter control High carrier frequency sinusoidal PWM control
Carrier frequency Variable from 0.8 to 15kHz
Select with operation panel buttons, 1a contact signal (either
Start/Stop
1a, 1b contact signal) or wait time setting (0.1 to 100sec.)
Select with operation panel buttons, or 1a contact signal
Forward/Reverse
(reverse operation prohibit setting possible)
Optional setting for 0.2 to 20Hz
Jog operation
Operation

Optional Accel./Decel Time settings for 0.04 to 1600 seconds


Stop select Select from: ramp-to-stop or coast-to-stop
Select from: reset by power supply or by inputting stop signal.
Reset
External reset setting is also possible.
Stop frequency Setting from 0.2 to 60Hz
Instantaneous power Select from: function OFF, restart at 0 Hz, or restart at the
failure restart setting frequency
Digital setting: Operation panel
Frequency setting Analog setting: 0-5V DC, 0-10V DC, 4-20mA DC, 10kΩ
signal potentiometer, input impedance at 50kΩ(0-5V DC), 20kΩ
(0-10V DC), and approx. 350Ω(4-20mA DC)
Voltage/frequency Select from: 50Hz, 60Hz, optional base frequency setting for 45 to
Control

characteristic 400Hz, constant torque, or square low torque pattern


2nd voltage/ frequency
Optional base frequency setting for 45 to 400Hz
characteristics
Torque boost Optional setting for 0 to 40%
2nd torque boost level Optional setting for 0 to 40%

78
Accel./Decel. time 0.04 to 1600 sec. (individual accel. and decel. time setting)
Accel./Decel.
Linear/S-character characteristics (selection switchover)
characteristics
Accel./Decel. time 2, 3, 0.1 to 1600 sec. (individual accel. and decel. time setting) Can be
and 4 linked with multispeed setting.
Control

Multispeed frequency Up to 8 preset frequency settings (programmable)


settings Can be linked with accel. and decel. time setting.
Up to 3 place settings (skip frequency band setting from 1 to
Skip frequency settings
10Hz)
Upper frequency setting Setting for 0.2 to 400Hz
Lower frequency setting Setting for 0.2 to 400Hz
Bias and gain Bias: set for –99.9 to 400Hz
frequency settings Gain: set for 0 to 400Hz
Select from: auxiliary interlock fault or auxiliary stop (coast-to-
External fault trip
stop)
Braking

Regenerative
Brak- braking 20% min.
ing
DC dynamic Working at less than setting stop frequency (braking torque and
torque
braking braking time settings)
External output signals

Operation frequency
0 ~ 5V DC
signal
Open collector output (50V, 50mA max.)
Run signal, arrival signal, frequency detection signal, overload
alarm signal, reverse operation signal (selectable)
1c contact output (contact capacity at 250V AC, resistance load at
Output signal
0.5A)
Fault alarm signal, run signal, arrival signal, frequency detection
signal, overload alarm signal, reverse operation signal
(selectable)
Output frequency, setting frequency (F1) (A2) Line speed display
Display

Operating conditions (selection switchover)


Output current (A0), output voltage (A1), rotation direction
Display when protective functions are activated (last 4 faults are
Fault trip buffers
stored).
Current limit Current limit can be set to 1 to 200% of rated output current
Protection

Instantaneous overcurrent, over temperature (SC), overcurrent


Shut-off (stop) (OC), low voltage (LV), overvoltage (OV), auxiliary interlock (AU),
overload/electronic thermal overload (OL), operation error (OP)
Overcurrent stall prevention, regenerative overvoltage stall
Stall prevention
prevention

79
Ambient temperature –10°C to +40°C (non-freezing)
and relative humidity 90% RH max. (non-condensing)
Storage and transport
Environment

temperature, relative –25°C to +65°C, 95% RH max.


humidity
2
Vibration 5.9 m/s (0.6G) max.
Altitude of 1000 m or less, indoors, free of corrosive gases and
Installation condition
dust
Enclosure IP20 screen-protected type
Cooling method Forced air cooling

80
ATTENTION

● This general purpose inverter has not been designed or


manufactured to be used in machines used in situations involved
with human lives. Please contact Matsushita Electric when using
this inverter for special applications such as for movable body,
medical purposes, aerospace purposes, nuclear energy control,
or sea floor relay devices or systems.
● This product has manufactured under tight quality control.
However, when using the inverter in important facilities in which
trouble could cause hazards to human lives, or when a major loss
could occur due to trouble, install safety devices to prevent major
accidents.
● When using this product for a load other than a 3-phase AC
motor, please contact Matsushita Electric.

Matsushita Electric Works, Ltd.


AUTOMATION CONTROLS GROUP
Head Office : 1048, Kadoma, Kadoma-shi, Osaka 571-8686, Japan
Telephone : Japan (81) Osaka (06) 6908-1050
Facsimile : Japan (81) Osaka (06) 6908-5781

Matsushita Electric Works (Europe) AG,


Rudolf-Diesel-Ring 2, D-83607 Holzkirchen, Germany
Telephone : 49-8024-648-0
Facsimile : 49-8024-648-111

AROMAT Corporation,
629 Central Avenue, New Providence, New Jersey 07974, U.S.A.
Telephone : 1-908-464-3550
Facsimile : 1-908-771-5658

Matsushita Electric Works (Asia Pacific) Pte. Ltd.


101 Thomson Road, #25-03/05, United Square, Singapore 307591
Telephone : 65-255-5473

Matsushita Electric Works (China) Co., Ltd.


Suite 201Level 2, Tower W3, The Towers, Oriental Plaza, No.1, East Chang
An Avenue, Dong Cheng District, Beijing, 100005, China
Telephone : 86-10-6590-8646
COPYRIGHT C 2004 All Rights Reserved
8A2 C71 0000 1               Specifications are subject to change without notice. Printed in China

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