Documente Academic
Documente Profesional
Documente Cultură
Volume 53
June 1997
K.A.Ahmed
M.B.A.Abdelhady
A.M.A.A.Abouelnour
1. INTRODUCTION
In recent year, interest has grown in Egypt to produce an
inexpensive class of city buses, which is fabricated on lorry chassis.
For instance, the lorry chassis (Nasr 125) has been used for
fabricating 58 buses during the period 1989-1992, [1]. During the
same period, another 28 buses have been fabricated on other types
of lorry chassis. This has provided the Egyptian market with
inexpensive city buses, but at the expense of deteriorating the ride
comfort. The problem arose firstly as a result of using long lorry
chassis with load capacity of 10-15 tons without modifying the
design of the suspension systems, and secondly, the load capacity
itself is actually decreased to approximately 5 tons.
The results in general, showed that bus (I) has very poor ride
performance and there is a need for extra work in order to improve
the suspension characteristics of this bus.
Figure (3-a): Comparison of the front body acceleration for bus (I) and bus (II) when they were
excited by the input indicated in Figure (2-a)
Figure (3-b): Comparison of the rear body acceleration for bus (I) and bus (II) when they were
excited by the input indicated in Figure (2-a)
3. THE THEORETICAL ANALYSIS
3.1 THE QUARTER CAR MODEL
Due to limitations of the available experimental facilities, and the
cost consideration, the analysis required to improve the ride
behavior of bus (I) is only obtained theoretically. However it is
recommended at this stage to verify the theoretical modeling
approach in comparison with the measured results and to confirm
the use of vehicle parameters considered. In section 2, the
experimental results were obtained when each wheel in each axle
was excited individually by the same input which permits to
represent the vehicle by the simple quarter car model shown in
Figure (2-b). The derivation of the full equations of this simple
model is given in Appendix (2). The time history of the front and
rear accelerations is calculated based on the same input of Figure
(2-a) and the data of Table (1).
Figure (4-b):
Comparison between the theoretical and experimental rear body acceleration obtain for bus (I),
when it is excited by the input of Figure (2-a)
Vehicle data Bus (I) Bus (II)
Sprung mass (Half car model) 4412 kg 5362 kg
Front sprung mass (Quarter car model) 2030 kg 1787 kg
Rear sprung mass (Quarter car model) 2382 kg 3575 kg
Body pitch inertia (Half car model) 21650 kg mI 28066 kg mI
Front wheel mass 340 kg 340 kg
Rear wheel mass 550 kg 550 kg
Front spring stiffens 129800 N/m 230000 N/m
Rear spring stiffens 222950 N/m 2123000 N/m
Front damping coefficient 3000 10740
Rear damping coefficient 3000 3000
Front tyre stiffens 1027000 N/m 1027000 N/m
Rear tyre stiffens 2054000 N/m 2054000 N/m
Front tyre damping coefficient 3500 3500
Rear tyre damping coefficient 7000 7000
Body centre of gravity of front axle 2.84 m 3.564 m
Body center of gravity of rear axle 2.16 1.836
Table1: Vehicle parameters (Obtained from reference [1])
Assuming that the half vehicle model would behave identical to the
other half when moving on the road, thus roll motion can be
eliminated and the coherence function between the two tracks is
taken equal to unity. Because the roll motion is not of great interest
during the vehicle straight running, this vehicle model was shown to
predict accurately the performance parameters of the suspension
systems, see [5], [6] and [8]. Other modes of vibration related to
engine mounts, chassis bending and torsion may lie within or close
to the frequency range of interest (0.2-15) Hz, but their inclusion
would make the problem too complicated at this stage. In this
model, the sprung mass is considered to be a rigid body as are all
unsprung masses. The derivation of the full equations is given in
Appendix (2). The vehicle data for the two buses are shown in Table
(1).
Figure (6): rms acceleration in 1/3 octave band calculated at different speed for bus (I) against
the reduced comfort boundaries recommended by ISO 2631
Figure (8) shows the rms values of the body acceleration at different
positions and at 77.5 km/h for: (a) the original design of bus (I) i.e.
without any dampers, (b) fitting two dampers at each rear wheel
stations (damper no.1 of figure 7) & (c) fitting two dampers at each
front and rear wheel stations. Table (3) summarizes the rms values
of the front and rear dynamic tyre load (FDTL & RDTL), the front
and rear suspension working space (FSWS & RSWS), front and rear
body accelerations (FBAC & RBAC).
FBAC RBAC
FDTL RDTL FSWS RSWS &x&bf &x&br
Vehicle Type
(N) (N) (cm) (cm)
m/ s 2
m / s2
Bus (I) 6049 12743 3.38 4.47 1.71 2.78
Bus (I) (Adding
5438 6112 2.74 1.34 1.26 1.357
dampers at rear axle)
Bus (I) (Adding
dampers at front and 3266 5857 0.923 1.16 1.26 1.314
rear axle)
Bus (II) 4029 12021 0.818 4.28 1.78 1.55
Table (3): The rms values of the front and rear dynamic tyre load, the front and rear
suspension working space and the front and rear body acceleration for: (a) the original design
of bus (I), (b) fitting two dampers at each rear wheel station, (c) fitting two dampers at each
front and rear wheel stations and (d) the reference bus, bus (II). Vehicle speed is 77.5 km/h.
The following comments can be made from Table (3) and Figure
(8):
1. Using dampers only at the rear axle reduces the body
acceleration at the front and rear suspension systems by 25%
respectively. Furthermore, the dynamic tyre load at the rear wheels
is reduced by 50%.
2. Using dampers at both the front and rear axles provides a slight
reduction in the body acceleration (around 5%) and a considerable
reduction in the front dynamic tyre load (around 50%) when
compared with the previous point (point No. 1)
3. When the vehicle is in its leaden static condition a typical value of
the total available working space of bus (I) would be 18 cm. Hence,
over the conditions examined hear minor road at 77.5 km/h,
rebound stop contact would not occur, since the maximum rms
value does not exceed 6 cm i.e. 1/3 of the total available space
[10]. Never the less,
Figure (7): Damping characteristics of three different chock absorbers (Obtained from reference
[1])
Figure (8): rms values of the body acceleration along the vehicle wheelbase calculated at 77.5
km/h for:
(a) The original design of bus (I)
(b) Fitting two dampers at each rear wheel station
(c) Fitting two dampers at each front and rear wheel station
the addition of dampers to bus (I) either at the rear axle, or at the
front and rear axles, reduces dramatically the rms values of the
front and rear suspension working space by 20% and 70%
repectively. Hence, with any of these modifications into the design
of the suspension system, bus (I) can move with its maximum
speed over more worst road surfaces, where the extra demand of
the suspension working space will be covered easily.
5. CONCLUSIONS
In this work, experimental and theoretical investigations are carried
out in order to evaluate and improve the ride performance
parameters of a city bus which is fabricated on a lorry chassis, bus
(I). The body acceleration over the front and rear suspension
systems of this bus were measured when it was subjected to an
artificial impulse input of h = -0.2m amplitude. Results obtained
showed that this bus has very poor ride performance when
compared with a reference bus which is manufactured on a bus
chassis. The experimental results in general showed a need for
extra work in order to improve the suspension characteristic of bus
(I).
- At 77.5 km/h speed, the exposure time allowed for the rear
passengers is around 2 hours.
- The exposure time could be increased to 4 hours if the vehicle
speed is reduced to 55 km/h.
- A further increase of the time up to 5 hours could be achieved if
the speed is limited to 40 km/h.
6. ACKNOWLEDGMENT
The authors would like to thank the General Nile Company for Auto
Repairs for providing the case study buses and the necessary
vehicle data. They would also like to thank the Automotive
Engineering Department, Faculty of Engineering, Helwan University
– Mataria for measuring facilities and calibrating devices.
7. REFERENCES
1. General Nile Company for Auto Repairs "Technical Report", 1993.
2. A. J. Healy A.j. "Digital Processing of Measured Random Vibration
Data for Automobile Ride Evaluation", ASME Publication, AMD- Vol.
24, 1977
3. International standard ISO 2631, [1974], [1978], [1978/A1],
[1982] "Guide for the evaluation of human exposure to whole-body
vibrations", International Standards Organization.
4. Wrong J.Y. "Theory of Ground Vehicles", 1978, JOHN WILY &
SONS, New York.
5. Crolla D.A., Abdelhady M.B.A. "Active suspension control;
performance comparison using control laws applied to a full vehicle
model", Vehicle system dynamics, 20 (1991), pp 107-120.
6. Chalasani, R.M. "Ride performance potential of active suspension
system – part 1: Simplified analysis based on a quarter car model".
ASME Symposium on Simulation and control of Ground Vehicle and
Transportation of System, Paper AMD Vol. 80, DSC Vol2, 1986, pp
187-204.
7. Besinger, F.H. Cebon D. and Cole D.J. "Damper Models for Heavy
Vehicle Ride Dynamics" Vehicle system dynamics, 24 (1995), pp 35-
64.
8. Cech I. "A Pitch-Plane Model of a Vehicle with Controlled
Suspension", Vehicle system dynamics, 23 (1994), pp 133-148
9. Cebon D. and Newland D.E. "The artificial Generation of Road
Surface topography by the inverse FFT method" Proc. 8th IAVSD
Symposium, Cambridge, England, MA, 1983, pp 24-42.
10. Sharp, R. S. and Pilbeam, C. "on the ride comfort benefits
available from road preview with slow- active car suspension"
proceeding of the 13th IAVSD Symposium, Chengdu, Sichuan, China,
Vol.23, 1993.
APPENDIX (1)
With reference to figure 2, the equations of motion of the quarter car model may be written on
the following form:
With reference to figure 5, the equations of motion of the bounce and pitch half vehicle model
may be written on the following form:
M b 0 0 0 &z&b
0 I 0 0 θ&&
p
+
0 0 M wf 0 &x&wf
0 0 0 M wr &x&wr
C f + Cr − AC f + BC r −Cf − C r z&b
− AC + BC A 2 C + B 2 C AC F − BC r θ&
f r f r
+
−Cf AC f C f + C tf 0 x& wf
− Cr − BC r 0 C r + C tr x& wr
K f + Kr − AK f + BK r −Kf − K r zb
− AK + BK A K f + B Kr
2 2
AK F − BK r θ
f r
=
−Kf AK f K f + Kt 0 x wf
− Kr − BK r 0 K r + K t x wr
0 0 0 0
0 0 x&
0 f + 0 0 x0 f
ctf 0 x& 0 r K tf 0 x0 r
0 ctr 0 K tr
Due to non-linear elements of the damping coefficients, the previous non-linear equations are
transformed into a first order form, and are solved in the time domain. The outputs of interest
are then processed into the frequency domain to give the power spectral density functions and
their corresponding rms values.
NONENCLAURE
Symbol Description