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SPECIFICATION FOR
POWER TRANSFORMERS
PART I GENERAL
(First Revision)
Sixth Reprint JANUARY 1997
UDC 621.314.222.6
Q Copyright 1977
BUREAU OF INDIAN STANDARDS
MANAK BHAVAN, 9 BAHADUR SHAH ZAFAR MARG
NEW DELHI 110002
Indian Standard
SPECIFLCATION FOR
POWER TRANSFORMERS
PART I GENERAL
(First Revision)
Transformers Sectional Committee, ETDC 16
Chairman
SRRI U. K. PATWABDHAN
Prayog Electricals Pvt Ltd, Bombay
Members Rsfimnting
Smu S. AMMEERJAN Bharat Heavy Electricals Ltd ( R & D Unit )
SHR~ N. S. S. AXLOKIASWAMY Tamil Nadu Electricity Board, Madras
SHRI M. K. SUNDABABAJAN ( Alterm& )
S~sr B. G. BHAKEP Kirloskar Electric Co Ltd, Bangalore
DE B. N. JAYARA~ ( AItanar6 )
S-1 A. V. BKEEXARAU Gujarat Electricity Board, Vadodara
SHBI J. S. DYER ( Aftsrnak )
SHBI S. D. CHOTBANEY BomFo;tz;tric Supply and Transport Undertaking,
( Contimud on pagr 2 )
@ CopyigbI 1977
BUREAU OF INDIAN STANDARDS
This Dubhcation 4s protected under the Iadiaa Coplridht ACI ( XIV of 1957 ) and
reproauctlon in whole or in part by any means except with written permission of the
publisher rhall be deemed to be an infringement of copyright under the said Act.
lS:2026(Partl )-1977
( Contiaucd from pugs 1 )
Members Rc~69ating
Sasr D. V. NAR~E Bharat Heavy Electricah Ltd
Xc;; I WAR CHANDU ( Altrmuts I )
& Y CHAND ( Alternate II )
SHRI I. S. PATEL Hindustan Brown Bovcri Ltd, Bombay
!&RI V. N. PRAHLAD National Electrical Industries Ltd, Bhopal
SHRI A. G. GURJAR ( AItnnats )
SXXI K. N. RAMASWA?zfY Directorate General of Technical Development, New
Delhi
SHRI S. K. PALEAN ( Altemafs )
SHRI CEANDRA K. ROHATQI Pradip Lamp Works, Patna
SERI D. P. SAEQAL Siemcns India Ltd, Bombay
SRRI A. R. SALTI (Alternate)
SERI I. C. SAN~AR Delhi Electric Supply Undertaking, New Delhi
SHRI R. C. KHANNA ( AItarnat.)
SERI K. G. SEANMU~HAPPA NGBP Ltd, Bangalore
SHRI P. S. RAMAN ( Altcmata )
Smu M. A. SXAR~FIF Karnataka Electricity Board, Bangalore
SBRI B. C. ALVA ( Alternate )
SUPERINTENDINO E N Q I N E E R Andhra Pradesh State Electricity Department
( OPERATION ) ( Electricity Projects and Board ), Hydcrabad
SUPERINT~NDINO ENQINEI~
TECHNICAL ( PROJECTS )
( Afternutr )
SHRI C. R. VARIER Crompton Grcavcs Ltd, Bombay
SHRI S. V. MANERIKAR ( Alkm& )
SHRI S. P. SAOHDEV, Director General, BIS ( Ex-oflcb Membn 1
Director ( Elcc tech )
SERI VIJAI
Deputy Director ( Elec tech ),BIS
Indian Standard
SPECIFICATION FOR
POWER TRANSFORMERS
PART I GENERAL
( First Revision )
0. FOREWORD
0.1 This Indian Standard ( Part I ) ( First Revision ) was adopted by the
Indian Standards Institution on 24 February 1977, after the draft
finalized by the Transformers Sectional Committee had been approved
by the Electrotechnical Division Council.
0.2 This standard was first published in 1962 and covered naturally-
cooled oil-immersed transformers. By subsrquent amendments forced-
cooled transformers were included, use of synthetic liquids as cooling
medium was permitted and requirements for aluminium windings werr
incorporated.
0.3 The revision has been undertaken with a view to bringing it in line
with the revision of IEC Pub 76 - 1967 ’ Power transformers ‘.
0.5 In this revision the requirements for power transformers are covered
in four parts as follows:
Part I General
Part II Temperature-rise
Part III Insulation levels and dielectric tests
Part IV Terminal markings, tappings and connections
3
IS : 2026 ( Part I ) - 1977
0.6 This standard ( Part I) has been based on IEC Pub 76-1 (1976)
Power transformers, Part I: General, issued by the International
Electrotechnical Commission.
0.7 This part shall be read in conjunction with IS : 2026 ( Part II ) - 1977*,
IS : 2026 ( Part III ) - 19771_ and IS : 2026 ( Part IV ) - 1977$.
1. SCOPE
1.1 This standard covers power transformers ( including autc
transformers ).
1.2 This standard does not cover the following small and special
purpose transformers:
a>Single-phase
transformers
transformers rated at less than 1 kVA and polyphase
rated at less than 5 kVA;
b) Outdoor type three-phase distribution transformers up to and
including 100 kVA, 11 kV ( covered by IS : 1180-l 96411);
cl Instrument transformers ( covered by IS : 27051 and IS : 3156** );
4 Transformers for static convertors;
4 Starting transformers;
f-1Testing transformers;
d Traction transformers mounted on rolling stock;
h) Welding transformers [ covered by IS : 1851-1966tt and IS: 4804
(Part I ) - 1968$$];
4
IS : 2026 ( Part I ) - 1977
2. TERMINOLOGY
2.0 For the purpose of this standard, the definitions given in IS : 1885
( Part XXXVIII ) - 19775 shall apply.
3. SERVICE CONDITIONS
3.1 Reference Ambient Temperatures -The referrnce ambient ’
temperatures assumed for the purpose of this specification are as follows:
*Specification for non-flameproof mining transformer; for use below ground: Part 1
Oil-immersed type.
$Specification for earthing transformers.
*Specification for reactors.
$Electrotechnical vocabulary: Part XXXVIlI Transformers (first rlvirion ).
IGuide for loading of oil-immersed transformers.
5
IS I 2026 ( Part I )-1977
3.2 Altitude
3.2.1 Transformers conforming to this standard are suitable for opera-
tion at an altitude not exceeding 1000 metres above mean sea level.
3.2.2 For altitudes exceeding 1000 metres above mean sea level, an
adjustment of the temperature-rise shall be necessary in accordance with
IS : 2026 ( Part II ) - 1977*.
4. RATING
4.0 General-The manufacturer shall ascribe ratings to the transformer,
which shall be marked on the rating plate (see 15). These ratings shall
be such that the transformer can deliver its rated current under steady
loading conditions without exceeding the limits of temperature-rise
specified in IS : 2026 ( Part II ) - 1977* assuming that the applied voltage
is equal to the rated voltage and that the supply is at rated frequency.
4.1 Rated kVA - The rated kVA assigned shall take into account
service conditions corresponding to those specified in 3 and shall be
related to the product of rated voltage, rated current and the appropriate
phase factor given in Table 1.
(1) (2)
I I
3 1.73
4.2 kVA Ratings - kVA ratings for three-phase transformers are given
in Table 2.
5 31.5 200
6.3
- -40 250
-
8 50 315
10 63 400
- - -
32.5 80 500
100 630
- 16 - -
20 125 800
25 160 I 000 et cl
- -
7
IS t 2926 ( Part 1) - 1977
5. TEMPERATURE-RISE
5.1 The transformer shall conform to the requirenients of temperature-
rise specified in IS : 2026 (Part II)-1977*.
6. INSULATION LEVELS
6.1 The insulation levels shall be in accordance with IS : 2026 (Part III)-
19777.
8.1.1.1 The following three categories for the rated kVA of three-
phase transformers or three-phase banks shall be recognized:
Category 1 Up to 3 150 kVA
Category 2 3151 to 40 000 kVA
Category 3 Above 40 000 kVA
8.1.1.2 The symmetrical short-circuit current ( rms value) (see 9.1.2)
shall be calculated using the short-circuit impedance of the transformer
plus the system impedance for transformers of ca&egories 2 and 3 and also
for transformers of category 1 if the system impedance is greater than
5 percent of the short-circuit impedance of the transformer.
For transformers of category 1 the system impedance ghall be
neglected in the calculation if this impedance is equal to or less than
5 percent of the short-circuit impedance of the transformer.
8
IS : 2026 ( Part I ) - 1977
NOTE 1 - Values for rated powers greater than 200000 kVA shall be subject to
agreement between the manufacturer and the purchaser.
NOTE 2 - In the case of single-phase transformers connected to form a three-phase
bank, the value for rated power applies to the three-phase bank.
--
8.1.1.4 The short-circuit apparent power of the system at the trans-
former location shall be specified by the purchaser in his enquiry in
order to obtain the value for the symmetrical short-circuit current to be
used for the design and the tests. If the short-circuit level is not
specified the value given in Table 4 shall be used.
8.1.2 Transformers with More Than Two Windings and Auto-Transfortnzrs
(1) (2)
kV MVA
8.1.3 Booster-Tran.formers
NOTE - The most severe short-circuit conditions may occur, in the case of a star-
deita connected generator transformer with earthed neutral, when a line-to-earth
f,lult occurs on the system connected to the star-connected winding.
11
IS:2026 ( Part I ) - 1977
where
TJ’,
& is the short-circuit impedance of the system -s- iu ohms
per phase:
117. U’N
a = 100 SN ’
in ohms per phase,
12
IS : 2026 ( Part I ) - 1977
13
IS : 2026 ( Part I ) - 1977
a*
r_---- -*-~----~~
Copper Windings Aluminium Windings
*Function of l/2 ( 8s + B. ).
14
IS : 2026 ( Part I ) - 1977
*Specification for new insulating oils for transformers and switchgear ( second r&Jioa )_
iSpecification f@ bushing for alternating voltages above 1 000 volts (Jirrt reu&a ).
SDimensions for porcelain transformer bushings: Part I Up to 1.1 kV bushings,
Section 1 Porcelain parts.
imensions for porcelain transformer bushings: Part I Up to 1’1 kV bushings,
.&En 2 Metal parts.
IlDimensions for porcelain transformer bushings: Part II 3.6 kV bushings, Section 1
Porcelain parts.
9Dimensions for, porcelain transformer bushings: Part 11 3’6 kV bushings, Section 2
Metal parts.
**Dimensions for porcelain transformer bushings: Part III 12 and 17.5 kV bushings,
Section 1 Porcelain parts (Jirsf rcuision ).
ttDimensions for porcelain transformer bushings: Part III 12 and 17’5 kV bushings,
Section 2 Metal parts.
$$Dimensions for porcelain transformer bushings: Part IV 24 kV bushings, Section 1
Porcelain parts ( first feuision ).
@Dimensions for porcelain transformer bushings: Part IV 24 kV bushings, Section 2
Metal parts.
l#Dimensions for porcelain transformer bushings: Part V 36 kV bushings, Section 1
Porcelain parts (first reuision ).
paDimensions for porcelain transformer bushings: Part V 36 kV bushings, Section 2
Metal parts.
15
IS : 2026 ( Part I ) - 1977
11. TOLERANCES
11.1 Because of inevitable differences in basic materials and variations in
manufacture, as well as measurement errors, the values obtained on test
may differ from the calculated values and tolerances on guaranteed
values are necessary.
14. FITTINGS
14.1 Fittings as listed in Appendix C shall be provided.
c) Manufacturer’s name;
d) Manufacturer’s serial number;
e) Year of manufacture;
f) Number of phases;
16
IS I 2026 ( Part I ) - 1977
17
IS:2026 ( Part I ) - 1977
15.4 The power transformer may also be marked with the StandardlMark.
TABLE 7 TOLERANCES
( cfuusc 11.1 )
ITEM TOLERANOE
ii) Voltage ratio at no load on the The lower of the followina values:
principal ( rated f 0.5 percent of th; declared ratio
voltage ratio )t~%?~ote 2 ) A percentage of the declared ratio
equal to l/10 of the actual
percentage impedance voltage at
rated current (zcc Note 3 )
iv) Short-circuit impedance for any Not less than as indicated in [(iii)a]
tapping [ see also IS : 2026 ( Part IV )-1977* ]
NOTE 1 - For Item (i) the loss tolerances of multi-winding transformers apply to
every pair of windings unless the guarantee states that they apply to a given loading
condition.
NOTE 2 - Tolerances on other tappings shall be subject to agreement between the
manufacturer and the purchaser.
NOTE 3 - Alternative [(ii)b] does not apply in the case of auto-transformers and
booster transformers, where the smallness of the impedance would result in an
exceptionally small tolerance.
*Specification for power transformers: Part IV Terminal markings, tappings and
connections ( /irst rcuision ).
19
IS : 2026 ( Part I ) - 1977
The test basis for all characteristics, other than insulation, is the
rated condition, unless the test clause states otherwise.
Where it is required, test results shall be corrected to a reference
temperature of 75°C.
16.1.1 7ypc Tests - The following shall constitute the type tests:
16.1.2 Routine Tests - The following shall constitute the routine tests:
f > Measurement of the power taken by the fans and oil pumps
( 16.14 ).
20
IS : 2026 ( Part I ) - 1977
16.1.3.1 If special tests other than those listed in 16.1.3 are required,
the test method shall be subject to agreement between the manufacturer
and the purchaser.
16.2 Measurement of Winding Resistance
21
IS:2026 ( Part I )-1977
made at any current between 25 percent and 100 percent, but preferably
not less than 50 percent, of the rated current (principal tapping) or
tapping current. Each measurement shall be performed quickly and the
intervals between them shall be long enough to ensure that temperature-
rises do not cause significant errors. The difference in temperature
between the top oil and the bottom oil shall be small enough to enable
the average temperature to be determined with the required accuracy.
If necessary the oil may be circulated by a pump.
For transformers with more than three windings, the windings shall
be taken in pairs and the principle of the method specified for three-
winding transformers shall be followed.
NOTE- The resistance of the test connections should be sufficiently low not to
affect the measurement. If it is impracticable to employ connections in which the
loss may be neglected in relation to the load loss of the transformer; allowance
should be made for such losses.
22
IS t 2026 ( Part I ) - 1977
P = corrected value,
PI = ratio of hysteresis losses to total iron losses,
‘, and
*Specification for power transformers: Part III Insulation levels and dielectric tests
( jirst revision ).
TSpecification for power transformers: Part II Temperature-rise ( /irst revision ).
23
IS: 2026 ( Part I) - 1977
The current in the neutral and the time of application however may
be limited to avoid excessive temperatures of metallic constructional
parts.
*Specification for power transformers: Part III Insulation levels and dielectric tests
(Jirst revision ) .
24
IS : 2026 ( Part I ) - 1977
A report containing the results o’f the routine tests shall be available
at the beginning of the short-circuit tests.
25
IS : 2026 ( Part I j - 1977
i = lk ,/2
where
The peak value of the current obtained in testing shall not deviate
by more than 5 percent and the symmetrical current by more than
10 percent from the specified value. The duration of the current for
shortcircuit tests is specified in 16.11.4.4.
26
IS : 2026 ( Part I ) - 1977
In the first case the voltage shall not exceed 1’15 times the rated
voltage of the winding.
In order to check the value of the test currents i and I these currents
shall always be recorded by an oscillogragfl. In order to obtain the
maximum asymmetry of the current in one of the phase windings the
switchillg-on shall occur at the moment the voltage of this winding
passes through zero.
NOTE 1 - For star-connected windings the mtlxirnum asymmetry is obtained by
switching-on when the phase voltage passes throug!~ zero. The factor k of the peak
valrlc ; can be determined fi-om the oscillograms of the lme cur~c’nts. For there-phase
tests on delta-connected windlngs this condltic,n is obtained by switching-on when the
line-to-lme voltage passes through zero. Onv of !he methods of detrrmming the
factor k is by switching-on during ihe preliminary adjustment tests at a maximum of
the line-to-line voltage. In this case the factor k is found from the oscillograms of the
line cmrents.
Anothrr mrthod for determining the phase c~~rrcnts in a delta connected winding
is by suitably interconnecting the secondary winding, of the current transformers
measuring the line currents. Tile oscillograph can be made to record the phase
currents.
27
IS: 2026 ( Part I ) - 1977
28
IS :2026 ( Part I ) - 1977
16.11.5.3 After each test the oscillograms made during the test are
inspected, and also the gas relay. It is necessary to measure the short-
circuit reactance after each test.
NOTE 1 - Additional means of detection may be used, such as resistance
measurements, oscillograms of impulse voltages for comparison with oscillograms
obtained in the original state ( recurrent surge oscillograph method ) and a no-load
measurement ( for detection of a short circuit between turns ).
NOTE 2 - Any differences between the results of the measurements made before
and after the test may be a criterion for determining possible defects. It is of
particular importance to observe during successive tests possible changes in the
reactance measured after each test, which may be progressive or tending to a
stable value.
16.11.5.4 After completion of the test the transformer and the gas
relay, if any, shall be inspected. The results of the short-circuit react-
ance measurements and the oscillograms made during the different stages
of the tests shall bccompared.
NOTE - After agreement between the manufacturer and the purchaser all or a
part of the routine tests ( power frequency dielectric tests at 75 percent of the
original value ) may be performed at this stage.
29
IS: 2026 ( Part I ) - 1977
APPENDIX A
( Clause 12.1 )
INFORMATION REQUIRED WITH ENQUIRY AND ORDER
30
IS : 2026 ( Part ? ) - 1977
32
IS t 2026 ( Part I ) - 1977
APPENDIX B
( Clause 13.1 )
33
IS : 2026 ( Part I ) - 1977
9. Tappings:
a) Range
b) Number of steps
c) For high voltage variation/For intermediate
voltage variation/For low voltage variation
10. Reference ambient temperatures:
a) Maximum ambient air temperature "C
b) Maximum daily average ambient air “C
temperature
c) Maximum yearly weighted average ambient “C
temperature
d) Minimum ambient air temperature “C
e) Maximum cooling water temperature “C
11. Type of cooling [see IS : 2026 ( Part II )-197771
34
IS:2026 ( Part I ) - 1977
*Specification for power transformers: Part III Insulation levels and dielectric tests
( Jrsl rcuision) .
35
IS I 2026 ( Part I ) - 1977
36
IS:2026( Part I ) - 1977
d) Control
e) Auxiliary supply details
f) Voltage control
g) Parallel operation
h) Protective devices
j) Approximate overall weight kg
k) Approximate overall dimengions mm
m) Approximate overall quantity of oil litre
NOTE - The information against (j), (k) and (m) is required in case of separately
mounted and handled tap-changers.
APPENDIX C
( Clause 14.1 )
FITTINGS
9. Marking All
38
IS:2026 ( Part I)-1977
39
BUREAU OF INDIAN STANDARDS
Headquarters :
ManakBhavan, 9 Bahadur Shah Zafar Marg, NEW DELHI 116002
Telephones : 331 01 31
331 13 75
3719492
Telegrams : Manaksanstha
(Common to all Offices)
Branch Offices :
‘Pushpak’, Nurmohamed Shaikh Marg, Khanpur, AHMADABAD 380001 361348
SPeenya Industrial Area, 1st Stage, Bangafore-Tumkur Road, i 839 49 55
BANGALORE 560056
Gangotri Complex, 5th Floor, Bhadbhada Road, T.T. Nagar, BHOPAL 462063 554621
Plot No. 21 Satyanagar, BHUBANESHWAR 751007 463627
Kalaikathir Building, 6/46 Avanashi Road, COIMBATORE 641937 2101 41
Plot No. 43, Sector 16 A, Mathura Road, FARIDABAD 121001 8-28 88 01
Savitri Complex, 116 G.T. Road, GHAZIABAD 201661 8-71 19 96
53/5 Ward No. 29, R.G. Barua Road, 5th By-lane, GUWAHATI 761003 541137
5-8-56C L.N. Gupta Marg, Nampatly Station Road, HYDERABAD 506601 261083
R 14, Yudhister Marg, C Scheme, JAIPUR 302605 381374
117/418 B Sarvodaya Nagar, KANPUR 208005 21 68 76
Seth Bhawan, 2nd Floor, Behind Leela Cinema, Naval Kishore Road, 238923
LUCKNOW 226061
Patliputra Industrial Estate, PATNA 800013 262305
T.C. No. 14/1421, University P.O., Palayam, THIRUVANANTHAPURAM 695634 6 21 17
(F&W Revision)
Addenda
-____-_
'10.5 -mm---
Cable SealxBaxes - Cable seali~ baxes
for oil immersed tranzoxers suitablefor papezr-
insdated lead-sheathed cables for voltage class
fraa12 kV up to ati iacludillg36 W shallcanply
with IS:9L47;1.979***2
(mc16)
Printed at Simco Printing Press, Delhi, India
AMENDMENT NO. 2 JANUARY 1983
TO
( First Revision )
Alterations
( Page 29, clause 16.11.5, @ading ) - Substitute the following for the
existing heading:
(Detection of Faults and the Evaluation of the Results of the Short-Circuit Test ’
1
thirdly, the short-circuit reactance measured after the tests differs
from that measured in the original state by not more than:
*Specification for power transformers: Part III Insulation levels and dielectric
tests ( second revision
).
L
( displacements, deformations of windings, connections or suppor-
ting structures, or traces of discharge ) and, secondly, the routine
tests have been successfully repeated. Agreement between the
manufacturer and the purchaser is necessary concerning the
interpretation of any differences in the reactance measurements.
If either of the two conditions for passing the tests has not
been met, a more detailed examination may be required inclu-
ding, if necessary, a partial or complete dismantling of the unit.’
( ETDC 16 )
3
Printed at Simco Printing Press, Delhi. India
AMENDMENT NO. 3 OCTOBER 1935
TO
IS:2026(Part l)-1977 SPECIFICATION FOR POWER
TRANSFORMERS
PART 1 GENERAL
(First Revision)
(mc 16)