Documente Academic
Documente Profesional
Documente Cultură
1
COMPANY PROFILE
Established in Aug 1982 with 0.5 MTPA capacity
Unit – II commissioned in 1995 with 0.9 MTPA capacity
Unit – III commissioned in 1996 with 1.0 MTPA capacity
Present Cement Production Capacity 4.75 MTPA
An ISO – 9001: 2008, ISO – 14001: 2004, OHSAS – 18001: 2007 certified
company.
BHARAT SHIROMANI AWARD FOR CORPORATE LEADERSHIP
CONFERRED ON Mrs. VINITA SINGHANIA, M.D. OF JKLC Ltd.2006-07
“BUILDING INDUSTRY LEADERSHIP AWARD” 2007-2008.
Cont…
2
NCB National Award for “ENVIRONMENT EXCELLENCE IN PLANT
OPERATION” in Indian Cement Industry 2007-2008.
NCB National Award for Energy EFFICIENCY in Indian Cement industry
i.e.” Best Improvement in THERMAL ENERGY” 2007-2008.
CII National Award for excellence in ENERGY MANAGEMENT i.e.
“ENERGY EFFICIENT UNIT” 2007-2008.
CEO with HR Orientation Award” at “Asia Pacific HR Congress” 2008-09.
FIRST AWARD IN CEMENT SECTOR FOR “NATIONAL ENERGY
CONSERVATION AWARD” ORGANISED BY “BUREAU OF ENERGY
EFFICIENCY (BEE)” 2008-09.
3
MAJOR ENERGY SAVING PROJECTS
WITH NO INVESTMENT
(Summary for last Three years)
TOTAL PROJECT IMPLIMENTED : 22
TOTAL ELECTRICAL ENERGY SAVING : 58.74 Million Kwh
TOTAL THERMAL SAVING : 3154 MT of Coal
TOTAL SAVING IN Rs
ELECTRICAL : Rs 205.26 Million
THERMAL : Rs 12.61 Million
TOTAL : Rs 217.87 Million
4
MAJOR ENERGY SAVING PROJECTS
WITH INVESTMENT
(Summary for three years)
5
SPECIFIC ENERGY CONSUMPTION
800
89
768
87
768 750
Kwh/Ton Cement
85
Kcal/Kg Clk.
746
82.91
83
700
81 80.25
79.31
79 650
77
75 600
2006-07 2007-08 2008-09
Year
Kwh/Ton cement Kcal/Kg Clinker
6
COMPARISON WITH GLOBAL AND
NATIONAL BENCHMARKS
(SPECIFIC ENERGY CONSUMPTION)
768 800
91 733
750
Kwh/Ton Clinker
Kcal/Kg Clinker
85 667 80.25 80 700
650
79 650
73 69 600
67 65
550
61 500
55 450
Global National JKLC Target
(2009-2010)
Kwh/Ton Cement
Kcal/Kg Clinker
7
ROAD MAP TO ACHIEVE BENCHMARK
9
SUSTAINABILITY
10
ENERGY MANAGEMENT POLICY
JK LAKSHMI CEMENT LTD.
JAYKAYPURAM
Energy Management Policy
(GANPAT SINGH)
Place : Jaykaypuram CHIEF EXECUTIVE (WORKS)
11
JK LAKSHMI CEMENT LTD,JKPURAM
FLYASH CONSUMPTION M.T. / YEAR
568392
553449
600000
500000 399345
400000
237316
300000 146446 160321
200000 75250
60779
47530
22513
100000
0
1999- 2000- 2001- 2002- 2003- 2004- 2005- 2006- 2007- 2008-
00 01 02 03 04 05 06 07 08 09
Year
12
CONSUMPTION OF ALTERNATIVE
FUELS AND SOLID WASTES
669511
Qty in MT
700000
515754
550000 445035
389607
400000
250000
2003-04 2004-05 2005-06 2006-07 2007-08 2008-09
Year
13
MAJOR INNOVATIVE PROJECT – 1
INSTALLATION OF FLY ASH DRIER
(2008 – 09)
Background : -
14
MAJOR INNOVATIVE PROJECT – 1
INSTALLATION OF FLY ASH DRIER
WFA BELT
CYCLONE
Wet
fly ash
hopper DRIER
DRY FLY
WEIGH FEEDER ASH
HOPPER
DRIER FAN
COOLER
17
MAJOR INNOVATIVE PROJECT – 1
Benefits
Increase in fly ash consumption from 20 to 22 %
Increase in Cement Production : 0.706 LTPA
Reduction in power consumption: 0.5 kwh/ton of cement
18
MAJOR INNOVATIVE PROJECT – 2
UPGRADATION OF KILN - 1
(2008 – 09)
Background : -
The plant was initially designed for 1500 TPD in 1982 but because
of high operating cost it was non operative. The mantra for
sustaining in highly competitive market is to have low cost of
production high volume growth as compared to industry growth.
Keeping it in mind we revamped kiln-1 and the same has helped us
in getting extra revenue because of increased production at low cost
of production.
19
MAJOR INNOVATIVE PROJECT – 2
20
MAJOR INNOVATIVE PROJECT – 2
Achievements :
PARAMETER UNIT BEFORE AFTER
Clinker production TPD 1500 2000
Pressure drop across pre mmWG 600 400
heater
Pre heater fan specific power U/T clink 16.8 9.00
Pre heater fan motor power Kw 1050 750
Cooler fan specific power U/T clink 4 3.6
Specific heat consumption Kcal/Kg clk 950 750
Specific Power consumption U/T 40 30
Cost benefit Analysis
Investment : Rs. 1500Million
Saving : Rs. 535.14Million per annum
Simple payback period : 34months
21
MAJOR INNOVATIVE PROJECT – 3
Up-Gradation of Kiln-2 & 3 Main Drives
(2008 – 09)
Background : -
The plants were initially designed for 2500 TPD. Numbers of in house
modification with practically no-capex and small capex were carried
out to enhance the capacity to 3400 TPD and subsequently the capacity
increased to 4200 TPD with the installation of prallel preheater. Above
4200 TPD, following problems were faced
22
MAJOR INNOVATIVE PROJECT – 3
Achievements :
PARAMETER UNIT BEFORE AFTER
Clinker production TPD 4200 4500
Kiln Speed RPM 4.2 5
Kiln Filing % 13.8 12.9
Main drive power (rated) Kw 300 440
Specific Power consumption Unit/mt clk 24 22.5
TRANSFER
TOWER
BIOMASS BELT
CONVEYOR 2
25