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By
KONKAN RAILWAY CORPORATION LIMITED
(A Government of India Undertaking)
Corporate Office:
Belapur Bhavan, Plot No 6,
Sector – 11, CBD Belapur,
Navi Mumbai – 400 614
Contact: general@konkanrailway.com
Cost effective system for Railway level crossing protection – Konkan Railway
TABLE OF CONTENTS
I.Introduction......................................................................................3
II.Necessity.........................................................................................5
V.Future Trends................................................................................19
IX.Recommendations........................................................................40
X.References.....................................................................................42
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Cost effective system for Railway level crossing protection – Konkan Railway
I. Introduction
Railway safety is a crucial aspect of rail operation the world over.
Malfunctions resulting in accidents usually get wide media coverage even
when the railway is not at fault and give to rail transport, among the
uninformed public, an undeserved image of inefficiency often fueling
calls for immediate reforms. This paper is aimed at helping the railway
administrations concerned to strengthen their safety culture and develop
the monitoring tools required by modern safety management.
The potential for accidents is made higher as the railways control only
half the problem. The other half, meanwhile, cannot really be said to be
controlled by one entity, as even though traffic rules and road design
standards supposedly exist, the movements of road users are not
organized and monitored by one specific entity as rigidly as rail
movements. The railway systems of Asia and the Pacific are no exception
to this. Each year, accidents at level crossings not only cause fatalities or
serious injuries to many thousands of road users and railway passengers,
but also impose a heavy financial burden in terms of disruptions of
railway and road services and damages to railway and road vehicles and
property. A very high number of these collisions are caused by the
negligence, incompetence or incapacity of road vehicle drivers, who by
and large operate their vehicles in environments in which safety
consciousness is practically non-existent.
Since it is the railway which must bear the responsibility for ensuring that
it is protected from the transgressions by road users (despite the fact
that in many countries the law gives it priority of passage over road
users), it is the railway which also has to shoulder most of the financial
burden of providing this protection. Similarly, it is the railway, which has
most of the responsibility for educating road users on the safe use of its
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Cost effective system for Railway level crossing protection – Konkan Railway
Scope: To
Methodology:
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Cost effective system for Railway level crossing protection – Konkan Railway
II. Necessity
In general it appears that, Railway safety, and particularly safety at
intersections between roads and railway lines, is perhaps not accorded
the priority it deserves.
Much of this has to do with the lack of a strong safety ethos. Personal
safety, as such, is not highly valued and hence safety consciousness is
not generally something which is stressed in educational program, either
in schools or in the wider community.
The evidence is that, accidents at the intersections between road and rail
contribute only a very small proportion of total road accidents in most
countries of the region. However, it is a growing proportion as increasing
road construction and road vehicle populations create greater
opportunity for level crossing accidents to happen.
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Cost effective system for Railway level crossing protection – Konkan Railway
The difficulty with the application of this approach in Asia is that the
values notionally placed on human life have been low in relation to the
costs of life-saving measures. Historically, the failure of some railway
systems in the region to commit expenditures to the elimination of
unofficial level crossings and to the adequate protection of official level
crossings has provided implicit evidence of the generally low valuation of
human life throughout the region.
might be concluded that this initiative has the potential to save 5 lives
per year. In the case of several railway systems of the region, the
lifesaving potential of protective barrier installation at level crossings is
very high.
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Cost effective system for Railway level crossing protection – Konkan Railway
Criterion for Road / Rail gate protection is as per ALARP Principle (shown
in the figure below).
Broadly Acceptable
(or NEGLIGIBLE Necessary to maintain
Region) assurance that risk
remains at this level
No Need for ALARP
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Cost effective system for Railway level crossing protection – Konkan Railway
It should be noted that the ALARP principle, by accepting risks for which
there are no cost effective mitigating measures, stands in marked
contrast to the European approach to public safety and safety in the
workplace as set out in the Framework Directive of the European Union
(89/391/EEC). This states that safety “is an objective which should not be
subordinated to purely economic considerations.”
For example, if only the daily number of trains and the number of road
vehicles passing through a crossing is known, the probable frequency of
conflicts between the two at that location may be calculated. For a
crossing which carries 5,000 road vehicles and 60 trains per day, the
probable frequency of conflict between road and rail movements at that
crossing is 5,000/30,000 (60 x 5000), or 1.66 in 100 – a very high
frequency.
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Cost effective system for Railway level crossing protection – Konkan Railway
FTA helps to identify the chain of events leading up to the top event (i.e.
a collision between a train and a road vehicle) and for which indicative
data must be obtained in order to calculate the frequency or probability
of accident occurrence. If the necessary data are not available then
estimates of the frequency of the identified events will have to be
substituted in order to produce the final probability calculation. While the
safety of railway passengers and of road users must be a paramount
issue in the appraisal and choice of a suitable and cost effective level
crossing protection system, some consideration must also be given to the
operational efficiency of the system. In this context, “operational
efficiency” means the capability
of keeping delays to both rail and road traffic to the minimum consistent
with safe operation of level crossings.
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Cost effective system for Railway level crossing protection – Konkan Railway
Barriers which are operated manually tend to be closed for longer periods
than barriers which may be remotely controlled by crossing staff using
electrical actuation systems, simply because the physical act of closing
barriers will require more time than if the barriers can be activated
remotely by mechanical or electrical means.
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Cost effective system for Railway level crossing protection – Konkan Railway
the crossings on the line exceeds a certain critical level. The Indian
Railways has specified a daily TM (traffic moment) level of 100,000 at
which grade separation of crossings would be justified, but budget
restrictions have prevented this work being done except for a limited
number of railway crossings of the national highway system. The current
norm for grade separation is as under:
Item Daily traffic density / traffic movement Type of crossing indicated
1 TVU < 6,000 Unmanned Level crossing
2 6,000 less than or = TVU < 10,000 All unmanned level crossings
to be manned on programmed
basis
3 10,000 less than or = TVU <100,000 Manned Level Crossings
4 TVU greater than or = 100,000 Road flyover / overpass
For the purposes of this analysis, IR costs have been used to assess the
relative costs and benefits of grade separation. The same approach can
be used for the assessment of more modest improvements to level
crossing warning and protection systems. There are two types of benefits
resulting from grade separation of level crossings: financial benefits
accruing to the railway in the form of increased line capacity and reduced
operating costs and economic benefits accruing to individuals, i.e. railway
passengers and road users in the form of travel time savings.
Finally the criterion for selecting the type of gate protecting equipment is
based on the road traffic, rail traffic, financial constraints, performance
reports of the system selected etc.,
The Level crossing protection system can thus be classified broadly into 3
categories:
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Cost effective system for Railway level crossing protection – Konkan Railway
This system is based on Rail wheel sensors viz., Track Circuits, Proximity
Sensors etc., which are located at about 2 kms from the Level crossing
and provides a time lag for about 2 kms for a bullock-cart in rural areas
to cross the Level crossing, but the system has no parameters which
make the system cumbersome and available. The system demands
extension of power supply to remote places to run long cables from
sensor to the system, which is expensive and reduces reliability.
Radio based level crossing protection system, such as ACD (Anti Collision
Device) provides safety at level crossings, in addition to other features
such as anti collisions on track. This network based radio system keep
communicating with Gate ACD system (either manned or unmanned) and
indicates the train arrival by wireless. With this information, Level
crossing protection system then start activation by lowering the barrier,
flashing the road side lights and sounding alarm bells etc.,
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Cost effective system for Railway level crossing protection – Konkan Railway
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Cost effective system for Railway level crossing protection – Konkan Railway
(c)Train Detectors
Automatic devices of this type detect the presence and speed of a train in
block sections at the approach to a level crossing. They are installed only
near unmanned level crossings and usually consist of a series of
transponders inserted in track at certain intervals and interlocked with
level crossing barriers and warning signals. Such devices must be capable
of detecting train speeds since the elapsed time between a train’s
detection and its arrival at a crossing will be a function of its speed. The
alternative to installation of automatic train detectors is to have train
starting signals at stations interlocked with level crossing barriers and
warning signals. These signals have the capability of identifying the type
and hence speed of different trains and will transmit the appropriate
signal to the level crossing protection system in order to activate it at a
specified time before the arrival of a train.
In the case of manned level crossings the function of the train detector is
substituted by level crossing staff, who receive advance warning by
telephone or telegraph from the nearest station of the arrival of a train.
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Cost effective system for Railway level crossing protection – Konkan Railway
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Cost effective system for Railway level crossing protection – Konkan Railway
V. Future Trends
Systems likely to be available in future for the protection of level
crossings are of following types:
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Cost effective system for Railway level crossing protection – Konkan Railway
In addition, the system has blocking control, level crossing control and
the functions of ATC (Automatic Train Control) and CTC (Central Train
Control) systems. The basic components of the ATCS are a Train Radio
Set (TRS), a Wayside Radio Set (WRS), a Station Radio Set (SRS) at Control
Stations, a Level Crossing Controller (LCC) and connecting systems
between the train, wayside locations, level crossings and control stations.
TRS are installed at both ends of each train. WRS are installed at the
trackside (at intervals of 500m to 1500m on the BART system). SRS are
installed at 20 station locations on the BART system. Signals and track
circuits between stations are not needed at this system.
These systems control the beginning and end of the warning indication.
The disadvantage of this system is that the warning interval becomes
disproportionately long with slow trains, because maximum train speeds
normally determine the interval between the beginning and end points of
track circuited sections, and thus a train operating at slow speed will take
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Cost effective system for Railway level crossing protection – Konkan Railway
With new ATCS systems, warning indications begin from the position at
which an emergency brake application would be needed in order to bring
a train to rest before a crossing, the braking distance being calculated
automatically by the system on the basis of a train’s speed past the radio
relay point. The computers on board trains calculate their position and
send the train number, train position and time until beginning of the
warning indication to the Level Crossing Controller (LCC) through the
Wayside Radio Station (WRS). The WRS picks up signals from the closest
approaching trains, but only begin to transmit the signal to the LCC in
order to activate the warning indication at the calculated control time. If
no level crossing obstruction indication has been received by this time,
the WRS will permit the approaching train to pass and will transmit
crossing warning and barrier activation messages to the LCC. The train
will then be permitted to pass through the level crossing on schedule.
However, if an obstruction warning indication is received, the WRS will
transmit a signal to the train receiver (TRS) in order to activate emergency
braking.
As compared with ATCS, the advantage of using GPS for train control
functions it is more economical. However, the system does have some
shortcomings, the most significant of which is that for certain
applications it contributes error certainly excessive for locating trains in
relation to level crossings. Considerably more accurate navigational
information be desirable at minimal cost. Another problem associated
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Cost effective system for Railway level crossing protection – Konkan Railway
with GPS is that of setting the marks for revision of distance errors. These
marks must be set accurately on maps or route charts. In the case of
ATCS lines, trackside receivers may be used as markers for validating GPS
co-ordinates, but in the case of lines not equipped with ATCS, new
markers must be established within reasonable margins of error on maps
or route charts. The cost of radio-based and GPS-based ATCS are
comparable; however GPS-based systems will overtake the radio-based
systems to become the cheapest form of train control system available in
future.
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Cost effective system for Railway level crossing protection – Konkan Railway
This example shows that a manual barrier system has a substantial cost
advantage over an automatic barrier system, provided that it can provide
the same level of safe operation as the automatic system. Clearly, the
need to incorporate an obstruction detector in the automatic barrier
installation reduces the cost effectiveness of this alternative by a
substantial margin. However, the very low cost of labor in this example
from India also contributes significantly to the cost effectiveness of the
manual barrier system, since labor rates would have to be expanded by a
factor of nearly 2.6 to equate the overall costs of the two systems.
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Cost effective system for Railway level crossing protection – Konkan Railway
Mis
Unmanned Fir 1 Collisions
17 3 6
Manned
4
Derailment
69
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Cost effective system for Railway level crossing protection – Konkan Railway
450
400
350
300
150
100
50
0
98-99 99-00 00-01 01-02 02-03 03-04 04-05 05-06 06-07
45.00%
40.00%
35.00%
30.00%
% Share of LC accident
25.00%
20.00%
15.00%
10.00%
5.00%
0.00%
98-99 99-00 00-01 01-02 02-03 03-04 04-05 05-06 06-07
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Cost effective system for Railway level crossing protection – Konkan Railway
500
450
400
350
300
Total No of Accidents
250 No of LC Gate Ac-
200 cidents
No of fatalities at Lcs
150
100
50
0
98-99 99-00 00-01 01-02 02-03 03-04 04-05 05-06 06-07
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Cost effective system for Railway level crossing protection – Konkan Railway
500
450
400
350
150
100
50
0
98-99 99-00 00-01 01-02 02-03 03-04 04-05 05-06 06-07
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Cost effective system for Railway level crossing protection – Konkan Railway
Manned 4% 9%
Though, the Indian railways has a corporate safety plan and policy for
safety enhancement measures like, reclassification of LCs based on
revised TVUs etc., fiscal and other constraints make safety at LCs more
difficult, due to several hazard factors, including human errors as listed
earlier. Various solutions are attempted both passive and active, technical
and educational to minimize the accidents at the LC gates.
India has developed its own train collision prevention system or an Anti
Collision Device (ACD) called the RAKSHA KAVACHTM under the
technology partnership between Konkan Railway Corporation and Kernex
Microsystems (India) Limited, which is a Train Collision Prevention
System, also providing enhanced safety, effectively, at level crossing
gates, at a minimal cost.
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LAYOUT OF THE NETWORKED ANTICOLLISION DEVICE SYSTEM
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The RAKSHA KAVACHTM is a network of ‘self-acting’ microprocessor
based data communication devices called Anti Collision Devices
(ACD’s) which ‘automatically’ apply brakes to the trains fitted with the
ACD’s, thereby protecting the traveling public as well as the road users
at level crossing gates from ‘collision’ related accidents.
Only Mobile ACDs namely Loco ACD and Guard ACD interfaces with
Global Positioning System (GPS) for determination of the train location,
speed, course of travel and time. This is done by obtaining the
Latitude, Longitude, speed, course angle of travel and time variables
which are taken as inputs for further processing. All ACDs are
provided with data radio modems through which they can
communicate with each other in broadcast mode (ACD transmits at
every 3 seconds the data packets for all the ACDs in the vicinity) or
unicast mode (ACD transmits at every 2 seconds with ACD ID for which
the data is intended for till such time it receives an acknowledgement).
LOCO ACD:
The Loco ACD is installed in a pre-fixed outer case in the locomotive
along with anti-vibration mounts. Each Loco ACD is provided with two
Driver’s Consoles which are mounted on the Driver’s pedestal for easy
access and visibility to the Driver. The Radio Modem antenna and the
two GPS receiver antennae are permanently fixed on the rooftop of the
locomotive and connected to the Loco ACD through RF cables. Loco
ACD interfaces externally with Automatic Braking Unit (ABU) to
facilitate application of brakes using intelligent braking logic,
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whenever needed. Loco ACD taps the input signal from the existing
speedometer’s pulse generator to compute location data in predefined
GPS shadow zones. Loco ACD also interfaces with Inter-Cock Switch (ICS)
to set the Loco ACD in rear Locomotive to passive mode in coupling /
banking mode of train operations and to Guard ACD in case of
EMU/DMU/MEMU.
GUARD ACD:
This unit acts as a redundant system to Loco ACD. SLR Guard ACD is
Portable ACD, which can be fitted in the pre-fixed outer case in Guard’s
Brake Van of SLR. It derives power from the existing power source in
coach. However, to take care of momentary dips in the input voltage,
one-hour battery backup is provided with the help of a built-in Ni-Cad
battery. The Radio Modem and GPS Antennae are permanently fixed on
the roof of the SLR coach and their respective cables are brought into the
outer case of the Guard ACD. For bringing the Guard ACD into operation,
it has to be inserted into the outer case, power and antenna cables have
to be connected and ACD switched ‘ON’.
STATION ACD:
Station ACD is mounted in the Station Master’s (SM’s) office along with
battery and battery charger cum power supply. Each Station ACD is
provided with SM’s Console that is mounted on SM’s table or a nearby
wall such that it is easily accessible and visible to the SM. The Radio
Antenna is provided on a self-supporting triangular mast or guyed mast
erected near the SM’s office. At stations where AC power is not available,
provision is made to derive power from VRLA storage batteries charged
by SPV modules. The Station ACDs interface externally with the Track
Circuits and Points position detection circuits.
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MANNED/UNMANNED LEVEL CROSSING ACDs:
ACDs provided at Manned and Unmanned Level Crossings actuate
audio-visual ‘Train Approach’ warning for road users at the level
crossings, when an ACD fitted train is approaching it and is within
2000m.
Legend:
3) Gateman’s Cabin
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Photo of a typical Un-Manned Level Crossing
Legend:
3. Location Box
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VII. GPS based Wireless Level Crossing
Protection system
General Description of the System
Another alternate system is being discussed here which is tailored only
for Lx operations, is less complicated than the ACD system and could be
made a SIL certified product. GPS based Wireless system is a sub set of
ACD system, constituting mainly a Loco unit and a gate unit with only
required Hardware and Software. However, as and when required at
certain stations and at track bends closer to gates, Station units and
Repeater units may be required to be installed.
There will be one gate unit (at the manned and unmanned level
crossings) consisting of a unit similar to the Loco unit, with a radio tower
to communicate continuously with the loco unit within a range of 3 kms.
An Obstacle Detection Unit is also provided at the unmanned level
crossing gates that provides information of any road vehicle or similar
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obstructions at the gate to the approaching loco/train so as to avert
accidents at the gate.
A cost based analysis of the GPS based wireless level crossing system is
given in a tabular format:
Costing INR
Note 2: Loco units are designed for minimum functions and activities at
the gate
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Layout of the GPS based Wireless Redundant Level Crossing System
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VIII. Cost Benefit Analysis – Benefits &
Limitations of using Networked ACD
System for Gate Protection
The approximate costing for various protection systems at level
crossing is given in a tabular form:
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Less susceptible to Vandalism.
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Protection at level crossings is possible only when the
train and the level crossings are fitted with ACDs, by this
method
The ACD system does not disrupt the currently available signaling
systems in the Railways and its safety. It is a safety layer above the
existing signaling system.
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IX. Recommendations
Level crossings are a key interface between the railway and the public.
Level crossings represent a significant risk to passengers, drivers, and
the public. The train accident risk from level crossings is higher than
the collision and derailment risk from SPADs. There is currently
considerable research and practical action being taken by the industry
to better safety at level crossings and to implement additional controls
and upgrades to improve level crossing safety performance. The risk
at level crossings is dominated by fatality risk, rather than major or
minor injuries.
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It has emerged from a study of pattern of accidents that around 80%
accidents generally take place at those unmanned level crossings
where traffic is low and visibility is clear and they do not fall in
identified five categories of manning. With proliferation of more
manned level crossings in certain sections, slow down of train
operation is also apprehended. The policy of manning unmanned level
crossings is therefore under review with a view to making meaningful
investment on manning in the interest of safety.
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X. References
The following publications and presentations have been taken as
references in preparation of this paper:
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