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H918 Journal of The Electrochemical Society, 155 共11兲 H918-H922 共2008兲

0013-4651/2008/155共11兲/H918/5/$23.00 © The Electrochemical Society

Electrolyte Composition for Cu Electrochemical Mechanical


Planarization
Abhinav Tripathi,a,* Craig Burkhard,b Ian Ivar Suni,a,**,z Yuzhuo Li,b,**
Francois Doniat,c Alex Barajas,c and James McAndrewc,**
a
Department of Chemical and Biomolecular Engineering and bDepartment of Chemistry and Biomolecular
Science, Center for Advanced Materials Processing (CAMP), Clarkson University, Potsdam, New
York 13699, USA
c
American Air Liquide, Delaware Research and Technology Center, Newark, Delaware 19702-2462, USA

Cu electrochemical mechanical planarization 共ECMP兲 is currently being investigated to replace or supplement Cu chemical
mechanical planarization 共CMP兲 due to the introduction of porous low-k dielectric materials, which may not withstand the
mechanical force applied during conventional CMP. Electrolytes for Cu ECMP at pH 3 containing 5-phenyl-1-H-tetrazole 共PTA兲,
hydroxyethylidenediphosphoric acid, and oxalic acid are investigated using electrochemical methods and polishing of Cu-coated
blanket and patterned wafers. The Cu removal rate and the planarization efficiency during Cu ECMP can be approximated using
electrochemical measurements of the Cu removal rate, with and without surface abrasion. These results predict a 500 mV potential
window within which the Cu removal rate is greater than 600 nm/min and the planarization efficiency is greater than 0.90.
However, high planarization efficiencies are only obtained when silica abrasives are included within the ECMP electrolyte. In situ
electrochemical impedance spectroscopy results indicate that the interfacial impedance is increased by the presence of silica,
suggesting that silica is incorporated into the PTA-based passive film and is thus needed for effective planarization. Electrochemi-
cal quartz crystal microbalance experiments indicate that PTA may provide better Cu surface passivation at a high anodic potential
than benzotriazole, which is widely used during Cu CMP.
© 2008 The Electrochemical Society. 关DOI: 10.1149/1.2980439兴 All rights reserved.

Manuscript submitted May 28, 2008; revised manuscript received August 18, 2008. Published September 25, 2008.

During the last decade, chemical mechanical planarization monly used inhibitor during CMP and has been studied in great
共CMP兲 technology has been widely employed during dual dama- detail.9,10 However, BTA passivation of Cu at higher anodic poten-
scene processing of Cu interconnects to remove excess Cu and re- tials may be inadequate.11 In addition, BTA is ineffective at low pH,
duce surface topography. The planned introduction of porous low-k where Cu removal rates are expected to be high. Recently, several
dielectric materials has highlighted the need for an alternative tech- alternative triazole derivatives have been tested as low pH inhibitors
nology to replace or augment CMP for Cu planarization.1 CMP is a for Cu CMP,12-16 including 5-phenyl-1-H-tetrazole 共PTA兲, which has
dynamic process involving the coupled chemical oxidation and me- been identified as a promising candidate for Cu CMP at lower pH.17
chanical abrasion of Cu in the presence of passive film forming Besides the inhibitor, the other important ingredients in an
agents. The need for both high downforce and abrasive particles ECMP electrolyte are a chelating agent, whose effectiveness varies
may limit the use of CMP for planarization of devices containing with pH, and a phosphate-containing species, which is involved in
porous low-k dielectric films, which can be damaged by mechanical electrochemical passive film formation. Fundamental electrochemi-
stress.1,2 Other limitations of CMP include high cost of consum- cal studies of Cu dissolution in hydroxyethylidenediphosphoric acid
ables, frequent replacement of parts, poor end-point detection, and 共HEDP兲 have identified this as an interesting candidate for applica-
dishing and erosion, which often arise from overpolishing.2,3 tions to both ECP and ECMP.18 Unlike the case for the more com-
The materials integration difficulties described above for Cu monly used phosphoric acid, the Cu passive film thickness in HEDP
CMP with porous low-k dielectrics have led researchers to investi- can be modulated through control of the applied potential.18 Oxalic
gate alternative planarization processes such as electrochemical pol- acid has been investigated as a chelating agent for application at low
ishing 共ECP兲 and electrochemical mechanical planarization pH, where Cu dissolution rates are elevated.19,20
共ECMP兲. ECP, which is a purely electrochemical process, has sev- The present article describes electrochemical studies and blanket
and patterned wafer polishing results for Cu ECMP electrolytes con-
eral advantages over CMP, including its noncontact nature, low con-
taining HEDP, PTA, and oxalic acid. Voltammetry measurements
tamination levels, and easy end-point detection. However, serious
with and without abrasion are employed to benchmark this electro-
problems such as pattern sensitivity4 and formation of residual Cu
lyte formulation. The nature of the passive film formed at different
islands5 have limited its viability as an interconnect planarization
potentials was further investigated by electrochemical impedance
technology.2 ECMP appears to be a more viable approach to bulk Cu
spectroscopy 共EIS兲 and electrochemical quartz crystal microbalance
removal. High planarization efficiency and high removal rates have 共EQCM兲.
been reported using this process at very low applied pressure
共⬍0.5 psi兲.6,7
Experimental
During ECMP, an anodic potential supplies the thermodynamic
driving force for the oxidation and removal of Cu. In contrast, an Voltammetry measurements were made with and without abra-
oxidizing agent supplies the thermodynamic driving force during Cu sion using a 99.999% Cu rotating disk electrode 共RDE兲 in a spe-
CMP.8 Although the precise mechanism of ECMP is unclear, pla- cially designed 400 mL three-electrode Teflon cell shown in Fig. 1.
narization likely occurs due to accelerated electrochemical Cu re- Prior to each experiment, the 1.13 cm diameter Cu working elec-
moval from surface elevations, where the passive film is abraded, trode was mechanically polished using 1500 grit sandpaper and then
coupled with little or no removal at surface recesses, where the a 5 wt % slurry of 50 nm alumina until a mirror finish was obtained.
passive film remains intact.6 Hence, the nature of the passive film During the voltammetry experiments with abrasion, the Cu electrode
formed during ECMP largely determines the planarization efficiency rotation was fixed at 850 rpm, while two cases were studied without
and the Cu surface quality. Benzotriazole 共BTA兲 is the most com- abrasion, rotation at 850 rpm, and no rotation. The rotational speed
that most closely matched experimental conditions during ECMP
was expected to lie between these two extreme values, but is diffi-
* Electrochemical Society Student Member.
cult to know given the complexity of ECMP. The downforce of the
** Electrochemical Society Active Member. RDE on the pad was not calibrated, but repeat experiments with
z
E-mail: isuni@clarkson.edu abrasion showed variations of only about 10%. Fresh electrolyte was

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Journal of The Electrochemical Society, 155 共11兲 H918-H922 共2008兲 H919

Cu RDE 120

Pt Counter Electrode

Reference SCE 100

Portion of RDE in contact during abrasion


80
ECMP PAD

j (mA/cm2)
60

40

20

Figure 1. 共Color online兲 Schematic of the ECMP beaker electrochemistry


0
experiments.
0 0.5 1 1.5 2 2.5 3

Potential (vs SCE, V)

used for each experiment. All voltammetry measurements were ob- Figure 2. Voltammetry curves at a scan rate of 5 mV/s measured without
tained using a Princeton Applied Research 263A potentiostat using a abrasion 共no rotation and with rotation兲 and with abrasion in 1.0 mM PTA,
0.29 M HEDP, and 0.065 M oxalic acid at pH 3 with abrasion and rotation
Pt mesh counter electrode and a saturated calomel reference elec-
共…兲, with rotation but no abrasion 共—兲, and without abrasion and without
trode 共SCE兲. EIS was studied by coupling the same potentiostat with rotation 共--兲.
a Solartron 1250 frequency response analyzer using an ac probe
amplitude of 5 mV.
EQCM measurements were made using a research quartz crystal
ferred during Cu oxidation and dissolution.6 Thus, the voltammetry
microbalance from Maxtek Inc. Crystals with a resonant frequency
curve with abrasion shown in Fig. 2 can be used to calculate the Cu
of 5 MHz were used for all the measurements, with an approximate removal rate, as shown in Fig. 3.
mass resolution of 4 ng/cm2. Cu was electrodeposited onto the Au Similarly, the Cu removal rate within trenches can be determined
surface from a 0.5 M CuSO4 and 0.5 M H2SO4 electrolyte deaer- from the voltammetry results without abrasion, where the surface
ated with Ar. Approximately 2 ␮m of Cu was electrodeposited on inhibitor is intact. This allows calculation of the planarization effi-
the crystal, with an active working area of 1.37 cm2. This corre- ciency 共PE兲 for the electrolyte studied in Fig. 2 according to6
sponds to approximately 2.45 mg of Cu, which is less than 2 wt %
of the crystal, as required for accurate measurements.21-23 The jabrasion − jno abrasion
freshly deposited Cu surface was rinsed thoroughly in double- PE = 关1兴
jabrasion
distilled deionized water and used immediately for corrosion mea-
surements in the desired electrolyte. Dissolution was assumed to be Figure 3 also illustrates the PE obtained from applying Eq. 1 to the
uniform across the quartz surface and changes in resonance fre- voltammetry results shown in Fig. 2, using the results without rota-
quency were attributed only to mass changes. tion for jno abrasion. Thus, the voltammetry measurements with and
Commercial patterned and blanket Cu-coated wafers were used without abrasion can be employed to predict the removal rate and
for testing the ECMP electrolyte. Cu ECMP experiments were per- the PE, which are two critical benchmarks for ECMP. Figure 3
formed on 100 mm Cu-coated wafers using a pilot ECMP tool. This nicely illustrates the trade-off between the removal rate and PE. At
tool was donated by Buehler and modified so that an external po- modest anodic potentials, the passive film is quite protective at sur-
tential could be applied. The electrical connections were made with face recesses, but the Cu removal rate is low. If the anodic potential
the help of stainless steel slip rings and graphite–silver alloy carbon is too high, then the removal rate will be substantial, but the passive
brushes. For all polishing experiments with colloidal silica, Ludox- film will be compromised at surface recesses. Because ECMP is not
AM-30 from Sigma Aldrich was used. For all wafer polishing ex- widely used, these benchmarks are not yet rigidly defined, but re-
periments the downforce was 1.5 psi, the platen and wafer rotational moval rates of 600 nm/min are desired with PE ⬎ 0.7. By inspec-
speeds were 30 rpm, and the electrolyte flow rate was 380 mL/min. tion of Fig. 3, a wide potential window of approximately 500 mV
The cathode was a stainless steel disk approximately 0.5 cm thick
and 30 cm in diameter. An IC 1570 共Rohm & Haas兲 pad with XY
1 1800
and K grooves was used for all the experiments. The pad was per-
forated with holes of 4 and 5 mm diameter at regular intervals, with 1600
an overall pad porosity of approximately 20%. To supply the higher 0.8
1400
currents required, a Kepco power supply was employed to control
Cu Removal Rate(nm/min)
Planarization Efficiency

Cu wafer ECMP. The average Cu thickness was measured with an 1200


RS-30 automated four-point probe. Step heights on patterned wafers 0.6
1000
were measured with an Ambios XP-2 optical profilometer before
and after each polishing step. The surface profile was measured 800
using a Burleigh Horizon noncontact optical profilometer. 0.4
600

Results and Discussion 400


0.2

The voltammetry curves shown in Fig. 2, with and without abra- 200
sion, have been found to be useful for semiquantitative benchmark- 0 0
ing of ECMP electrolytes. The removal rate in the field areas in 0 0.5 1 1.5 2
contact with the pad corresponds to the abrasion curve, while the Potential (vs SCE, V)
removal rate within trenches corresponds to the nonabrasion curve.
Similar methods have recently been described with a slightly differ- Figure 3. Calculated Cu removal rate and PE for ECMP electrolyte contain-
ent geometry.6 According to recent reports, the current supplied dur- ing 0.29 M HEDP, 0.065 M oxalic acid, and either 1.0 mM PTA 共—兲 or
ing ECMP can be directly related to the number of electrons trans- 2 mM PTA 共- -兲 at pH 3.

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H920 Journal of The Electrochemical Society, 155 共11兲 H918-H922 共2008兲

1 µm)
Distance(µ
2400

100

200

300

400

500

600

700
0
2200 0
0.8 2000

Cu Removal Rate(nm/min)
-100
1800
Planarization Efficiency

1600
0.6 -200

Step Height (nm)


1400
1200 -300

0.4 1000
-400
800
600 -500
0.2
400
-600
200
0 0 -700
0 0.5 1 1.5 2
Potential(vs SCE, V) Figure 6. 共Color online兲 Planarization efficiency experiments showing the
surface profile before and after ECMP for 100 ⫻ 100 ␮m featured on a Cu
Figure 4. Calculated Cu removal rate and PE for ECMP electrolyte contain- patterned wafer at j = 20 mA/cm2 in 0.29 M HEDP, 0.065 M oxalic acid,
ing 0.29 M HEDP, 1 mM PTA, and varying concentrations of oxalic acid at 1.0 mM PTA, and 3 wt % silica.
pH 3. PE 共䊊兲 and Cu removal rate 共쎲兲 for 0.0325 M oxalic acid, PE 共䊐兲 and
Cu removal rate 共䊏兲 for 0.065 M oxalic acid, and PE 共䉭兲 and Cu removal
rate 共䉱兲 for 0.13 M oxalic acid.
chemically etch Cu, preventing passive film formation, so the PE is
compromised. As long as the oxalic acid concentration is high
enough to be an effective complexing agent, then both the Cu re-
exists where both benchmarks can be achieved. Note that this po- moval rate and PE are adequate. In the range of HEDP concentra-
tential window exists regardless of the choice of rotational speed 共0 tions tested, the main effect is that the Cu removal rate can be
vs 850 rpm兲, because the voltammetry curves in Fig. 2 are identical increased at high HEDP concentration, with a concomitant reduction
at low potentials, where the passive film remains intact. in PE.
This approach of comparing voltammetry measurements with Comparing the predicted Cu removal rate from electrochemistry
and without abrasion can be employed to help optimize the compo- experiments with that obtained in the pilot ECMP tool is compli-
sition of an ECMP electrolyte. Figure 3 also illustrates the changes cated by the large internal resistance 共iR兲 drop that is known to
in predicted removal rate and predicted PE obtained upon increasing occur in the electrical contacts to the Cu-coated wafer. For the
the PTA concentration from 1.0 to 2.0 mM. Not surprisingly, in- 100 mm wafers studied here, a current density of 20 mA/cm2 yields
creasing the PTA concentration increases the thickness of the pas- a total current of approximately 1.6 A. Even for an ohmic connec-
sive film, decreasing the removal at a given voltage. In addition, tion with less than 1 ⍀ resistance, the iR drop from the electrical
such a change in PTA concentration does not significantly impact contacts is quite substantial relative to the voltage scale in Fig. 2 and
the PE. This suggests that 1.0 mM PTA already provides effective 3. However, the predicted PE from electrochemistry experiments
inhibition at surface recesses, so further increases in PTA concentra- can be compared to that obtained on the pilot tool by conducting
tion can only have deleterious effects on the Cu removal rate. experiments at the same current density.
The exact concentrations of the other chemical ingredients con- The PE has therefore been measured on Cu patterned wafers.
tained in the Cu ECMP electrolytes studied in Fig. 2 and 3 are less Some of the Cu overburden was removed in one 45 s polish. The
critical than that of PTA. Figures 4 and 5 illustrate the variation Cu profile of a 100 ⫻ 100 ␮m feature before and after polishing at a
removal rate and PE predicted from voltammetry experiments at current density of 20 mA/cm2 is illustrated in Fig. 6 for an electro-
several concentrations of oxalic acid and HEDP, with and without lyte containing 0.29 M HEDP, 0.065 M oxalic acid, 1.0 mM PTA,
abrasion. At high oxalic acid concentrations, this reagent begins to and 3 wt % silica. To obtain an absolute comparison, the surface
profile after polishing has been normalized using the average Cu
removal rate. The measured PE was between 0.9 and 1.0 for both
1 100 ⫻ 100 and 50 ⫻ 50 ␮m features measured on different dyes on
2400
the patterned wafer. This compares well with the predicted value
2200
from Fig. 3.
0.8 2000 However, the excellent PE shown in Fig. 6 can only be obtained
Cu Removal Rate(nm/min)

1800
Planarization Efficiency

by the addition of 3 wt % silica to the ECMP electrolyte. Without


1600 silica, no planarization occurs. This is surprising, given that the in-
0.6
1400 troduction of silica into the electrolyte has a negligible effect on the
1200 electrochemistry results, both with or without abrasion, shown in
0.4 1000 Fig. 2. Even though passivation appears to be effective in the results
800 of Fig. 2 without abrasion, this passivation is inadequate for ECMP.
600
These results suggest that the added silica is actually incorporated
0.2 into the PTA film, providing either static or dynamic Cu corrosion
400
inhibition. Static inhibition means that silica fills defects in the PTA
200
film, whereas dynamic inhibition means that silica stabilizes the
0 0
PTA film and prevents its removal by convective mixing during
0 0.5 1 1.5 2
ECMP.
Potential(vs SCE, V)
Incorporation of silica into the passive film is supported by the
Figure 5. Calculated Cu removal rate and PE for ECMP electrolyte contain- electrochemical impedance studies shown in Fig. 7, which are taken
ing 0.065 M oxalic acid, 1 mM PTA, and varying concentrations of HEDP at in a quiescent electrolyte. These impedance results are not fit here,
pH 3. PE 共䊊兲 and Cu removal rate 共쎲兲 for 0.145 M HEDP, PE 共䊐;兲 and Cu because their shape is somewhat unusual, with a straight line at high
removal rate 共䊏兲 for 0.29 M HEDP; and PE 共䉭兲 and Cu removal rate 共䉱兲 for frequency, a highly depressed semicircle at intermediate frequency,
0.58 M HEDP. and a nearly vertical line at low frequency. However, the magnitude

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Journal of The Electrochemical Society, 155 共11兲 H918-H922 共2008兲 H921

600

500

400
-Zimaginary (Ω cm )
2

300

Figure 8. 共Color online兲 Surface profile from Horizon noncontact optical


200 profilometer following Cu blanket wafer ECMP in 1.0 mM PTA, 0.29 M
HEDP, and 0.065 M oxalic acid at pH 3.

100
step of Cu removal by CMP to clear the remaining Cu, then the
surface quality following the first Cu removal step may not be criti-
0 cal.
0 100 200 300 400 500 600 In addition to the Cu removal rate, PE, and surface quality, an-
2 other benchmark for Cu ECMP is the within-wafer nonuniformity,
Zreal (Ω cm )
which is expected to be less than 10%. Figure 9 illustrates the
Figure 7. Nyquist plot of impedance results for Cu at −250 mV 共vs SCE兲 in
within-wafer nonuniformity for a blanket Cu-coated wafer polished
0.29 M HEDP, 0.065 M oxalic acid, 1.0 mM PTA, with 共䊏兲 and without 共䉱兲 at a current density of 20 mA/cm2, where the within-wafer nonuni-
3 wt % silica. formity is approximately 10%.
EQCM studies were also conducted to compare the effectiveness
of BTA and PTA for Cu passive film formation at anodic potentials.
The results are shown in Fig. 10 and were obtained with a potential
of the real impedance, which corresponds to the resistive impedance scan rate of 5 mV/s. The quartz crystal microbalance studies dem-
component, increases dramatically upon the addition of silica to the onstrate that the Cu surface passivation breaks down for an ECMP
ECMP electrolyte. This is consistent with increasing blockage of the electrolyte containing 1.0 mM PTA at an anodic potential of ap-
Cu surface due to an increase in either the surface coverage or proximately +900 mV vs SCE. Comparison studies of BTA-
thickness of the passive film. Silica incorporation into the passive containing electrolytes were planned carefully, because BTA-based
film is also supported by energy-dispersive X-ray analysis experi- passive films are well known to break down at low pH when they
ments on Cu foil, because silicon peaks are observed only for em- become protonated.24,25 EQCM studies of BTA-based ECMP elec-
ersion from ECMP electrolytes that contain silica. trolytes were conducted at pH 5.8 using the same HEDP concentra-
In addition, effective passivation can only be obtained if the Cu- tion, and the same concentration 共0.065 M兲 of tribasic ammonium
coated wafer is immersed into the ECMP electrolyte at a cathodic citrate, which is a more appropriate complexing agent in this pH
potential to form a passive film prior to application of the anodic range than oxalic acid or glycine. The results shown in Fig. 10
potential that initiates Cu removal. This indicates that the formation illustrate the much poorer passivation obtained at anodic potentials
of passive film is restricted once Cu removal is initiated. In BTA- for ECMP electrolytes containing BTA, with passive film break-
based ECMP electrolytes, unlike PTA-based ECMP electrolytes, Cu down at approximately +350 mV vs SCE, even with a much higher
passivation can be initiated at anodic potentials. However, this com- BTA concentration of 10 mM. However, as discussed above, the Cu
parison may be misleading, because the concentration of BTA in passivation observed in Fig. 10 is inadequate without the addition of
those experiments is much higher 共50 mM兲 than the PTA concen- silica to the ECMP electrolyte.
tration in the current experiments 共1 mM兲.
For completeness, Cu removal rates have also been measured on
blanket Cu wafers in an electrolyte containing 0.29 M HEDP, 2000
0.065 M oxalic acid, and 1.0 mM PTA, with and without 3 wt %
1800
silica. For an applied voltage of 3.5 V, the average current density
during Cu ECMP was 28 and 29 mA/cm2, respectively, with and 1600

without silica. This again illustrates that the presence of silica does 1400
Cu Thickness(nm)

not increase the Cu removal rate. The average Cu removal rates


1200
were measured as 680 and 710 nm/min, respectively, with and with-
out silica. These measured Cu removal rates on blanket wafers are 1000
about 10% higher than predicted by Faraday’s law. 800
While the removal rate and PE are quite comparable to or supe-
600
rior to conventional CMP, the surface quality is not. Noncontact
optical profilometry results for blanket Cu-coated wafers after 400
ECMP in a PTA-based electrolyte are shown in Fig. 8. Blanket 200
Cu-coated wafers looked slightly dull after polishing, and root-
0
mean-square 共rms兲 surface roughness values were as high as
-50 -40 -30 -20 -10 0 10 20 30 40 50
7–10 nm in some spots. The higher surface roughness might be due
Location
to the corrosive nature of oxalic acid, or to the absence of a Cu
oxide film at lower pH. The extent to which low surface quality Figure 9. Wafer profile from automated four-point probe ResMap showing
impacts the first step of Cu removal, where ECMP was first intro- 共䊏兲 Cu thickness before ECMP, 共ⴱ兲 Cu thickness remaining after ECMP, and
duced, is unclear. In other words, if the first step of Cu removal by 共䉱兲 Cu thickness removed. ECMP electrolyte contains 1.0 mM PTA, 0.29 M
ECMP, which prepares a planar surface, is followed with a second HEDP, and 0.065 M oxalic acid at pH 3.

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H922 Journal of The Electrochemical Society, 155 共11兲 H918-H922 共2008兲

Potential (vs SCE, V) passivation provided at high anodic potential by PTA with that pro-

0.2

0.4

0.6

0.8

1.2

1.4
vided by BTA, which is widely used during Cu CMP. At the pH
0

1
共5.8兲 where BTA works well, and using a complexing agent appro-
0 priate for that pH, passive film breakdown occurs at +350 mV vs
SCE for BTA, whereas it does not occur until +900 mV for PTA.
-5
Acknowledgments
This research was supported by American Air Liquide and by the
(µg/cm )
2

-10 Center for Advanced Materials Processing 共CAMP兲.


∆m(µ

Clarkson University assisted in meeting the publication costs of this ar-


-15 ticle.
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