Velocious Subsea Intervention Catalogue 2010

SUBSEA INTERVENTION
CATALOGUE 2009-2010
Engineering Services
Velocious is an innovative, class leading, Engineering Services and Intervention Technology
provider that delivers the highest standard of specialist support to the global activities of our
clients. At Velocious, problems are pragmatically solved by highly qualified engineering teams that
further balance their vast operational experience with in-depth product knowledge.
We design, develop and build products for the remote installation, operation and maintenance of subsea oil and
gas production systems in any water depth, with no compromise! Our core focus ensures that Vision, Passion and
Technical Excellence are applied to all of our specialist engineering services, in turn reducing operator’s costs and
increasing profitability by leading technological developments on all fronts.
Velocious has extensive experience in subsea oil and gas construction, drill rig support activities and the IMR
(Inspection, Maintenance and Repair) of established subsea infrastructure. With a total workforce of approximately
40 personnel, an office located just outside of the Perth CBD in West Australia, additional in-house fabrication
facilities capable of the most complex turn-key projects and a linked network of other established specialist
service providers, Velocious is a company well poised to respond to the most complex and urgent challenges
that you encounter. Whether the requirement is for ISO/API standard intervention tools or bespoke equipment
design, Velocious applies a wealth of experience and delivers products that will perform consistently in hostile
environments.
Give Velocious the problem and Velocious will give you the solution! A typical range of our services and
professional capabilities is listed below.
Engineering Services: Professional Capabilities:

> Subsea equipment design > Detailed knowledge and experience with DNV,
> Intervention engineering Lloyds, ABS and other international design
> Module intervention and handling equipment standards.
> Component change out tools > Knowledge of local design standards
> Tool deployment units > Design experience in the areas of structural,
> De-commissioning equipment mechanical, hydraulic, electronic and software
> Repair tools and subsea repair systems engineering
> Design of subsea structures > State of the art computer systems with the
> Access verification latest design, modelling and analysis software
> Virtual simulations (using VMax™ software) (Solidworks, Cosmosworks, AutoCAD, MathCAD)
> Structural analysis and mechanical design > Extensive experience in software development on
> Complete fabrication and assembly of all designs platforms such as .NET
> Operational, FAT, SIT management and support
> Offshore management and supervision
Intervention Tooling
Velocious is an innovative, class leading, Engineering Services and Intervention Technology provider
that delivers the highest standard of specialist support to the global activities of our clients. At Velocious,
problems are pragmatically solved by highly qualified engineering teams that further balance their vast
operational experience with in-depth product knowledge.
We design, develop and build products for the remote > AX-VX ring replacement tools
installation, operation and maintenance of subsea oil > Wire rope cutters
and gas production systems in any water depth, with > Soft rope cutters
no compromise! Our core focus ensures that Vision,
Passion and Technical Excellence are applied to all of Velocious continues to expand it’s equipment rental
our specialist engineering services, in turn reducing tool pool which includes Velocious manufactured
operator’s costs and increasing profitability by leading tooling as well as other high quality third party
technological developments on all fronts. equipment. Rental pool items can be supplied for ROV
offshore operations 24 hrs a day, 365 days a year.
Our standard range of intervention tooling includes:
Other bespoke tooling solutions that Velocious is
> Torque tools
typically engaged in providing include:
> Tooling control systems
> Surface verification units > Custom torque solutions
> ROV operable shackles > Subsea control systems and manifolds
> Flying lead orientation tools > Underwater termination assemblies
> Linear actuator override and lock-out tools > Tool deployment systems
> Inertial navigation products (through IXSEA > Handling systems
partnership) > Component change out tools
> High pressure water jetting units > Remote tie-in systems for pipelines, umbilicals and
> Multipurpose dirty work packs cables
> Torque tool adaptors > Pipeline repair systems
> ROV tooling baskets > Emergency response and salvage systems
> Multipurpose cleaning tools > Suction pile skids
> ROV operable grinders > Subsea cutting and decommissioning tools
> ROV interface panels > Riser cleaning, inspection, repair and clamping
> ROV handles systems
> Suction dredging units and LP jetting systems
> Compliant mountings The need for remote intervention equipment that can
> Subsea level indicators reliably perform new tasks, solve new problems and
> Pressure compensators work first time every time is constant. Velocious has a
> Isolation valves pool of dedicated engineers ready to provide the right
> Variety of hydraulic hotstabs and receptacles solution for your needs.
> Underslung and rear-mounted fluid injection skids
> ROV torque buckets for intervention panels
DATA SHEETS
DATA SHEETS
00005.10.0002
Multipurpose Cleaning Tool
The Multipurpose Cleaning Tool is a hydraulically TECHNICAL SPECIFICATIONS

operated ROV tool designed to clean the surfaces of > Overall Dimensions (LxWxH) 310 x 300 x 410
subsea structures. The tool is equipped with a (nylon bristle brush head)
D-Handle allowing for ease of operation with the > Weight in Air 10.3 kg
ROV's manipulator. The tool features interchangeable > Weight Subsea 8.5 kg
brush heads enabling the cleaning of a variety of > Hydraulic Fluid Tellus 32 or equivalent
surfaces and removal of marine growth, residual > Max Output Torque 40 Nm (cont)
corrosion and hydrocarbon deposits at critical sealing > Displacement 32 ccm/Rev
interfaces. > Rotation Reversible / Bi-directional
Upon request the Cleaning Tool and cleaning heads can be > Depth Rating 3000 MSW, hydraulically
mounted into an ROV deployable frame for hub cleaning. compensated
> Max Input Pressure 125 bar (cont.)
> Max Flow 20 lpm (cont.)
FEATURES
> Hydraulic Connections 2 off JIC #4
> Manipulator held ROV ‘D’ Handle
> Removes marine growth easily
> Nylon or Stainless Steel brush heads available
> Unit 10, 52-54 Kent St, Cannington 6107, Perth, Australia > GPO Box 762, Cannington WA 6107
> Email: info@velocious.com.au > Web: www.velocious.com.au
> Office: +61 8 9358 6969 > Fax: +61 8 9458 9719
00005.10.0004
Flange Repair System
The Velocious Flange Repair System uses TECHNICAL SPECIFICATIONS

patented subsea machining technology to overcome > Hydraulic motor max input pressure 170bar
damage or deformation to critical flange or hub faces > Maximum pressure drop across motor 140bar
and so restore the integrity of permanent subsea > Nominal motor flow rate required 35 - 40L/min
hardware. The flange repair system is designed for > Hydraulic cylinder operating pressure 205bar
rapid emergency response and so can be both
> Nominal cylinder flow rate required 0.2L/min
installed and powered by a standard workclass ROV
> FRT Hydraulic Fluid Type Mineral Oil
from the smallest of construction support vessels.
> FRT Weight 330kg
Recently deployed onto the impact damaged BOP/Tree Cap > Dimensions 1050mm (L)
interface flange of a subsea Tree, the device restored both edge 1050mm (W)
and tapered flange surfaces to as drawn dimensions to allow 950mm (H)
successful installation of the Tree Cap.
> Manipulator Interface “D” Handles
Clamping and cutting functions can be precisely controlled by > Hydraulic interface 4 Port hotstab
ROV manipulator and hydraulic power reliably supplied from the
ROV auxiliary system via Velocious Hotstab. Cutters can be
configured to overcome the hardest materials used within the
subsea industry with ease.
Use of the Flange Repair System can present a host of options

without which Clients can be faced with more expensive
alternatives which expose vital equipment to elevated levels of
risk.
> Office: +61 8 9358 6969 > Fax: +61 8 9458 9719
00005.10.0005
Sea Squirt Fluid Injection System

Today’s subsea hardware is becoming more complicated Please contact us for your specific requirements and we
and requires greater working pressures, Sea Squirt can be can tailor a system to suit, below is a typical example.
tailored to suit the exacting requirements of your subsea SPECIFICATIONS:
hardware.
> Overall Dimensions (LxWxH): 400 x 1200 x 1700
All equipment is supplied in a purpose built frame that can easily be fitted or > Weight in Air: 250 kg
removed to/from the WROV without the need for under vehicle access. The > Weight Subsea: 20 kg
complete fluid injection skid is neutrally buoyant to ensure that any potential
effects on the ROV dynamic handling characteristics are minimised. > Max Fluid Delivery Pressure: 420 bar (7600 psi)
> Max Fluid Delivery Flow: 20 lpm
All hardware is mounted inside the fluid injection skid and is connected to the
host ROV via minimal hydraulic and electrical connections to reduce installation > Hydraulic Inlet Pressure: 210 bar (3100psi)
and removal time. The standard buoyancy supplied with the Sea Squirt has a > Hydraulic Demand Flow: 50 lpm
safe working depth of 1000m although can be optionally upgraded upon request.
> Fluid Capacity: 60 Litres Working (130 L optional)
The Control System offers an accurate and repeatable solution to client
> Depth Rating: 1000 MSW with standard bouyancy,
requirements for the control of hydraulic tools for high integrity applications. In
hydraulically compensated
this particular instance the GUI code has been written specifically for the fluid
injection system. This allows the user to infinitely adjust pump output pressure > Output Delivery Fluid: Water based fluids, seawater,
and flow within the system range whilst the equipment remains fully mineral oils etc. (optional dual fluid units available)
operational at depth.
The internal datalogger has the ability to log both the Control System and FEATURES:
hydraulic pump output pressures simultaneously, this means that seal tests of > Rear mounted for quicker and easier installation
up to 600bar can be performed and recorded by the system where the pump is
> Minimal change required to ROV trim
appropriately specified.
> All interface hoses, control interfaces included
The Sea Squirt control system can be operated from a standard PC or Laptop
Computer using the powerful GUI supplied. The system can also be provided > Spares kit included
with custom built isolation panels for conducting seal or annulus tests or indeed > FAT, O&M Manuals and all GA drawings included
any other suitable application. > Custom designed to suit any application
> Integrated Datalogger for recording of seal tests
> Office: +61 8 9358 6969 > Fax: +61 8 9458 9719
00005.10.0006
HP Fluid Injection System
The Velocious High Pressure Fluid Injection Skid The control system is supplied with all the parts required to
is designed for operation and testing of Subsea operate from a standard PC or laptop using the powerful
dedicated GUI. Surface control system is supplied with the unit.
hardware. Today’s Subsea hardware has become more
complicated and requires greater working pressures, Please contact us for your specific requirements and we can
the Velocious HP Fluid Injection System can be tailor a system to suit, overleaf is a typical example.
tailored to suit the exacting testing requirements for
your subsea hardware.
SPECIFICATIONS:
All equipment is supplied in a dedicated tooling frame that can be
installed and removed efficiently from the base of the ROV > Overall Dimensions (LXWXH): Length and Width of parent
system using the through frame lift posts built into the vehicle. ROV. Height 450mm
The complete fluid injection skid is neutrally buoyant to ensure > Weight in Air: 260 kg
the ROV’s dynamic handling characteristics are affected to a > Weight Subsea: 40 kg
minimum. > Max Water Delivery Pressure: 420 bar (7,600 psi)
All hardware is mounted inside the fluid injection skid and is > Max Water Deliver Flow: 20 lpm
connected to the host ROV via minimal hydraulics and electrical > Hydraulic Inlet Pressure: 210 bar (3100 psi)
connections to reduce installation and removal time. The > Hydraulic Demand Flow: 50 lpm
standard buoyancy supplied with these units has a safe working > Fluid Capacity: 25-100L typically
depth of 1000m although can be upgraded upon clients request. > Depth Rating: 1000 MSW, typically
The Control System offers an accurate & repeatable solution to > Supply Fluid: Water Based Fluids, Glycol, Seawater
client’s requirements for the control of hydraulic tools in high
FEATURES:
integrity applications. In this particular instance the GUI code has
been written specifically for the fluid injection system. This > Mounted underneath the ROV
allows the user to infinitely adjust pressure output of the > Minimal change required to ROV trim
hydraulic pump. > All interface hoses, control interfaces included
> Spares kit included
The internal datalogger system has the ability to datalog both the
Control System and hydraulic pump output pressures > FAT, O&M Manuals and all GA drawings included
simultaneously. This means that seal tests up to 600 Bar can be > Custom designed to suit any application
recorded if the hydraulic pump is specified to produce this output. > Integrated Datalogger for recording of seal tests
> Office: +61 8 9358 6969 > Fax: +61 8 9458 9719
00005.10.0007
ROV Operable Hotstab
Velocious ROV Operable Hot Stabs are robust, Typical features for Velocious Hot Stabs are as follows:
reliable, easy-to operate units that allow high flow > Robust design, minimal parts
capacity, low pressure drop and 90 degree bend
capacity with zero flow reduction. > Sizes from 35mm to 6” (150mm)
> One-Piece construction, no welding

The main Hot Stab body is machined from a single piece of
material to reduce the risk of leakage whilst also providing high > Solid compliant ‘D’ handles with positive stops (fish tail and
mechanical strength. Whilst material for the main Male Hot Stab t-bar available)
bodies is usually Super Duplex Stainless Steel or Acetyl
(depending on the application), they can be constructed to Client > High flow and high pressure available.
Specification as required. > Easy handling and operation
The Sealing Interface between Stab and Receptacle consists of > Tension wire / Strain Relief for hose connections
K35-P gaskets (H-PUR material suitable for 50 years subsea
service life) or standard Viton O-rings. > Different seal types available from O-Ring to K35 profile
seals
Female receptacles are made from Hiduron 130 material for
proven durability with Dummy Male Hot Stabs manufactured > Pressure ratings up to 15,000psi available
from Acetyl available to protect the units when they are not being
used.
As Velocious have designed and produced ROV Hot Stabs in
accordance with the wide range of applicable standards, various
types are available. Hot Stabs can be delivered with specially
designed check valves fitted to flow paths to minimize the
potential for water ingress contamination. Velocious can offer
expert advice on matching fluid delivery circuits to all Hot Stab
products.
> Office: +61 8 9358 6969 > Fax: +61 8 9458 9719
00005.10.0008
High Pressure Water Jetter
The HP Water Jetting Unit uses a patented SPECIFICATION

HPW-pump which is a reciprocating, double acting, > Overall Dimensions (LXWXH): 350 x 200 x 190
hydraulic piston pump. This develops pressure in the
delivery (water) line by transforming the actuating > Weight In Air: 22 kg
fluid power, usually hydraulic oil, into pumping fluid > Weight Subsea: 18 kg
power; this is defined by the supplied flow rate and
> Max Water Delivery Pressure: 420 bar (6,174 psi)
pressure to the pump.
> Max Water Deliver Flow: 20 lpm
These systems are specifically designed for integration with
> Hydraulic Fluid: Tellus 32 or equivalent
industry standard workclass Remotely Operated Vehicle (ROV)
systems. The system delivers water at high pressure through a > Hydraulic Inlet Pressure: 190 bar (2,755psi)
turbo (rotating point) nozzle which combines the advantages of
fan and point nozzles in one unit. > Hydraulic Demand Flow: 50 lpm
The system is designed for ease of installation and maintenance > Water Filtration: 250 micron
and is robustly constructed to resist corrosion and so enhance
> Depth Rating: 3000 MSW,
environmental protection, a variety of specifications can be
hydraulically
provided upon request.
compensated
> Supply Fluid: Water Based Fluids
> Unloading Valve Setting: 400 bar
> Maximum Pilot Line Pressure: 210 bar
> Connections: 1 off JIC #4, 1 off JIC

#8, 1 off JIC #12
> Office: +61 8 9358 6969 > Fax: +61 8 9458 9719
00005.10.0009
Subsea Level Indicators
Velocious Subsea Level Indicators; typically TYPICAL BULLS-EYE SPECIFICATION

known as "bulls-eyes" used for levelling offshore > 100mm to 350mm diameter
structures and equipment, units manufactured to date
have been tested to withstand the pressures > 2-30 degree out-of-level indication
generated at 4000m. > Custom built handles to suit specific deployment method
required by client
As each customer has different requirements we have developed
a variety of shapes and sizes with differing profiles and angular > Manufacture to withstand in excess of 200ºC upon request
graduations to suit the level of accuracy required.
A maintenance free levelling system for all Sub Sea Systems,

Manifolds, Pipelines, Habitats, Trees, BOP Stacks, LMRP's,
Suction Piles, PLEMS/PLETS which can be recovered or
abandoned in situ for long term status monitoring.
Custom mounts can be fabricated for a range of options including

fixed pre-deployment installation and ROV post deployment. In
addition, customers often specify different display decals, scales
and/or logos, we are able to offer a unique design and
customisation service for all Velocious built bulls-eyes.
> Office: +61 8 9358 6969 > Fax: +61 8 9458 9719
00005.10.0011
ROV Operable Shackles
ROV Operable Shackles are primarily designed to 2nd Barrier Locks can be customised to specific Client
provide an ROV friendly link between a lifting line and requirements and generally comprise spring loaded 'keeper'
fingers that cannot be displaced by wave action or single event
standard padeyes that can readily be made/unmade at impact.
depth. Such shackles allow this action to be repeated
as often as necessary without the need to recover Velocious ROV Operable Shackles can also be configured to allow
rapid and reliable emergency disconnection.
rigging to "re-set" the mechanism and can
alternatively be used to acquire masterlinks, soft
strops and/or other shackles that are compatible with TYPICAL ROV OPERABLE SHACKLE SPECIFICATIONS
both physical dimensions and load capacity of the ROV
operable unit. SWL: 4-100 tonnes
Dry weights: 5-90 kg

By allowing initial surface isolated connection of rigging to
heave sensitive seabed loads, vessel working weather windows
can be significantly increased by using Velocious ROV Operable
Shackles.
Velocious ROV Operable Shackles consists of the following main

parts:
> Main load carrying body
> Manipulator handle with unique patented open/close
mechanism
> 2nd barrier lock (optional)
> Custom designed guides to assist with specific subsea
installations
> Dedicated Transportation Cases
> Office: +61 8 9358 6969 > Fax: +61 8 9458 9719
00005.10.0012
Subsea Deployment / Recovery Baskets
Velocious has extensive experience in the design, TECHNICAL SPECIFICATIONS

build and delivery of baskets for the deployment and > Working Load Limit: 0-10,000kg (minimum)
recovery of general subsea equipment and ROV / > Depth Rating: Unlimited
Diver tooling. Specific applications include the safe > Materials: Carbon Steel with approved
and reliable handling of: offshore surface treatment
> Certification: Designed and Load Tested
> Steel Tube Umbilical in accordance with DNV
> Hydraulic and Electrical Flying Leads Standards
> ROV Intervention Tooling > Marine Transportation: 4 off (min) Welded lashing
> Subsea Isolation Test Panels / Hoses points
> Layout: ROV Lids, folding bail arms,
Deployment baskets provide a secure, fully engineered and custom build, specific
purpose built environment in which flying leads, intervention mounting points etc.
tools, subsea work packages etc. can be fully protected during available on request
deployment or recovery operations.
Velocious subsea rated baskets are designed to accommodate

dynamic marine environment loadings that can otherwise
complicate or delay critical operations, they come certified to
DNV standards.
> Office: +61 8 9358 6969 > Fax: +61 8 9458 9719
00005.10.0013
Surface Torque Analyser
The Surface Torque Analyser consists of a SPECIFICATION

calibrated torque transducer mechanism mounted Interface: 17D (ISO13628-8 Figure 18) Class 1-4 and
within a painted carbon steel body. The analyser fully 17H Compatible
replicates the reaction geometry of the subsea
Dry weight: 22 kg
interface and can be fitted with an appropriately sized
drive shaft to reflect the range or class of torque Material: Body: painted carbon steel
required. Drive shafts are easily interchangeable and Sockets: 630 stainless steel
an external handle is provided so that the operator can Transducer: 0-3000 Nm stainless steel
guide and retain the unit in place.
Output data: RS232
The integral transducer is bi-directional, and has a nominal
torque range of 0-3000 Nm. Greater torque ranges can be
accommodated on request to suit any range up to and exceeding
Class 7-33,000 Nm.
Power and signal connections to the transducer are via a Harsh

Environment IP65 hand held meter, which is supplied with a
suitable interconnecting cable. Clear torque values in clockwise
and counter clockwise directions can be simply verified both
before and after any given Torque Tool operation.
> Office: +61 8 9358 6969 > Fax: +61 8 9458 9719
00005.10.0014
Torque Tool Adaptors
The Velocious Torque Tool Adaptor can be SPECIFICATION

connected and disconnect from the nose of a 17D Interface: Converts 17D (ISO13628-8 Figure 18) to
(ISO13628-8 Figure 18) Torque Tool, either on deck or 17H (ISO13628-8 Figure 14)
subsea. This allows the operator to readily convert to Custom adaptors made to order with a
17H configuration without coming to surface, and range already developed ie. Low Torque
additionally allows the Client to reduce the number of Receptacles (ISO13628-8 Figure 13 Type
operational and contingency Torque Tools necessary A,B & C)
for certain scopes of work. Dry weight: 7.7 kg
Torque Tool Adapters can be tailored to overcome problems Submerged weight: 5.6 kg
presented by subsea interfaces that may fall outside ISO
configuration e.g. when an over or under length actuator shaft Material: Body: Anodised 6061 T6 Aluminium
prevents successful mating with the Torque Tool nose or a Driveshaft: AISI316L or 630 Stainless
custom interface has been manufactured and installed subsea. Steel
> Office: +61 8 9358 6969 > Fax: +61 8 9458 9719
00005.10.0015
ROV Operable Torque Limiting Tool
The Velocious ROV Operable Torque Limiting Tool TECHNICAL SPECIFICATIONS

is a manipulator deployed device. The torque limiting > Interface: API 17 H/ISO13628 –
function is pre set on deck to the maximum operating Section 12.5 Rotary (Low)
torque of the valve to be operated and the actual Torque Interface or
output torque can then be set anywhere within the Customer specified
interfaces upon request
chosen range.
> Output Torque Options: 30-60 Nm
No matter how high the value of input torque applied to the tool 45-100 Nm
by the manipulator, the internal mechanism will simply 85-180 Nm
disengage once the pre defined torque limit is reached to ensure > Dry weight: 16 KG
that the actuator cannot be overloaded. The mechanism will
then rotate 360 degrees and re-engage for continued subsea use > Submerged weight: 13.5 KG
as long as the input torque does not again exceed the preset > Depth Rating: Unlimited, Pressure
limit. The tool resets automatically following any attempt to Compensated
overload it without the need to recover to deck. > Overall dimensions: Ø130mm x 500mm
The torque limiting device ensures the safe operation of all low
torque interfaces which is particularly valuable where the
alternative output torque of a given manipulator or torque tool
cannot be assured or verified. The tool is available in a variety
of torque limit adjustment ranges and with a variety end
effectors.
The Torque Limiting Tool can be readily configured for diver use
if required.
> Office: +61 8 9358 6969 > Fax: +61 8 9458 9719
00005.10.0016
AX-VX Gasket (Ring) Handling Tool
The Velocious AX-VX Gasket (Ring) Handling Tool is TECHNICAL SPECIFICATIONS

designed for problem free gasket insertion and > Overall Dimensions (L x W x H): 546 x 502 x 411
removal. Designed around industry standard AX-VX > Maximum Working Pressure: 3,000psi (207bar)
gaskets, the tool can additionally be configured to > Operating Pressure: 1,450psi (100bar)
accommodate specific client requirements. > Hydraulic Fluid: Mineral Oil / Glycol
> Jaw Compatibility: Parallel / Intermeshing
During handling operations, the Gasket or Ring is secured into
position using two spring-loaded guides which additionally > Weight in Air: 22kg
provide controlled and fail-safe extension and retraction during > Weight in Water: 20kg
deployment and recovery. > Hydraulic interface: Direct (JIC 4) or Hotstab
The framework for the tool incorporates the spring-loaded
guides along with the bracket for the compliant ROV friendly
handle. Hydraulic actuation of the tool can be via direct hosed
connection to the ROV or via subsea hotstab which allows the
tool to be independently deployed via a Velocious ROV tooling
basket.
FEATURES
> Light and robust construction
> Easy handling and operation

> Reliable
> Fail-safe mechanism
> Office: +61 8 9358 6969 > Fax: +61 8 9458 9719
00005.10.0017
Dual Port Isolation Panel
The Velocious Dual Port Isolation Panel (DPIP) has TECHNICAL SPECIFICATIONS
been designed to suit any number of subsea fluid > Overall Dimensions (LxWxH): 400 x 250 x 215
management tasks, its general arrangement is shown > Weight in Air: 18 kg
below. > Weight Subsea: 15.8 kg
> Hydraulic Fluid: Tellus 32 HW443 or
The DPIP provides the means to deliver and accurately monitor
equivalent
injection fluid to the device or devices connected to the output
ports. Typical tasks being annulus seal bore tests, cavity tests, > Safe Working Pressure: 10,000 psi max
connector lock and unlock functions. > Max flow: 20 L/min (cont.)
> Depth Rating: Unlimited
As supplied, outlet “A” is the nominated outlet for pressure test
functions and as such should be connected to the control system > Hydraulic Ports: #4 JIC
pressure transducer for electronic datalogging of seal test. The
ROV operable ball valve allows the ROV to isolate, bleed and
open the test line.
The Stauff test point fitted to the output line allows a pressure
gauge to be connected without loss of circuit integrity.
> Office: +61 8 9358 6969 > Fax: +61 8 9458 9719
00005.10.0018
Subsea Thread Repair Tool
Velocious produces a range of tools that can TECHNICAL SPECIFICATIONS

overcome serious access limitations to restore the > Interface: Customer specified
damaged threads of subsea shafts or mating females stabplate; capable of
to a useable condition. Typically these tools are repairing typical thread
developed for aging subsea fields where male or materials such as High
Strength Carbon Steels,
female threads on subsea hardware have been
Super Duplex, Nitronic or
damaged and where recovery to surface is not an Aluminum Bronze.
option or presents additional technical challenge. > Jaw Compatibilitiy: Parallel/Intermeshing
> Dry weight: 15 KG
The thread repair tools use a patented, intricate cam and spring
mechanism engaging the segmental tap or die against the inner > Submerged weight: 12 KG
most threads before the tool cuts its way back along the shaft > Depth Rating: Unlimited
removing the damage along the way. The unique design ensures
that unwanted material is ejected from the area to be repaired
rather than driven further into or onto it.
Due to the wide variety of subsea stab plate configurations that
exist, tools are designed and manufactured upon request, tools
can be operated by ROV or Diver.
Thread repair systems make highly efficient and cost effective
additions to work over or IMR tool kits, and present operators
with a low risk contingency option that is frequently overlooked
in favour of complicated/extended duration hardware recovery
campaigns.
> Office: +61 8 9358 6969 > Fax: +61 8 9458 9719
00005.10.0019
75mm Wire Rope Cutter
The Velocious adapted 75mm wire rope cutter is TECHNICAL SPECIFICATIONS

based around field proven technology. The unique > Overall Dimensions (LxWxH): 601 x 682 (including
Velocious deployment system has been specifically hotstab) x 432
developed to allow the tool to be readily ejected by > Weight (air): 69kg
the host ROV in the unlikely event that the cutter > Weight (Water): 67kg
becomes stuck during subsea operation. > Maximum wire size: 75mm
> Maximum Wire Tensile Strength: 1770 N/mm2
The handle design additionally allows the cutter to be deployed
without the ROV System Hydraulics powered up if the cutter is > Hydraulic Fluid: Mineral Oil (Tellus 32
used with a Schilling Rigmaster and standard intermeshing jaws or equiv)
(this is achieved by avoiding the need for the jaws to positively > Jaw Compatibility: Parallel / Intermeshing
grip the cutter). > Hydraulic Flow: < 5lpm
The cutter has a 4 Port Hotstab and Hydraulic Intensifier > Hydraulic Pressure: 175bar (Cutter blade)
integrated within the unit, allowing it to be independently 190bar (Anvil)
deployed via a Velocious ROV Tooling Basket.
FEATURES:
> Failsafe cutting mechanism
> Simple deployment via ROV or ROV basket
> Reliable
> Office: +61 8 9358 6969 > Fax: +61 8 9458 9719
00005.10.0021
Hydraulic Power Unit (Charge Cart)
Velocious hydraulic power units (HPUs) are OPTIONAL FEATURES:

suitable for various applications but are supplied > Sound damping enclosures.
mainly for use with our range of subsea tooling. > Containerized design (standard or custom sizes available).
Meeting the highest industry standards, all Velocious > Explosion proof rating
HPUs are certified to DNV2.7 3 Lifting Standards and > (variable pressures up to 10000psi can be reached with
come complete with the certification necessary for suitable intensifier)
offshore use. > Tarpaulin cover
> Quick connect couplings
Velocious Hydraulic power units can be custom made to Client
specification or simply hired.
Typical configurations include:

> Electrical Power 22KW
> Electrical Supply 440VAC
> Wired for Star/Delta with Breakers & Emergency Stop
> Offshore Certified Lifting Frame
> Operating Pressure 0-250Bar Maximum output flow 55L/min
> 2 Bank Directional Control Valve with separate pressure control
> 6 Micron Pressure Filter
> 25 Micron return filter
> Reservoir capacity 200L
> Baffled reservoir
> Stainless steel plumbing
> CJC Oil/Water Separator
> Oil Cooler
> Relief Valve
> Pressure Gauges
> Marine Grade Coating
> Office: +61 8 9358 6969 > Fax: +61 8 9458 9719
00005.10.0001
Buoyancy Spheres
Standard spherical buoyancy is the obvious low cost choice for applications that do not require
specific or custom built shapes or sizes. Our standard product range includes units that can handle
low pressure surface applications to units that can be reliably utilised at the current frontiers of sub
sea exploration. Pre formed spheres range in dry weight from 5kg to tens of tonnes.
Typical sizes for sub sea ROV related applications are 25kg dry weight yielding 28kg of in-water uplift. Rated to
1000msw and only 350mm in diameter, these spheres are extremely useful for jumper deployment operations and
compensating for heavy rigging.
> Office: +61 8 9358 6969 > Fax: +61 8 9458 9719
TECHNICAL DRAWINGS
TECHNICAL DRAWINGS

[-,&1R

81,7.(176W
&$11,1*721:$ &/($1,1*%586+(6
7HO 08/7,385326(&/($1,1*%586+
(LQIR#YHORFLRXVFRPDX *(1(5$/$55$1*(0(17
THIS DRAWING & ALL INFORMATION CONTAINED IN IT ARE THE EXCLUSIVE PROPERTY OF VELOCIOUS PTY LTD. DOCUMENT NUMBER REV. SHEET
THE RECIPIENT AGREES NOT TO REPRODUCE THE DRAWING IN ANY FORM OR TO DISCLOSE ITS CONTENTS TO
A THIRD PARTY WITHOUT PRIOR WRITTEN CONSENT FROM VELOCIOUS PTY LTD. $ 2)
ITEM QTY. PART NUMBER REVISION DESCRIPTION MATERIAL
1 1 00039.04.1128 B XT FLANGE REPAIR TOOL N/A
93
12
931
UNIT 10, 52-54 KENT St

CANNINGTON, W.A. 6107 00039 TSM FLANGE REPAIR TOOL
Tel: +61 8 9358 6969 FLANGE REPAIR SYSTEM
E: info@velocious.com.au GENERAL ARRANGEMENT
A THIRD PARTY WITHOUT PRIOR WRITTEN CONSENT FROM VELOCIOUS PTY LTD. 00039.04.0032 A 1 OF 1
1 1 00016.04.0002 A SSIV & FRAME N/A
565
1200 400
1740

CANNINGTON, W.A. 6107
00016 VELOCIOUS SEA SQUIRT INJECTION SYSTEM
Tel: +61 8 9358 6969 SEA SQUIRT FLUID INJECTION SKID
E: info@velocious.com.au GENERAL ARRANGEMENT
1 1 00038.04.0051 A FEMALE RECEPTACLE Monel K-500
2 1 00038.04.0054 A 1 PORT HOT STAB - MALE N/A
1/2 NPT
132
444
130
1/2 NPT A
SECTION A-A A
12.0° TYP
36
4 x M8X1.25 35
BOTH SIDES

CANNINGTON, W.A. 6107 00038 1 PORT HOT STAB
Tel: +61 8 9358 6969 1-PORT HOTSTAB ASSEMBLY
E: info@velocious.com.au PRODUCT DETAIL
1 1 00038.04.0049 A 2-PORT MALE HOT STAB (1/4" NPT) N/A
2 1 00038.04.0037 B FEMALE RECEPTACLE - TYPE A Monel K-500
2 x 1/4 NPT
132
516
200
2 x 1/4 NPT A
SECTION A-A A
12.0° TYP
36
6 x M8X1.25
85 35
BOTH SIDES

CANNINGTON, W.A. 6107 00038 2 PORT HOT STABS
Tel: +61 8 9358 6969 2-PORT HOTSTAB ASSEMBLY
E: info@velocious.com.au PRODUCT DETAILS
1 1 00038.04.0042 A 4 PORT FEMALE RECEPTACLE MONEL ALLOY K-500
2 1 00038.04.0065 A.03 4-PORT MALE HOT STAB (1/4" NPT) N/A
3 1 00038.04.0002 B DUMMY 4L HOTSTAB N/A
1 2
4X M8 9
2
1
30
20
PORT CONNECTIONS:
1 1/8 NPT
2 JIC #4

CANNINGTON, W.A. 6107 00038 4 PORT HOT STABS
Tel: +61 8 9358 6969 VELOCIOUS 4-PORT HOT STAB COMPONENTS
E: info@velocious.com.au LAYOUT DETAIL
1 1 00038.04.0044 ~.02 50 BAR 2"NB MALE HOTSTAB N/A
2 1 00038.04.0047 ~.01 2" NB FEMALE HOTSTAB RECEPTACLE N/A
1
115
2
16
117
PORT CONNECTIONS:
1
1 2" NPT
2 2" 150LB ANSI FLANGE B16.5
603

CANNINGTON, W.A. 6107 00038 HOT STABS
Tel: +61 8 9358 6969 2" HOT STAB
1 1 00012.04.0001 A VELOCIOUS 420 BAR HP WATER JETTER N/A
35
0
0
25
1
PORT CONNECTIONS:
1 JIC No.4
2 JIC No.8
3 JIC No.12

CANNINGTON, W.A. 6107 00012 VELOCIOUS HP WATER JETTER
Tel: +61 8 9358 6969 HP WATER JETTER
1 1 00034.04.0034 A 20 DEGREE SUBSEA LEVEL INDICATOR ACRYLIC / 316 SS
400
370 87
140
380
4X 9

CANNINGTON, W.A. 6107 00034 SUBSEA BULSEYE
Tel: +61 8 9358 6969 SUBSEA BULLSEYE
1 1 00019.04.0015 A 85T ROV OPERABLE SHACKLE N/A
MODEL 85T ROV OPERABLE SHACKLE
ASSEMBLY NO. 00019.04.1001
WWL 85T
1
MBL 510T
WEIGHT IN AIR 84kg
WEIGHT IN WATER 70kg
109
87
557
366
273
83
127
175
588
746

CANNINGTON, W.A. 6107 00019 ROV OPERABLE SHACKLES
Tel: +61 8 9358 6969 85T ROV SHACKLE
1 1 00019.04.0014 A 55T ROV OPERABLE SHACKLE N/A
MODEL 55T ROV OPERABLE SHACKLE

1
ASSEMBLY NO. 00019.04.3001
WWL 55T
MBL 330T
WEIGHT IN AIR 55kg
WEIGHT IN WATER 47kg
65
74
485
316
239
70
105
154
514
673

CANNINGTON, W.A. 6107 00019 ROV OPERABLE SHACKLES
Tel: +61 8 9358 6969 55T ROV SHACKLE
1 1 00024.04.0001 B GP BASKET CONFIGURED FOR ARMOURWRAP TOOL AS SPECIFIED
2102
1737
1235
2050 1651

CANNINGTON, W.A. 6107 ROV TOOLING BASKET
Tel: +61 8 9358 6969 GENERAL PURPOSE BASKET
1 1 00040.04.9025 B 17D CLASS 1-4 & 17H TORQUE TOOL ANALYSER N/A
358 250
A
283
A
SECTION A-A

CANNINGTON, W.A. 6107 00040 TORQUE ANALYSERS
Tel: +61 8 9358 6969 TORQUE ANALYSER
1 1 00021.04.6000 B.01 1" DRIVE TO ISO 13628-8 FIG 14 CONVERTOR
268
308

CANNINGTON, W.A. 6107 00040 TORQUE TOOLS
Tel: +61 8 9358 6969 17D - 17H TORQUE TOOL ADAPTOR
1 1 00040.04.0004 A.01 TORQUE LIMITER N/A
8
14
49
6
127

CANNINGTON, W.A. 6107 00040 TORQUE LIMITER
Tel: +61 8 9358 6969 TORQUE LIMITER
ITEM Default/QTY. PART NUMBER REVISION DESCRIPTION MATERIAL
1 1 00070.04.0018 A.01 AX RING REMOVAL TOOL ASSEMBLY N/A
411
104
441 RETRACTED
495.5 EXTENDED

CANNINGTON, W.A. 6107 00070 AX-RING REMOVAL TOOL
Tel: +61 8 9358 6969 18 3/4" ROV AX/VX RING TOOL W/HOTSTAB
1 1 00016.04.0128 A DUAL PORT ISOLATION PANEL N/A
39
4
212
0
17
1

CANNINGTON, W.A. 6107 00016 SUBSEA ISOLATION TEST PANEL
Tel: +61 8 9358 6969 SUBSEA ISOLATION PANEL
1 1 00062.04.0015 A THREAD REPAIR TOOL N/A
315
420 100

CANNINGTON, W.A. 6107 00062 FSSL J-PLATE THREAD REPAIR TOOL
Tel: +61 8 9358 6969 1.375” – 4 TPI STUB ACME
1 1 00041.04.0026 A 75mm ROPE CUTTER INTENSIFIER ASSEMBLY N/A
601
681 432

CANNINGTON, W.A. 6107 00041 WIRE ROPE CUTTER
Tel: +61 8 9358 6969 HOTSTAB/RIGMASTER 5F ARRANGEMENT
1 1 00059.04.0024 C HPU ASSEMBLY N/A
1400
1375
1558

CANNINGTON, W.A. 6107 00059 HYDRAULIC POWER UNIT
Tel: +61 8 9358 6969 HYDRAULIC POWER UNIT
Unlocking the Global Energy Market
> Office: +61 8 9358 6969 > Fax: +61 8 9458 9719

Velocious Subsea Intervention Catalogue 2010

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Velocious Subsea Intervention Catalogue 2010

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SUBSEA INTERVENTION

Engineering Services: Professional Capabilities:

The Multipurpose Cleaning Tool is a hydraulically TECHNICAL SPECIFICATIONS

> Nylon or Stainless Steel brush heads available

The Velocious Flange Repair System uses TECHNICAL SPECIFICATIONS

Use of the Flange Repair System can present a host of options

Sea Squirt Fluid Injection System

> One-Piece construction, no welding

The HP Water Jetting Unit uses a patented SPECIFICATION

> Supply Fluid: Water Based Fluids

> Unloading Valve Setting: 400 bar

> Maximum Pilot Line Pressure: 210 bar

> Connections: 1 off JIC #4, 1 off JIC

Velocious Subsea Level Indicators; typically TYPICAL BULLS-EYE SPECIFICATION

A maintenance free levelling system for all Sub Sea Systems,

Custom mounts can be fabricated for a range of options including

Dry weights: 5-90 kg

Velocious ROV Operable Shackles consists of the following main

Velocious has extensive experience in the design, TECHNICAL SPECIFICATIONS

Velocious subsea rated baskets are designed to accommodate

The Surface Torque Analyser consists of a SPECIFICATION

Power and signal connections to the transducer are via a Harsh

The Velocious Torque Tool Adaptor can be SPECIFICATION

The Velocious ROV Operable Torque Limiting Tool TECHNICAL SPECIFICATIONS

The Velocious AX-VX Gasket (Ring) Handling Tool is TECHNICAL SPECIFICATIONS

> Light and robust construction

> Easy handling and operation

> Fail-safe mechanism

Velocious produces a range of tools that can TECHNICAL SPECIFICATIONS

The Velocious adapted 75mm wire rope cutter is TECHNICAL SPECIFICATIONS

> Simple deployment via ROV or ROV basket

Velocious hydraulic power units (HPUs) are OPTIONAL FEATURES:

Typical configurations include:

UNIT 10, 52-54 KENT St

UNIT 10, 52-54 KENT St

UNIT 10, 52-54 KENT St

UNIT 10, 52-54 KENT St

UNIT 10, 52-54 KENT St

2 2" 150LB ANSI FLANGE B16.5

UNIT 10, 52-54 KENT St

UNIT 10, 52-54 KENT St

UNIT 10, 52-54 KENT St

MODEL 85T ROV OPERABLE SHACKLE

ASSEMBLY NO. 00019.04.1001

WEIGHT IN AIR 84kg

WEIGHT IN WATER 70kg

UNIT 10, 52-54 KENT St

MODEL 55T ROV OPERABLE SHACKLE

UNIT 10, 52-54 KENT St

UNIT 10, 52-54 KENT St

UNIT 10, 52-54 KENT St

UNIT 10, 52-54 KENT St

UNIT 10, 52-54 KENT St

UNIT 10, 52-54 KENT St

UNIT 10, 52-54 KENT St

UNIT 10, 52-54 KENT St

UNIT 10, 52-54 KENT St

UNIT 10, 52-54 KENT St

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