Annexure - III (B)

Project :
POWER GENERATION GAS CONSUMPTION

A GENRATOR'S GAS CONSUMPTION.

Equipment Rating QTY Gas Req. in Gas Req. in Gas Req. in Gas Req. in Gas Req. in
KW Nos. KW/H BTU/HR FT3/HR MCF/HR MMBtu/HR
GAS GENERATORS 900 KW 2 5584 19,053,399 22682.6177127048 22.6826177127048 19.05
Waukesha,
Genrators, Model no VHP5904LTD (900KW)

Equipment Rating QTY Gas Req. in Gas Req. in Gas Req. in Gas Req. in Gas Req. in
KW Nos. KW/H BTU/HR FT3/HR MCF/HR MMBtu/HR
GAS GENERATORS 625 KW 1 1794 6,121,382 7287.35963047857 7.28735963047857 6.92
Waukesha,
Genrators, Model no VGF48GL/GLD (625 KW)

Power Genration Gas Requirment (Includes safe side if increse in future 15 % safty.) 34 MCF/HR

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 Annexure - I (A)

Project :
EXHAUST ENERGY RECOVERY FROM GENERATOR # 01

Generator Model #
RECOVERABLE ENERGY FOR COOLING (UTILIZING WHRB)
Generator Exhaust Temperature (T1) = 470 ºC 878 ºF

Mass flow rate of waste gas= 1.5611111 Kg/ Sec 5620 Kg/ hr

Final Boiler Stack Temperature (T2) = 150 ºC 302 ºF

RECOVERABLE HEAT = m x c X ΔT

RECOVERABLE HEAT = lbs/ hr x Constant X ( T1 - T2 )

2 1.17 X ( 470 - 150 )

RECOVERABLE HEAT = 1.8265 X ( 320 ) = 584 Kw/HR

1994329 Btu/ hr
Standard Boiler Efficency 80% and 2 % system loses = 456 Kw/HR
Steam Prodution Analysis-- 2
Heat energy available Q= 456 KWt
Required Steam Pressure 8 bar Hg = 2769 KJ/Kg
Temperature of feed water 85 Deg C Hf = 355.91 KJ/Kg
Enthalpy Difference Hfg 2413.09

STEAM GENERATED M 0.19 Kg/s

STEAM GENERATED M 680.13 Kg/h
Cooling Available (i.e 4.4 Kg/ hr Steam required to produce 1 TR refer Chiller Catlaugue) = 154.58 TR
Ruppees Saving per Hour
Heat Energy avilable 455.89 KWt

Heat Energy available in Btu 1.56 MMBtu

Gas GCV 950 Btu/ft3

Gas fuel flow rate 1,637.38 ft3/hr

Gas Fuel rate from SSGC 308 Rs./MMBtu

Fuel cost to produce 680 Kg/h steam at 479.10 Rs./hr

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 Annexure - I (B)

Project :
EXHAUST ENERGY RECOVERY FROM GENERATOR # 02

Generator Model #
RECOVERABLE ENERGY FOR COOLING (UTILIZING WHRB)
Generator Exhaust Temperature (T1) = 431 ºC 807.8 ºF

Mass flow rate of waste gas= 0.9941667 Kg/ Sec 3579 Kg/ hr

Final Boiler Stack Temperature (T2) = 150 ºC 302 ºF

RECOVERABLE HEAT = m x c X ΔT

RECOVERABLE HEAT = Kg/sec x KJ/Kg X ( ºC - ºC )

1 1.17 X ( 431 - 150 )

RECOVERABLE HEAT = 1.163175 X ( 281 ) = 327 KW

1115266 Btu/ hr
Standard Boiler Efficency 80% and 2 % system loses = 255 KW
Steam Prodution Analysis-- 2
Heat energy available Q= 254.94 kW
Required Steam Pressure 8 bar Hg = 2769 KJ/Kg
Temperature of feed water 85 Deg C Hf = 355.91 KJ/Kg
Enthalpy Difference Hfg 2413.09

STEAM GENERATED M 0.11 Kg/s

STEAM GENERATED M 380.34 Kg/h
Cooling Available (i.e 4.4 Kg/ hr Steam required to produce 1 TR refer Chiller Catlaugue) = 86.44 TR
Ruppees Saving per Hour
Heat Energy avilable 254.94 KWt

Heat Energy available in Btu 0.87 MMBtu

Gas GCV 950 Btu/ft3

Gas fuel flow rate 915.65 ft3/hr

Gas Fuel rate from SSGC 308 Rs./MMBtu

Fuel cost to produce 380 Kg/h steam at 267.92 Rs./hr

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 Annexure - II (A)

Project :
JACKET WATER ENERGY RECOVERY FROM GENERATOR # 01

Calculation for Volume flow rate

Engine Load % JGS 420 100 %

Input data

Heat dissipation from J/W 673 KWt

Heat dissipation from lube oil [ LT Circuit ] * 424 KWt
High temp intercooler. 475 KWt
Total heat 1572.00 KWt
Recoverable heat 673.00 KWt
Energy Available 538.40 KWt
D = Density of water 0.98 Kg/Lit.
Cp = Specific heat of water 0.071 Kw min/Kg K
Outlet Temp from heat HX, T 1 95 Deg. C
Inlet temp to HX, T 2 80 Deg. C
Delta T = 15 Deg. C

Output data

Where V = Water flow rate in Lit./min

V= 515.857047 Lit./min 136.27501486 gpm
or
Total water flow required 30.95 m3/hr.
RECOVERABLE ENERGY FOR COOLING (UTILIZING WHRB)
Heat to be reject = 538.40 Kw

Generator Exhaust Temperature = T1 = 95 ºc

Mass flow rate of waste gas = ? Kg/hr

Final Boiler Stack Temperature = T2 = 80 ºc

RECOVERABLE HEAT = m x c X ΔT

RECOVERABLE HEAT = lbs/hr x Constant X ( T1 - T2 )

538.4 = ? 4.2 X ( 95 - 80 )

538.4 538.4
Mass Flow Rate = = = = 8.546 Kg/Sec
4.2 x 15 63

30765.7142857143
Mass Flow Rate = =
1000
= 31 Ton/hr
Which corresponds to (Refer Annexure X i.e LG HW Chiller Catalugue for tonage available) 109.87755 Tons

Fuel cost to produce steam

Heat Energy avilable 538.40 KWt

Heat Energy available in Btu 1.84 MMBtu

Gas GCV 950 Btu/ft3

Gas Fuel flow rate 1,933.71 ft3/hr

Gas Fuel rate from SSGC 308 Rs./MMBtu

Fuel cost to produce 30.95 m3/h water at 565.80 Rs./hr

* Non-recoverable from L T Circuit

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 Annexure - II (B)

Project :
JACKET WATER ENERGY RECOVERY FROM GENERATOR # 02

Calculation for Volume flow rate

Engine Load % 100 %

Input data

Heat dissipation from J/W 497 KWt

Heat dissipation from lube oil [ LT Circuit ] * 87 KWt
High temp intercooler. 55 KWt
Total heat 639.00 KWt
Recoverable heat 497.00 KWt
Energy Available 397.60 KWt
D = Density of water 0.98 Kg/Lit.
Cp = Specific heat of water 0.071 Kw min/Kg K
Outlet Temp from heat HX, T 1 95 Deg. C
Inlet temp to HX, T 2 80 Deg. C
Delta T = 15 Deg. C

Output data

Where V = Water flow rate in Lit./min

V= 380.952381 Lit./min 100.63697234 gpm
or
Total water flow required 22.86 m3/hr.
RECOVERABLE ENERGY FOR COOLING (UTILIZING WHRB)
Heat to be reject = 397.60 Kw

Generator Exhaust Temperature = T1 = 95 ºc

Mass flow rate of waste gas = ? Kg/hr

Final Boiler Stack Temperature = T2 = 80 ºc

RECOVERABLE HEAT = m x c X ΔT

RECOVERABLE HEAT = lbs/hr x Constant X ( T1 - T2 )

397.6 = ? 4.2 X ( 95 - 80 )

397.6 397.6
Mass Flow Rate = = = = 6.3111 Kg/Sec
4.2 x 15 63

22720
Mass Flow Rate = =
1000
= 23 Ton/hr
Which corresponds to (Refer Annexure X i.e LG HW Chiller Catalugue for tonage available) 81.142857 Tons

Fuel cost to produce steam

Heat Energy avilable 397.60 KWt

238
Heat Energy available in Btu 1.36 MMBtu 190
174.8
Gas GCV 950 Btu/ft3 412.8

Gas Fuel flow rate 1,428.01 ft3/hr

Gas Fuel rate from SSGC 308 Rs./MMBtu

Fuel cost to produce 22.86 m3/h water at 417.84 Rs./hr

* Non-recoverable from L T Circuit

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 Annexure - IV (A)

Project :
ENERGY RECOVERY FROM GENERATOR # 01

Electrical Output = Rating @ P.F. .8 = 900 Kw

Thermal Output = From Exhaust Recoverable + From Jacket Water Recoverable

Thermal Output = 455.89 + 538.40

Electrial Output + Thermal Output

Overall Efficiency (ή) =
Energy Input

900 + 994.29 1894.29

Overall Efficiency (ή) = = = 67.847 %
2792 2792

Overall Efficiency (ή) = 67.847221 %

Power to Heat Ratio

POWER : HEAT
900 : 994.29
1 : 1.10477155555556

Heat to Power Ratio

HEAT : RATIO
994.29 : 900
1 : 1.6

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 Annexure - IV (B)

Project :
ENERGY RECOVERY FROM GENERATOR # 02

Electrical Output = Rating @ P.F. .8 = 625 Kw

Thermal Output = From Exhaust Recoverable + From Jacket Water Recoverable

Thermal Output = 254.94 + 397.60

Electrial Output + Thermal Output

Overall Efficiency (ή) =
Energy Input

625 + 652.54 1277.54

Overall Efficiency (ή) = = = 71.212 %
1794 1794

Overall Efficiency (ή) = 71.212079 %

Power to Heat Ratio

POWER : HEAT
625 : 652.54
1 : 1.0440715144

Heat to Power Ratio

HEAT : RATIO
652.54 : 625
1 : 1.6

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 Annexure - IV

Project :
TOTAL ENERGY RECOVERY FROM GENERATORS

Electrical Output = Rating @ P.F. .8 = 1525 Kw

Thermal Output = From Exhaust Recovery + From Jacket Water Recovery

Thermal Output = 710.84 + 935.00

Thermal Output = 15.50% + 20.39%

Electrial Output + Thermal Output

Overall Efficiency (ή) =
Energy Input

1525.00 + 1645.84 3170.84

Overall Efficiency (ή) = = = 69.142 %
4586 4586

Overall Efficiency (ή) = 69.141716 %

Power to Heat Ratio

POWER : HEAT
1525 : 1645.84
1 : 1.07923875180328

Heat to Power Ratio

HEAT : RATIO
1645.84 : 1525
1 : 1.6

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