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Wireless
Doorbell
An educational project using a $10.00 doorbell

No kits are available for this project

9-9-2006

You cannot beat the Chinese.

The project described in this article is a ready-made item from a $2.00 shop! And it is made
in China!
It is a wireless doorbell with a cost of about $10.00.
It is so cheap, you could not build it from components for $10.00!
So, we have to change our attitude to building projects and use items such as this to learn
how things work and modify them to suit our own requirements.
This doorbell uses quality components. It's not rubbish. The circuit is quite unbelievable.
You can not obtain some of the components individually and the effectiveness is magic. We
have so much to learn!

Transistor Collector Max

Type: current: frequency
8050 NPN 1.5A 100MHz
8550 PNP 1.5A 200MHz
9014 NPN 150mA 150MHz
9018 NPN 50mA 700MHz

The first thing you will notice is the clever circuitry. Some of the design goes against
everything we have learnt in electronics.
That's why we have to study other people's designs and realise "the more you know, the
more you realise you don't know."
The oscillator circuit is very interesting, but first we will look at the RF oscillator.
The doorbell operates on the 303MHz band and the 30 metre range (100ft) is obtained

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without the use of an antenna! The circuit is actually radiating from the printed track of the
tank circuit. The Tank Circuit is a single-turn coil and a small capacitor (5p & 4p in parallel).

In this project we show how to add a small antenna to the circuit to get double the range -
plus two other improvements to increase the range.
Some of the improvements will load the circuit and alter the frequency at which it operates.
Others can be done without any effect on the circuit.
Fortunately, the transmitting stage is what we call "tight" and is not affected by surrounding
"stray capacitance."
Normally, this stray capacitance is a persons hand or body, touching or coming near the
transmitting (output) stage and altering the frequency.
The circuit has been kept near the power rails by the use of a choke in the positive rail. The
positive rail is then reflected to the negative rail via the battery.
This feature helps us when we want to add an antenna.
A 7cm length of tinned copper wire is connected to the collector of the transistor and bent
around the board so that everything can be put back into the case.
When the project was tested inside the authors house, the range was increased to double.
When the transmitter was taken outside, the range was over 60 metres (200ft) and the full
range could not be tested as the sound from the doorbell was too faint to be heard!

We can learn so much from a product that is already on the market.

Firstly, you know it works, it is reliable and you know what can be built for $10.00.
Secondly, you know what type of components can be purchased cheaply and what to
expect from them.
In this case the transmitting transistor has the highest gain - so they have taken a special
effort to get a good quality transistor.
Now, let's look at the transmitter circuit:

THE TRANSMITTER CIRCUIT

The transmitter circuit is made up of two building blocks - the 303MHz RF oscillator and the
32kHz crystal controlled oscillator.

The 303MHz oscillator consists of a self-oscillating circuit made up of the coil on the PC
board and a 9p (9 puff) capacitor (actually 4p and 5p in parallel).
The circuit starts-up by the transistor producing noise. This rising-and-falling signal on the
collector is passed to the parallel tuned circuit (the tank circuit) and the base sees a very
smooth sinewave at a frequency of 303MHz.
This sinewave is then amplified by the transistor and this is how the 303MHz frequency is
generated.
Now we come to the purpose of the 15microhenry choke on the tank circuit.
When the circuit oscillates, it takes a larger and small amount of current.
This current passes through the choke and the turns produce a back-emf or back voltage
that fights against the flow (change) in current. The end effect is a voltage created at the
point where the choke is connected to the track-work on the board. This effectively allows
the track work to produce a waveform and since the frequency of this wave is very high, a
percentage of the energy is radiated into the air as electromagnetic energy.
The choke allows the track-work to effectively rise and fall while providing a very low
resistance path for the flow of current during certain parts of the cycle.

The second building block is the crystal oscillator.

This is made up of a two-stage DC coupled amplifier with feedback via the 2n2 and crystal.
If the crystal is removed, the oscillator is seen as producing very narrow spikes with a
frequency determined by the 2n2, as shown in the diagram below:

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When the crystal is added, the frequency increases (because the effect of the 2n2 and
crystal in series creates a lower capacitance than 2n2) and as it rises, the amplitude of the
feedback signal increases until it reaches a maximum at the resonant frequency of the
crystal. The crystal exhibits the lowest impedance (the highest capacitance) at the resonant
frequency. This is how the circuit stabilizes at the frequency of the crystal.
When the device is turned on, the 150k on the base of the second transistor turns the
transistor on.
The third transistor has 0.65v on the collector and the base also receives very close to
0.65v, via the 220k resistor.
The third transistor is not fully turned on and it produces a small amount of noise. This
noise is passed to the second transistor and appears on the collector. The collector passes
this noise to the base of the third transistor and the noise very rapidly increases to a
maximum.
It comes to a point where the waveform above is generated and the reason why the spikes
are so narrow is easy to explain.
When the middle transistor changes from an OFF state to an ON state, the capacitor will be
partially charged and the voltage on the end connected to the base of the third transistor will
drop about 6v and put a negative voltage on the base of the third transistor. This will keep it
off and the middle transistor will be kept ON via the 150k base-resistor.
The capacitor will gradually charge in the opposite direction via the 220k and 150k and
when the base of the third transistor sees about 0.6v, it begins to turn ON.
This causes the middle transistor to turn OFF and the collector voltage rises. This causes
the capacitor to charge and create a current-flow in the base of the third transistor. Both
transistors are now turned ON and the capacitor charges very quickly via the 12k and base-
emitter junction of the third transistor. This creates the very narrow high-period in the
waveform.

When the push button is pressed, the circuit produces a 303MHz carrier with a 32kHz tone.
The receiver detects the 32kHz and turns on a SOUND chip.

THE RECEIVER CIRCUIT

The receiver circuit consists of a number of stages and we will go through each one
separately.

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The first stage is actually a 303MHz oscillator that is operating all the time.
It produces a clean 303MHz signal and this frequency is too high to be detected or
processed by the 4069 chip, as the chip will only operate to about 1MHz.
The theory behind using this type of stage is quite simple.
It is easier to "upset" or modify a stage that is already oscillating, rather than get a non-
oscillating stage to begin oscillating.
There are all sorts of electromagnetic radiation at 300MHz and the 2-turn coil picks up all
this noise.
The 303MHz oscillator is firstly set into operation by the noise produced by the transistor
and this is passed to the tank circuit made up of the 2-turn coil and 2p capacitor as a parallel
tuned circuit. The transistor keeps amplifying this until it gets to a stabilized point where the
collector is producing "hash" (junk) of about 300mV.
When the transmitter is activated, the receiver circuit will detect a signal as small as a few
micro-volts and the 32kHz signal will be included with all the other noise.
There is a little bit more behind this receiving stage, than first meets the eye.
The stage is actually a transmitter, but we will still call it the receiver circuit. Yes, it is a very
weak transmitter and it fills the surrounding with a clean 303MHz signal. When the 303MHz
signal from the transmitter enters this space, the signals interfere with one another and the
receiver takes more and less current as it tries to maintain the signal strength. When the
32kHz signal is present, the receiver takes a varying current that corresponds to the 32kHz
signal and this is how the receiver circuit produces the waveform to correspond to the
32KHz.
A low-impedance path to the 0v rail is provided for the emitter by using a 82uH choke and a
2n2 capacitor across a 560R resistor. This low impedance path is needed so that the
transistor has a high gain.
The circuit is put into very delicate oscillation by using a 1k5 from the positive rail.
It operates from 3v and the current taken by this stage is less than 1mA.

THE BRASS TUNING-SLUG

The coil in the tank circuit is tuned via a brass screw (or slug or core). This is alters the
frequency at which the circuit operates, when it is turned via a small screwdriver.
At 303MHz, you cannot use a ferrite core as it will completely absorb the magnetic radiation
produced by the coil and prevent the circuit operating.
Another choice is air. If you use an air cored coil, you can use a trimmer capacitor to adjust
the frequency. A cheaper approach is to use a brass core. Brass has a permeability very
close to air (µ 0 is the permeability of free space) and it has very little effect on
concentrating the magnetic lines of flux or moving them apart. Materials that cause the lines
of flux to move farther apart, resulting in a decrease in magnetic flux density compared with
a vacuum, are called diamagnetic. Materials that concentrate magnetic flux by a factor of
more than one but less than or equal to ten are called paramagnetic; materials that
concentrate the flux by a factor of more than ten are called ferromagnetic.
However, at very high frequencies, such as 303MHz, the magnetic flux causes eddy
currents to flow in the brass and this decreases the available flux so that inserting a brass
core causes the frequency to drop.
This is how the receiver is tuned to exactly the same frequency as the transmitter.
The most critical capacitor in the receiver is the 2p. This sets the frequency. The 4p is
merely a feedback capacitor.
The 2n2 and 1n are called "pass" capacitors and allow high frequency signals to pass
through them. The 1n actually keeps the positive and negative rails rigid while the 2n2
prevents the emitter moving up and down when amplifying the 303MHz signal.
The signal on the collector passes to the first input of the chip via a 5k6 resistor and 1n
(pass capacitor). A lot of the high frequency component is removed with the 1n capacitor
connected to the 0v rail.

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The first inverter has a 1M connected between the output and input to set it to mid rail so it
becomes a high-gain amplifier.
The second and third inverters also amplify the signal and on pin 6 we have a signal greater
than 0.6v containing a lot of noise and an identifiable 32kHz waveform.
The 32kHz crystal only allows the 32kHz signal to pass and the base of the transistor sees a
very clean signal. Any other frequencies will not appear on the base of the transistor. The
32kHz is further amplified with two more stages and appears at pin 10 of the chip.
It is then passed to a diode pump that charges a 47u electrolytic.
Normally, this electrolytic is uncharged and pin 8 is HIGH. The PNP transistor is not turned
on and the sound chip is silent.
But when the electrolytic charges, the transistor turns on and the sound chip operates.

GOING FURTHER
One of the main reasons for presenting this project is to show how to get the best range
from a transmitter.
Normally you need very expensive equipment to help you, but a very clever alternative is to
use our method.
All you have to do is place the receiver about 15 metres from the transmitter and in a very
poor reception area.
The aim is to get the receiver to be at the extreme end of the range so that if you move the
transmitter away by as little as a metre, the receiver will not detect the signal.
Now the receiver is a very sensitive RF indicator. By moving the transmitter to different
places, the receiver should not detect the signal.
You are now ready to add an antenna to the transmitter and determine its effectiveness.
We have already mentioned the transmitter circuit is classified as "tight" and adding an
antenna should not shift the frequency.

ADDING AN ANTENNA
The 7cm antenna is added to the point where the choke touches the PC coil on the board.

Adding the 7cm antenna

This point is highly active but it does not interfere with the operation of the circuit, when the
antenna is connected.
Bend the wire around the edge of the board and about 0.5cm above it and test the
transmitter. You should get an increase in the range, up to double.
If the range does not increase appreciably, the receiver may not be tuned exactly to the

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transmitter. To do this, adjust the brass screw in the tank circuit of the receiver.
Before making any adjustment, make sure you know the original position by noting the
alignment of the slot.
Only turn the screw about 15° in either direction and take a "field test." If the range reduces,
you know the screw has been turned in the wrong direction.

INCREASING THE OUTPUT

Another thing that will increase the output of the transmitter involves rewiring the LED.
At the moment the LED is in series with the positive rail of the transmitter.
This effectively drops about 1.7v and the circuit only gets 7.3v from a fresh battery.
By connecting the LED between the positive and 0v rail, with a 470R load resistor, the
transmitting section will see 9v and this will increase the range.
One more thing that will increase the output is to add a 220R across the 220R emitter
resistor of the transmitter transistor.
This increased the range in our prototype, but the frequency-adjusting screw on the receiver
had to be turned about 15° clockwise to compensate for the slight change in frequency.

PARTS LIST
Wireless Doorbell
$10.00 from $2.00 shops
1 - 220R resistor
1 - 470R
1 - 7cm tinned copper wire

If you want to build this project using your own components, but do not have the 32kHz
crystals, here is a modification that does not need them:

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The only components you will have to know how to make are the coils. The size, shape and
wire diameter are important as the frequency is very high and the coil must be identical to
those in the doorbell products we bought for this article.

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