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Definition of Terms

Inventory Management &  Stocks


- consists of all the goods and materials
Control that are stored by an organization for
future use
Stocks and Inventories  Inventory
- a list of all the items that are held in
stock for future use by an organization
- blocked working capital of an organization in
the form of materials
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Definition of Terms Definition of Terms


 Item (Stock Keeping Unit/SKU)  Inventory Management
- a distinct product that is kept in stock - function responsible for all decisions
and is recorded as one entry in the about stock in an organization
inventory - sets policies, activities and procedures
 Unit to make sure the right amount of each
- the standard size or quantity of an item item is held in stock at any time

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Definition of Terms Classification of Stocks


 Supply Chain  Raw Materials
- consists of the series of activities and - materials and components scheduled for use
in making a product or in the performance of
organizations that materials move
a service
through on their journey from supplier
 Work in Process (WIP)
to final consumer - materials and components that have begun
 Supply Chain Management (Logistics) their transformation to finished goods
- function responsible for the flow of  Finished Goods (Merchandise)
materials - goods which are ready for sale to the
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consumers 6
Classification of Stocks Reasons for Holding Stocks
 Goods in Transit (Pipeline Stock)  Time
- goods which are in the process of distribution - time intervals present in the supply
 Spare Parts (MRO Supplies) chain requires that a certain amount of
- for the maintenance, repair and operation of
inventory is maintained for use
machineries and equipments
 Consumables  Uncertainty
- items which are needed to support - inventories are used to cushion the
operations but do not form part of the final impact of uncertainties in demand,
product supply and movement of goods
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Reasons for Holding Stocks Functions of Stocks


 Economies of Scale  To meet anticipated customer demand
- bulk buying, movement and storing  To smooth production requirements
brings in economies of scale  To decouple operations
 To protect against stock outs
Underlying principle in holding stocks is  To take advantage of order cycles
based on the need for a BUFFER  To hedge against price increases
 To permit operations
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Importance of Stocks Stocks in the Supply Chain


 Every organization on a supply chain holds its own stocks
 Allows operations to become more  Basic model of a supply chain for a product consists of:
efficient and productive a. Tiers of Suppliers
b. Tiers of Customers
 Affects lead times and availability of  Main Features of a Supply Chain are:
materials a. Length
- refers to the number of intermediaries that
 Affect operating costs materials flow through
b. Breadth
 Affect broader operations - refers to the number of parallel routes that materials can
move through
 Risky
 Driver of growth of other organizations
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Cooperation within a Supply Cooperation within a Supply
Chain Chain
 Organizations in a supply chain share a  Ways to achieve cooperation
common overall objective, which is to get final
customer satisfaction a. Establishing an informal and valuable
 Benefits working relationship with all
a. lower costs stakeholders
b. improved performance
c. improved material flow - no commitments
d. better customer service - flexible and non-binding
e. flexibility b. Establishing a formal arrangement
- obligations are clearly outlined
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Trends affecting Stocks Trends affecting Stocks


 Improving Communications  Improving Customer Service
- EDI, E-Mail, E-Procurement
- customer demands drive organizations
a. efficient transfer of information
b. less paperwork to be more competitive
c. fewer errors  Concentration of Ownership
d. more integration - realignment produces a shift of power
e. physical distances are becoming less
in the supply chain
significant

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Trends affecting Stocks Trends affecting Stocks


 Outsourcing Inventory Management (Vendor Managed Inventory)  Cross-Docking (DC By-Pass)
- using TPL to take over logistics
- allows organizations to focus on their core activities - coordination of supply and delivery resulting
- benefits:
a. lower fixed costs
in materials being passed on for delivery the
b. use of experts, best practices moment it arrives at the receiving area
c. economies of scale
d. guaranteed levels of customer service
 Postponement
e. flexible capacity - moves almost finished products into stock
f. lower exposure to risks
g. increased geographical coverage and delays final modification or customization
h. convenient way of entering and working in new markets - keeping stocks of the basic, standard
products only
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Trends affecting Stocks Changing Views of Stock
 Increasing Environmental Concerns  Organizations have changed their
- cultural trend that has a significant attitude toward stocks over time
consequence on inventory  The current view is that they are
management expensive and should be kept to a
- logistics is going “green” minimum
- significant investments on energy,  Search for ways of removing uncertainty
reusable packaging, recycling, safety,
etc.
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