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AS/NZS 1158.

6:2010
AS/NZS 1158.6:2010

Australian/New Zealand Standard™

Lighting for roads and public spaces

Part 6: Luminaires
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AS/NZS 1158.6:2010
This Joint Australian/New Zealand Standard was prepared by Joint Technical
Committee LG-002, Lighting for roads and public spaces. It was approved on behalf
of the Council of Standards Australia on 16 December 2009 and on behalf of the
Council of Standards New Zealand on 23 December 2010.
This Standard was published on 5 February 2010.

The following are represented on Committee LG-002:

Astronomical Society of Australia


Australian Industry Group
Australian Local Government Association
CIE Australia Inc.
Energy Networks Association
IES: The Lighting Society
Ingenium
Lighting Council of Australia
Lighting council of New Zealand
Main Roads Department, Queensland
Main Roads Western Australia
National Appliance and Equipment Energy Efficiency Committee
New Zealand Transport Agency

Keeping Standards up-to-date


Standards are living documents which reflect progress in science, technology and
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systems. To maintain their currency, all Standards are periodically reviewed, and
new editions are published. Between editions, amendments may be issued.
Standards may also be withdrawn. It is important that readers assure themselves
they are using a current Standard, which should include any amendments which
may have been published since the Standard was purchased.
Detailed information about joint Australian/New Zealand Standards can be found by
visiting the Standards Web Shop at www.saiglobal.com.au or Standards New
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Standards Australia or Standards New Zealand at the address shown on the back
cover.

This Standard was issued in draft form for comment as DR 09007.


AS/NZS 1158.6:2010

Australian/New Zealand Standard™

Lighting for roads and public spaces

Part 6: Luminaires
Accessed by DAVEX AUSTRALIA T/AS DAVIS LIGHTING on 07 Mar 2012

Originated in Australia as AS 3771—1990.


Originated in New Zealand as NZS 6705.2.3:1986.
AS 3771—1998 and NZS 6705.2.3:1986 jointly revised, amalgamated
and redesignated as AS/NZS 1158.6:2004.
Second edition 2010.

COPYRIGHT
© Standards Australia/Standards New Zealand
All rights are reserved. No part of this work may be reproduced or copied in any form or by
any means, electronic or mechanical, including photocopying, without the written
permission of the publisher.
Jointly published by Standards Australia, GPO Box 476, Sydney, NSW 2001 and Standards
New Zealand, Private Bag 2439, Wellington 6140

ISBN 0 7337 9360 6


AS/NZS 1158.6:2010 2

PREFACE
This Standard was prepared by the Joint Standards Australia/Standards New Zealand
Committee LG-002, Lighting for Roads and Public Spaces, as a revision of
AS/NZS 1158.6—2004, Lighting for roads and public spaces, Part 6: Luminaries.
This Standard forms part of the AS/NZS 1158 series, which covers lighting schemes for the
generality of roads and outdoor public areas.
AS/NZS
1158 Lighting for roads and public spaces
1158.0 Part 0: Introduction
1158.1.1 Part 1.1: Vehicular traffic (Category V) lighting—Performance and installation
design requirements
1158.1.3 Part 1.3: Vehicular traffic (Category V) lighting—Guide to design, installation,
operation and maintenance
1158.2 Part 2: Computer procedures for the calculation of light technical parameters for
Category V and Category P lighting
1158.3.1 Part 3.1: Pedestrian area (Category P) lighting—Performance and design
requirements
1158.4 Part 4: Lighting at pedestrian crossings
1158.5 Part 5: Tunnels and underpasses
1158.6 Part 6: Luminaires (this Standard)
The objective of this Standard is to set out the requirements for the design, construction,
performance and testing of road lighting luminaires to ensure that they will be suitable for
the operating and environmental conditions to which they will be subjected in service.
Road lighting luminaires must withstand, and be capable of operating under, adverse
conditions, including the effects of salt spray, industrially contaminated atmospheres, fog,
smoke, dust storms, snow, ultraviolet radiation, driving rain, wind and traffic-induced
vibration.
The requirements of this Standard have been formulated on the basis that luminaires will
have a target service life of at least 20 years. These requirements specify the use of
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materials recognized at the time of writing to be effective for the relevant application. This
is not intended to discourage the introduction of new technology, but new materials and
methods of construction will be considered for future inclusion only after evidence of
satisfactory long-term performance has been provided.
The significant technical change made in this Standard is to include specifications for other
than what have been, until recently, the traditional road lighting luminaires. There is a
growing emphasis on energy efficiency in road lighting and the consequential reduction in
greenhouse gas emissions. Of particular interest is the availability of luminaires with T5
linear or compact fluorescent lamps. The use of these lamps and the associated electronic
control gear offers significant energy savings in Category P lighting schemes. Major trials
of these luminaires suggest that these luminaires are as reliable as those currently installed
and that there is no technical reason preventing their wide-scale installation*.
Other emerging technology, not yet proven for general use by field experience, is discussed
in Appendix A. These include new generation metal halide and LED lamps, and centralised
electronic internet based road lighting control systems for monitoring lighting schemes.

* Alec Fisher, Michael Brien and Karman Wang. Energy efficient luminaires for local road lighting—a trial,
(IESANZ,28,4,2008).
3 AS/NZS 1158.6:2010

The terms ‘normative’ and ‘informative’ have been used in this Standard to define the
application of the appendix to which they apply. A ‘normative’ appendix is an integral part
of a Standard, whereas an ‘informative’ appendix is only for information and guidance.
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AS/NZS 1158.6:2010 4

CONTENTS

Page

SECTION 1 SCOPE AND GENERAL


1.1 SCOPE ........................................................................................................................ 6
1.2 APPLICATION ........................................................................................................... 6
1.3 REFERENCED DOCUMENTS .................................................................................. 6
1.4 DEFINITIONS ............................................................................................................ 6
1.5 ENVIRONMENTAL CONDITIONS .......................................................................... 6
1.6 MARKING .................................................................................................................. 7
1.7 ADDITIONAL INFORMATION ................................................................................ 9

SECTION 2 MECHANICAL AND PHYSICAL REQUIREMENTS


2.1 SCOPE OF SECTION ............................................................................................... 10
2.2 GENERAL DESIGN AND ARRANGEMENT ......................................................... 10
2.3 CONSTRUCTION .................................................................................................... 10
2.4 LUMINAIRE BODY................................................................................................. 11
2.5 VISORS..................................................................................................................... 12
2.6 OPTICAL SYSTEM.................................................................................................. 14
2.7 CONTROL GEAR, SUPPLY CABLING TERMINATION COMPARTMENT........ 14
2.8 COMPARTMENT COVERS..................................................................................... 14
2.9 FIXING SPIGOT ENTRY......................................................................................... 15
2.10 MAXIMUM MASS OF LUMINAIRES .................................................................... 17

SECTION 3 ELECTRICAL WIRING AND COMPONENTS


3.1 SCOPE OF SECTION ............................................................................................... 19
3.2 CONTROL GEAR FOR HIGH INTENSITY DISCHARGE (HID) LAMPS............. 19
3.3 CONTROL GEAR FOR FLUORESCENT LAMPS.................................................. 20
3.4 REQUIREMENTS FOR HID LAMPS ...................................................................... 20
3.5 REQUIREMENTS FOR FLUORESCENT LAMPS.................................................. 21
3.6 ELECTRICAL SUPPLY ........................................................................................... 22
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3.7 CABLE ENTRY........................................................................................................ 22


3.8 TERMINAL BLOCK ................................................................................................ 23
3.9 ARRANGEMENT OF CONTROL GEAR ................................................................ 23
3.10 SOCKET FOR PHOTOELECTRIC CELL SWITCH ............................................... 24
3.11 INTERNAL WIRING................................................................................................ 26
3.12 SPECIFIC ELECTRICAL SAFETY REQUIREMENTS........................................... 26
3.13 PROTECTION AGAINST ELECTRIC SHOCK....................................................... 26

SECTION 4 ADDITIONAL REQUIREMENTS FOR PARTICULAR LUMINAIRES


4.1 OPTIONAL COMPONENTS (CATEGORY V AND CATEGORY P LUMINAIRES)
.................................................................................................................................. 27

SECTION 5 PERFORMANCE AND TESTING


5.1 SCOPE OF SECTION ............................................................................................... 30
5.2 TESTING OF PE CELL TYPE LUMINAIRES......................................................... 30
5.3 BALLAST LOSSES .................................................................................................. 30
5.4 WIND FORCE TEST ................................................................................................ 31
5.5 VIBRATION TESTING ............................................................................................ 32
5.6 INGRESS PROTECTION TEST ............................................................................... 34
5.7 RESISTANCE TO EXTERNAL MECHANICAL IMPACT ..................................... 34
5 AS/NZS 1158.6:2010

Page

5.8 IMPULSE VOLTAGE TEST .................................................................................... 34


5.9 THERMAL ENDURANCE AND THERMAL TESTING REQUIREMENTS.......... 34
5.10 ADDITIONAL TESTS .............................................................................................. 35

SECTION 6 SUPPORTING DOCUMENTATION


6.1 SCOPE OF SECTION ............................................................................................... 36
6.2 GENERAL INFORMATION .................................................................................... 36
6.3 PHOTOMETRIC INFORMATION........................................................................... 36
6.4 STATEMENTS OF COMPLIANCE ......................................................................... 36

APPENDICES
A GUIDE TO MATERIALS AND TECHNOLOGIES ................................................ 37
B LIST OF REFERENCED DOCUMENTS ................................................................. 44
C INFORMATION RECOMMENDED TO BE SUPPLIED WITH ENQUIRY OR
ORDER ..................................................................................................................... 47
D POLE/BRACKET ARM END DETAIL FOR TOP-ENTRY LUMINAIRES ............ 48
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AS/NZS 1158.6:2010 6

STANDARDS AUSTRALIA/STANDARDS NEW ZEALAND

Australian/New Zealand Standard


Lighting for roads and public spaces

Part 6: Luminaires

SE C T ION 1 SC OPE AND GE NE R A L

1.1 SCOPE
This Standard applies to all luminaires, with or without integral control gear, that are
intended for use in Category V lighting schemes in accordance with AS/NZS 1158.1.1 and
in Category P schemes in accordance with AS/NZS 1158.3.1.
The requirements set out are, in general, based on engineering practices, construction
materials and components that practical experience in the field over many years has shown
to be most conducive to luminaires achieving their target service life. An example of this
approach is the inclusion in this Standard of luminaires with T5 linear or compact
fluorescent lamps and the associated electronic control gear after satisfactory performance
over several years in a major trial.
It should be noted that departure from these requirements can affect the life of the
luminaire, in some cases significantly. Careful evaluation of newer approaches is required
to ensure that the expected performance outcomes are realistic and that the risks of
implementation are well considered.
NOTE: Guidance on some alternative materials and technologies is given in Appendix A.

1.2 APPLICATION
Reference is made in a number of places in this Standard to AS/NZS 60598.1. Where any
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conflict arises between AS/NZS 60598.1 and this Standard, the requirements of this
Standard shall apply.

1.3 REFERENCED DOCUMENTS


The documents referred to in this Standard are listed in Appendix B.

1.4 DEFINITIONS
For the purpose of this Standard, the definitions given in AS/NZS 1158.0 and, where
applicable, AS/NZS 60598.1 apply. If it occurs that the relevant definitions in these two
Standards conflict, those in AS/NZS 1158.0 shall take precedence.

1.5 ENVIRONMENTAL CONDITIONS


It is anticipated that a luminaire conforming to this Standard will be capable of having an
effective service life of at least 20 years under the following environmental conditions:
(a) Ambient temperature (shade)
(i) In Australia from −10°C to 40°C.
(ii) In New Zealand from −10°C to 25°C.
NOTE: In Australia summer temperatures may exceed 40°C in some locations.

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7 AS/NZS 1158.6:2010

(b) Solar radiation up to 1000 W/m2.


(c) Wind velocity up to 150 km/h.
NOTE: Winds designated as cyclonic are typically in excess of this figure.
(d) Relative humidity up to 90% average.
(e) Marine environments.

1.6 MARKING
1.6.1 General
The requirements of AS/NZS 60598.1, Section 3, shall apply. Additional information shall
be provided as specified in Clauses 1.6.2 to 1.6.4.
1.6.2 Information on interior of luminaire
The luminaire and any replaceable components therein shall be legibly and indelibly
marked with the following information, as applicable:
(a) Located inside the luminaire, close to and visible to a person accessing the supply
terminals, information in accordance with the requirements of AS/NZS 60598.1,
Clause 3.4, which includes—
(i) the name or registered trade name or mark of the manufacturer;
(ii) the catalogue number;
(iii) the rated operating voltage and current;
(iv) the batch code, serial number, or other marking to identify the month and year
of manufacture;
(v) the regulatory requirement markings for Australia and New Zealand, e.g.
C tick, RCM;
(vi) the IP rating; and
(vii) the IK rating.
(b) Located in the optical compartment or otherwise readily visible when the lamp is
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being replaced, the following information—


(i) the lamp type(s) and ratings(s) and, where necessary for specific compatibility
between the lamp and control gear and the luminaire’s optical system, the
appropriate manufacturer’s code or the International Lamp Coding System
(ILCOS) as specified in AS/NZS 61231;
(ii) reference to the applicable luminous intensity distribution data, i.e. the
manufacturer’s I-table number; and
(iii) for luminaires fitted with multiple T5 lamps, fit a label showing the required
lamp orientation for optimal lumen output.
(c) Located on the electronic control gear tray/assembly/cassette, the manufacturers batch
code, serial number or other marking to identify the month and year of manufacture
of the control gear. The label is to be readily visible when the electronic control gear
tray/assembly/cassette is being replaced without the need to open/disassemble the
electronic control gear tray/assembly/cassette unit.

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AS/NZS 1158.6:2010 8

1.6.3 Coded information on exterior of luminaire


The following information shall be either indelibly marked on the luminaire body or, for
luminaires where aesthetic considerations are deemed by the client to be an important
factor, shall be indelibly marked on a plate or adhesive label provided with the luminaire
for location by others:
(a) The lamp type and rating.
(b) Where applicable, the lamp envelope type, e.g. clear or diffuse.
(c) In Australia, the year of manufacture of the luminaire. (Provision of this information
is optional in New Zealand.)
The marking required by Items (a) and (b) shall be in the form shown in Figure 1.1. The
marking required by Item (c) shall be in the form of a 2-digit number corresponding to the
year of manufacture, e.g. 09, and it shall be clearly separated from the other coded
information provided (refer to Figure 1.1).
The marking shall be at least 35 mm high for luminaires of mass greater than 7 kg and
20 mm high for luminaires of mass not greater than 7 kg. When located on the luminaire,
the marking shall be positioned so as to be clearly visible from beneath the luminaire when
installed as in normal service.
NOTES:
1 This external marking is required to assist in the routine procedures that are carried out
throughout the life of a luminaire, such as maintenance and energy audits.
2 The minimum character heights specified above refer to solid fonts without the breaks typical
of stencilling systems. Fonts with such breaks are not recommended for use with these
minimum-sized characters.
3 Where the external markings are not located on the luminaire, the plate or label provided
should be located as agreed by the client and in a position to facilitate reading from ground
level. Suggested locations include on the outside of the pole or on the inside of the pole
access door.
4 Refer to Appendix C for information to be provided by the client with the enquiry or order.
1.6.4 Additional internal marking for luminaires with high pressure sodium lamps
Further to the requirements of Clause 1.6.2(b), luminaires that utilize high pressure sodium
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lamps shall be marked with the following symbols, as appropriate (refer also to
Paragraph A6.2):
(a) Luminaires that utilize high pressure sodium lamps requiring an ignitor that is
external to the lamp—

(b) Luminaires that utilize high pressure sodium lamps provided with an internal starting
device—

The symbol shall be located in the lamp chamber in a position where it will be clearly
visible when the lamp is being replaced.

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9 AS/NZS 1158.6:2010

NOTE: The exact positioning of the various codes may vary from that shown above, but appropriate spacing
between codes is required in all cases.

FIGURE 1.1 EXAMPLE OF LUMINAIRE IDENTIFICATION CODE FOR


EXTERNAL MARKING

1.7 ADDITIONAL INFORMATION


In addition to the requirements of Clause 1.6, all details that are necessary to ensure proper
installation, use and maintenance shall be given on the luminaire or on built-in control gear
or in the manufacturer’s instructions provided with the luminaire.
These details shall include fixing information as necessary to maintain the luminaire’s IP
rating and the information required to maintain the luminaire’s designated photometric
performance. (Refer to Clause 2.6.)
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AS/NZS 1158.6:2010 10

SE C T ION 2 ME C HAN I C A L AN D PH YS IC A L
R E QU IR E M E N T S

2.1 SCOPE OF SECTION


This Section specifies the mechanical and physical requirements that apply to the design
and construction of luminaires for road and public space lighting.

2.2 GENERAL DESIGN AND ARRANGEMENT


2.2.1 Form and construction
The form and construction of the luminaire shall be such as to ensure that—
(a) rain will not collect on the luminaire;
(b) protection is provided against rain from any direction above the horizontal impacting
directly on the joint between the luminaire body and the visor and coverplates; and
(c) potential damage to the luminaire as a result of vandalism and external impact is
minimized.
2.2.2 Required ingress protection
The luminaire shall be provided with not less than the following degrees of protection when
tested in accordance with Clause 5.6:
(a) Lamp chamber: IP54 Although IP54 meets the basic requirements of this Standard,
clauses in AS/NZS 1158.1.1 and AS/NZS 1158.3.1 describe maintenance of light
technical parameters and the ensuing benefits, such as an increased maintenance
factor and increased maintenance intervals, that apply to luminaires with a degree of
protection of IP6X.
NOTES:
1 The IP rating refers only to the interior of the lamp chamber and the potential protection
afforded to the optical components inside. It gives no indication of the reliability of
external optical components, such as an external reflector (see Clause 2.6), nor does it
indicate the cleaning properties of the light emitting faces, which could be horizontal
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facing upward (see Clause 2.5.2.1).


2 To ensure that the luminaire IP rating is maintained as far as possible after the luminaire
visor has been opened for maintenance purposes, seals (see Clause 2.4.3) and clips
(see Clause 2.4.2) should be correctly repositioned when the visor is closed (see
Clause 1.7).
(b) Control gear chamber: IP24.
The manufacturer’s instruction sheet and the test conditions shall take account of the
possibility of dust and insects entering the lamp chamber via the mounting arrangement.

2.3 CONSTRUCTION
2.3.1 Resistance to vandalism
When tested in accordance with Clause 5.7, all relevant parts and surfaces shall achieve a
rating of resistance to external impact, in accordance with IEC 62262, of not less than IK04.
Where higher levels of resistance to vandalism are required, the applicable levels from
Table 2.1 may be claimed, provided the specified IK rating has been achieved during testing
in accordance with Clause 5.7 and the relevant test report is available upon request.

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11 AS/NZS 1158.6:2010

TABLE 2.1
RESISTANCE TO VANDALISM—ADDITIONAL LEVELS
Level of resistance Minimum IK rating
Moderate IK06
High IK08

2.3.2 Other aspects


The luminaire construction shall also comply with the requirements of AS/NZS 60598.1
unless specifically modified by this Standard.

2.4 LUMINAIRE BODY


2.4.1 Material
The material of the luminaire body, without any additional surface protection, shall be of
aluminium alloy complying with AS 1874 and having a copper content of not greater than
0.3%. Where additional surface protection is applied to the luminaire body, the copper
content may exceed 0.3% but shall not exceed 1%. The additional protective treatments
shall be applied to all outside surfaces of the luminaire body such that the body so treated
performs satisfactorily when tested in accordance with ISO 9227.
While it is expected the generality of luminaires will be constructed in accordance with the
above requirement, there may be instances, e.g. for aesthetic reasons, where a material other
than aluminium is deemed appropriate for the luminaire body. If a material other than
aluminium is used, e.g. stainless steel, it is important that a material with properties likely
to ensure the luminaire’s long-term integrity be chosen. Nonetheless, the use of material
other than aluminium may reduce the luminaire’s life to a significant extent.
NOTE: Refer also to Appendix A for use of material other than aluminium.
2.4.2 Component fixing devices
All components and ancillaries shall be securely fixed in place, and the fixing devices used
shall be compatible with the materials to be joined. Parts intended to be opened or removed
for inspection or maintenance, excluding the visor, shall be fixed with machine screws or
captive type catches.
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Other components may be riveted or otherwise fixed permanently. Machine screws shall be
provided with lock washers or shake-proof nuts.
Where machine screws are threaded into aluminium, unless the attachment is intended to be
permanent, the mating threads shall be lightly smeared with a grease with non-oxidizing
properties or sealed with an impregnated polymer coating. (Suitable types of grease include
lanolin grease and lithium-based compounds.)
All screws, nuts and washers in locations external to the luminaire shall be of stainless steel
of a grade not less than 304, excepting that, for non-load-bearing items, such as covers, that
are retained by hinges or lanyards fixing devices made of alternative corrosion-resistant
materials may be used.
All fasteners required to be removed for maintenance purposes shall be of the captive type.
On luminaires to be used in marine and other highly corrosive environments, it is
recommended that latches, rather than screws, be used for all external joints.
The luminaire body does not include the visor or any non-load-bearing covers. These may
be constructed of other materials of proven durability. (Refer also to Clause 2.5.)

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AS/NZS 1158.6:2010 12

2.4.3 Seals and gaskets


2.4.3.1 Gaskets
Gaskets used to seal the lamp chamber and other chambers shall be of silicone rubber and
shall maintain an effective seal during the luminaire’s target service life (see Clause 2.5.2).
The gaskets shall be—
(a) securely fixed to the body of the luminaire or visor or other chamber covers so they
will remain in place when the visor or cover is opened; and
(b) continuous or, if joined, in such a way that the gasket ends shall provide an effective
seal.
NOTE: To provide the intended 20 year service life, the silicone rubber used in the gaskets should
have the following properties:
(i) It should be resistant to heat, ultraviolet radiation and ozone.
(ii) It should be impermeable to water.
(iii) It should not lose appreciable tensile strength or resilience as it ages.
(iv) It should not emit any corrosive gas under normal operating conditions.
2.4.3.2 Sealing of spigot entry
The design of the spigot entry or, in the case of top-mounted luminaires, the spigot shall be
such that, when the luminaire is installed as in normal service, the ingress protection
required by Clause 2.2.2 is maintained, including the incoming supply cable path. (Refer
also to Clause 1.7 regarding information to be provided on or with the luminaire to
facilitate correct installation.)

2.5 VISORS
2.5.1 Attachment to luminaire body
All visors or translucent covers that can be opened for the purpose of lamp replacement
shall seal by means of a gasket complying with Clause 2.4.3. They shall be secured to the
luminaire body by quick-release stainless steel latches or other appropriate means that allow
ease of access for maintenance purposes.
Any cover that is not safely restrained when opened shall be fitted with a safety lanyard.
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The design and arrangement of the pivots and fixings shall ensure that—
(a) they cannot work loose under service conditions;
(b) they cannot be damaged or strained by opening the cover to its fullest extent;
(c) the ingress protection required by Clause 2.2.2 is maintained in service by
compensating for loss of resilience of the visor gasket over time;
(d) the act of closing of the visor does not roll or dislodge the gasket, nor subject the
gasket restraint to excessive stress; and
(e) they allow easy removal of the visor and any retaining lanyard, where fitted, for
maintenance and replacement purposes.

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13 AS/NZS 1158.6:2010

2.5.2 Materials and construction


2.5.2.1 General
Visors shall be constructed of borosilicate glass, tempered glass or acrylic, except in the
circumstances outlined below.
While it is expected the generality of luminaires will be constructed in accordance with the
above requirement, there may be instances, e.g. for increased vandal resistance, where a
material other than that specified above is deemed appropriate for the visor. If another
material is used, e.g. polycarbonate or modified or high impact acrylic, it is important to
ensure the material properties are likely to provide the desired long-term integrity and
performance of the luminaire. Nonetheless, the use of a material other than that specified
may reduce the luminaire’s life to a significant extent, e.g. through loss of transmittance,
unless the visor is replaced periodically as required.
Visors shall be designed and profiled so as to not soften, crack or discolour during the
luminaire’s service life. The visor shall not easily be incorrectly closed or otherwise
distorted in a way that would affect the integrity of the seal between the visor and the
luminaire.
All visors shall have high light transmission characteristics in the wavelength range 410 nm
to 760 nm.
NOTES:
1 The visor should be designed and integrated with the luminaire body in such a way that there
are no recesses, apertures or hollows in which spiders can shelter and spin webs. Flying
insects attracted to the lighted luminaire and trapped by webs can significantly reduce light
output.
2 The profile of the body and visor should be such as to—
(i) reduce dirt build-up on the visor and facilitate washing by rain; and
(ii) minimize potential impact damage due to vandalism.
3 Refer also to Appendix A, Paragraph A4.
2.5.2.2 Requirement for acrylic visors
Where the visor is acrylic, the material shall have the following properties:
(a) Luminous transmittance For a test sample of 2 mm thickness, tested in accordance
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with ASTM D1003, the total luminous transmittance shall—


(i) be not more than 0.2 at a wavelength of 380 nm and not more than 0.85 at a
wavelength of 400 nm; and
(ii) be not less than 0.88 at wavelengths of between 410 nm and 760 nm.
(b) Deflection temperature When tested in accordance with ASTM D648-01, the
deflection temperature shall be not less than 90°C.
2.5.2.3 Requirements for tempered glass visors
Tempered glass visors shall comply with the requirements of AS/NZS 2208 for toughened
safety glass.
2.5.2.4 Requirement for borosilicate glass visors
Borosilicate glass visors shall comply with ISO 3585.

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AS/NZS 1158.6:2010 14

2.6 OPTICAL SYSTEM


No field adjustment to the optical system shall be required during installation to match the
photometric performance marked as per Clause 1.6.2(b)(ii). Where alternative settings are
available, instructions shall be provided to enable the installers to confirm that the optical
system agrees with the manufacturer’s I-table as referred to in that Clause. (Refer to
Clause 1.7).
Reflector or refractor materials, including paint finishes used to enhance photometric
performance, shall be suitable for use in environments subject to heat, change of
temperature, ultraviolet radiation, ozone, salt spray, airborne industrial contamination and
motor vehicle exhaust emissions. The materials or finishes used should be durable and shall
not discolour with age.
NOTE: Particular attention should be paid to the durability of reflector components of the optical
system external to the luminaire body.
If the lampholder does not ensure the lamp is maintained in the correct position within the
optical system, an adequate supporting device shall be provided. Refer to the particular
requirements of Clause 3.5.1.2.

2.7 CONTROL GEAR, SUPPLY CABLING TERMINATION COMPARTMENT


The control gear supply cabling termination compartment shall be of sufficient size to allow
ease of supply cable termination. The supply cable termination path shall be clear from
internal components and internal wiring from the luminaire cable entry to the supply
termination block.

2.8 COMPARTMENT COVERS


Covers designed to be removed for installation or maintenance purposes and not safely
restrained shall be fitted with a detachable safety catch or lanyard sheathed with a flexible
non conducting material.
They shall be secured to the luminaire by quick release latches or other appropriate means
that allow ease of access for maintenance purposes over the service life of the luminaire.
Covers to fit positively and easily into operational position and not distort over the service
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life of the luminaire.


The design and arrangement of hinging pivots and fixings shall ensure that—
(a) they cannot work loose under service conditions;
(b) they cannot be damaged or strained by opening the cover to the fullest extent;
(c) the ingress protection required under Clause 2.2.2 is maintained for the service life of
the luminaire;
(d) where seals are fitted for ingress protection, the ingress protection required under
Clause 2.2.2 is maintained in service by compensating for loss of the cover gasket
over time;
(e) the act of closing the cover does not roll or dislodge the gasket, nor subject the gasket
fixing to excessive stress; and
(f) they allow easy removal of the cover and any retaining lanyard where fitted for
maintenance and replacement purposes.

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2.9 FIXING SPIGOT ENTRY


2.9.1 Luminaires other than top-entry type
2.9.1.1 Form and dimensions
A recess of the following dimensions shall be incorporated in the luminaire for attachment
to a fixing spigot provided on the relevant lighting pole or bracket arm:
(a) Diameter Suitable for mounting onto the applicable fixing spigot specified in
AS 1798.
(b) Depth As per the dimensions set out in Table 2.2.
(c) End stop Incorporate an end stop or effective facility at the end of the spigot recess
to prevent the fixing spigot being able to penetrate into the luminaire beyond this
point during installation of the luminaire.
(d) Rotational alignment The luminaire manufacture is to ensure the correct optical
system rotational alignment with respect to the spigot position.
2.9.1.2 Means of attachment
Each luminaire shall incorporate stainless steel hexagonal head set screws with lock nuts, or
some other appropriate locking device, to grip the fixing spigot and to ensure the luminaire
does not move, as follows:
(a) Luminaires suitable for side-entry mounting on 20 or 25 mm NB spigots At least two
M8 set screws shall be provided.
(b) Luminaires suitable for side-entry mounting on 32 or 40 mm NB spigots At least two
M10 set screws shall be provided.
(c) Luminaires for asymmetric post-top mounting on 76 mm spigot At least two M10
setscrews shall be provided.
(d) Luminaires for radially symmetric post top mounting At least three M8 set screws
shall be provided, equally spaced around the circumference of the fixing spigot entry.
Lock nuts are not required for radially symmetric post top luminaires.
Other methods not in accordance with the above may be acceptable if the requirements of
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wind force and vibration test procedures as per Clauses 5.4 and 5.5 are satisfied. This
applies to luminaires of any mass. .
Where machine screws are threaded into aluminium, the applicable requirements of
Clause 2.4.2 shall be observed.
The means of attachment shall withstand the following tests:
(i) When a test luminaire is mounted to a fixing spigot complying with AS 1798, a total
of five successive applications of a torque of the following value shall be applied, in
turn, to each of the set screws specified in Items (a), (b) or (c) of this Clause, as
applicable:
(A) 18 Nm for M8 set screws.
(B) 36 Nm for M10 set screws.
During the test, no damage impairing the further use of the screwed connection shall
occur.
(ii) The wind force test specified in Clause 5.4.
2.9.1.3 Adjustment of upcast (for luminaires with 32 or 40 mm NB spigots)
Where the luminaire incorporates facilities for the adjustment of upcast, the zero position
relative to the spigot entry shall be clearly and durably identified.

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2.9.2 Top-entry luminaires


2.9.2.1 Spigot
A spigot of the dimensions shown in Figure 2.1 shall be incorporated in the luminaire for
attachment to the relevant lighting pole or outreach bracket end.
2.9.2.2 Secondary retention
A secondary means of retention, separate from the primary retention system, shall be
provided to prevent the luminaire falling from the pole or outreach bracket in the event the
primary retention system fails. This secondary retention system shall be capable of
supporting the applicable static load, but it is not required to withstand the design loads
applicable to the primary system.
2.9.2.3 Pole entry
The spigot specified in Figure 2.1 is dimensionally compatible with the pole entry detailed
in Figure D1 in Appendix D, and the two combined provide a number of advantages,
including ease of installation and secondary retention of the luminaire.
2.9.2.4 Coupling strength
It is anticipated that the spigot detailed in Figure 2.1, used in conjunction with the pole
entry detailed in Figure D1, can support masses in the range indicated for side-entry
luminaires in Table 2.2 in environments subject to various wind categories as defined in
AS 1170.2.
The maximum applicable mass and wind Category will depend on various factors, including
the sail area of the luminaire, the exact material used for the spigot, the material and wall
thickness of the pole entry and the presence or absence of the supplementary row of screws
shown in Figure D1.
It is essential all structural details of the spigot and pole end for any given luminaire and
wind Category be designed using appropriate engineering principles and taking account of
the following:
(a) The existence of manual handling regulations that might impact upon the installation
and maintenance of the luminaires.
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(b) The loadings applied by the intended luminaire to the pole.


(c) The loadings applied by the intended pole to the luminaire.
(d) Limitations on the application of the particular luminaire, as stated in the
manufacturer’s installation sheet.
This detailed design process would typically be arranged by the luminaire supplier.

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2.10 MAXIMUM MASS OF LUMINAIRES


2.10.1 Standard side-entry luminaires
The mass of the finished luminaire, supplied in the form required by this Standard (see
Clause 2.9), shall not exceed the applicable value specified in Table 2.2.
2.10.2 Non-standard side-entry luminaires
For side-entry luminaires designed to achieve a special decorative effect, the mass limits
specified in Clause 2.10.1 are advisory only. However, the luminaire and spigot system
should be designed for the relevant mass and account should be taken of—
(a) the existence of manual handling regulations that might impact upon the installation
and maintenance of the luminaires; and
(b) the loadings assumed in the structural design of the lighting poles and outreach arm
brackets.
2.10.3 Post-top luminaires
No information is offered on the maximum mass of post-top luminaires.
2.10.4 Top-entry luminaires
Refer to Clause 2.9.2.4.

TABLE 2.2
PHYSICAL SPECIFICATIONS
Spigot size
Depth of fixing spigot
Luminaire Mass Nominal bore Approximate entry
mounting type (NB) outer diameter
(Kg) (mm) (mm) (mm)
Side-entry mounting
≤7 25 34 80 ±2
(see Note 1)

Side-entry mounting 32 43
>7, ≤15 100 ±2
(see Note 2) 40 49
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Post-top mounting – 65 77 80 ±2
NOTES:
1 Luminaires in this smaller mass range and having a smaller-sized spigot are typically suitable for
Category P lighting applications.
2 Luminaires in this larger mass range and having a larger-sized spigot are typically suitable for
Category V lighting applications.

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NOTE: Manufacturing tolerance ±0.25 mm.

DIMENSIONS IN MILLIMETRES

FIGURE 2.1 REQUIRED SPIGOT DIMENSIONS FOR A


TOP-ENTRY LUMINAIRE

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SE C T ION 3 E L E C T R I C A L W I R I NG AND
C OMPONE NT S

3.1 SCOPE OF SECTION


This Section specifies requirements for the electrical wiring and components of road
lighting luminaires. The requirements apply to all luminaires suitable for use in both
Category V and Category P lighting schemes, unless otherwise stated.
NOTE: Further to the requirements of this section, reference to the relevant Annexes of
AS/NZS 60598.1 is recommended for additional information to assist in the construction of a
good quality luminaire.

3.2 CONTROL GEAR FOR HIGH INTENSITY DISCHARGE (HID) LAMPS


3.2.1 Ballasts
Ballasts shall be of the reactor type, except that those to be used with metal halide lamps
may be of the constant wattage type. Ballasts shall comply with AS/NZS 61347.1,
AS/NZS 61347.2 and AS/NZS CISPR 15.
The ballast shall—
(a) not be tapped;
(b) be connected to an appropriately identified terminal block;
(c) be rated for operation at one of the following voltages as applicable:
(i) In Australia 250 V, 50 Hz
(ii) In New Zealand 240 V, 50 Hz
(d) have an insulation rating not inferior to Class H, in accordance with IEC 60085.
While it is to be expected that the generality of luminaires will be constructed in accordance
with the above requirements, there may be instances, e.g. for increased energy efficiency,
where the use of electronic ballasts or electronic control gear (ECG) is deemed appropriate.
If this technology is used, the ballasts shall comply with all of the above requirements, as
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applicable, and care should be exercised to choose a ballast with properties, such as
vibration resistance and surge protection, likely to provide the desired long-term
performance of the luminaire. Nonetheless, the use of an electronic ballast may increase the
luminaire’s service lifetime costs due to the possible need for periodic replacement of the
ballast.
NOTES:
1 The voltages specified in Items (c) (i) and (c) (ii) are the existing supply voltages including
the upper tolerances specified in Clause 3.6.
2 For much of the time that road lighting luminaires operate, i.e. during the hours of darkness,
the voltage at the luminaires will commonly be at the high end of the supply voltage range
because there are fewer demands on the supply network during such periods. Ballasts are
therefore required to be designed to operate at the voltages specified in Item (c) above.
3 Refer also to Appendix A, Paragraph A5.
3.2.2 Igniters
Igniters shall comply with AS/NZS 61347.1, AS/NZS 61347.2.1 and AS/NZS 60927. They
shall be of the solid state, fully electronic, three-wire, multiple-pulsed, superimposed type
and shall not require the use of tapped ballasts or be dependent on external capacitors. They
shall not produce a high voltage pulse across the ballast winding.

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Igniters shall be fully encapsulated to prevent the ingress of moisture and shall have the
appropriate temperature rating for continuous use under the temperature conditions attained
in the control gear compartment. Igniters shall comply with the thermal and thermal
endurance testing requirements of AS/NZS 60598.1.
Use of timed igniters should be considered. The timed period shall allow for both metal
halide and high pressure lamp re-strike times. The igniter shall automatically switch off
after a predetermined time, to prevent high voltage impulses from attempting to start a lamp
that has reached the end of it useful service life.

3.3 CONTROL GEAR FOR FLUORESCENT LAMPS


This Clause refers to electronic control gear (ECG), both fixed and multiple wattage types,
for linear and compact fluorescent lamps. The control gear shall comply with
AS/NZS 61347.1, AS/NZS CISPR 15 and AS/NZS CISPR/TR 30. Surge protectors, i.e.
metal oxide varistors, shall be fitted and installed as recommended by the electronic control
gear manufacturer. The minimum MOV value shall be 320 joules.
The use of ECG may increase the service lifetime costs of the luminaire due to the possible
need for periodic replacement of the ballast.
NOTE: Refer also to Appendix A, Paragraph A5.

3.4 REQUIREMENTS FOR HID LAMPS


3.4.1 Required lamp types
3.4.1.1 Luminaires for high pressure sodium vapour lamps
A luminaire intended to utilize a high pressure sodium vapour lamp shall be designed
to accommodate a lamp of 35 W, 50 W, 70 W, 100 W, 150 W, 250 W or 400 W, as
appropriate, that—
(a) is of a type that generally requires the use of an external igniter (see Clause 1.6.4);
and
(b) complies with IEC 60662.
NOTE: 35 W, 50 W and 70 W high pressure sodium lamps are typically suitable for use in
Category P road lighting schemes, whereas the higher wattages are typically suitable for
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Category V lighting schemes.


3.4.1.2 Luminaires for high pressure mercury vapour lamps
High pressure mercury vapour lamps shall not be used for new Category V lighting schemes
effective immediately and for new Category P lighting schemes effective after 31 December
2010.
A luminaire intended to utilize a high pressure mercury vapour lamp shall be designed to
accommodate a lamp of 50 W, 80 W, 125 W, 250 W or 400 W, as appropriate, that
complies with IEC 60188.
NOTE: 50 W, 80 W and 125 W high pressure mercury vapour lamps are typically suitable for use
in Category P road lighting schemes (replacement only after 31 December 2010), whereas higher
wattages are for replacement only in existing Category V lighting schemes.

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3.4.1.3 Luminaires for metal halide lamps


A luminaire intended to utilize a metal halide lamp shall be designed to accommodate a
lamp of 35 W, 70 W, 100 W, 150 W, 250 W or 400 W, as appropriate, that—
(a) is of a type that generally requires the use of an external igniter;
(b) complies with IEC 61167; or
(c) complies with Clause 3.2.1
NOTE: 35 W, 70 W, 100 W and 150 W metal halide lamps are typically suitable for use in
Category P road lighting schemes, whereas the higher wattages are typically suitable for
Category V lighting schemes.
3.4.2 Lampholder requirements
A luminaire intended to utilize a HID lamp shall be provided with a lampholder as follows:
(a) The lampholder shall satisfactorily accommodate lamps with E40/41 caps complying
with the requirements of IEC 60061-1, Sheet 7004-24-6.
Compliance of the lampholder with this requirement shall be checked by means of the
successful application of all of the four gauges specified in the following sheets from
IEC 60061-3:
(i) Sheet 7006-27-7.
(ii) Sheet 7006-28D-1.
(iii) Sheet 7006-52-1.
(iv) Sheet 7006-53-1.
or

(b) The lampholder shall satisfactorily accommodate lamps with E27 caps and shall
comply with the applicable requirements of AS 3140.
NOTES:
1 HID lamps with E27 bases are typically of a lower wattage suitable for use in Category P
lighting schemes. E40 bases are typically used with the higher wattage lamps suitable for
Category V lighting schemes.
2 For other lampholder types refer to Appendix A, Paragraph A6.3.
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3.5 REQUIREMENTS FOR FLUORESCENT LAMPS


3.5.1 Required lamp types
3.5.1.1 Luminaires for linear fluorescent lamps
A luminaire intended to utilize a linear fluorescent lamp shall be designed to accommodate
a T5 lamp of either 14 W or 24 W, as appropriate, that complies with AS/NZS 4782.1.
NOTE: These T5 lamps are suitable for use in Category P lighting schemes.
3.5.1.2 Luminaires for compact fluorescent lamps
A luminaire intended to utilize a compact fluorescent lamp shall be designed to
accommodate a TC lamp of 18 W, 26 W, 32 W, 42 W or 57 W, as appropriate, that
complies with AS NZS 60968 and AS/NZS 60969.
The luminaire shall be fitted with an anti-vibration lamp lock in/hold facility to prevent the
compact fluorescent lamp working loose or falling out of the lamp holder under normal
service conditions. The design of the lamp lock in/hold facility shall allow for quick and
easy lamp fitting and replacement.

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Luminaires for compact fluorescent lamps shall have a lamp support fitted. The design of
the lamp support shall allow for quick and easy lamp fitting and replacement.
NOTE: These TC lamps are suitable for use in Category P lighting schemes. In order to limit
lamp light output changes due to temperature variations amalgam type lamps should be used.
3.5.2 Lampholder requirements
A luminaire intended to utilize one or more fluorescent lamps shall be provided with one or
more lampholders as follows:
(a) A luminaire intended to utilize one or more linear fluorescent lamps complying with
Clause 3.5.1.1 shall be provided with one or more lampholders that comply with
IEC 60400, are very robust, have positive lock-in position, incorporate strong anti-
vibration features and are securely fitted with anti-vibration fixings. Clip-in type
mounted holders shall not be utilized.
(b) A luminaire intended to utilize a compact fluorescent lamp complying with
Clause 3.5.1.2 shall be provided with one or more lampholders that comply with
either AS/NZS 61184 or AS/NZS 60238.

3.6 ELECTRICAL SUPPLY


The luminaire shall be capable of starting and continuing to operate when connected to an
electrical supply as follows:
(a) In Australia 230/400 V +10%, −6%, 50 Hz (i.e. in accordance with AS 60038).
(b) In New Zealand 230/400 V +6%, −6%.

3.7 CABLE ENTRY


A cable entry hole shall be incorporated at the end of the fixing spigot entry recess or, in
the case of top-entry luminaires, in the fixing spigot, provided in accordance with
Clause 2.9.2. This entry hole shall have a minimum diameter as follows:
(a) In Australia 20 mm.
(b) In New Zealand 16 mm.
The edge of this hole shall have a radius of not less than 0.5 mm and shall be smooth and
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free of projections that might damage the supply cables.


NOTE: The cable entry specified can be achieved either as part of the basic casting or by the
incorporation of bushes, including those of the screw-in type.
Where 75°C rated incoming cable would require protection from heat generated by the
luminaire, either—
(i) separate sleeving for each conductor shall be provided in accordance with the
requirements of AS/NZS 60598.1 regarding insulating linings and sleeves; or
(ii) the luminaire and any sleeving may be designed to operate with cable rated for
temperatures higher than 75°C if the luminaire is clearly labelled as to the minimum
temperature rating required of the cable.
Refer also to Clause 3.12 for requirements regarding the supply cable anchorage.

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3.8 TERMINAL BLOCK


A terminal block shall be provided within the body of the luminaire. The terminal block
shall be positioned adjacent to the point of entry of the supply cables, and the terminal
block and body of the luminaire shall be such that—
(a) the terminals are readily accessible and conveniently positioned for operation;
(b) the connecting supply cables are not subjected to temperatures in excess of the
maximum values permitted for compliance with the thermal and thermal endurance
testing requirements of AS/NZS 60598.1; and
(c) all terminals and supply connections comply with the relevant requirements of
AS/NZS 60598.1.
The terminal block shall be a three-way, tunnel type with a nominal bore of 4 mm. The
active, neutral and earth terminals shall be clearly labelled on or adjacent to the terminal
block, and a cable clamp shall be provided for retention of the supply cables. Refer also to
Clause 3.12 for requirements regarding the cord anchorage.

3.9 ARRANGEMENT OF CONTROL GEAR


3.9.1 Mounting of equipment
For a luminaire with a mass of not greater than 7 kg, all electrical equipment necessary to
start the lamp and regulate its operation shall be mounted in one of the following ways, as
nominated by the client:
(a) on a control gear tray that is readily removable and completely interchangeable with
other units of the same type;
(b) on the interior of the luminaire body; or
(c) remote from the luminaire.
NOTES:
1 Refer to Appendix C for additional information to be provided by the client with the enquiry
or order.
2 Refer to Appendix A for recommendations.
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For luminaires with electronic control gear, only (a) applies.


For a luminaire with a mass of greater than 7 kg, only the arrangements specified in (a) and
(c) above shall be acceptable.
3.9.2 Removable control gear trays
Where a removable control gear tray is provided, the following requirements shall apply:
(a) The arrangement of equipment and wiring shall be such that there is no strain on any
terminal or wire when the tray is in the operational or released position.
(b) The tray shall be provided with a safety catch or lanyard sheathed with a flexible,
non-conducting material.
(c) The hinge or tray fixing shall be positioned so that movement of the tray is restricted
and the tray cannot normally swing into the visor in the released position.
(d) The connecting wiring shall be restrained to ensure that it is held clear of components
that in normal operation attain temperatures in excess of the cable temperature rating,
and shall also be held clear of any seals or hinges.

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(e) For luminaires fitted with electronic control gear, to assist in ready and quick
replacement for maintenance purposes, the electronic control gear tray is to
incorporate—
(i) a polarized disconnect plug and socket in the cabling to the electronic control
gear tray; and
(ii) a quick release facility, i.e. stainless steel clip, of type suitable for the vibration
experienced in service.

3.10 SOCKET FOR PHOTOELECTRIC CELL SWITCH


3.10.1 Base type
Where a luminaire requires a photoelectric (PE) cell, the socket should be of the following
type as appropriate:
(a) For lamps ≤100 W a ‘D2’ pattern socket conforming to the
dimensions given in Figure 3.1
(b) For lamps >150 W a ‘NEMA’ pattern photocell socket complying
with BS 5972 or ANSI C136.10.
(c) For lamps >100 W and ≤150 W a socket complying with either (a) or (b).
NOTES:
1 PE cells with a D2 type base are typically used in Category P lighting schemes, whereas PE
cells with a NEMA type base are typically used in Category V schemes.
2 It has been observed that, depending on the manufacturing tolerances of the base and the
socket, it is sometimes possible to insert a PE cell with a NEMA base complying with
ANSI C136.10 into a NEMA socket complying with BS 5972 the result of which would be
unsafe.
3 Other types of photoelectric switch devices, as specified by the client, may be used.
3.10.2 Connection arrangement for luminaires with a D2 base
Luminaires fitted with a D2 base shall be arranged in such a way that the luminaire will be
energized when the photoelectric cell switch unit is removed from its socket.
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FIGURE 3.1 D2 TYPE PHOTOCELL SOCKET

3.10.3 Colour coding of connecting wiring


The wiring connected to the photoelectric cell switch base shall be colour coded as follows:
(a) Active red
(b) Load white
(c) Neutral black
3.10.4 Failure mode
As a basic safety principle, it is recommended that the wiring to the PE cell base always be
configured such that a failure of the PE cell causes the lamp to illuminate, i.e. the luminaire
‘fails to on’.

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3.11 INTERNAL WIRING


The luminaire and control gear shall be wired ready for use. Interconnecting wiring, other
than leads that are integral to connected components, shall be multi-strand cable of
adequate length, fully protected against damage and contact with the ballast, and shall be
neatly arranged.
The internal wiring shall be carried out using insulated flexible copper conductors
complying with AS/NZS 3191 and having a nominal cross-sectional area of not less than
0.75 mm 2 . The insulation shall be rated for continuous operation at a temperature not less
than 90°C, excepting that, for luminaires of a mass greater than 7 kg, the wiring to the
lampholder shall be insulated with a material having a minimum temperature rating of
150°C. The insulator material shall be silicone rubber or a material having endurance
properties equivalent to or better than silicone rubber.
Wiring between the terminal block and the luminaire earth stud shall have a cross-sectional
area as follows:
(a) In Australia not less than 2.5 mm 2 .
(b) In New Zealand not less than 0.75 mm 2 .
Where incoming cable is exposed to UV radiation from the lamp (e.g. on decorative type
luminaires), the primary insulation shall be shielded by UV-resistant sleeving. Details of
the method of achieving this are to be provided in the final instruction sheet.

3.12 SPECIFIC ELECTRICAL SAFETY REQUIREMENTS


The requirements of AS/NZS 60598.1 and IEC 60598-2-3 Ed.3.0 (2002), Clause 3.10.1,
shall apply.

3.13 PROTECTION AGAINST ELECTRIC SHOCK


3.13.1 General
The requirements of Section 8 of AS/NZS 60598.1 shall apply.
3.13.2 Testing of photoelectric-controlled luminaires
The tests required in Clause 3.13.1 shall be conducted with an appropriate PE cell installed.
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SE C T ION 4 ADD I T I O N A L R E Q U I R E ME NT S
F O R P AR T I C U L AR L UM I N A IR E S

4.1 OPTIONAL COMPONENTS (CATEGORY V AND CATEGORY P


LUMINAIRES)
4.1.1 Power factor correction capacitors
When a client requests a power factor correction capacitor, the luminaire shall incorporate a
capacitor that operates at a nominal power factor of not less than the following:
(a) In Australia 0.85 lagging.
(b) In New Zealand 0.9 lagging.
In Australia the power factor correction capacitor shall—
(i) comply with the requirements of AS/NZS 61048 and AS/NZS 61049;
(ii) be of the fully encapsulated, metal cased, hermetically sealed type;
(iii) have a minimum temperature rating of 85°C suitable for continuous operation
under the temperature conditions attained in the control gear compartment
during the test specified in the relevant section of AS/NZS 60598.1, and comply
with the thermal and thermal endurance testing requirements of
AS/NZS 60598.1;
(iv) either comply with the nominal values set out in Table 4.1 or be demonstrated
to provide the required power factor when installed;
(v) incorporate self isolating contacts safety feature to operate in the event of
internal capacitor failure; and
(vi) have a 280 V rating.
In New Zealand the power factor correction capacitor shall—
(i) comply with the requirements of AS/NZS 61048 and AS/NZS 61049;
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(ii) be of the fully encapsulated, hermetically sealed type;


(iii) have a temperature rating suitable for continuous operation under the
temperature conditions attained in the control gear compartment during the test
specified in the relevant section of AS/NZS 60598.1, and comply with the
thermal and thermal endurance testing requirements of AS/NZS 60598.1;
(iv) either comply with the nominal values set out in Table 4.1 or be demonstrated
to provide the required power factor when installed; and
(v) have a 250 V (min) rating.

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TABLE 4.1
ACCEPTED CAPACITOR RATINGS FOR
POWER FACTOR CORRECTION

Nominal value of capacitor


Luminaire type
(see Figure 1.1) 0.85pf lagging 0.9pf lagging
(Australia) (New Zealand)
(µF) (µF)
S35 6 6
S50 8 8
S70 10 10
S100 10 12
S150 18 20
S250 30 35
S400 40 45
MH For metal halide luminaires with compatible high
pressure sodium control gear, use the HPS values.
NOTE: The use of high pressure mercury lamps is limited as per Clause 3.4.1.2.

4.1.2 Blocking inductor


When specified in conjunction with a power factor correction capacitor, a blocking inductor
shall be provided. The blocking inductor shall—
(a) be suitable for operation under the supply conditions specified in Clause 3.6;
(b) be matched to the power factor correction capacitor to block signal frequencies of
750 Hz and 1050 Hz;
(c) have a nominal series resonant frequency of 320 Hz; and
(d) have an insulation rating not inferior to Class H, in accordance with AS 2768.
4.1.3 Overcurrent protection
When specified, an internal fuse shall be provided in the form of a combined fuse/terminal
block in lieu of the terminal block specified in Clause 3.8. The fused terminal block shall be
of a type with a completely withdrawable fuse holder and shall have a current rating as
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follows:
(a) For lamp currents <1.5 A, the fuse current rating shall be 5 A.
(b) For lamp currents ≥1.5 A, the fuse current rating shall be 10 A.
A fuse cartridge shall be supplied and fitted, and shall—
(i) remain captive within the fuseholder when it is withdrawn from the fused terminal
block;
(ii) have a current rating of 10 A for luminaires with a lamp current of 1.5 A and above
and 5 A for luminaires with a lamp current of less than 1.5 A; and
(iii) comply with the requirements of BS 1362.
NOTE: Fuse cartridges complying with BS 1362 have a nominal length of 25.4 mm and a
diameter of 6.3 mm.

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4.1.4 Interference suppression capacitors


One or more capacitors shall be fitted to the luminaire to achieve compliance with
AS/NZS CISPR 15. Alternatively, where specified by the client, compliance with the
following shall be accepted as equivalent to compliance with that Standard.
(a) For suppression of radiofrequency interference A capacitor having the following
ratings shall be connected across the active and neutral of the incoming supply
terminals, on the load side:
(i) Capacitance 100 nF.
(ii) Voltage rating 250 V at 50 Hz a.c. or better if required.
(iii) Safety class Type X 1.
(iv) Temperature range −40°C to 100°C.
The leads of the capacitor shall not extend more than halfway through the terminal
block.
(b) For suppression of television frequency interference (applicable to mercury vapour
luminaires only) A capacitor such as metallized paper, metallized polypropylene or
metallized polyester or equivalent, complying with safety class Y2 and having the
following ratings, shall be connected across the lamp leads, within 110 mm of the
lead length of the lampholder, via a two-way-tunnel type terminal block or the use of
crimp connections:
(i) Capacitance 1.5 nF.
(ii) Voltage rating 250 V at 50 Hz a.c. or better if required.
(iii) Safety class Type Y2.
(iv) Temperature range −40°C to 100°C.
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SE C T ION 5 PE R F OR MANC E AND T E ST IN G

5.1 SCOPE OF SECTION


This Section specifies performance requirements and tests for luminaires suitable for road
and public space lighting.
Additional performance requirements will apply as specified elsewhere in this Standard.

5.2 TESTING OF PE CELL TYPE LUMINAIRES


Where necessary for the purpose of applying the tests of this Section to PE cell type
luminaires, the active and load terminals of the photoelectric cell switch base shall be
bridged using a dummy photoelectric cell device.

5.3 BALLAST LOSSES


The ballast losses at normal operating temperature, determined in accordance with the
relevant procedure in AS/NZS 60921 at a voltage of 250 V, 50 Hz (Australia) or
240 V, 50 Hz (New Zealand), shall not exceed the applicable value set out in Table 5.1.
The relevant procedure is depicted in Annex D, Figure 2 of AS/NZS 60921 with the ballast
operated at nominal lamp current.
The maximum wattage losses given in the tables are now a mandatory requirement. See
AS/NZS 1158.1.1.
No specific values for ballast losses for fluorescent lamp electronic control gear are given,
as these are regulated by the relevant MEP regulations. See AS/NZS 4783.1 and
AS/NZS 4783.2.

TABLE 5.1
MAXIMUM BALLAST LOSSES FOR METAL HALIDE
AND HIGH PRESSURE SODIUM LAMPS
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Maximum ballast loss (hot)


Lamp wattage (W)
240 V 250 V
35 10.5 11.0
50 14.0 14.5
70 16.5 17.0
100 18.5 19.0
150 23.5 24.5
250 31.5 32.5
400 40.5 42.0
NOTES:
1 The use of high pressure mercury lamps is limited as per Clause 3.4.1.2.
2 The values in Table 5.1 are higher than those of the 2004 edition of this
Standard (but less than those of the current EC Directive) and they take into
account manufacturing quality control.

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5.4 WIND FORCE TEST


5.4.1 Test conditions and procedure
The luminaire shall be mounted with its largest projected area, as viewed in elevation, lying
in the horizontal plane. It shall be secured to a fixing spigot of the appropriate size as
specified in AS 1798, in accordance with the manufacturer’s recommendations.
The following constant and evenly distributed load shall be applied by using sandbags for a
period of 10 min:
(a) Luminaires of mass <7 kg .......................... 1.5 kN per square metre of projected area.
(b) Luminaires of mass ≥7 kg .......................... 2.0 kN per square metre of projected area.
The luminaire shall then be rotated through 180° about the axis in which the fixing spigot
lies and the test repeated.
NOTE: A diagrammatic example of the test procedure is shown in Figure 5.1.
5.4.2 Performance assessment
During the test there shall be no failure of or movement of the luminaire about the fixing
spigot, and after either part of the test there shall be no permanent set in excess of 1°.
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AS/NZS 1158.6:2010 32

NOTE: The largest projected area in this example is achieved with a side elevation view of the luminaire (see (a)). The
initial test position is therefore as shown in (b). The repeat test position, after rotation of the luminaire through 180°
about the fixing spigot, is shown in (c).
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FIGURE 5.1 AN EXAMPLE OF THE PROCEDURE FOR THE WIND FORCE TEST

5.5 VIBRATION TESTING


5.5.1 Application
In order to determine its resistance to vibration such as might be encountered from severe
storm wind gusts, any side-entry luminaire that is of a mass greater than 7 kg and is not
designated as a decorative style of luminaire shall be tested in accordance with
Clause 5.5.2.
5.5.2 Test procedure
A vibration stress test in accordance with AS 60068.2.6 shall be performed. The parameters
shall be as follows:
(a) Type: Fixed frequency sinusoidal.
(b) Axis: 3 axes, i.e. vertical (Y), along roadway (X) and across roadway (Z). (Refer to
Figure 5.2.)
(c) Frequency: 3 Hz ±0.1 Hz.
(d) Amplitude: 3.5 gn ±5% 100 mm or 2.5 m/s 2 (i.e. 3.5 gn) ±5%.

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(e) Duration: 100 000 cycles −0, +0.1% each axis.


(f) Pre-conditioning: A new working sample shall be used for each axis.
(g) Running condition: The luminaire shall not be operating but shall include the lamp.
(h) Mounting: The mounting structure shall simulate normal mounting conditions. It
should be rigid but can be used to amplify displacement at the luminaire for 3 Hz.
(i) The above test is performed at a single specified frequency, but it is recommended
that a resonant search at reduced amplitude be conducted after the luminaire is
attached to the test machine. Information gained will be useful in both avoiding and
analyzing failure or field problems. If a resonant search is being conducted, a
crossover frequency of 58–62 Hz is suggested.
(j) Fixing: The luminaire shall be fixed to the spigot in accordance with Clause 2.9.1.2.
(k) Monitoring: Displacement and frequency at Cg of the luminaire, or if not on a solid
surface, on the ballast at the point closest to Cg.
(l) Examination during test: A major change in frequency or displacement is an
indication of structural failure.
(m) Compliance: The luminaire shall remain firmly attached to the mounting arm. No
parts of the luminaire shall break away from the assembly. At the conclusion of each
axis test, there shall be no damage to the enclosure, no reduction of electrical
spacings and no loosening of any part of the luminaire. Any damage, including stress
fractures, that may result in a safety problem shall constitute failure of the test. A
damaged lamp shall not constitute failure of the test.
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FIGURE 5.2 AXES OF VIBRATION

5.5.3 Application as type test


Where variants exist within a model of luminaire (e.g. different lamp or ballast), the results
of the test specified in Clause 5.5.2 conducted on a particular example are applicable to all
other variants within the model that—
(a) are not heavier than the variant tested; and
(b) have a centre of gravity within ±3% in each of the test axes of the variant tested.

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AS/NZS 1158.6:2010 34

5.6 INGRESS PROTECTION TEST


The requirements of AS/NZS 60598.1 in relation to resistance to dust, solid objects and
moisture shall apply. (Refer also to Clause 2.2.2.)
Where the presence of a PE cell base might affect the luminaire’s IP rating, an appropriate
PE cell shall be installed for the duration of the tests.

5.7 RESISTANCE TO EXTERNAL MECHANICAL IMPACT


All areas on the external surface of the fully assembled luminaire shall be tested in
accordance with IEC 62262 to determine the luminaire’s IK rating. The luminaire shall be
deemed to have failed the test when—
(a) any of the IP ratings claimed for the various chambers of the luminaire (see
Clause 2.2.2) are compromised; or
(b) any of the requirements set out in Clauses 2.3, 3.12 and 5.10 are compromised.
The highest value achieved without failure shall be the highest value that may be claimed as
the luminaire’s IK rating.

5.8 IMPULSE VOLTAGE TEST


5.8.1 Test conditions and procedure
At the client’s request, the luminaire shall be subjected to impulse voltages as follows.
NOTE: Refer to Appendix C for additional information to be provided by the client with the
enquiry or order.
(a) Impulse type A series of five successive standard lightning impulses (1.2/50 µs) in
accordance with AS 1931.1 shall be applied, with a peak voltage of 8 kV. The
interval between successive impulses shall be not less than 5 s.
(b) Application The specified series of impulses shall be applied, in turn, between—
(i) the active and neutral terminals bonded together and the earth terminal, or
where there is no earth terminal, to exposed metal parts; and
(ii) the active terminal and the neutral terminal with the lamp terminals
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short-circuited.
The luminaire shall continue to operate upon completion of this test.
For the purpose of the test, the frame of the ballast shall be connected to earth and any
optional capacitor, or capacitor and blocking inductor combination, shall be disconnected
from the circuit.
5.8.2 Test criteria
The luminaire shall be deemed to have passed the test—
(a) if no flashover occurred between the parts under test; or
(b) if flashover did occur but no permanent damage resulted.

5.9 THERMAL ENDURANCE AND THERMAL TESTING REQUIREMENTS


The requirements of AS/NZS 60598.1, Section 12 shall apply, except that for the purpose of
testing the following values of ta shall be used—
(a) For Australia ta = 40°C.
(b) For New Zealand ta = 25°C.

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Also, before the results of the tests are compared with the compliance values, all measured
thermal values shall be reduced by 10°C. This is to allow for the cooling provided by the
‘wind effect’ that occurs in the field.
Tests shall be conducted with the luminaire installed as in normal use, including any
components required to maintain the IP rating.
Where the client requires additional components such as RFI and TVI capacitors, all
thermal and thermal endurance tests shall be conducted with these components installed.

5.10 ADDITIONAL TESTS


Further to the requirements of Clauses 2.3 and 3.12, the requirements of Sections 8, 10, 11
and 13 of AS/NZS 60598.1 shall apply.
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SE C T ION 6 SUPPOR T I NG DOC UME NT AT I ON

6.1 SCOPE OF SECTION


This Section specifies the supporting documentation that should be provided with the
luminaire.
NOTE: Where the purchaser holds a current set of the information specified as required in this
Section, further copies might not be required.

6.2 GENERAL INFORMATION


The following shall be provided:
(a) A full description of the luminaire.
(b) When requested by the client, a dimensional outline drawing of the luminaire
including—
(i) a full description of each of the components of the luminaire; and
(ii) part numbers for all of the major components.

6.3 PHOTOMETRIC INFORMATION


Photometric data for the luminaire shall be provided as required by AS/NZS 1158.1.1 or
AS/NZS 1158.3.1, as applicable for the type of scheme in which the luminaire will be used.
The photometric data shall be substantiated by reference to test reports from a laboratory
that is accredited by National Association of Testing Authorities, Australia (NATA) or
International Accreditation New Zealand (IANZ) or an overseas laboratory that is
accredited under a mutual recognition agreement with either of these bodies.

6.4 STATEMENTS OF COMPLIANCE


Except in the case of component materials, in which case suppliers’ data sheets shall be
acceptable, compliance with this Standard shall be claimed in writing by the supplier and
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shall be substantiated by reference to appropriate test reports from a laboratory that is


accredited by NATA or IANZ or an overseas laboratory that is accredited under a mutual
recognition agreement with either of these bodies.

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APPENDIX A
GUIDE TO MATERIALS AND TECHNOLOGIES
(Informative)

A1 INTRODUCTION
The specifications set out in this Standard are for the materials and components required to
produce reliable lighting equipment. These prescriptions are based upon experience gained
from field maintenance and extensive trials of relevant luminaires in the Australian and
New Zealand climate. If they are adhered to, the relevant lighting equipment can be
expected to yield a service life of 20 years.
This Appendix provides information to purchasers and maintainers of lighting equipment on
relevant materials and emerging technologies. It also identifies the benefits and drawbacks
of adopting some of the known alternative materials and technologies that are precluded
from this specification. This Appendix does not provide a comprehensive list of alternative
materials. Other options might be as effective or better in specific applications than those
mentioned.
It is noted that, irrespective of the advantageous properties, acknowledged or otherwise, of
the materials and technologies described in this Appendix, some may not consistently
provide a luminaire with a 20 year service life. However this should not preclude trials of
promising new technologies as it is only in this manner that the reliability and robustness of
them can be established for recommended general use.

A2 BODY MATERIAL
Clause 2.4.1 requires the use of aluminium alloys for body material, except where there are
specific reasons to consider the use of other materials.
Other metals suitable for consideration include—
(a) stainless steel of a grade greater than 304;
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(b) copper, bronze or brass containing not less than 80% copper; and
(c) die-cast zinc.
Casting of metal generally provides better resistance to corrosion than sheet forming. When
choosing materials, operational temperature, mechanical strength requirements and the
likely presence of corrosive atmospheres should be carefully considered.
Polymers and non stainless ferrous metals should be avoided in the construction of
luminaires that are for use in the prescribed environmental conditions of Clause 1.5.

A3 PLASTICS IN NON-LOAD-BEARING APPLICATIONS


The use of polymers must be treated with extreme caution. Care should be exercised with
respect to operational temperature, UV, mechanical strength, flammability and corrosive
atmospheres. The following table provides a guide to the suitability of materials. However,
the relevant attributes of the thermoplastics under consideration should be ascertained via
the manufacturer’s data and life testing.

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TABLE A1
RELATIVE ATTRIBUTES OF THERMOPLASTICS
Resistance to
Resistance to UV
temperature
Thermoplastics
TFE fluorocarbons Good Very good
Cellulose acetate butyrates Good Good
Acrylics Good Moderate
Cellulose acetates Moderate Good
Cellulose propionates Moderate Good
Nylons Moderate Good
Polycarbonates Moderate Good
Acrylic-styrene copolymers Moderate Moderate
Vinyls Moderate Moderate
Acetals Moderate Poor
ABS Poor Good
Polyethylenes Poor Good
Polypropylenes Poor Good
Polystyrenes Poor Moderate
Thermosetting plastics
Silicones Good Very good
Epoxies Moderate Very good
Melamines Moderate Good
Phenolics Moderate Good
Polyesters Moderate Good

Many polymers can be compounded with a range of additives to improve their physical and
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moulding characteristics. Caution should always be exercised when selecting additives to


ensure the combinations used obtain the desired properties without sacrificing one or more
of the polymer’s required attributes and that the additives will remain effective over the
component’s intended life.
Furthermore, reactions with surrounding materials and to post-moulding processes can have
a negative impact on polymers and polymer compounds, rendering them unsuitable for the
intended application.

A4 VISORS
A4.1 Visor material
Clause 2.5.2 specifies a choice between two types of glass or acrylic with certain
transmission characteristics for use in visors. All have proven long-term durability.
Other clear polymer materials, such as high-impact acrylic and polycarbonate, provide more
protection against mechanical impact initially, but after time the degree of protection will
deteriorate at a rate related to the operational temperature and the UV radiation present in
normal daylight and produced by the lamp. Lamps that produce moderate to high levels of
UV include mercury vapour lamps, some fluorescent lamps and metal halide lamps.

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When considering the use of polycarbonate or high-impact acrylic, data on the yellowness
index (YI) and light transmission should be taken into account when determining a
maintenance factor and a suitable visor replacement cycle, which is not likely to be greater
than 2 to 3 years.
A4.2 Self-cleaning glass visors
Luminaire visors with self-cleaning glass coatings have become available. These coatings
use sun and lamp UV radiation to break down the organic elements that foul the glass. Self-
cleaning coatings can be applied to flat or dished glass visors and have the potential to
extend luminaire cleaning intervals and thus improve maintenance factors. The use of this
technology can improve luminaire maintenance factors and have the potential to reduce
overall energy usage through the life of a lighting scheme.

A5 CONTROL GEAR
A5.1 General
In the selection of control gear, the following should be considered:
(a) Service life.
(b) Temperature rating.
(c) Wattage loss.
(d) Immunity levels.
(e) Lamp operating stability.
(f) Electromagnetic emissions.
A5.2 Magnetic ballasts
The effective service life of magnetic ballasts is very dependant on operating temperature.
Typically, for magnetic control gear, the temperature rating of the winding is based upon
continuous operation for 10 years. A non-linear relationship of service life with respect to
temperature applies, for example, a 10°C increase in the operating temperature will
decrease the life by approximately half. The inverse is also true, with a 10°C reduction in
winding temperature doubling the service life. Typical winding temperatures of 130°C and
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150°C apply to the ballasts specified in Clause 3.2.1.


A5.3 Electronic control gear
The benefits of electronic control gear include lower wattage loss, better lamp operation
and better control. The drawback is a shorter service life compared to magnetic control
gear. Unlike magnetic control gear, which is expected to survive the life of the luminaire,
electronic control gear must be considered a consumable part.
While a similar temperature relationship to that for magnetic control gear applies to
electronic control gear, the reference temperature is normally on the ballast enclosure and
would typically be 80°C or lower. The control gear manufacturer should provide mortality
curves, including service life, with relation to temperature. The luminaire manufacturer
should provide the operating temperature as tested within the luminaire in accordance with
Clause 5.10. The control gear may need to be replaced before the luminaire service life time
so increasing the life time service cost of the luminaire.
Electronic control gear may be more susceptible to failure owing to transients imposed from
the electrical supply network, including those from lightning strikes.

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A5.4 Centralized road lighting control systems


A5.4.1 General
Centralized electronic internet based road lighting control systems that monitor lighting
schemes as a whole and each individual point have become available. These systems can
switch lighting, monitor outages and dim or adapt lighting levels, as separate or
comprehensive systems.
A5.4.2 Switching of lighting
The lighting schemes in an area may be switched on and off via one photocell monitor. A
single selected, calibrated cell will ensure the switching of all lighting at the same time.
Advantages include that lighting is switched at the optimum times, the installation and
maintenance of multiple cells is unnecessary, and the reduction of ‘day’ burners as existing
cells fail safe. There will be some savings in energy, conventional equipment and
maintenance to be set against the system cost.
A5.4.3 Monitoring of outages
Lighting schemes may be monitored for outages that can be recorded centrally day-by-day.
Advantages include the better management and quicker rectification of outages and better
maintenance of the integrity of the lighting schemes. The system cost will be set against
enhanced lighting and client and user satisfaction of the service provided.
A5.4.4 Dimming or adapting lighting
Lighting schemes may be dimmed or adapted to better match the lighting level to prevailing
conditions—
(a) Compensation By necessity the initial lighting level provided will be higher than
that specified for the lighting category of the scheme, to compensate for the
deterioration of light output with time. The control system may dim the light level
provided initially to that specified for compliance with the requirements of the
lighting category and then progressively compensate for the deteriorating light output.
There will be some savings in energy to be set against the system cost.
(b) Adaptive lighting Lighting schemes may be dimmed according to road usage. The
normal lighting subcategory is selected for a particular lighting scheme on the basis
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of the most demanding operating characteristics of that road. The application of this
subcategory may not be justified throughout all the hours of darkness because of
much lower road usage through some hours. The dimming of lighting will lower the
overall level of lighting without changing the lighting uniformity. The lighting, when
dimmed, should meet the light technical requirements of a lower subcategory.
Switching off some luminaires is not recommended since the quality criteria will be
seriously impaired.
Large potential energy savings have been claimed for adaptive lighting. However, this
is based on their being installed in countries, e.g. countries of the European Union,
with specified lighting levels for the majority of roads much higher than those of
AS/NZS 1158 (about 2 and 3 times for Category V and up to 4 times for Category P,
for the majority of lighting schemes). Therefore potential energy savings and
monetary cost/benefit should be made independently.

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Any decision to use adaptive lighting should be carefully justified. A blanket


application to a large area for certain hours for each weekday will generally not be
warranted. Factors to take into account include variation of traffic, vehicular and
pedestrian, by hour and day of the week; vehicle speed; standard of road geometry.
Where the pattern of variation in parameter values is well known, such as from a
record of traffic counts on traffic routes, or can be reasonably assumed, as in many
residential areas, a simple time based control system may be appropriate. In other
situations an interactive control system linked to real-time data may be appropriate to
monitor conditions. This approach will also permit the normal lighting subcategory to
be activated in the case of road works, serious accidents, bad weather or poor
visibility.
Category V lighting has been shown to be an effective night accident countermeasure.
However, because the lighting levels for the majority of schemes are relatively
modest, a reduction in lighting level by dimming may reduce the countermeasure
effectiveness. The monetary savings in energy from adaptive lighting needs to be
balanced against the potential for increased numbers of accidents to occur if lighting
levels are lower. Category P lighting can be a deterrent to crime and reduce the fear
of crime. The application of adaptive lighting applied in an area may reduce outcome
effectiveness.
For these reasons there should be consultation between all parties, service providers,
their clients, road authority and police on any proposed use of adaptive lighting.
A5.5 Control gear location
When the control gear is mounted integrally within the luminaire, care should be taken to
ensure the reference temperature is not exceeded and that suitable IP protection is provided.
If the gear is remote, care should be taken to ensure the voltage drop between the gear and
the lamp is kept to a level that will provide correct lamp operation. For lamps that require
an igniter pulse, if the igniter cannot be placed within the luminaire, a long-distance igniter
may be required. Refer to the control gear manufacturer for the allowable distance between
the gear and any particular type of lamp. Consideration should also be given to operating
temperature and suitable IP protection.
When mounting electronic control gear remotely, in addition to confirming the lamp
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operation requirements over the distance, care should be taken to ensure the
electromagnetic interference from the conductors does not exceed local and federal limits.
Refer to the Australian Communication Authority for federal requirements.

A6 LAMPS
A6.1 General
The lamp types and wattages listed in Clauses 3.4.1 and 3.5.1 are those commonly used,
however, other lamp types may be suitable. Given the wide range of lamps available,
manufacturer’s data should be referred to for the characteristics of a particular lamp.
Variants of the metal halide lamp include quartz metal halide, ceramic metal halide and new
metal halide.
Lamps generally require specific control gear and are available with a range of lamp
holders. Care should be taken to ensure that they are suitable and compatible.

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A6.2 High xenon or super high pressure sodium lamps


High xenon or super sodium lamps provide a higher lumen output than standard HPS lamps
but require the inclusion of a superimposed multipulse igniter. Care should be taken to
ensure the luminaire is appropriately configured in all applicable aspects to be fitted with
the required lamps, especially where the higher lumen output is essential to the compliance
of the lighting scheme in which the luminaire is to be used.
The use of an external ‘X’ symbol, displayed on the luminaire in accordance with
Clause 1.6.3 and Figure 1.1, is a suitable indication of the intended use of a xenon lamp.
A6.3 Lampholders
Care should be taken in the selection of a lamp base to ensure positive lamp location,
lampholder orientation and suitability for the required operating position of the lamp. If the
lamp is to be orientated horizontally, the Edison type base has a long history of performing
well and is generally to be preferred. However some of the newer HID lamps use non-
traditional lamp bases such as G12 and PGZ 12.
A6.4 Light emitting diodes (LED)
A6.4.1 Lamps
LEDs are a new light source with apparently good potential for road lighting application
with attributes of long life, good efficacy with low energy consumption and a white light.
However careful assessment of currently available LEDs for road lighting suggests that the
potential has not yet been realized.
Early claims of life of 100 k hours have now been reduced to at least half. As with all light
sources, useful in-service life should be evaluated from mortality and lumen maintenance
data and not from a trade definition, in the case of LEDs 70% of initial lumen output.
Efficacy is about 65 lm/W, which is not any improvement on the efficacy of current
discharge lamps, however over time this value is confidently expected to increase greatly,
even to double. Highest efficacies are for the highest colour temperature sources but these
will appear bluish white and add to the already high perceived brightness of the small area
LEDs. The increase in the blue content of light sources is of great concern to astronomers.
Therefore LEDs with an intermediate CCT should be used and of a quality such that the
colour difference between LEDs is minimal.
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A6.4.2 Luminaires
The light source of a LED lamped luminaire will generally be a horizontal panel or module
comprising an array of LEDs but may consist of a relatively smaller number of separate
high wattage LEDs. The LEDs will have electronic control gear (including LED drivers),
which is currently about 85% efficient. Thus there will be watts loss in the control gear,
which should be taken into account in comparisons with other lamps for energy use.
Whilst LEDs emit no UV or IR they are susceptible to increases in temperature leading to
lowering of light output and reduced life. It is important that there is an adequate heat sink
adjacent to the drivers and the LED juctions, especially if local ambient temperatures are
high.
Generally luminaires are cut-off type and the spacings necessary will be less than the rather
long spacings common locally and hence there will be no energy saving using LEDs. For
example, some analysis suggests that in order to maintain the same spacing in Category P
lighting schemes those with LED luminaires will use considerably more energy than those
with the CFL or T5 types.

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Longer spacings could be accomplished with luminaires having LED modules orientated
such as to emit light at higher angles, for example, by excessive upcast. This is likely to
result in discomfort from the very bright small area of the LEDs on approach as well as the
already sudden rise in discomforting brightness as the cut-off is traversed. Alternatively the
light from the horizontal modules may be suitably distributed by a prism array. This will
reduce the efficiency of the luminaire.
The replacement of LED sources in a luminaire is also problematic. With the rapid
development of LED sources, there is the likelihood that, at the end of the LED’s life, it
will be obsolete and no equivalent source available. This could mean the replacement of the
whole luminaire and this possibility should be taken into account when arriving at the cost
of an LED road lighting installation over the expected 20 year life of the installation.
Any widespread use of LED luminaires in road lighting should await their further
development, which is currently in progress, so that full benefits of promised long lamp
life, efficacy, white light, and the possibility of adaptive lighting can be realized over the
extended lifetime required of road lighting schemes.
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AS/NZS 1158.6:2010 44

APPENDIX B
LIST OF REFERENCED DOCUMENTS
(Normative)
AS
1170.2 Part 2: Minimum design loads on structures (known as the SAA Loading
Code)—Wind loads
1798 Lighting poles and bracket arms—Preferred dimensions
1874 Aluminium and aluminium alloys—Ingots and castings
1931 High-voltage testing techniques
1931.1 Part 1: General definitions and test requirements
2768 Electrical insulating materials—Evaluation and classification based on
thermal endurance
3140 Approval and test specification—Edison-type screw lampholders
60038 Standard voltages
60068 Environmental testing
60068.2.6 Part 2.6: Tests—Test Fc: Vibration (sinusoidal)
AS/NZS
1158 Lighting for roads and public spaces
1158.0 Part 0: Introduction
1158.1.1 Part 1.1: Vehicular traffic (Category V) lighting—Performance and design
requirements
1158.3.1 Part 3.1: Pedestrian area (Category P) lighting—Performance and design
requirements
2208 Safety glazing materials in buildings
3191 Electric flexible cords
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4782.1 Part 1: Double capped fluorescent lamps—Performance specification


4783.1 Part 1: Performance of electric lighting equipment—Ballasts for
fluorescent lamps—Methods of measurement to determine energy
consumption and performance of ballasts lamp circuits
4783.2 Part 2: Performance of electric lighting equipment—Ballasts for
fluorescent lamps—Energy labelling and minimum energy
performance standards requirements
60238 Edison screw lampholders (IEC 60238, Ed.8.0 (2004) MOD)
60598 Luminaires
60598.1 Part 1: Luminaires—General requirements and tests
60921 Ballasts for tubular fluorescent lamps – Performance requirements
60927 Auxiliaries for lamps—Starting devices (other than glow starters)—
Performance requirements.
60968 Self ballasted lamps for general lighting services—Safety requirements
60969 Self ballasted lamps—Performance requirements

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45 AS/NZS 1158.6:2010

AS/NZS
61048 Auxiliaries for lamps—Capacitors for use in tubular fluorescent and other
discharge lamp circuits—General safety
61049 Auxiliaries for lamps—Capacitors for use in tubular fluorescent and other
discharge lamp circuits. Performance requirements.
61184 Bayonet lampholders (IEC 61184, Ed.2.0 (1997) MOD)
61231 International lamp coding system (ILCOS)
61347 Lamp control gear
61347.1 Part 1: General and safety requirements
61347.2 Part 2: Particular requirements for ballasts for discharge lamps (excluding
fluorescent lamps)
61347.2.1 Part 2.1: Particular requirements for starting devices (other than glow
starters)
CISPR 15 Limits and methods of measurement of radio disturbance characteristics of
electrical lighting and similar equipment
CISPR TR 30 Test methods on electromagnetic emissions from electronic ballasts for
singe and double capped fluorescent lamps
IEC
60061 Lamp caps and holders together with gauges for the control of
interchangeability and safety
60061-1 Part 1: Lamp caps
60061-3 Part 3: Gauges
60085 Electrical insulation—Thermal evaluation and designation
60188 High pressure mercury vapour lamps
60400 Lampholders for tubular fluorescent lamps and starterholders
60598 Luminaires
60598-1 Part 1: General requirements and tests
60598-2-3 Part 2-3: Particular requirements—Luminaires for road and street lighting
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60662 High pressure sodium vapour lamps—Performance specifications


61167 Metal halide lamps
62262 Degrees of protection provided by enclosures for electrical equipment
against external mechanical impacts (IK Code)
ISO
3585 Borosilicate glass 3.3—Properties
9227 Corrosion tests in artificial atmospheres. Salt spray tests
ANSI
C136.10 Roadway lighting equipment—Locking-type photocontrol devices and
mating receptacle physical and electrical interchangeability and testing
ASTM
D648-01 Standard test method for deflection temperature of plastics under flexural
load in the edgewise position
D1003 Standard test method for haze and luminous transmittance of transparent
plastics

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AS/NZS 1158.6:2010 46

BS
1362 Specification for general purpose fuse links for domestic and similar
purposes (primarily for use in plugs)
5972 Specification for photoelectric control units for road lighting
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47 AS/NZS 1158.6:2010

APPENDIX C
INFORMATION RECOMMENDED TO BE SUPPLIED WITH ENQUIRY OR
ORDER
(Informative)
A full description of the luminaire required should be provided with any enquiry or order.
This should include at least the following information, as appropriate:
(a) The lamp type and rating.
(b) The lamp envelope type, where applicable, e.g. clear or diffuse.
(c) Whether an igniter is required for high pressure sodium lamps, and if so, timed or
untimed.
(d) The preferred type of mounting (see Clause 2.9).
(e) The lighting application, Category V or Category P.
(f) The preferred visor type if applicable (aeroscreen or conventional).
(g) Any auxiliary components that are required. These may include—
(i) PE Base (NEMA or D2) (see Clause 3.10);
(ii) power factor correction capacitors (see Clause 4.1.1);
(iii) blocking inductor (see Clause 4.1.2);
(iv) overcurrent protection (see Clause 4.1.3);
(v) RFI interference suppression capacitors (see Clause 4.1.4(a));
(vi) TFI interference suppression capacitors (MV only) (see Clause 4.1.4(b)); and
(vii) year of manufacture labelling to be added. (Obligatory in Australia, see
Clause 1.6.3.)
(h) Whether the luminaire is to be supplied with a lamp.
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(i) Whether the luminaire is to be supplied with a PE cell.


(j) Whether a dimensional outline drawing of the luminaire is required.
(k) Whether luminous intensity distribution data for the luminaire is required to be in a
computer-readable form (see Clause 6.3).
(l) Whether the control gear is to be on a removable tray or fixed to the inside of the
luminaire.
(m) Whether the markings required by Clause 1.6.3 are to be other than in the specified
location on the luminaire and, if so, where.
(n) Whether an impulse voltage test is required.
(o) The highest wind category, in accordance with AS 1170.2, that applies to the area
where the luminaire will be installed.

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AS/NZS 1158.6:2010 48

APPENDIX D
POLE/BRACKET ARM END DETAIL FOR TOP-ENTRY LUMINAIRES
(Informative)
Figure D1 details recommended dimensions for the pole or bracket end in order for it to be
dimensionally compatible with the spigot required on a top-entry luminaire. (Refer also to
Figure 2.1.)
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DIMENSIONS IN MILLIMETRES

NOTES:
1 The external diameter will depend on the wall thickness, which may vary to meet load-bearing
requirements.
2 The minimum required length of the screw will depend on the wall thickness.
3 Dimensions are pre-galvanizing.
4 The minimum expected diameter is 60.3 mm. Refer to Clause 2.9.2.4.

FIGURE D1 POLE/BRACKET ARM END DETAIL FOR TOP-ENTRY LUMINAIRE

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in published Standards are a consensus of the views of representative interests and also take
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experience. Australian/New Zealand Standards are kept under continuous review after publication
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GPO Box 476 Sydney NSW 2001 Level 10 Radio New Zealand House
Phone (02) 9237 6000 155 The Terrace Wellington 6011
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