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iR3250

iR3250
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SERVICE

SERVICE HANDBOOK
HANDBOOK
REVISION 0

REVISION 0
CANON INC.

JUNE 2000 FY8-23BA-000


PRINTED IN JAPAN (IMPRIME AU JAPON) 0600M0.16-1
COPYRIGHT© 2000 CANON INC. 2000 2000 2000 2000 CANON iR3250 REV.0 JUNE 2000 PRINTED IN JAPAN (IMPRIME AU JAPON)
Application
This manual has been issued by Canon Inc. for qualified persons to learn technical theory, installation,
maintenance, and repair of products. This manual covers all localities where the products are sold. For
this reason, there may be information in this manual that does not apply to your locality.

Corrections
This manual may contain technical inaccuracies or typographical errors due to improvements or changes
in products. When changes occur in applicable products or in the contents of this manual, Canon will
release technical information as the need arises. In the event of major changes in the contents of this
manual over a long or short period, Canon will issue a new edition of this manual.

The following paragraph does not apply to any countries where such provisions are inconsistent with
local law.
Prepared by
Trademarks Office Imaging Products Technical Support Division
The product names and company names used in this manual are the registered trademarks of the Office Imaging Products Quality Assurance Center
individual companies.
CANON INC.
Printed in Japan
Copyright
This manual is copyrighted with all rights reserved. Under the copyright laws, this manual may not be
copied, reproduced or translated into another language, in whole or in part, without the written consent of
REVISION 0 (JUNE 2000) (17712/18756/28353/30359/35870)
Canon Inc.
5-1, Hakusan 7-chome, Toride-shi, Ibaraki 302-8501 Japan

COPYRIGHT © 2000 CANON INC.


Printed in Japan
Imprimé au Japon

Caution
Use of this manual should be strictly supervised to avoid disclosure of
confidential information.

COPYRIGHT© 2000 CANON INC. 2000 2000 2000 2000 CANON iR3250 REV.0 JUNE 2000 PRINTED IN JAPAN (IMPRIME AU JAPON)
CONTENTS

Contents
CHAPTER 1 MAINTENANCE AND INSPECTION
I. Servicing Chart ................................ 1-1 B. Reader Unit ..................................... 1-8
A. Items to Clean ................................. 1-2 C. Printer Unit ...................................... 1-8
1. ADF ............................................ 1-2 D. Duplexing Unit (accessory)........... 1-10
2. Reader Unit and Printer Unit ...... 1-3 E. Envelope Feeder (accessory) ......... 1-10
3. Replacing the Toner Cartridge .... 1-4 F. Replacing the Consumables .......... 1-11
II. Periodically Replaced Parts ............ 1-7 1. ADF .......................................... 1-11
III. Consumables and Durables ............. 1-7 2. Reader Unit ............................... 1-11
A. ADF ................................................. 1-8 3. Printer Unit ............................... 1-14

CHAPTER 2 STANDARDS AND ADJUSTMENTS


A. Mechanical System ......................... 2-1 8. When Replacing the Standard
1. Non-Image Width ....................... 2-1 White Plate.................................. 2-8
2. Image Margin.............................. 2-1 9. Checking the Photointerrupters .. 2-8
3. Checking and Adjusting the Non C. Printer Driver Checker .................... 2-9
Image Width and Margin ............ 2-2 1. Outline ........................................ 2-9
4. Correcting the Displacement of D. Special Tools ................................. 2-10
Images in Main Scanning Direction 1. Outline ...................................... 2-10
(each cassette; adjusting the margin) 2. List of Connector Signals ......... 2-10
.................................................... 2-3 3. Control Panel ............................ 2-11
5. Routing the Scanner Drive Cable E. Using the Checker ......................... 2-12
.................................................... 2-4 1. Installation ................................ 2-12
B. Electrical System ............................. 2-5 2. Checking the State of the Printer
1. When Replacing the Reader Unit ........................................... 2-13
Controller PCB ........................... 2-5 3. Making Various Settings
2. Upgrading the Reader Unit ......... 2-5 (printer unit) .............................. 2-17
3. Upgrading the Controller Unit.... 2-5 F. List of Mode .................................. 2-21
4. When Replacing the DC Controller 1. Selection of Modes ................... 2-21
PCB ............................................. 2-6 2. List of Paper Sizes .................... 2-21
5. When Replacing the CCD Unit .. 2-6 3. List of Print Densities ............... 2-22
6. When Replacing the Scanning 4. Details of Display/Settings ....... 2-23
Lamp ........................................... 2-6 G. Upgrading the Controller System . 2-33
7. When Removing/Mounting the 1. Before Starting the Work .......... 2-33
Scanning Lamp and Replacing the 2. Managing Data ......................... 2-34
Light Intensity Detection PCB ... 2-7 3. Downloading ............................. 2-36
CONTENTS

CHAPTER 3 ARRANGEMENT AND FUNCTIONS


OF ELECTRIC PARTS
A. Sensors ............................................ 3-1 1. Reader Unit ............................... 3-12
B. Thermistor, Lamps, and Heaters ..... 3-3 2. Printer Unit ............................... 3-15
C. Clutches and Solenoids ................... 3-5 3. Controller Unit .......................... 3-18
D. Fans, Motors, and Heater ................ 3-7 4. Fax Unit .................................... 3-22
E. PCBs ................................................ 3-9
F. Duplex Unit ................................... 3-11
G. Variable Resistors (VR),
Light-Emitting Diodes, and Check
Pins by PCB .................................. 3-12

CHAPTER 4 SERVICE MODE


A. Outline ............................................. 4-1 3. 17 Gradations (w/o density
1. Starting Service Mode and Making correction; PG-TYPE3) ............ 4-48
selections..................................... 4-2 4. Blank (PG-TYPE4)................... 4-49
2. Ending Service Mode ................. 4-3 5. Halftone (PG-TYPE5) .............. 4-49
3. Backing Up the RAM ................. 4-3 6. Solid Black (PG-TYPE6) ......... 4-49
4. Basic operation ........................... 4-4 7. Vertical Lines (PG-TYPE7) ...... 4-50
B. DISPLAY (control display mode) 8. Horizontal Lines (PG-TYPE3) . 4-50
......................................................... 4-6 H. COUNTER (counter mode) .......... 4-51
C. I/O Mode ....................................... 4-15 I. FEEDER (feeder mode) ................ 4-53
1. R-CON (input/output state of 1. DISPLAY .................................. 4-54
reader controller PCB) .............. 4-15 J. BOARD (board mode) .................. 4-56
2. FEEDER (state of feeder K. Fax Board ...................................... 4-58
controller PCB) ......................... 4-18 1. Service Data .............................. 4-58
3. SORTER (state of finisher 2. Registering the Bit Switch
controller PCB) ......................... 4-20 (#1 SSSW) ................................ 4-63
D. ADJUST (adjustment mode) ......... 4-24 3. Setting the Menu Switch
1. <AE>......................................... 4-26 (#2 MENU) ............................... 4-76
2. <ADJ-XY> ............................... 4-26 4. Making Various Settings
3. <CCD> ...................................... 4-27 (#3 NUMERIC Param.) ............ 4-78
4. <BLANK> ................................ 4-28 5. Setting the Site of Installation
5. <COLOR> ................................ 4-28 (#5 TYPE) ................................. 4-80
E. FUNCTION 6. Setting the Printer Parameters
(operation check mode) ................. 4-29 (#7 PRINTER) .......................... 4-80
F. OPTION (settings mode) .............. 4-39 7. Initializing the Settings
G. TEST (test mode) .......................... 4-46 (#8 CLEAR).............................. 4-84
1. Grid (PG-TYPE1) ..................... 4-48 8. Test Mode (#9 TEST) ............... 4-85
2. 17 Gradations (w/o density 9. PRINT Test ............................... 4-86
correction; PG-TYPE2) ............ 4-48
CONTENTS

L. Service Report ............................... 4-90 3. Error Transmission Report ..... 4-105


1. System Data List ....................... 4-90 4. Error Reception Report
2. System Dump List .................. 4-102 (for servicing) ........................ 4-106

CHAPTER 5 SELF DIAGNOSIS


A. Machine Proper ............................... 5-1 C. Paper Deck ...................................... 5-6
B. Fax ................................................... 5-6 D. Finisher ............................................ 5-6

APPENDIX
A. GENERAL TIMING CHART ....... A-1 D. Specifications ............................... A-15
1. Reader Unit ................................ A-1 1. Reader Unit .............................. A-15
2. Printer Unit ................................ A-2 2. Printer Unit .............................. A-17
B. LIST OF SIGNALS........................ A-3 3. Default Ratios .......................... A-20
1. Input/output Signals to/from DC 4. Copying Speed ......................... A-21
controller PCB ........................... A-3 E. Special Tools ................................ A-22
C. GENERAL CIRCUIT DIAGRAM A-9 F. Solvents and Oils .......................... A-23
1. controller unit ............................ A-9
2. Reader unit .............................. A-11
3. Printer unit .............................. A-13
MAINTENANCE AND INSPECTION

CHAPTER 1 MAINTENANCE AND INSPECTION


1
I . Servicing Chart
The machine does not have part that require periodical servicing. So that its parts may last
longer, however, observe the following during visits to the user’s for replacement of consumables
or the like:
No. Work Checks Remarks
1 Report to the person in charge. Check the general condition.
2 Record the counter reading. Check faulty copies.
3 Make test copies in Direct, a. Image density
Reduce, and Enlarge modes. b. White background (for
soiling)
c. Characters (for clarity)
d. Leading edge margin
e. Left/right margin
f. Trailing edge margin
g. Fixing, registration (for
displacement), back (for
soiling)
h. Abnormal sound
4 Clean any soiled areas. (See the
next page for items.)
5 Make test copies.
6 Press the leakage breaker test While the power switch is on
switch of the reader unit and the and the lever of the leakage
printer unit to make sure each breaker is at ON, press the
operates normally. test switch. If normal, the
Thereafter, turn off the power lever will shift to OFF to turn
switch, and shift the lever to ON; off the power; otherwise,
then, turn on the power switch. replace the leakage breaker,
and make a check once
Caution: again.
Check to make sure that
grounding is made correctly.
Otherwise, leakage may not
trip the breakers.

7 Execute auto gradation correction


in user mode.
8 Make sample copies.
9 Put the sample copies in order,
and clean up the area around the
machine.
10 Record the counter reading.
11 Fill out the Service Sheet, and Enter the result of checking
report to the person in charge. the leakage breakers.

1-1
MAINTENANCE AND INSPECTION

A. Items to Clean
1. ADF : Clean : Replace : Lubricate : Adjust : Inspect
Maintenance interval
Ref. Name Remarks
every 100,000 every 200,000
1 Feed/reversing roller
2 Registration roller
3 Registration paper sensor (S3)
4 Separation belt
5 Feed roller
6 Original tray paper sensor (S1)
7 Pickup roller
8 Feed belt
9 Delivery roller
10 Copyboard glass retainer (right) On the reader side.
11 Pre-separation guide Or, 6 mon., whichever is earlier.
12 Vertical size plate On the reader side.

[1] [2] [3] [4] [5] [6] [7] [8] [9]

[12] [11] [10]

Figure 1-101

1-2
MAINTENANCE AND INSPECTION

2. Reader Unit and Printer Unit


Unit Part Remarks
Externals and Controls No. 1 through No. 3 mirrors Use a blower brush.*
Reflecting shade (scanning
lamp)
Scanner rail Clean with alcohol; then, apply silicone oil
(FY9-6011).
Lens CCD Use a blower brush.*
Standard white plate Use lint-free paper or alcohol.
Pickup/feeding Multifeeder roller Use lint-free paper or alcohol.
Cassette pickup roller
Feed roller
Separation roller
Separation pad Use lint-free paper.
Registration roller assembly Use lint-free paper; if dirt is excessive, use
alcohol.
Do not remove the spring during cleaning; a
displaced spring will cause skew movement
or jams.
If the spring is found to be displaced, correct
it.
Paper guide Use lint-free paper.
Fixing assembly Fixing assembly inlet guide Use lint-free paper.
Transfer Static eliminator Use the special brush (attachment).

*Take care not to touch the mirrors and lenses, and keep the CCD free of dust.

1-3
MAINTENANCE AND INSPECTION

3. Replacing the Toner Cartridge

Caution:
Never throw the toner cartridge into fire.
The toner will catch fire, causing burns
or fires.
Be sure to use a toner cartrdige specially
designed for the machine.

1) Open the upper cover.

Figure 1-102

2) Hold the toner cartridge by its grips with


both your hands. Then, lift it to remove.

Figure 1-103

3) Take the new toner cartridge out of its


protective bag.
Keep the bag. You will need it when re-
moving the toner cartridge.

Figure 1-104

1-4
MAINTENANCE AND INSPECTION

4) Pull up the tape [1] slowly to remove it to-


[2]
gether with the protective sheet [2].
[1]

Figure 1-105

5) Rotate the toner cartridge as shown slowly


five to six times as shown to even out the
toner inside it.

Figure 1-106

6) Place the toner cartridge on a firm, level


place.

7) While holding the toner cartridge with one


hand, shift the orange tab and pull it
slowly so that the sealing tape (about 71
cm in length) is completely out of the car-
tridge.

Figure 1-107

Figure 1-108

1-5
MAINTENANCE AND INSPECTION

8) Fit the toner cartridge in such a way that it


will slide in at the indicated angle; slide it
fully into the machine slowly.

Figure 1-109

9) Push in the toner cartridge in the direction


of the arrow.

Figure 1-110

10) Close the upper cover.

Figure 1-111

1-6
MAINTENANCE AND INSPECTION

II . Periodically Replaced Parts


The machine does not have parts requiring periodical replacement.

III . Consumables and Durables


Some parts of the machine may require replacement once or more over the period of product
warranty because of wear or damage. Replace them as needed by referring to the following tables.

1-7
MAINTENANCE AND INSPECTION

A. ADF
Estimated life
No. Part name Part number Q'ty (copies) Remarks
A-1 Feed belt (pickup assembly) FB3-5702 4 250,000
A-2 Separation roller FF5-5207 1 250,000
A-3 Feed belt FC1-7815 1 250,000 If dirt cannot be removed.

B. Reader Unit
Estimated life
No. Part name Part number Q'ty (copies) Remarks
R-1 Scanning lamp FH7-3336 1 500 hr
R-2 Cooling fan FH6-1463 2 30,000 hr

C. Printer Unit
Estimated life
No. Part name Part number Q'ty (copies) Remarks
P-1 Manual feed pickup roller RB1-9526 1 200,000 Replace at the same time.
P-2 Manual feed separation pad RF5-2703 1 200,000
P-3 Fixing assembly RG5-4318 1 350,000 100/120V model
RG5-4319 1 350,000 230V model
P-4 Feed roller RF5-1834 2 350,000 Replace at the same time.
P-5 Separation roller 2 350,000
P-6 Transfer roller RF9-1394 1 350,000
P-7 Scanner cooling fan RH7-1266 1 25,000 hr
P-8 Power supply cooling fan RH7-1396 1 25,000 hr
P-9 Controller cooling fan RH7-1289 2 25,000 hr
P-10 Delivery fan RH7-1271 2 25,000 hr
P-11 Manual feed tray cooling fan RH7-1397 1 25,000 hr
P-12 Controller cooling fan FH6-1544 1 50,000 hr
P-13 LCD unit FG6-4486 1 10,000 hr

1-8
MAINTENANCE AND INSPECTION

[A-1] [A-2] [A-3]

Figure 1-301 Arrangement of Consumables 1

[P-3] [P-6] [P-2] [P-1]

[P-5] [P-4]

Figure 1-302 Arrangement of Consumables 2

1-9
MAINTENANCE AND INSPECTION

[R-2]
[P-13]

[R-1]
[R-2]

[P-10] [P-12]

[P-7]
[P-11]

[P-9]
[P-8]

Figure 1-303 Arrangement of Consumables 3

D. Duplexing Unit (accessory)


The duplexing unit does not use consumables.

E. Envelope Feeder (accessory)


The envelope feeder does not use consumables.

1-10
MAINTENANCE AND INSPECTION

F. Replacing the
Consumables
1. ADF
For details, see the DADF-C1 Service
Manual.

2. Reader Unit
a. Scanning Lamp
1) Remove the right glass retaining cover. [1]
[2]
2) Remove the copyboard glass.
3) Remove the screw [1], and detach the
magnet catcher [2] and the scanning lamp
cover [3].

[3]

Figure 1-304

4) Remove the two screws [4], and detach [5]


the scanner inside cover [5].

[4]

Figure 1-305

1-11
MAINTENANCE AND INSPECTION

5) Move the No. 1 mirror mount to where the [7]


scanning lamp cover was removed.
6) Remove the two screws [6], and detach
the anti-reflection plate [7].

[6]

Figure 1-306

Caution:
When mounting the anti-reflection plate,
be sure to fit the anti-reflection plate into
the cut-off (front, rear) of the No. 1 mir-
ror base. In addition, be sure that the
connector is fully fitted to the anti-re-
flection plate.

Cut-off (front)

Cut-off (rear)

Figure 1-307

1-12
MAINTENANCE AND INSPECTION

7) Disconnect the connector [6], and remove [9]


the two screws [7]; then, detach the scan-
ning lamp [9] from the electrode plate [6]
(front) [8].

[7] [8]

Figure 1-308

8) Remove the scanning lamp [10] (w/ scan- [10]


ning lamp heater) to the front.
9) Remove the scanning lamp heater and the
heater rings (front, rear) from the scan-
ning lamp.

Figure 1-309

b.1 Power Supply Cooling Fan


1) Remove the rear upper cover, left upper [2] [4]
cover, and rear cover in the order given.
2) Disconnect the connector [1], and remove
the two screws [2]; then, detach the fan
[3]. [1]

[2]

Figure 1-310

1-13
MAINTENANCE AND INSPECTION

b.2 Scanner Motor Cooling Fan [2] [3]


1) Remove the front cover.
2) Disconnect the connector [1], and remove
the two screws; then, detach the fan [3].

[1]

Figure 1-311

3. Printer Unit [1]


a. Manual Feed Pickup Roller
1) Open the manual feed tray.
2) Remove the cover [1].

Figure 1-312

3) While pressing on the holding plate [2], [3]


pick the tab on the manual pickup roller
[3] and pull out the manual feed pickup
roller.

[2]

Figure 1-313

1-14
MAINTENANCE AND INSPECTION

b. Manual Feed Separation Pad [2]


1) Remove the manual feed pickup roller.
2) Using a flat-blade screwdriver [1], detach
the manual feed separation pad [2].

[1]

Figure 1-314

c. Fixing Assembly
1) Open the left cover.
2) If a duplexing unit is installed, push down
the knob [1] and pull out the duplexing
unit [2].
[2]

[1]

Figure 1-315
3) Push down the knobs on both ends of the
fixing assembly unit, and pull out the fix-
ing assembly.

[2]

[1]

Figure 1-316

1-15
MAINTENANCE AND INSPECTION

4) Holding the fixing assembly unit with


both your hands, take out the fixing as-
sembly carefully.

Figure 1-317

5) Remove the packing material from the


new fixing assembly, and pull out the two
spacers.

Figure 1-318

6) Slide the new fixing assembly into the


machine along the rails.

Figure 1-319

7) Push the fixing assembly fully inside the


machine.

Figure 1-320

1-16
MAINTENANCE AND INSPECTION

8) Check to make sure that the fixing assem-


bly [1] is securely in place, turn the knob [1]
[2] to fix it in place.

[2]

Figure 1-321

d. Feed Roller and Separation Roller


1) Remove the upper cassette and the lower
cassette by releasing the stopper.

Figure 1-322

2) Take note of the position of the feed roller


and the separation roller of each cassette A
holder.

[1]

[2]

[1]

[2]

[1] Feed roller


[2] Separation roller
Figure 1-323

1-17
MAINTENANCE AND INSPECTION

3) Turn the roller until the tab is where it may


be operated easily.

Figure 1-324

4) Pick the tab, and pull out the roller.

Figure 1-325

5) Pull put the other rollers by repeating


steps 3) and 4).

1-18
MAINTENANCE AND INSPECTION

6) Mount the new rollers. Thereafter, check


to make sure that each one is securely in
place.

Figure 1-326

Figure 1-327

e. Transfer Roller
1) Open the supper cover, and take out the
toner cartridge.

2) Lift the gear assembly of the transfer


charging roller as shown.

Figure 1-328

1-19
MAINTENANCE AND INSPECTION

3) Remove the transfer roller together with


the paper guide as shown.

Figure 1-329

4) Remove the transfer charging roller [1]


from the paper guide [2]. [1]

[2]

Figure 1-330

5) Mount the new transfer charging roller to


the paper guide.

6) Insert the shaft of the new transfer charg-


ing roller into the machine’s bushing;
then, push in the shaft of the gear assem-
bly.

Figure 1-331

1-20
MAINTENANCE AND INSPECTION

Caution:
1. If you have replaced the scanning lamp, perform the following; for details, see p. 4-6:
• Clean the No. 1/2/3 mirror, reflecting shade, and standard white plate.
• Clean and lubricate the scanner rail.
• Adjust the intensity of the scanning lamp (Function>MISC-R>LAMP-ADJ in service
mode).
• Adjust the CCD (Function>CCD>CCD-ADJ in service mode).
2. Check Display>MISC>FL-LIFE in service mode.

1-21
STANDARDS AND ADJUSTMENTS

CHAPTER 2 STANDARDS AND ADJUSTMENTS


A. Mechanical System
1. Non-Image Width 2. Image Margin
The non-image width on copies made in Di-
rect must be as follows:
The image margin on copies made in Direct
must be as follows: 2
Leading edge: 2.5 ±2.5 mm Leading edge: 3.0 ±2.0 mm
Left/right: 2.5 ±2.5 mm Left/right: 3.5 ±2.0 mm
Trailing edge: Not specified. Trailing edge: 3.0 ±2.0 mm

5.0 ±2.0mm
5.0 ±2.0mm

0 2 4 5 6 8 10 12 14 16 18 20 0 2 4 5 6 8 10 12 14 16 18 20

Figure 2-A101 Leading Edge Non-Image Figure 2-A103 Leading Edge Image
Width Margin

5.0 ±2.0mm 5.0 ±2.0mm

0 0

2 2

4 4
5 5
6 6

8 8

10 10

Figure 2-A102 Left/Right Non-Image Figure 2-A104 Left/Right Image Margin


Width

2-1
STANDARDS AND ADJUSTMENTS

3. Checking and Adjusting the Non-Image Width and Margin


Observe the following sequence when making checks and adjustments:

• Adjusting the left/right image margin (COPIER>ADJUST>BLANK>BLANK-L,R)


• Adjusting the leading edge/trailing edge non-image width (COPIER>ADJUST>BLANK>
BLANK-T,B)
• Adjusting the image read start position (COPIER>ADJUST>ADJ-XY>ADJ-X,Y)
• Checking the image margin

For details of the above, see VII.D “Adjustment Mode (ADJUST)” in Chapter 12.

Reference:
The machine does not require the adjustment of registration as part of the adjustment of the
leading edge margin.

2-2
STANDARDS AND ADJUSTMENTS

4. Correcting the Displacement of Images in Main Scanning Direction (each


cassette; adjusting the margin)
If the image in main scanning direction is displaced or the margin shows a discrepancy when
the upper cassette or the lower cassette is used as the source of paper, adjust the margin as follows:

Reference:
The multifeeder or the duplex unit (accessory) do not require adjustment of the margin.

1) Remove each cassette from the machine, and adjust the roll in the cassette with a screwdriver
to eliminate displacement of images.

w [3] [4]
[1] [2]

[1]
[2] 0.5mm
[3]
[4]

Figure 2-A105

Feed direction

Feed direction
Displacement
toward top of
image

Displacement
Match the toward bottom
displacement of image

Figure 2-A106

2-3
STANDARDS AND ADJUSTMENTS

5. Routing the Scanner Drive Cable


For instructions used to route the scanner drive cable, see the Reader Service Manual: VII.B.4
“Routing the Scanner Drive Cable” in Chapter 2.

[6]

[2]

[1]

[3]

[7] Fix in place Wind 7 times.


temporarily.

Put the steel ball


into the hole. [4]
[5]
Be sure to avoid a gap between runs.

Figure 2-A107

Caution:
1. Check the scanner drive cable for twisting, and check to make sure that it has not ridden
over the pulley.
2. Move the No. 1 mirror base and the No. 2 mirror base by hand to make sure that they
move smoothly. At this time, avoid touching the reflecting plate.
3. Take care not to damage the cable by the edge of the metal plate.

2-4
STANDARDS AND ADJUSTMENTS

B. Electrical System
1. When Replacing the Reader Controller PCB
1) Remove the reader unit front cover.
•If service mode is available,
2) Copy the values of the items (11 in all) indicated on the reader unit service label (remove the
reader unit front lower cover) and also in service mode to the reader unit service label; then,
go to step 3).
• If service mode is not available,
Go to step 3).
3) Remove the reader controller PCB. (See the Reader Service Manual: IV.B.1 “Removing the
Reader Controller PCB” in Chapter 3.)
4) Assemble the machine. (Keep the cover removed in step 1) as it is.)
5) Connect the reader unit power plug to the power outlet, and turn on the rear power switch,
printer unit power switch, and control panel power soft switch in the order indicated.
6) Clear the RAM on the reader controller PCB in service mode: Function>CLEAR>R-CON.
7) In service mode (COPIER>Adjust>DJ-XY, CCD), enter the values copied to the reader unit
service label in step 1). Be sure to press the OK key after entering the values.
If service mode was not available in step 2), enter the values initially indicated on the service
label.
8) Make the following selections in service mode: COPIER> Function>MISC-R>USE-LAMP.
9) Turn the VR (VR1601) designed for the adjustment of the scanning lamp and found on the
reader controller PCB to the left and the right; stop it when a beep is heard, and press the OK
key on the control panel screen. (See the instructions given for removing and mounting the
scanning lamp and for replacing the light intensity detection PCB.)
10) Make the following selections in service mode: COPIER>Function>CCD-CCD-ADJ.
11) When ‘CCD-ADJ’ is highlighted (reverse video), press the OK key on the control panel
screen to start CCD auto adjustment.
12) See that ‘END’ is indicated on the screen when CCD auto adjustment ends. (The indication at
the top of the Service Mode screen changes from ‘READY’ to ‘SERVICE’ and then to
‘READY’.)
13) Mount the front lower cover (w/ service label) removed in step 1).
14) When all operations end, turn off and then on the printer unit power switch, and turn on the
control panel power switch.
15) Execute auto gradation correction in user mode.
16) End.

2. Upgrading the Reader Unit


The reader unit is upgraded by replacing the ROM DIMM on the reader controller PCB.

A. Replacing the ROM DIMM on the Reader Controller PCB

a-1 Removing the ROM DIMM


See the instructions on how to remove the ROM DIMM (on the reader controller PCB).

a-2 Mounting the ROM DIMM


1) Mount the ROM DIMM by referring to the instructions on how to mount the ROM DIMM
(on the reader controller PCB).
2) Assemble the machine.
3) Go to step 9) of 1. “Replacing the Reader Controller PCB” in the previous section.

3. Upgrading the Controller Unit


Upgrade the controller unit by means of downloading. For instructions, see VI. “Upgrading the
Controller System.”

2-5
STANDARDS AND ADJUSTMENTS

4. When Replacing the DC Controller PCB


No item needs to be executed.

5. When Replacing the CCD Unit


1) Copy the values (AL-RG, AL-GB) indicated on the new CCD unit to the service label at-
tached to the reader unit front lower cover.
2) Turn off the machine, and mount the new CCD unit.
3) Turn on the machine.
4) Enter the new values in service mode: Adjust>CCD>AL-RGAL-GB.
5) Execute CCD auto adjustment in service mode: Function>CCD>CCD-ADJ.
6) Attach the reader unit front lower cover.
7) Execute auto gradation correction in user mode.
8) End.

6. When Replacing the Scanning Lamp


1) Replace the scanning lamp with a new one according to the instructions in the following, and
assemble the machine: Reader service manual VII.C.1 “Removing the Scanning Lamp/Scan-
ning Lamp Heater” in Chapter 3.
2) Turn on the rear power switch/control panel power soft switch.
3) Remove the two screw face plates and the two screws, and detach the reader unit front lower
cover.
4) Turn on the control panel power soft switch.
5) Make the following selections in service mode: COPIER>Function>MISC-R>LAMP-ADJ.
Then, press the OK key. Check that the indication on the Service Mode screen changes to
‘SERVICE’, and wait 5 min (until the scanning lamp warms up).
6) When the scanning lamp has turned on, turn the VR designed for adjusting the scanning lamp
shown in the following figure to the left and the right until a beep is heard.

COPY
LOAD

Scanning lamp
adjusting VR

Figure 2-B101

7) Press the OK key on the control panel screen. (The indication on the Service Mode screen
changes to ‘READY’.)
8) Make the following selections in service mode: COPIER>Functions>CCD>CCD-ADJ.
9) When ‘CCD-ADJ’ is highlighted (reverse video), press the OK key on the control panel
screen to start CCD auto adjustment.
10) See that the screen indicates ‘END’ at the end of CCD auto adjustment. (The indication on
the top of the Service Mode screen changes from ‘READY’ to ‘SERVICE’ and then to
‘READY’.)
11) Mount the front lower cover removed in step 3).
12) Execute auto gradation correction in user mode.
13) End.

2-6
STANDARDS AND ADJUSTMENTS

7. When Removing/Mounting the Scanning Lamp and Replacing the Light


Intensity Detection PCB
1) Mount the removed scanning lamp back to the machine. Or, replace the light intensity detec-
tion PCB according to the instructions in the following to assemble the machine: Reader
Service Manual, VII.D.1 “Removing the Light Intensity Detection PCB” in Chapter 2.
2) Turn on the rear power switch/control panel power soft switch.
3) Remove the two screw face plates and the two screws, and detach the reader unit front lower
cover.
4) Turn on the control panel power soft switch.
5) Make the following selections in service mode: COPIER>Functions>MISC-R>USE-LAM,
and press the OK key. Check that the indication at the top of the Service Mode screen has
changed to ‘SERVICE’, and wait for about 5 min (until the scanning lamp warms up).
6) When the scanning lamp has turned on, turn the VR designed for adjusting the scanning lamp
shown in the following figure to the left and the right until a beep is heard.

COPY
LOAD

Scanning lamp
adjusting VR

Figure 2-B102

7) Press the OK key on the control panel screen. (The indication at the top of the Service Mode
screen changes to ‘READY’.)
8) Make the following selections in service mode: COPIER>Function>CCD>CCD-ADJ.
9) When ‘CCD-ADJ’ is highlighted (reverse video), press the OK key on the control panel
screen to start CCD auto adjustment.
10) See that ‘END’ has appeared on the screen to indicate the end of CCD auto adjustment. (The
indication at the top of the Service Mode screen changes from ‘READY’ to ‘SERVICE’ and
then to ‘READY’.)
11) Mount the front lower cover removed in step 3).
12) Execute auto gradation correction in user mode.
13) End.

2-7
STANDARDS AND ADJUSTMENTS

8. When Replacing the Standard White Plate


1) Make the following selections to open the CCD screen in service mode:
COPIER>Adjust>CCD.
2) Enter the value indicated on the new standard while plate by making the following selections
in service mode: COPIER>Adjust>CCD>W-PLT-X, W-PLT-Y, W-PLT-Z. Then, press the
OK key.

∗XXXX YYYY ZZZZ∗


Value of W-PLT-Z
Value of W-PLT-Y
Value of W-PLT-X

Figure 2-B103

3) Turn off the control panel power soft switch and the rear power switch, and mount the new
standard white plate to the machine.
4) Turn on the rear power switch, and turn on the control panel power soft switch.
5) Make the following selections in service mode: COPIER>Function>CCD>CCD-ADJ.
6) When ‘CCD-ADJ’ is highlighted (reverse video), press the OK key on the control panel
screen to start CCD auto adjustment.
7) At the end of CCD auto adjustment, see that the screen indicates ‘END’. (The indication at
the top of the Service Mode screen changes from ‘READY’ to ‘SERVICE’ and then to
‘READY’.)
8) Execute auto gradation correction in user mode.
9) End.

9. Checking the Photointerrupters


The machine allows checks on its photointerrupters using a service tool (RY9-0104) or a con-
ventional meter.

a. Using a Meter
1) Set the meter range to 30 VDC.
2) Connect the - probe of the meter to GND of the DC controller PCB or the reader controller
PCB.
3) Connect the + probe of the meter to the terminals (on the DC controller PCB or the DC
controller PCB) indicated on the pages that follow.
4) Make checks as instructed.

b. Using the Service Tool


See the instructions under C. “Printer Diver Checker.”

2-8
STANDARDS AND ADJUSTMENTS

C. Printer Driver Checker


1. Outline
a. Outline
The printer driver checker is designed to operate the printer unit on its own for making checks
on the printer unit; the checker may be used for the following three functions:

a. A solid black, horizontal line, vertical line, or solid white image may be printed on the printer
unit. A choice may be made of the pickup slot and the delivery slot.
b. The state of each sensor used in the printer unit may be monitored, and solenoids, motors, and
other loads may be forced to operate.
c. If a fault has occurred, the error data sent to the video controller (external device) from the
printer unit may be indicated using the LEDs of the checker.

PRIN
TER
DRI Alligator clip (not used)
bit 1
6 b
it 1 5 b
VER
it 14 b
it 13
bit 1
2 b
it 11
bit 1
0 b
it 9
DAT
A
Connector 2 (not used)
bit 8
bit 7
bit 6
bit 5
bit 8 bit 4
1 bit 3
bit 7 bit 2
1 bit 6 bit 1
DAT
1 bit 5 A SE DC2
0 1 T 4V
bit 4
0 1 bit 3
0 1 bit 2
0 1 bit 1 ENT
0 1 ER TE
0 PRINST
T
0
ON MOD
0 DISP
LAY E SE
5
LEC
6 T
OFF 7
3
RY9 SET
UP 2
8
-0 104 1
9
10
C 11
MAD ANON
E IN INC
JAP .
AN

Connector 1

Figure 2-C101

Caution:
The checker may be used only for the printer unit and the duplexing unit (accessory).

2-9
STANDARDS AND ADJUSTMENTS

D. Special Tools
1. Outline
With the checker, the condition of the printer unit may be monitored and various settings may
be made combining the mode select switch and display/setup switch (Table 4-201).

DISPLAY/
SETUP DISPLAY (indicates state of SETUP (various data settings to be sent to
sensor and load sent by printer) printer)
Mode
1 operator call/service call
2 service call details/faulty print details/warning print density selection
fan/fan fault details
3 pickup assembly composition/selected pickup ready inhibit/sleep setting
assembly/paper in pickup assembly
4 sensor state 1
5 selected paper size multifeeder manual feed tray paper size selection
6
7 upper/lower cassette paper size/sensor state 2
8 paper jam cause/fan fault details 2 test print pickup/delivery slot selection/pattern setting
9 paper feed system electrical part state/sensor state 3 paper feed system electrical part drive 1
10 motor state paper feed system electrical parts drive 2
11 paper feed system electrical parts drive

Table 2-D101

2. List of Connector Signals


a. Connector 1
Table 4-202 shows the pin numbers of connector 1 and their functions:

Pin No. Signal Function

J1-1 +24VA +24VA


J1-2 IN Serial communications line (input)
J1-3 OUT Serial communications line (output)
J1-4 GND GND

Table 2-D102

2-10
STANDARDS AND ADJUSTMENTS

3. Control Panel
DATA LED
The settings of each sensor and load sent from the printer unit is monitored with reference to 16
LEDs.
24VDC LED
It turns on when the checker is supplied with 24 V.
MODE SELECT Switch
It is used to select various modes. (Table 4-201)
DISPLAY/SETUP Switch
It is used to switch between DISPLAY and SETUP.
It is used to indicate the state of each sensor and load sent by the printer unit with reference to
DATA LED.
SETUP
It is used to set data using the DATA SET switch.
TEST PRINT Switch
When it is turned ON, the test print pattern selected by the DATA SET switch is printed on the
printer unit.
ENTER Switch
It is used to enter the data selected by the DATA SET switch.
DATA SET Switch
It is used to set various data to be sent to the printer unit. (Table 4-201)

PRINTER DRIVER
DATA DC24V
bit 16 bit 15 bit 14 bit 13 bit 12 bit 11 bit 10 bit 9 bit 8 bit 7 bit 6 bit 5 bit 4 bit 3 bit 2 bit 1

TEST
DATA SET ENTER PRINT MODE SELECT
bit 8 bit 7 bit 6 bit 5 bit 4 bit 3 bit 2 bit 1 5 6 7
1 1 1 1 1 1 1 1 ON DISPLAY
4 8
3 9
2 10
0 0 0 0 0 0 0 0 OFF SET UP
1 11

CANON INC.
RY9-0104 MADE IN JAPAN

Figure 2-D101

2-11
STANDARDS AND ADJUSTMENTS

E. Using the Checker


1. Installation
1. Turn off the copier's power switch.
2. Connect the connector 1 [2] of the checker [1] to the connector J24 [3] of the envelope feeder
of the printer unit. (Figure 4-301)
(However, the checker and the envelope feeder cannot be used simultaneously; if the enve-
lope feeder is connected to the connector for the envelope feeder, disconnect the envelope
feeder.)
3. Turn on the copier's power switch.
4. When the copier has entered standby state, operate the checker and make checks.

[3] [2]

[1]

PRIN
TER
bit 16 DRIV
bit 15
bit 14
ER
bit 13
bit 12
bit 11
bit 10 DATA
bit 9
bit 8
bit 7
bit 6
bit 5
bit 8 bit 4
1 bit 3
bit 7 bit 2
1 bit 6 bit 1
1
DATA
bit 5 SET DC24V
0 1 bit 4
0 1 bit 3
0 1 bit 2
0 1 bit 1 ENTE
0 1 R TEST
0 PRINT
0
0
ON MODE
DISPLA
Y SELE
5 6 CT
OFF 7
3
RY9- SET
UP 2
8
01 04 1
9
10
CA 11
MADE NON
INC.
IN JAP
AN

Figure 2-E101

Caution:
A buildup of static charges, if any in your body, can cause the copier to malfunction or go out
of order when you operate the printer driver checker. Be sure to touch a metal portion of the
copier before connecting the checker to discharge the buildup.

2-12
STANDARDS AND ADJUSTMENTS

2. Checking the State of the Printer Unit


Select 'DISPLAY' using the display/setup switch, and select the item to monitor using the
mode select switch, and check the state of the printer unit. (Table 4-201)

EX 1
To check the nature of an operator call/service call,

[1] When the copier has entered standby mode, set the display/setup switch of the checker to
'DISPLAY'.
[2] Set MODE SELECT to '1'.
[3] Find out the bit whose data LED is on with reference to the mode list.

For instance, if bit 16 is on, we know that the fixing assembly has a fault from the mode list
(Table 4-301).

[3]

PRINTER DRIVER
DATA DC24V
bit 16 bit 15 bit 14 bit 13 bit 12 bit 11 bit 10 bit 9 bit 8 bit 7 bit 6 bit 5 bit 4 bit 3 bit 2 bit 1

[1] [2]

TEST
DATA SET ENTER PRINT MODE SELECT
bit 8 bit 7 bit 6 bit 5 bit 4 bit 3 bit 2 bit 1 5 6 7
1 1 1 1 1 1 1 1 ON DISPLAY
4 8
3 9
2 10
0 0 0 0 0 0 0 0 OFF SET UP
1 11

CANON INC.
RY9-0104 MADE IN JAPAN

Figure 2-E102

Caution:
If MODE SELECT is selected while the display/setup switch is in 'SET UP', the mode se-
lected before the display/setup switch is set to 'DISPLAY' will be maintained.

2-13
STANDARDS AND ADJUSTMENTS

MODE SELECT 1
bit Details of display/settings
[3] 16 fault in fixing assembly
15 fault in beam detection
14 fault in laser
13 fault in main motor
12 fault in scanner motor
D 11 fault in fan motor
I 10 fault in duplexing re-pickup roller
S 9 fault in holding plate lifter
P
L 8 fault in duplexing horizontal registration guide
A 7
Y
6 faulty print
5 absence of cartridge
4 absence of paper
3 door open
2 jam
1 printer ready
8
7
S 6
E
T 5
4
U
P 3
2
1

Table 2-E101

2-14
STANDARDS AND ADJUSTMENTS

EX2
To check the paper size selected for the upper cassette,

[1] When the copier has entered standby state, set the DISPLAY/SETUP switch of the checker to
'DISPLAY'.
[2] Set MODE SELECT to '7'.
[3] Read the bits whose LED is on from the mode list.

A paper size is indicated using bit 11 through bit 16 for the upper cassette and using bit 5
through bit 10 (a total of 6). The same combinations are used for both upper and lower cassettes,
and bit 11 through bit 16 and bit 5 through bit 10 are used to represent A through F. (Table 2-E102)
For instance, if bit 12 (B) and bit 11 are on, we know that the paper size is A3 from the paper
size list (Tables 2-E102, 2-E103).

[3]

PRINTER DRIVER
DATA DC24V
bit 16 bit 15 bit 14 bit 13 bit 12 bit 11 bit 10 bit 9 bit 8 bit 7 bit 6 bit 5 bit 4 bit 3 bit 2 bit 1

[1] [2]
TEST
DATA SET ENTER PRINT MODE SELECT
bit 8 bit 7 bit 6 bit 5 bit 4 bit 3 bit 2 bit 1 5 6 7
1 1 1 1 1 1 1 1 ON DISPLAY
4 8
3 9
2 10
0 0 0 0 0 0 0 0 OFF SET UP
1 11

CANON INC.
RY9-0104 MADE IN JAPAN

Figure 2-E103

List of paper sizes


F E D C B A
0 0 1 0 1 0 Ledger
0 0 0 0 1 1 A3
0 0 0 1 0 1 B4
0 0 1 1 0 0 Legal
0 0 1 0 0 0 Letter
0 0 0 0 1 0 A4
0 0 1 0 0 1 B5
0 0 1 1 1 0 A5
0 0 0 0 0 1 A4-R (vertical)
0 0 1 1 0 1 Executive
0 1 0 1 1 1 Universal
0 1 1 1 0 0 Envelope
1 1 1 1 1 1 Free

Table 2-E102

2-15
STANDARDS AND ADJUSTMENTS

MODE SELECT 7
bit Details of display/settings
16 F
15 E
14 D Used to monitor the paper size selected for the upper cassette (Table 4-402).
13 C
12 B
11 A
D
I 10 F
S 9 E
P
L 8 D Used to monitor the paper size selected for the lower cassette (Table 4-402).
A 7 C
Y 6 B
5 A
4 Remains on when the duplexing re-pickup roller is in home position (see Note).
3 Remains on when the upper cassette is set in place.
2 Remains on when the lower cassette is set in place.
1 Remains on when the LED on the DC controller PCB is on.
8
7
S 6
E
T 5
4
U
P 3
2
1

Table 2-E103

Caution:
The state of the sensor inside the duplexing unit is not monitored while test printing is being
executed.

2-16
STANDARDS AND ADJUSTMENTS

3. Making Various Settings (printer unit)


Select 'SET UP' using the display/setup switch, and select the desired mode using the mode
select switch (Table 4-201). After selecting the mode of operation using the data switch, press the
enter switch to start the selected mode.

EX1
To select 3 for the multifeeder tray,

[1] When the printer has entered standby state, set the display/setup switch of the checker to
'SETUP'.
[2] Set MODE SELECT to '5'.
[3] Find out the bits corresponding to the paper size from the table (Tables 4-304, -305). In the
case of A3, set bit 4 (B) and bit 3 (A) of the data set switch to '1'.
[4] Press the enter switch to select A3 for the paper size.

PRINTER DRIVER
DATA DC24V
bit 16 bit 15 bit 14 bit 13 bit 12 bit 11 bit 10 bit 9 bit 8 bit 7 bit 6 bit 5 bit 4 bit 3 bit 2 bit 1

[3] [4] [1] [2]

TEST
DATA SET ENTER PRINT MODE SELECT
bit 8 bit 7 bit 6 bit 5 bit 4 bit 3 bit 2 bit 1 5 6 7
1 1 1 1 1 1 1 1 ON DISPLAY
4 8
3 9
2 10
0 0 0 0 0 0 0 0 OFF SET UP
1 11

CANON INC.
RY9-0104 MADE IN JAPAN

Figure 2-E104

List of paper sizes


F E D C B A
0 0 1 0 1 0 Ledger
0 0 0 0 1 1 A3
0 0 0 1 0 1 B4
0 0 1 1 0 0 Legal
0 0 1 0 0 0 Letter
0 0 0 0 1 0 A4
0 0 1 0 0 1 B5
0 0 1 1 1 0 A5
0 0 0 0 0 1 A4-R (vertical)
0 0 1 1 0 1 Executive
0 1 0 1 1 1 Universal
0 1 1 1 0 0 Envelope
1 1 1 1 1 1 Free

Table 2-E104

2-17
STANDARDS AND ADJUSTMENTS

MODE SELECT 5
bit Details of display/settings
16 F
15 E
14 D Used to monitor the paper size for the multifeeder (Table 4-402).
13 C
12 B
11 A
D
I 10
S 9
P
L 8
A 7
Y 6
5
4 Used to monitor the print density.
3 Used to monitor the print density.
For print density, see Table 4-403.
2 Used to monitor the print density.
1 Used to monitor the print density.
8 F
7 E
S 6 D
E Used to select paper size for the multifeeder (Table 4-402); however, for test printing only.
T 5 C
4 B
U
P 3 A
2
1

Table 2-E105

2-18
STANDARDS AND ADJUSTMENTS

EX4
To execute test printing on the printer unit,
To cause the multifeeder tray to pick up paper, the horizontal-line test pattern to be printed on
both sides, and the output to be delivered on the face-up tray, go through the following steps:

[1] When the printer unit has entered standby state, set the display/setup switch to 'SETUP'.
[2] Set MODE SELECT to '8'.
[3] Set the following bits of the data set switch as follows: bit 8 to '0', bit 7 to '1', bit 6 to '0', bit 5
to '0', bit 4 to '1', bit 3 to '1', bit 2 to '0', and bit 1 to '1'. (Table 4-306)
[4] Press the enter switch.
[5] Shift the test print switch to ON to make a single test print.

PRINTER DRIVER
DATA DC24V
bit 16 bit 15 bit 14 bit 13 bit 12 bit 11 bit 10 bit 9 bit 8 bit 7 bit 6 bit 5 bit 4 bit 3 bit 2 bit 1

[3] [4] [5] [1] [2]

TEST
DATA SET ENTER PRINT MODE SELECT
bit 8 bit 7 bit 6 bit 5 bit 4 bit 3 bit 2 bit 1 5 6 7
1 1 1 1 1 1 1 1 ON DISPLAY
4 8
3 9
2 10
0 0 0 0 0 0 0 0 OFF SET UP
1 11

CANON INC.
RY9-0104 MADE IN JAPAN

To select the horizontal-line (image) pattern


To select double-sided printing
To select delivery to the face up tray
To select pickup from the multifeeder

Figure 2-E105

Caution:
[1] Once selected in this mode, the test print data will be maintained when any other mode is
used for test printing.
[2] When the test print switch is kept at 'ON', continuous printing will take place.
[3] When selecting an image pattern, avoid using double-sided printing if solid black has
been selected.

2-19
STANDARDS AND ADJUSTMENTS

MODE SELECT 8
bit Details of display
16 machine internal stationary jam
15 door open jam
14 face-down delivery stationary jam
13 face-down delivery delay jam
12 duplexing feeding assembly stationary jam
11 duplexing feeding delay jam
D
I 10 reversing assembly stationary jam
S 9 reversing assembly delay jam
P
L 8 fixing assembly delivery stationary jam
A 7 fixing assembly delivery delay jam
Y 6 pickup delay jam
5 cassette pickup delay jam
4 fault in power supply fan
3 fault in fixing assembly/scanner fan
2 fault in electrical unit fan
1 fault in fixing assembly fan

SET UP
Pickup slot Delivery slot Print Image pattern
mode
bi t 8 bi t 7 bi t 6 bi t 5 bi t 4 bi t 3 bi t 2 bi t 1
0 0 0 Pickup from lower cassette
0 0 1 Pickup from upper cassette
0 1 0 Pickup from multifeeder tray
0 0 Delivery to face-down tray
0 1 Delivery to face-up tray
[3] 0 Single-sided tray
1 Double-sided printing
0 0 Vertical lines
0 1 Horizontal lines
1 0 Solid white
1 1 Solid black

Table 2-E106

2-20
STANDARDS AND ADJUSTMENTS

F. List of Modes
1. Selection of Modes
Table 4-401 outlines each mode and its settings:

DISPLAY/
SETUP DISPLAY (indicates state of SETUP (various data settings to be sent to
Mode sensor and load sent by printer) printer)

1 operator call/service call


2 service call fault/faulty print details/warning print density selection
fan/fan fault details
3 pickup assembly composition/selected pickup ready inhibit/sleep setting
assembly/paper in pickup assembly
4 sensor state 1
5 selected paper size multifeeder manual feed tray paper size selection
6
7 upper/lower cassette paper size/sensor state 2
8 paper jam cause/fan fault details 2 test print pickup/delivery slot selection/pattern setting
9 paper feed system electrical part state/sensor state 3 paper feed system electrical part drive 1
10 motor state paper feed system electrical parts drive 2
11 paper feed system electrical parts drive

Table 2-F101

2. List of Paper Sizes


Table 4-402 shows combinations indicating paper sizes.

List of paper sizes


F E D C B A
0 0 1 0 1 0 Ledger
0 0 0 0 1 1 A3
0 0 0 1 0 1 B4
0 0 1 1 0 0 Ledger
0 0 1 0 0 0 Letter
0 0 0 0 1 0 A4
0 0 1 0 0 1 B5
0 0 1 1 1 0 A5
0 0 0 0 0 1 A4-R (vertical)
0 0 1 1 0 1 Executive
0 1 0 1 1 1 Universal
0 1 1 1 0 0 Envelope
1 1 1 1 1 1 Free

Table 2-F102

2-21
STANDARDS AND ADJUSTMENTS

3. List of Print Densities


The selected print density may be displayed or a print density may be selected by a specific
combination of bits 4, 3, 2, and 1 (LED) and switches; Table 4-403 shows possible combinations.

Print densities
bit4 bit3 bit2 bit1
Lighter 1 0 0 0 0
2 0 0 0 1
3 0 0 1 0
4 0 0 1 1
5 0 1 0 0
6 0 1 0 1
7 0 1 1 0
8 0 1 1 1
9 1 0 0 0
10 1 0 0 1
11 1 0 1 0
12 1 0 1 1
13 1 1 0 0
14 1 1 0 1
15 1 1 1 0
Darker 16 1 1 1 1

Table 2-F103

2-22
STANDARDS AND ADJUSTMENTS

4. Details of Display/Settings
The following are details of display and settings of each mode:

Mode Select 1
DISPLAY: operator call/service call
SETUP: not used

bit Details of display/settings


16 fault in fixing assembly
15 fault in beam detection
14 fault in laser
13 fault in main motor
12 fault in scanner motor
11 fault in fan motor
D
I 10 fault in duplexing re-pickup roller
S 9 fault in holding plate lifter
P
L 8 fault in duplexing horizontal registration guide
A 7
Y 6 faulty print
5 absence of cartridge
4 absence of paper
3 door open
2 jam
1 printer ready
8
7
S 6
E
T 5
4
U
P 3
2
1

Table 2-F104

2-23
STANDARDS AND ADJUSTMENTS

Mode Select 2
DISPLAY: service call fault/faulty print details/warning details/fan fault details 1
SETUP: print density settings

bit Details of display/settings


16 abnormal level of fixing assembly temperature
15 abnormal level of fixing assembly temperature
14 error in fixing assembly warm-up
13 abnormal drop in fixing assembly temperature
12 fixing assembly type mismatch
11 The revolution does not reach a specific number when the scanner motor is starting up.
D
I 10 The revolution deviated from a specific number while the scanner motor is being driven.
S 9 The revolution does not reach a specific number while the main motor is starting up.
P
L 8 The revolution deviates from a specific number while the main motor is being driven.
A 7 fault in multifeeder pickup fan
Y 6 paper size mismatch
5 VSYNC absent error
4 BD error
3
2 toner level drop warning
1 face-down tray delivery full warning
8
7
S 6
E
T 5
4 print density setting
U
P 3 print density setting
(For a print density, see Table 4-403. )
2 print density setting
1 print density setting

Table 2-F105

2-24
STANDARDS AND ADJUSTMENTS

Mode Select 3
DISPLAY: pickup assembly composition/selected pickup assembly/presence/absence of pa-
per in pickup assembly
SETUP: ready inhibit/sleep settings

bit Details of display/settings


16 Remains on if the printer is equipped with an upper cassette pickup function.
15 Remains on when the printer is equipped with a lower cassette pickup function.
14 Remains on when the printer is equipped with a multifeeder tray pickup function.
13 Remains on when the printer is equipped with an envelope feeder pickup function.
12 Remains on when the duplexing unit is set in place.
11 Remains on if the upper cassette is selected.
D
I 10 Remains on if the lower cassette is selected.
S 9 Remains on if the multifeeder tray is selected.
P
L 8
A 7 Remains on if the duplexing unit is selected.
Y 6 Remains on if the paper deck is selected.
5 Remains on if paper exists in the upper cassette.
4 Remains on if paper exists in the lower cassette
3 Remains on if paper exists on the multifeeder tray.
2
1 Remains on if paper is in re-pickup position.
8 RDYINH set (Note 1)
7
S 6
E
T 5
4 special service mode (0: end; 1: start)
U
P 3
2 sleep mode (1: deep mode; 0: nap mode) (Note 2)
1 sleep set (Note 3)

Table 2-F106

Caution:
[1] To set RDYINH, select mode select 3, and turn on the copier while holding down the
enter switch.
[2] In deep mode, all drive systems are stopped (i.e., the supply of 24 V is withheld).
In nap mode, all drive systems except the fan motor are stopped.
[3] Sleep mode cannot be turned off. To do so, turn off and then on the copier.

2-25
STANDARDS AND ADJUSTMENTS

Mode Select 4
DISPLAY: sensor state 1
SETUP: not used
bit Details of display/settings
16 Remains on when the delivery cover or the upper cover is open.
15 Remains on when the delivery cover or the upper cover is open.
14 Remains on when the pickup unit door is open.
13 Remains on when the holding plate is moving up.
12 Remains on when the face-down tray is full of paper.
11 Remains on when the horizontal registration guide is in home position. (Note)
D
I 10 Turns on when the duplexing unit paper sensor detects paper. (Note)
S 9 Turns on when the reversal sensor detects paper. (Note)
P
L 8 Turns on when the face-down tray delivery sensor detects paper.
A 7 Turns on when the fixing delivery sensor detects paper.
Y 6 Turns on when the registration paper sensor detects paper.
5 Turns on when the pickup assembly paper sensor detects paper.
4 Remains on when the upper cassette paper level sensor 2 is blocked.
3 Remains on when the upper cassette paper level sensor 1 is blocked.
2 Remains on when the lower cassette paper level sensor 2 is blocked.
1 Remains on when the lower cassette paper level sensor 1 is blocked.
8
7
S 6
E
T 5
4
U
P 3
2
1

Table 2-F107

Caution:
The state of the sensors inside the duplexing unit is not monitored while test printing is being
executed.

2-26
STANDARDS AND ADJUSTMENTS

Mode Select 5
DISPLAY: monitors selected paper size/print density
SETUP: selects multifeeder tray paper size

bit Details of display/settings


16 F
15 E
14 D Monitors the paper size selected for the multifeeder tray.
13 C (For paper size, see Table 4-402.)
12 B
11 A
D
I 10
S 9
P
L 8
A 7
Y 6
5
4 Monitors the print density.
3 Monitors the print density.
(For print density, see Table 4-403.)
2 Monitors the print density.
1 Monitors the print density.
8 F
7 E
S 6 D Selects a paper size of the multifeeder tray. (For paper size, see Table 4-402);
E
T 5 C however, this is good for test printing only.
4 B
U
P 3 A
2
1

Table 2-F108

Mode Select 6
DISPLAY: not used
SETUP: not used

2-27
STANDARDS AND ADJUSTMENTS

Mode Select 7
DISPLAY: paper size of upper/lower cassette/state of sensor 2
SETUP: not used

bit Details of display/settings


16 F
15 E
14 D Monitors the paper size of the upper cassette. (For paper size, see Table 4-402.)
13 C
12 B
11 A
D
I 10 F
S 9 E
P
L 8 D Monitors the paper size of the lower cassette. (For paper size, see table 4-402.)
A 7 C
Y 6 B
5 A
4 Remains on when the duplexing re-pickup roller is in home position. (Note)
3 Remains on when the upper cassette is set in position.
2 Remains on when the lower cassette is set in position.
1 Remains on when the LED on the DC controller PCB is on.
8
7
S 6
E
T 5
4
U
P 3
2
1

Table 2-F109

Caution:
The state of the sensors inside the duplexing unit is not monitored while test printing is being
executed.

2-28
STANDARDS AND ADJUSTMENTS

Mode Select 8
DISPLAY: paper jam cause/fan fault details 2
SETUP: pickup for the printing/delivery slot selection/pattern selection

bit Details of display


16 machine internal stationary jam
15 door open jam
14 face-down delivery stationary jam
13 face-down delivery delay jam
12 duplexing feeding assembly stationary jam
11 duplexing feeding assembly delay jam
D
I 10 reversing assembly stationary jam
S 9 reversing assembly delay jam
P
L 8 fixing delivery stationary jam
A 7 fixing delivery delay jam
Y 6 pickup delay jam
5 cassette pickup delay jam
4 fault in power supply fan
3 fault in fixing assembly/scanner fan
2 fault in electrical unit fan
1 fault in fixing assembly fan

SET UP
Pickup slot Delivery slot Print Image pattern
mode
bi t 8 bi t 7 bi t 6 bi t 5 bi t 4 bi t 3 bi t 2 bi t 1
0 0 0 Lower cassette pickup
0 0 1 Upper cassette pickup
0 1 0 Multifeeder tray pickup
0 0 Face-down tray delivery
0 1 Face-up tray delivery
0 Single-sided printing
1 Double-sided printing
0 0 Vertical lines
0 1 Horizontal lines
1 0 Solid white
1 1 Solid black

Table 2-F110

2-29
STANDARDS AND ADJUSTMENTS

Mode Select 9
DISPLAY: state of electrical parts of feeding system/state of sensor 3
SETUP: drive setting 1 for electrical parts of paper feeding assembly

bit Details of display/settings


16 Remains on while the pickup motor drive signal is being generated.
15 Remains on while the pickup solenoid drive signal is being generated.
14 Remains on while the feeding clutch drive signal is being generated.
13 Remains on while the registration clutch drive signal is being generated.
12 Remains on while the multifeeder pickup clutch drive signal is being generated.
11
D
I 10
S 9
P
L 8 Turns on when the upper cassette paper sensor detects paper.
A 7 Turns on when the lower cassette paper sensor detects paper.
Y 6
5
4 Remains on when the face-up clutch drive signal is being generated.
3 Remains on while the delivery paper present signal is being sent to the finisher or the like.
2 Remains on while the holding plate solenoid drive signal is being generated.
1
8 main motor drive 0: stop; 1: drive
7 scanner motor drive 0: stop; 1: drive
S 6 pickup solenoid drive 0: stop; 1: drive
E
T 5 pickup motor control 0: stop; 1: drive
4 pickup roller selection 0: upper cassette; 1: lower cassette
U
P 3 pickup motor speed selection 0: low speed; 1: high-speed
2 feed clutch drive 0: stop; 1: drive
1 registration clutch drive 0: stop; 1: drive

Table 2-F111

Caution:
If you must force each load to operate using SETUP, be sure the operation will not be too
long.

2-30
STANDARDS AND ADJUSTMENTS

Mode select 10
DISPLAY: state of motors
SETUP: drive setting 2 of electrical parts for paper feeding system

bit Details of display/settings


16 Remains on while the motor is rotating and, in addition, when the state is motor ready.
15 Remains on while the scanner motor is rotating and, in addition, the state is motor ready.
14 Remains on while the power supply fan motor is rotating at high speed.
13 Remains on while the fixing assembly/scanner fan motor is rotating at high speed.
12 Remains on while the electrical part fan motor is rotating at high speed.
11 Remains on while the fixing assembly motor is rotating at high speed.
D
I 10 Remains on while the multifeeder fan motor is rotating. (Note)
S 9 Remains on while the multifeeder fan is rotating. (Note)
P
L 8 Remains on when the upper cassette size detecting switch 4 is pressed.
A 7 Remains on when the upper cassette size detecting switch 3 is pressed.
Y 6 Remains on when the upper cassette size detecting switch 2 is pressed.
5 Remains on when the upper cassette size detecting switch 1 is pressed.
4 Remains on when the lower cassette size detecting switch 4 is pressed.
3 Remains on when the lower cassette size detecting switch 3 is pressed.
2 Remains on when the lower cassette size detecting switch 2 is pressed.
1 Remains on when the lower cassette size detecting switch 1 is pressed.
8 multifeeder pickup clutch drive 0: stop; 1: drive
7
S 6
E
T 5
4
U
P 3
2 multifeeder fan motor drive (Note)
1 multifeeder fan motor drive (Note)

Table 2-F112

Caution:
[1] If you must force the clutch to operate using SETUP, be sure to avoid operating it too
long.
[2] For the state of the multifeeder fan and drive, see the following tables.

Display
Stop Low-speed High-speed
rotation rotation
bit 10 Off Off On
bit 9 Off On Off

Set up
Stop Low-speed High-speed
rotation rotation
bit 2 0 0 1
bit 1 0 1 0

Table 2-F113

2-31
STANDARDS AND ADJUSTMENTS

Mode Select 11
DISPLAY: not used
SETUP: drive setting 3 for electrical part of feeding system

bit Details of display/settings


16
15
14
13
12
11
D
I 10
S 9
P
L 8
A 7
Y 6
5
4
3
2
1
8 duplexing unit drive 0: stop; 1: drive
7 face-up flapper solenoid drive 0: stop; 1: drive
S 6 delivery selection signal (output ignal to finisher) 0: stop; 1: output
E
T 5 holding plate solenoid drive 0: stop; 1: drive
4 power supply drive low-speed rotation; 1: high speed rotation
U
P 3 fixing assembly/scanner fan drive low-speed rotation; 1: high speed rotation
2 electrical unit fan drive low-speed rotation; 1: high speed rotation
1 fixing assembly fan drive low-speed rotation; 1: high speed rotation

Table 2-F114

Caution:
[1] If you must force each load to operate using SETUP, be sure not to operate it too long.
[2] The power fan, fixing scanner/scanner fan, electrical unit fan, and fixing assembly fan is
driven under the same control mechanism at the same time; be sure that the settings of all
four fans are the same.
In addition, keep in mind that these settings are invalid for about 10 min following the end
of printing.

2-32
STANDARDS AND ADJUSTMENTS

G. Upgrading the Controller System

The controller system may be upgraded by downloading from a PC.

1. Before Starting the Work


Obtain the following:

• PC to which the service support tool (download tool; version 1.2J or later) has been installed
• Bi-Centronics cable (w/ the notation "IEEE 1284 Std-compliant")
• System CD

2-33
STANDARDS AND ADJUSTMENTS

2. Managing Data
1) Start up the service support tool.
2) Select ‘next’ on the ‘data management’ side.

Figure 2-G101

3) On the Management Work screen of the ROM data, select ‘add data’.

Figure 2-G102

2-34
STANDARDS AND ADJUSTMENTS

4) On the following screen, select ‘register from selected folder’.

Figure 2-G103

5) Select the drive in which the System CD has been inserted.


6) Select the file of the version in question, and click ‘register’.

Figure 2-G104

2-35
STANDARDS AND ADJUSTMENTS

3. Downloading
a. Connection
• Check to make sure that the machine’s data lamp is off.

1) Turn off the machine’s two main power switches, and disconnect the power plug. If the net-
work cable and the fax board are installed, disconnect the cable.
2) Connect the PC to the parallel connector on the controller side with a parallel cable.

• The PC must remain off.


• The 25-pin terminal of the parallel cable must be connected to the PC while its 36-pin termi-
nal must be connected to the machine.

3) Turn on the PC, and start up the service support tool.


4) Connect the machine’s power plug to the power outlet, and turn on the main power switch
(reader side first and then the printer side).

b. Starting Downloading
1) Select ‘next’ on the ‘download/upload’ side.

Figure 2-G105

2-36
STANDARDS AND ADJUSTMENTS

2) Select SYSTEM or RUI, and then select ‘connect’.

Figure 2-G106

3) Start the machine’s service mode, and make the following selections: COPIER>Functions>
SYSTEM>DOWNLOAD; then, click ‘OK’ so that the machine will be in download standby
mode (indicating ‘STANDBY’).
4) When the machine is ready, click ‘OK’ of the Service Support Tool screen.

Figure 2-G107

2-37
STANDARDS AND ADJUSTMENTS

5) When connection ends, the following screen will appear. Select ‘OK’.

Figure 2-G108

6) Select ‘download system software’ on the Service Support Tool screen.

Figure 2-G109

2-38
STANDARDS AND ADJUSTMENTS

7) Select the desired language and the site on the Service Support Tool screen from ‘list of soft-
ware’; then, click ‘start’ to start downloading.

Figure 2-G110

8) See that the progress of work is indicated during downloading.

Figure 2-G111

9) When downloading has ended, turn off the PC as follows: OK>go to basic selection menu>go
to previous screen>end.

2-39
STANDARDS AND ADJUSTMENTS

c. After Downloading
1) Turn off the machine’s main switch, and disconnect the power plug.
2) Turn off the PC.
3) Remove the parallel cable from the PC and the machine.
4) If the network cable and the fax board are installed, fit the cable to its slot, and turn on the
machine’s main switch.
5) When the machine has started up, start service mode and check the system version of the HDD:
COPIER>DISPLAY>VERSION>MN_CNT.

2-40
ARRANGEMENT AND FUNCTIONS OF ELECTRIC PARTS

CHAPTER 3 ARRANGEMENT AND FUNCTIONS OF


ELECTRIC PARTS
A. Sensors

3
PS6 PS2
PS1 PS5
PS4
PS3

PS1402 PS1401

PS1403

PS1302
PS1 PS1301

PS1208
PS1202 PS1206
PS1205
PS3
PS2
PS1207
PS1201
PS1204
PS1203

Figure 3-101

3-1
ARRANGEMENT AND FUNCTIONS OF ELECTRIC PARTS

'
Symbol Name Notation Description
Photointerrupter PS1 Original scanner home position sensor
Reader unit

PS2 ADF open/closed sensor


PS3 Original sensor 1
PS4 Original sensor 2
PS5 Original sensor 3
PS6 Original sensor 4
Photointerrupter PS1 Registration paper sensor
PS2 Pickup sensor
PS3 Pickup unit sensor
PS1201 Lower cassette sensor
PS1202 Upper cassette sensor
PS1203 Lower cassette paper level sensor 1
Printer unit

PS1204 Lower cassette paper level sensor 2


PS1205 Upper cassette paper level sensor 1
PS1206 Upper cassette paper level sensor 2
PS1207 Lower cassette paper sensor
PS1208 Upper cassette paper sensor
PS1301 Multifeeder tray paper sensor
PS1302 Holding plate position sensor
PS1401 Face-down delivery tray full sensor
PS1402 Face-down delivery tray paper sensor
PS1403 Fixing delivery paper sensor

Table 3-101

3-2
ARRANGEMENT AND FUNCTIONS OF ELECTRIC PARTS

B. Thermistor, Lamps, and Heaters

LA1 ELCB1

THM
H1

MSW1

SW1401

MSW1
SW1601
TH TSW SW1602
SW1603
SW1604

SW101
SW1601
SW1602
SW1603
SW1604

Figure 3-102

3-3
ARRANGEMENT AND FUNCTIONS OF ELECTRIC PARTS

Symbol Name Notation Description


Thermistor THM Original scanning lamp thermistor
Reader unit

Lamp LA1 Scanning lamp

Heater leakage H1 Scanning lamp heater


breaker ELCB1 Leakage breaker
MSW1 Reader unit rear power switch
MSW1 Printer unit power switch
SW101 Printer unit power switch (w/ face plate)
SW1401 Door switch
SW1601 Cassette 2 size detecting switch 1
SW1602 Cassette 2 size detecting switch 2
Printer unit

SW1603 Cassette 2 size detecting switch 3


SW1604 Cassette 2 size detecting switch 4
SW1601 Cassette 1 size detecting switch 1
SW1602 Cassette 1 size detecting switch 2
SW1603 Cassette 1 size detecting switch 3
SW1604 Cassette 1 size detecting switch 4
Thermistor TH Thermistor
Thermal switch TSW Thermal switch

Table 3-102

3-4
ARRANGEMENT AND FUNCTIONS OF ELECTRIC PARTS

C. Clutches and Solenoids

SL3

CL1 SL2
ELCB2
CL3

CL2
RLY1
SL1

Figure 3-103

3-5
ARRANGEMENT AND FUNCTIONS OF ELECTRIC PARTS

Symbol Name Notation Description


Leakage breaker ELCB2 Leakage breaker
Clutch CL1 Registration clutch
CL CL2 Feeding clutch
CL3 Multifeeder pickup clutch

Solenoid SL1 Cassette pickup solenoid


SL
SL2 Holding plate solenoid
SL3 Face-up delivery solenoid
Relay RLY1 Power cut relay

Table 3-103

3-6
ARRANGEMENT AND FUNCTIONS OF ELECTRIC PARTS

D. Fans, Motors, and Heaters

FM1

FM2

PM1

FAN4 FAN2

FAN6

FAN5
H2 FAN3
H1
MT1

FAN1
SMT1

Figure 3-104

3-7
ARRANGEMENT AND FUNCTIONS OF ELECTRIC PARTS

Symbol Name Notation Description


Fan FAN1 Fixing assembly/scanner fan
FAN2 Power supply fan
FAN3 Electrical unit fan
FAN4 Fixing assembly fan
FAN5 Multifeeder fan
FAN6 Controller power supply cooling fan
FM1 Heat discharge fan 1
FM2 Heat discharge fan 2
Heater H1 Fixing main heater
H2 Fixing sub heater
Motor MT1 Main motor
M PM1 Original scanner motor
SMT1 Pickup motor

Table 3-104

3-8
ARRANGEMENT AND FUNCTIONS OF ELECTRIC PARTS

E. PCBs

[2]

[1]
[9]
[6]
[8]
[5]
[3]

[4] [7]

[5]
[7]
[4]
[6]
[16] [3]

[17] [8]

[1]

[2]

[22]
[18]

[19]
[9]
[20] [22]
[10]

[21] [13]
[12]
[11]

[15]

[14]

Figure 3-105

3-9
ARRANGEMENT AND FUNCTIONS OF ELECTRIC PARTS

Ref. Name Description


[1] Reader unit main power supply PCB Supplies power to the reader unit.
[2] Interface PCB Communicates with the controller unit.
Reader unit

[3] Reader controller PCB Controls reader unit sequence.


[4] Original scanner motor driver PCB Controls the original scanner motor drive.
[5] Inverter PCB Drives the scanning lamp.
[6] Intensity detection PCB Detects the intensity of light of the scanning lamp.
[7] CCD/CCD driver PCB Drives the CCD.
[8] Noise filter PCB Removes noise from the power supply line.
[9] Accessory power supply PCB Supplies power to the DADF
[1] Control panel CPU PCB Controls control panel sequence.
[2] Control panel PCB Controls key inputs.
[3] System controller PCB Controls the system.
[4] Memory PCB Stores machine information.
[5] PDL PCB Converts PDL data into image data.
[6] Network PCB Controls network connection.
[7] Relay PCB Relays PCBs.
[8] Image processor PCB Controls image processing.
[9] DC controller PCB Controls the printer unit.
[10] Noise filter PCB Removes noise from the power supply line.
Printer unit

[11] Upper cassette size detection PCB Detects the size of paper in the upper cassette.
[12] Controller DC power supply PCB Supplies power to the printer unit.
[13] Multifeeder tray PCB Controls pickup loads when the multifeeder is selected.
[14] Pickup PCB Controls pickup loads when the cassette is selected.
[15] Lower cassette size detection PCB Detects the size of paper in the lower cassette.
[16] SRAM PCB Stores machine information.
[17] Fan relay PCB Connects the controller unit cooling fan.
[18] Switch/sensor PCB Controls switches/sensors.
[19] BD PCB Detects the laser beam.
[20] Laser scanner motor driver PCB Controls the laser scanner motor drive.
[21] Laser driver PCB Controls the laser output.
[22] Relay PCB Turns on/off the printer unit power.
[23] High-voltage power supply PCB Controls the high-voltage power supply.

Table 3-105

3-10
ARRANGEMENT AND FUNCTIONS OF ELECTRIC PARTS

F. Duplex Unit

M8

SL

SL
PS2
M PS2

PS2
CL
PS2 [1]

Figure 3-106

Symbol Name Notation Description


Clutch CL5 Duplex feeding clutch
CL

Photointerrupter PS23 Duplex feed roller 1 home position sensor


PS24 Duplex unit paper sensor
PS25 Horizontal guide home position sensor
PS26 Reversal paper sensor
SL Solenoid SL6 Duplex flapper solenoid
SL7 Reversing roller releasing solenoid
Motor M7 Horizontal registration motor
M M8 Duplex motor

Ref. Name Description


[1] Duplex driver PCB Controls loads inside the duplex unit and executes detection operations.

Table 3-106

3-11
ARRANGEMENT AND FUNCTIONS OF ELECTRIC PARTS

G. Variable Resistors (VR), Light-Emitting Diodes, and Check


Pins by PCB
Of the variable resistors (VR), light-emitting diodes (LED), and check pins used in the ma-
chine, those needed in the field are discussed.

Caution:
Do not touch the VRs or check pins not found in the lists. They are for use at the factory only,
and require special tools and a level of accuracy based on correct measurement.

Caution:
1. Some LEDs emit dim light because of leakage current when they are off; this is a normal
condition, and must be kept in mind.
2. VRs that may be use in the field ...............................
VRs that must not be used in the field ......................

1. Reader Unit
a. Reader Controller PCB

61 119
62 J1614 120
1 4 1 59
2 60
J1613 13
B50 A50
J1602
1

J1612

6
SW1601 J1601
8 1
2 1
B1 A1 6
1 J1615 J1604
1
J1611 1
7
VR1601B12 B1 J1607 B15 B1 B11 B1 FLASH ROM B8 B1
J1610 J1609 J1608 J1606 ×8×2 4MB J1605
1 7 A1 A12 1 2 A1 A15 A1 A11 A1 A8

Figure 3-107

3-12
ARRANGEMENT AND FUNCTIONS OF ELECTRIC PARTS

Notation Name Description


VR1601 Original scanning lamp Used when replacing the original scanning lamp,
adjusting VR light intensity detection PCB, or standard white plate.
SW1601 Site DIP SW See the next page

Table 3-107

3-13
ARRANGEMENT AND FUNCTIONS OF ELECTRIC PARTS

Details of SW1601

SW1601
SW7 Reserved
SW6 AB/Inch original size sensor arrangement
SW5
SW4 Counter series
SW3
SW2 AB/Inch series
SW1
1 0

Figure 3-108

• AB/Inch series Series SW1 SW2


AB 0 0
Inch 1 0
A 0 1
AB/Inch 1 1

Table 3-108

• Counter Series
Series SW3 SW4
Japan 0 0
North America 1 0
Taiwan,
General, 0 1
Korea
UK, Australia,
France,
Germany, 1 1
Europe, Italy

Table 3-109

• AB/Inch Original Size Arrangement


Series SW5 SW6
AB 0 0
Inch 1 0
A 0 1
None 1 1

Table 3-110

• Reserved 6 (default) SW7


0

Table 3-111

3-14
ARRANGEMENT AND FUNCTIONS OF ELECTRIC PARTS

b. Original Scanner Motor Driver PCB

B8 B1
J303
1 A1 A8
5
J301
J302
9 1

Figure 3-109

2. Printer Unit
a. DC Controller PCB

J203
SW201

J208 J225 J205 J202


LED201

J212 J206 J207 J204

J201
J222
J213

J219
J214

J215
J210
J221 J216 J209

J220
J218

J223

J229

J217

Figure 3-110

3-15
ARRANGEMENT AND FUNCTIONS OF ELECTRIC PARTS

b. Switch/Sensor PCB

J1402
2 1

1
3
14
SW1401
4 J1401
2 1

Figure 3-111

SW No. Description
SW1401 Door switch

Table 3-112

c. Cassette Paper Size Detecting Switch PCB

J1601 SW1604 SW1603 SW1602 SW1601


1 5

Figure 3-112

SW No. Description
SW1601
Switch for cassette
SW1602 size detection
SW1603 (Printer Service
Manual, p. 4-6P)
SW1604

Table 3-113

3-16
ARRANGEMENT AND FUNCTIONS OF ELECTRIC PARTS

d. High-Voltage Power Supply PCB

VR702
B12 B1
VR701
TB706
A12 J701 A1
TB705

TB703

TB702

TB704
TB701 1 6

2 5

T704
7

Figure 3-113

VR No. Function
VR701
For factory
VR702

Table 3-114

3-17
ARRANGEMENT AND FUNCTIONS OF ELECTRIC PARTS

3. Controller Unit
a. System Controller PCB

J1046 J1008 J1045


J1002

J1001 J1010

J1015

J1030 J1007
J1017

J1011

J1020 J1042 SW1

J1023 J1022 J1021 J1041

Figure 3-114

b. Memory PCB

J30

Figure 3-115

3-18
ARRANGEMENT AND FUNCTIONS OF ELECTRIC PARTS

c. SRAM PCB

J601

Figure 3-116

d. PDL PCB

Connector for PCL firmware

J1

IC100

Connector for expansion RAM

J3

Figure 3-117

3-19
ARRANGEMENT AND FUNCTIONS OF ELECTRIC PARTS

e. Network PCB

J502

Figure 3-118

f. Relay PCB

J304
J306

J303

J307
J302

J301

Figure 3-119

3-20
ARRANGEMENT AND FUNCTIONS OF ELECTRIC PARTS

g. Image Processor PCB

J402

J401

J403

Figure 3-120

h. Parallel Connector PCB

J1653

J1651

J1652

Figure 3-121

3-21
ARRANGEMENT AND FUNCTIONS OF ELECTRIC PARTS

4. Fax Unit
a. G3 Fax PCB

J4

J6
J3

J7

J5

Figure 3-122

b. NCU PCB

J3

J1

Figure 3-123

3-22
ARRANGEMENT AND FUNCTIONS OF ELECTRIC PARTS

c. Modular Jack PCB

J102

J101

Figure 3-124

3-23
SERVICE MODE

CHAPTER 4 SERVICE MODE


A. Outline
The service mode screens are in a 3-layer construction: Initial screen, Level 1/Level 2 screens,
and Level 3 screens.

User screen

( )(2,8)( )
Reset key
4
Initial screen

Reset key
Select an item.

Level 1/ Level 2
From Level
screen
1/ Level 2
screen

Select a Level 1 Use the Level 3 key to make a selection.


item at the top of Previous/
PREV NEXT
the screen. Next page

Level 3 screen Level 3 screen Level 3 screen Level 3 screen


PREV PREV PREV

NEXT NEXT NEXT

Previons/ Previous/ Previous/


Next page Next page Next page

Figure 4-A101 Screen Construction

4-1
SERVICE MODE

The machine’s service mode consists of seven modes and fax service modes:

COPIER
FEEDER DISPLAY Control display mode
BOARD I/O I/O display mode

ADJUST Adjustment mode

FUNCTION Operation/inspection mode

OPTION Settings mode

TEST Test print mode

COUNTER Counter mode

FAX #1 through #10

Figure 4-A102 Classification of Service Mode

1. Starting Service Mode and Making Selections


1) Press the asterisk key ‘ ’ on the control panel.
2) Press ‘2’ and ‘8’ on the keypad at the same time.
3) Press the asterisk key ‘ ’ on the control panel.
The above operations will bring up the Initial screen.

Service mode of the machine


COPIER

Service mode of the ADF FEEDER


If installed

FAX
Service mode of the fax
If installed
BOARD
Service mode of the accessory board
If installed

Figure 4-A103 Initial Screen

4-2
SERVICE MODE

2. Ending Service Mode


Press the Reset key once to return to the service mode Initial screen (Figure 4-A703).
Press the Reset key twice to end service mode and return to the User screen (standard).

Caution:
If you used Adjust, Function, or Option mode, be sure to turn off and then on the power after
executing it.

3. Backing Up the RAM


Each reader is adjusted before shipment, and the settings are recorded on the service label
(back of the front cover).

Replacing the reader controller PCB or clearing the RAM affects these settings. Be sure to
enter the new settings in service mode.
The printer unit does not have a service label.
If you made adjustments or changed the settings of service mode in the field, be sure to record
the new settings on the service label.

COPIER/ADJUST FACTRY 1 2 3 4 5 COPIER/ADJUST FACTRY 1 2 3 4 5


ADF-XY ADF-X CCD B-GB
ADF-Y AL-RG
AL-GB

CCD W-PLT-X
W-PLT-Y
W-PLT-Z
A-RG
B-RG
A-GB

Figure 4-A104 Service Label

4-3
SERVICE MODE

4. Basic operation
a. Initial Screen

COPIER
Initial items
FEEDER
Touch an item to
select.

FAX
BOARD

Figure 4-A105

b. Level 1/Level 2 Screen

Display I/O Adjust Function Option Test Counter


Level 1 items
Touch an item to VERSION ALARM-1
select.
USER CCD

ACC-STS

Level 2 items
JAM SENSOR
Touch an item to
select. ERR MISC

Figure 4-A106

4-4
SERVICE MODE

c. Level 3 Screen

Page number

Display I/O Adjust Function Option Test Counter


<VERSION> < 1/2> < READY >
Level 2 items
IP 00.00
State of the machine
PANEL 00.00
READY: is ready for servicing/
SCANNER 00.00 copying operation.
FEEDER 00.00 JAM: has detected a paper jam.
SERVICE: is executing service
SORTER 00.00 operator.
FAX 00.00 WAITING: is executing initial rotation
Level 3 items
(or the like).
PS/PCL 00.00 DOOR: has detected that the door
LIPS 00.00 is open.
COPYING: is executing copying option.
ERROR: has detected a service error.
PREV NEXT

Previous page
Next page

Figure 4-A107

Display I/O Adjust Function Option Test Counter

<LAMP> < 1/1 > < READY >


FL-OFST xxxxx ← (yyyyy) {aaaaa~bbbbb}

FL-DUTY xxxxx ← (yyyyy) {aaaaa~bbbbb}

FL-PDUTY xxxxx ← (yyyyy) {aaaaa~bbbbb}

Press an item to highlight Input range


Before a change
(reverse video).
FL-OFST Input value

PREV NEXT +/- OK

Use to store the input value.


Press to toggle between + and -.

Stop key: press it to stop the ongoing operation.

Clear key: press it to clear a value.

Start key: use it to make a copy in service ode.

Figure 4-A108

4-5
SERVICE MODE

B. DISPLAY (control display mode)


The following is the COPIER>DISPLAY screen; for Level 3 items, see the next page.

Display I/O Adjust Function Option Test Counter

VERSION CCD

USER

ACC-STS

SENSOR

JAM MISC

ERR ALARM-1

Figure 4-B101 COPIER>DISPLAY Screen

4-6
SERVICE MODE

COPIER>DISPLAY Items
Level 1 Level 2 Level 3 Description
DISPLAY VERSION IP ROM version of the image processor PCB
PANEL ROM version of the control panel PCB
SCANNER ROM version of the original scanner motor PCB
FEEDER ROM version of the feeder controller PCB
SORTER ROM version of the finisher controller PCB
FAX ROM version of the fax board
PC/PCL ROM version of the PC/PCL controller PCB
LIPS ROM version of the LIPS controller PCB
DECK ROM version of the deck controller PCB
MN-CONT ROM version of the main controller PCB
P-CONT ROM version of the printer DC controller PCB
BOOT-ROM version of the BOOT ROM

USER LANGUAGE language used, paper size series

ACC-STS FEEDER connection of the feeder


SORTER connection of the finisher
DECK connection of the paper deck

JAM jam history

ERR error history

CCD TARGET-B shading target value of BLUE


TARGET-G shading target value of GREEN
TARGET-R shading target value of RED
BOF-B output value of the CCD for BLUE when the scanning lamp is off
BOF-G output value of the CCD for GREEN when the scanning lamp is off
BOF-R output value of the CCD for RED when the scanning lamp is off
OFST-OB offset level value for CCD odd-number bit BLUE (SH-SW=0)
OFST-OG offset level value for CCD odd-number bit GREEN (SH-SW=0)
OFST-OR offset level value for CCD odd-number bit RED (SH-SW=0)
OFST-EB offset level value for CCD even-number bit BLUE (SH-SW=0)
OFST-EG offset level value for CCD even-number bit GREEN (SH-SW=0)
OFST-ER offset level value for CCD even-number bit RED (SH-SW=0)
GAIN-OB gain level value for CCD odd-number bit BLUE (SH-SW=0)
GAIN-OG gain level value for CCD odd-number bit GREEN (SH-SW=0)
GAIN-OR gain level value for CCD odd-number bit RED (SH-SW=0)
GAIN-EB gain level value for CCD even-number bit BLUE (SH-SW=0)
GAIN-EG gain level value for CCD even-number bit GREEN (SH-SW=0)
GAIN-ER gain level value for CCD even-number bit RED (SH-SW=0)
CCD-TYPE not used

SENSOR SC-HP original scanner home position sensor


DOC-SZ original size detected by the original size sensor

MISC FL-LIFE life of the scanning lamp

ALARM-1 DF most recent alarm for the feeder

4-7
SERVICE MODE

VERSION
Indicates the ROM version of the copier and accessory PCBs.

Level 1 Description Remarks


IP ROM version of the image processor PCB
PANEL ROM version of the control panel PCB
SCANNER ROM version of the original scanner motor PCB
FEEDER ROM version of the feeder controller PCB Indication <xx. yy>
SORTER ROM version of the finisher controller PCB
Version number
FAX ROM version of the fax controller PCB
R&D control number
PS/PCL ROM version of the PS/PCL controller PCB
LIPS ROM version of the LIPS controller PCB
DECK ROM version of the deck controller PCB
MN-CONT ROM version of the main controller PCB
P-CONT ROM version of the printer DC controller PCB
BOOT-ROM ROM version of the BOOT ROM

USER
Indicates items related to the User screen and the user.

Level 1 Description Remarks


LANGUAGE language used, type of paper size
control Indication <LANGUAGE JP jp. oo. aa>

Country code aa
Language used 00 AB series
Destination 01 Inch series
00:CANON 02 A series
01:OEM
03 All sizes
02:COMMON
Paper series code

ACC-STS
Level 1 Description Remarks
FEEDER Connection of the feeder 1: connected, 0: not connected
SORTER Connection of the finisher
DECK Connection of the paper deck pedestal

4-8
SERVICE MODE

JAM
Indicates jam data.

Display I/O Adjust Function Option Test Counter


< JAM > < 1/7 > < READY >
01 AAA BBBB CCCC DDDD E FFff G HHHHHH IIIII
02 AAA BBBB CCCC DDDD E FFff G HHHHHH IIIII
03 AAA BBBB CCCC DDDD E FFff G HHHHHH IIIII
04 AAA BBBB CCCC DDDD E FFff G HHHHHH IIIII
05 AAA BBBB CCCC DDDD E FFff G HHHHHH IIIII
06 AAA BBBB CCCC DDDD E FFff G HHHHHH IIIII
07 AAA BBBB CCCC DDDD E FFff G HHHHHH IIIII
08 AAA BBBB CCCC DDDD E FFff G HHHHHH IIIII

PREV NEXT +/- OK

Figure 4-B102 JAM Screen

Level 3 Description Remarks


AAA Order of occurrence (higher the number, the older the jam) 1 to 50
BBBB Date of occurrence Month, day (2 digits each)
CCCC Time of occurrence 24-hr notation
DDDD Return time 24-hr notation
E Location of occurrence 0: machine, 1: feeder, 2: finisher
FFff Jam code FF: type of jam
ff: sensor used
G Source of paper
HHHHHH Pickup counter for source of paper
IIIII Paper size

4-9
SERVICE MODE

Code Type of jam Code Jam sensor


01xx Delay xx01 Registration paper sensor (PS1)
02xx Stationary
xx02 Pick up unit sensor (PS2)
0Axx Residual at power-on
0Bxx Door open during copying
xx32 Fixing unit delivery sensor
(PS1403)
Table 4-B101
xx33 Face-down tray paper sensor
(PS1402)
G. Source of Paper xx61 Reversal paper sensor (PS26)
xx63 Duplexing unit paper sensor (PS24)
Code Description
xx91 Finisher jam
0 Cassette 1
1 Cassette 2 Table 4-B103
2 Not used
3 Not used
4 Side paper deck
5 Not used
6 Not used
7 Not used
8 Not used
9 Not used
A Manual feed tray
B Not used
C Duplex unit

Table 4-B102

4-10
SERVICE MODE

ERR COPIER>DISPLAY
Indicates error codes.

Display I/O Adjust Function Option Test Counter


< ERR > < 1/3 > < READY >
AA BBBB CCCC DDDD EEEE FFff G HH
AA BBBB CCCC DDDD EEEE FFff G HH
AA BBBB CCCC DDDD EEEE FFff G HH
AA BBBB CCCC DDDD EEEE FFff G HH
AA BBBB CCCC DDDD EEEE FFff G HH
AA BBBB CCCC DDDD EEEE FFff G HH
AA BBBB CCCC DDDD EEEE FFff G HH
AA BBBB CCCC DDDD EEEE FFff G HH

PREV NEXT +/- OK

Figure 4-B103

Description Remarks
AAA Order of occurrence (higher the number, the older the error) 1 to 20
BBBB Date of occurrence Month, day (2 digits each)
CCCC Time of occurrence 24-hr notation
DDDD Return time 24-hr notation
EEEE Code See IX “Self Diagnosis” in Chapter
13.
FFff Detail code If none, ‘0000’
G Location of occurrence 0: machine, 1: feeder, 2: finisher

4-11
SERVICE MODE

CCD
Level 3 Description Remarks
TARGET-B Shading target value of BLUE
TARGET-G Shading target value of GREEN
TARGET-R Shading target value of RED
BOF-B CCD output value of BLUE when the scanning lamp is off xx: odd number
<BOF-B xx/yy> yy: even number
BOF-G CCD output value of GREEN when the scanning lamp is off
<BOF-G xx/yy>
BOF-R CCD output value of RED when the scanning lamp is off
<BOF-R xx/yy>
OFST-OB Offset level adjustment value of BLUE for CCD odd bits When COPIER>Option>BODY>
OFST-OG Offset level adjustment value of GREEN for CCD odd bits SHSW is ‘0’.
OFST-OR Offset level adjustment value of RED for CCD odd bits
OFST-EB Offset level adjustment value of BLUE for CCD even bits
OFST-EG Offset level adjustment value of GREEN for CCD even bits
OFST-ER Offset level adjustment value of RED for CCD even bits
GAIN-OB Gain level adjustment value of BLUE for CCD odd bits.
GAIN-OG Gain level adjustment value of GREEN for CCD odd bits
GAIN-OR Gain level adjustment value of RED for CCD odd bits
GAIN-EB Gain level adjustment value of BLUE for CCD even bits
GAIN-EG Gain level adjustment value of GREEN for CCD even bits
GAIN-ER Gain level adjustment value of RED for CCD even bits
CCD-TYPE not used

Sensor
Level 3 Description Remarks
SC-HP Output of the original scanner home position sensor 0: home position
1: non-home position
DOC-SZ Size of the original detected by the original size sensor xxxx: A4, A3, B4, B5, etc.

MISC
Level 3 Description Remarks
FL-LIFE Warning (scanning lamp approaching the end of its life; this is 0: normal
a warning only, and the end will be indicated by ‘E219’) 1: warning
(For replacement, see p. 12-10.)

4-12
SERVICE MODE

ALARM
Level 3 Description Remarks
DF Most recent feeder alarm; if none, ‘00’. For DADF alarms, see
Figure 4-B704.

Detecting Jams in the DADF

S14
S4 M4

S6

S1
S7
S3 MS1 MS2

S12
S8

S1 Original tray paper sensor S6 Delivery sensor 1 S12 Delivery sensor 2


S3 Registration paper sensor S7 Pickup sensor S14 Re-circulating sensor
S4 Upper cover sensor S8 Reversal sensor MS1 RF switch
MS2 Upper cover switch

Figure 4-B104

Type of original jam Sensor Description Code


Original pull-out S1,S7 The sensor (S7) does not detect the leading edge of 0001
an original 1500 msec after the pickup motor (M1)
has turned on and, in addition, the sensor (S1) does
not detect an original.
Pickup

Pickup delay S7 The sensor (S7) does not detect the leading edge of 0002
an original 1500 msec after the pickup motor (M1)
has turned on.
Registration delay S3,S7 The sensor (S3) does not detect the leading edge of 0003
an original 350 msec after the sensor (S7) has
detected the leading edge of an original.

Table 4-B104

4-13
SERVICE MODE

Original faulty
Sensor Description RF operation Code
placement
RE-circulating S14 The re-circulating bar makes an idle swing Stops operation 01
bar idle swing without coming into contact with an original immediately after
immediately after the re-circulating motor (M4) detection.
has turned on.
Faulty pickup S7 The sensor (S7) does not detect the leading edge The separation 03
of an original 1500 msec at time of pickup. belt, feed roller,
and pickup roller
stop immediately.
The DADF stops
operation after
discharging
copies (of
preceding origi-
nals).
Paper stopper S7 When an original is placed, it rides over the paper Stops operation 05
override stopper. immediately upon
detection.
Different number S3 The number of originals placed on the original Stops operation 11
of originals after tray after the removal of a jam changes as immediately upon
jam removal follows; see Note 1: detection
number of originals number of originals
made placed on the
original tray

Wrong number of S3 The re-circulating lever fails to fall down to the Stops operation 12
originals original tray, not enabling detection of the last after counting up
original. to 100.

Reference:
Normally, the original tray can accommodate
50 sheets of A5, STMT, A4, B5, or LTR or
25 sheets of A3, B4, 279x432 mm (11"x17"),
or LGL.

Original pull-out S14 The re-circulating lever falls to the original tray in Stops operation 13
the middle of processing an original. immediately upon
detection.
Original size error S3 The original picked up is a non-default size. Stops operation 14
immediately upon
detection.
Original size error S3 [1] The original picked up is of a type not suited Stops operation 15
or mixed sizes in to reduced page composition mode. upon detection.
reduced page [2] The size of the original picked up is different
composition from that of the first original.
mode (Note 1)

Note 1: To reset, remove the originals from the original tray and open the DADF.

Figure 4-B105

4-14
SERVICE MODE

C. I/O Mode
The following is the COPIER>I/O screen and a list of Level 3 items.

Display I/O Adjust Function Option Test Counter

RCON

FEEDER

SORTER

Figure 4-C101 COPIER>I/O Level 2 Screen

1. R-CON (input/output state of reader controller PCB)


The following is the COPIER>I/O screen and Level 3 items.

Item Description Remarks


P001 Input/Output port of the reader controller PCB
to
P025

Guide to the Screen


P001 xxxxxxxx
bit 0
bit 7
address

4-15
SERVICE MODE

Address bit Display Signal Connector Remarks


P015 bit0 Scanning lamp ON detection signal HEATRUNON J115-4
bit1 Not used - - -
bit2 Not used - - -
bit4 Original size sensor 1 detection signal DSZ1 J117A-5 -
bit5 Original size sensor 2 detection signal DSZ2 J117A-8 -
bit6 Original size sensor 3 detection signal DSZ3 J117B-2 -
bit7 Original size sensor 4 detection signal DSZ4 J117B-5 -
P017 bit0 Copyboard cover open/closed sensor CBCC J117A-2 L: (open)
signal
bit1 Power supply fan lock detection signal FAN 1 DEC J129-1 H: locked
bit2 Scanner motor fan lock detection signal FAN 2 DEC J3011-3 H: locked
bit3 Not used - - -
bit4 Not used - - -
bit5 Not used - - -
bit6 Not used - - -
bit7 Scanning lamp error signal FLERR J129-6 H: error
P019 bit0 Size sensor drive signal - - L: ON
bit1 Not used - - -
bit2 Original scanner hold drive HOLDOFF J113B-7 L: on hold
bit3 Not used - - -
bit4 Not used - - -
bit5 Not used - - -
bit6 Not used - - -
bit7 Feeder power supply drive signal APCON J129-12 L: ON
P021 bit0 Not used - - -
bit1 Power supply fan drive signal PSFANON J129-2 L: high speed
H: low speed
bit2 Scanner motor fan drive signal SCNFANON J3011-1 L: ON
bit3 Not used - - -
bit4 Lamp heater drive signal LPHTON J115-4 L: OFF
bit5 Not used - - -
bit6 Not used - - -
bit7 Not used - - -
P022 bit0 Not used - - -
bit1 Not used - - -
bit2 Not used - - -
bit3 Not used - - -
bit4 Not used - - -
bit5 Not used - - -

4-16
SERVICE MODE

Address bit Display Signal Connector Remarks


P022 bit6 Not used - - -
bit7 Not used - - -

4-17
SERVICE MODE

2. FEEDER (state of feeder controller PCB)

Item Description Remarks


P001 Input/output port of the feeder controller PCB
to
P010

Guide to the Screen


P001 xxxxxxxx
bit 0
bit 7
address

Address Item Description Remarks


P001 3 BDIR Belt motor (M3) rotation direction For right delivery, 1
signal
2 SMPSL Stamp solenoid (SL4) drive When 1, ON.
1 FLPSL1 Paper change plate solenoid (SL3) When 1, ON.
drive
0 STPSL Stopper plate solenoid (SL1) drive When 1, ON.
P002 2 SPRS Pickup sensor (S7) When paper is present, 1
1 EJTS1 Delivery sensor 1 (S6) When paper is present, 1
0 TLIRNS Reversal sensor (S8) When paper is present, 1
P003 5 RSS Re-circulation sensor (S14) When paper is present, 1
P004 4 DCTS Pickup roller sensor (S5) When in home position, 1
3 ECLK Delivery motor clock sensor (S3) While in rotation, repeats 0 and 1
2 RCLK Registration roller clock sensor (S11) While in rotation, repeats 0 and 1
1 BCLK1 Belt motor clock sensor (S10) While in rotation, repeats 0 and 1
0 FCLK Feed motor clocks sensor (S9) While in rotation, repeats 0 and 1
P006 7 SMON Pickup motor (M1) drive signal When drive, 1
6 SMPWM Pickup motor (M1) rotation speed 0 and 1 change according to speed
signal
4 FMPWM Feed motor (M2) rotation speed signal 0 and 1 change according to speed
Belt motor (M34) drive signal
3 BMON Belt motor (M3) rotation speed signal When 1, ON
2 BMPWA Paper retaining plate solenoid (SL2) 0 and 1 change according to speed
P007 7 WGTSL Clutch (CL) drive When 1, ON.
6 CL Brake (BK) drive When 1, ON.
5 BK Original indication (LED101, When 1, ON.
3 ORGLED LED102) When 0, ON.

4-18
SERVICE MODE

Address Item Description Remarks


P007 2 RSDRV Re-circulation motor (M5) drive signal When 1, ON.
1 SDIR Pickup motor (M1) rotation direction When upper separation is ON,
signal 1
0 EMPWM Delivery motor (M5) rotation speed 0 and 1 change according to
signal speed
P008 7 - SW1 on the feeder controller PCB When pressed, 1
6 - SW2 on the feeder controller PCB When pressed, 1
5 - SW3 on the feeder controller PCB When pressed, 1
4 EJTS2 Delivery sensor 2 (S12) When paper is present, 1
3 UPCCL, Upper cover switch (MS2), Upper cover When upper feeder is opened, 0
CVRSW sensor (S4)
2 RFC Feeder switch (MS1) When 0, feeder open
P009 7 - LED2 on the feeder controller PCB When 0, ON.
6 - LED1 on the feeder controller PCB When 0, ON.
P010 7 - DSW1-1 on the feeder controller PCB When 1, ON.
6 - DSW1-2 on the feeder controller PCB When 1, ON.
5 - DSW1-3 on the feeder controller PCB When 1, ON.
4 - DSW1-4 on the feeder controller PCB When 1, ON.
3 - DSW1-5 on the feeder controller PCB When 1, ON.
2 - DSW1-6 on the feeder controller PCB When 1, ON.
1 - DSW1-7 on the feeder controller PCB When 1, ON.
0 - DSW1-8 on the feeder controller PCB When 1, ON.

4-19
SERVICE MODE

3. SORTER (state of finisher controller PCB)

Item Description Remarks


P001 Input/output port of the finisher controller PCB
to
P037

Guide to the Screen


P001 xxxxxxxx
bit 0
bit 7
address

Address bit Display Signal Connector Remarks


P001 bit0 Stapler connection detection STPCNT J8-7 L (present)
bit1 Staple sensor HOOKEMP J8-6 L (present)
bit2 Inlet path sensor PENT JI3-3 L (paper present)
bit3 Shutter closed detecting switch SHTCLS J7-3 L (closed)
bit4 Swing guide open detecting switch SWGOPN J5-12 L (closed)
bit5 Upper limit detecting switch TRAYULIM J5-8 H (limit)
bit6 Tray area detecting switch TRAYSAFE J5-6 H (danger)
bit7 Front door open/closed detecting EDROPN J5-3 H (open)
switch
P003 bit0 Alignment moor phase-A output JI1-5, 3
bit1 Alignment motor phase-B output JI4, 2
bit2 Alignment motor current switch JI1-2 to 5 L (when ON)
P002 bit4 Feed motor phase-A output J10-6
bit5 Feed motor phase-B output J10-5
bit6 Feed motor A* output J10-4
bit7 Feed motor B* output J10-3
P004 bit0 Available port
bit1 Available port
bit2 Available port
bit3 EEPROM DO
P005 bit0 EEPROM DI
bit1 Shift motor clock sensor 1 SHFTCLK1 J12-B3 toggle
bit2 Feed motor step clock toggle
bit3 Shift motor clock sensor 2 SHFTCLK2 J12-B6 toggle
bit4 Buffer path present/absent BUFDETCT J4-7 L (prevent)
P006 bit0 Stapler shift motor current switch J8-1 ~ 4 L (when ON)
bit1 Feed motor current switch J10-3 ~ 6 L (when ON)

4-20
SERVICE MODE

Address bit Display Signal Connector Remarks


P006 bit2 Measurement start signal H (start)
bit3 Measurement distance sensor J6-1
input
bit4 Reversing path sensor REVPSENS J12-B9 L (paper present)
bit5 Measurement distance clock HICLK J6-3
P007 bit0 Shutter open sensor SHTOPN J9-9 L (open)
bit1 Tray home position sensor TRAYHP J12-A6 H (HP)
bit2 LED TRAIND LED1 L (ON)
bit3 Delivery motor clock sensor PDMCLK J9-14 Toggle
bit4 EEPROM SK
bit5 Delivery path sensor PDEL J9-11 H (paper prevent)
bit6 Alignment motor retention current J11-2 ~ 5 L (ON)
bit7 Stapler shift motor retention J8-1 ~ 4 L (ON)
current
P008 bit0 Delivery motor PWM J11-6, 7
bit1 Delivery motor CCW J11-6, 7
bit2 Shift motor PWM J7-4 ~ 5
bit3 Delivery motor CW J11-6, 7
bit4 Shift motor CCW J7-4 ~ 5
bit5 Shift motor CW J7-4 ~ 5
bit4 Stapler shift motor phase A J8-1 ~ 4
bit5 Stapler shift motor phase B J8-1 ~ 4
P009 bit0 Stapler motor CW J8-11, 12
bit1 Stapler motor CCW J8-11, 12
bit2 Stapler tray sensor STPTY J9-3 L (paper present)
bit3 Joint sensor JOIMT J12-A3 H (connected)
bit4 Stapler home position sensor STPHP J8-9 H (HP)
bit5 Swing guide open sensor SWGGOPN J13-6 L (open)
bit6 Stapler shift home position sensor STPDRHP J12-A9 L (HP)
bit7 Alignment home position sensor JOGHP J9-6 L (HP)
P012 bit0 EEPROM CS
bit1 Shift motor temperature sensor THMSW J3-11 H (temperature
error)
bit2 Buffer path sensor BUFPENT J4-6 H (paper present)
bit3 Staple edging switch HOOKENT J16-2 L (staple edging)
bit4 New/old PCB identification H (new PCB)
bit5 No. 1 tray sensor FSTTRAY J3-3 H (paper present)
bit6 No. 2 tray sensor SNDTRAY J3-6 H (paper present)
bit7 No. 3 tray sensor TRDTRAY J3-9 H (paper present)

4-21
SERVICE MODE

Address bit Display Signal Connector Remarks


P013 bit0 Reversing roller drive solenoid REVSL J14-2 H (ON)
bit1 Empty port
bit2 Empty port
bit3 Empty port
bit4 Flapper solenoid FLPSL J13-8 H (ON)
bit5 Paddle solenoid PDLSL J11-9 H (ON)
bit6 Solenoid timer output L (at start-up)
bit7 Reference wall escape solenoid ESCPSL J11-11 H (ON)
P010 bit0 Empty port
bit1 Empty port
bit2 Empty port
bit3 Empty port
bit4 Empty port
bit5 Empty port
bit6 Empty port
bit7 Empty port
P011 bit0 Empty port
bit1 Empty port
bit2 Feed motor current switch 2 J10-3 ~ 6 L (during reversal)
bit3 Empty port
bit4 Empty port
bit5 Empty port
bit6 Empty port
P026 Push switch 2/3 SW1
P027 DIP switch 3/4 SW1
P028 DIP switch 1/2 SW1
P029 24-V output detection L (cut)
Shift motor temperatur

4-22
SERVICE MODE

PUSHSW2 PUSHSW3
0 to 48 ON ON
49 to 68 OFF ON
69 to BE ON OFF
BF to FF OFF OFF

Table 4-C101 (P026)

DIPSW4 DIPSW3
0 to 48 ON ON
49 to 68 ON OFF
69 to BE OFF OFF
BF to FF OFF OFF

Table 4-C102 (P027)

DIPSW2 DIPSW1
0 to 48 ON ON
49 to 68 ON OFF
69 to BE OFF ON
BF to FF OFF OFF

Table 4-C103 (P028)

Power
0 to 166 OFF
167 to 255 ON

Table 4-C104 (P029)

4-23
SERVICE MODE

D. ADJUST (adjustment mode)


The following is the ADJUST mode screen and a list of Level 3 items:

Display I/O Adjust Function Option Test Counter

BLANK

AE

ADJ-XY

CCD

COLOR

Figure 4-D101 COPIER>ADJUST Level 2 Screen

4-24
SERVICE MODE

COPIER>ADJUST Items
Level 3 Level 2 Level 1 Range Description
ADJUST AE AE-TBL 1 to 9 priority on speed AE mode text density adjustment
BE-TBL 1 to 9 text reproduction adjustment

ADJ-XY ADJ-X 0 to 32 image leading edge position adjustment


ADJ-Y 0 to 255 CCD image read start position (main scanning direction)
adjustment

CCD W-PLT-X 2000 to 11997 standard white plate X signal data adjustment
W-PLT-Y 2000 to 11997 standard white plate Y signal data adjustment
W-PLT-Z 2000 to 11997 standard white plate Z signal data adjustment
A-RG -9 to 9 color displacement correction in sub scanning direction
depending on RG ratio
B-RG -9 to 9 color displacement correction in sub scanning direction not
dependant on RG rotio
A-GB -9 to 9 color displacement correction in sub scanning direction
dependent on RG ratio
B-GB -9 to 9 color displacement correction in sub scanning direction not
dependent on GB ratio
AL-RG -9 to 9 color displacement correction in sub scanning direction
dependent on RG ratio in the lens unit
AL-GB -9 to 9 color displacement correction in sub scanning direction
dependent on GB ratio in the lens unit

BLANK BLANK-T 1 to 500 image leading edge non-image width adjustment value input
BLANK-L 1 to 500 left margin adjustment
BLANK-R 1 to 500 right margin adjustment
BLANK-B 1 to 500 trailing edge non-image width adjustment
BLANK-TP 90 to 110 leading edge margin adjustment

COLOR ADJ-K 1 to 17 K color balance adjustment (for user)


OFST-K 1 to 17 K light area density and color balance adjustment

4-25
SERVICE MODE

1. <AE> ADJUST

Level 3 Description Remarks


AE-TBL Use it to adjust the text density when priority-on-speed AE Settings: 1 to 9
mode is executed. It adjusts the density correction curve of Default: 5
priority-on-speed AE.
• A higher setting generates lighter text.
• A lower setting generates darker text.

Copy density

White

Higher
setting Lower setting

Black
Original density
Black White

BE-TBL Use it to adjust the text density when priority-on-quality mode Settings: 1 to 9
AE is executed in black-and-white text mode. Default: 5
• A higher setting generates lighter text.
• A lower setting generates darker text.

2. <ADJ-XY>

Item Description Remarks


ADJ-X Use it to change the image read start position in X direction. Unit: puls (Caution)
Settings: 0 to +32
ADJ-Y Use it to adjust the image read start position in Y direction. Unit: pixel (Caution)
Settings: 0 to +255

Caution:
These settings will return to the default settings when the reader controller PCB is replaced,
the RAM on the reader controller PCB is initialized, or the DIMM is replaced, requiring
inputs upon replacement/initialization. Be sure to record the new settings on the reader unit
service label.

4-26
SERVICE MODE

3. <CCD>

Item Description Remarks


W-PLT-X Standard white plate X signal data Settings: +2000 to +11997
W-PLT-Y Standard while plate Y signal data (Caution)

W-PLT-Z Standard while plate Z signal data

Caution:
You must enter the value indicated under the bar code of the new standard white plate when-
ever you have replaced the standard white plate. After entering the value in service mode, be
sure also to record it on the reader unit service label.

Item Description Remarks


A-RG Corrects Use it to correct color displacement in sub Settings: -9 to + 9
color scanning direction dependent on the RG ratio.
B-RG displacement Use it to correct color displacement in sub
occurring in scanning direction not dependent on the RG
sub scanning ratio.
direction
A-GB (scanner) by Corrects color displacement in sub scanning
adjusting the direction dependent on the GB ratio.
B-GB corrective Corrects color displacement in sub scanning
values of the direction not dependent on the BG ratio.
three-line
AL-RG Corrects color displacement in sub scanning
CCD sensor
direction dependent on the RG ratio in the lens
(RG and
unit.
GB).
AL-GB Corrects color displacement in sub scanning
direction despondent on the GB ratio in the lens
unit.

4-27
SERVICE MODE

4. <BLANK>
Adjusts the image non-image width.

Level 3 Description Remarks


BLANK-T Non-image width adjustment input for the image leading edge If you have
BLANK-L Non-image width adjustment input for the image left replaced the IP
PCB or initialized
BLANK-R Non-image width adjustment input for the image right the RAM on the
BLANK-B Non-image width adjustment value for the image trailing edge IP PCB, enter the
values indicated
BLANK-TP Margin width adjustment value for the image leading edge
on the service
If the leading edge margin differs among paper sizes because of
label.
motor inaccuracy, correct the image extension in 0.1%
The non-image
increments.
width will not be
smaller than 2
mm at the top and
rear edges, and
will not be
smaller than 3
mm at the left and
right edges,
because the
printer inherently
has non-image
width.

5. <COLOR> COPIER>ADJUST
Adjusts color balance.

Level 3 Description Remarks


ADJ-K Use it to adjust K color balance for the user. Settings: -8 to +8
• A higher setting generates higher density (darker images). Default: 0
OFST-K Use it to adjust the density of K light areas.
• A lower setting decreases fogging.

4-28
SERVICE MODE

E. FUNCTION (operation check mode)


The following is the COPIER>FUNCTION screen and a list of Level 3 items.

Display I/O Adjust Function Option Test Counter

CCD

PANEL SYSTEM

PART-CHK

CLEAR

MISC-R
MISC-P

Figure 4-E101 COPIER>FUNCTION Level 2 Screen

4-29
SERVICE MODE

COPIER>FUNCTION Items
Level 1 Level 2 Level 3 Description
FUNCTION CCD CCD-ADJ automatic adjustment for CCD gain

PANEL LCD-CHK checking for missing dots on the touch panel


LED-CHK checking the activation of LEDs on the control panel
LED-OFF checking the de-activation of LEDs note control panel
KEY-CHK checking the inputs from keys on the control panel
TOUCHCHK adjusting the coordinates on the touch panel

PART-CHK FAN-ON checking fan operation

CLEAR ERR initializing an error code


R-CON initializing the RAM on the reader controller PCB
MMI-FAX initializing the back-up data of the fax control panel
SERVICE initializing the back-up data of service mode
FAX initializing the RAM on the fax board
JAM HIST initializing the jam history
ERR-HIST initializing the error history
E354-CLR ---
E355-CLR ---
PDW-CLR initializing passwords
ADRS-BK initializing addresses in the address book
OPTION initializing the back-up data of service mode OPTION
MMI initializing common settings back-up items and copier control panel back-up
items

MISC-R SCANLAMP checking the activation of the scanning lamp


SC-MOVE checking the operation of the scanner
LAMP-ADJ adjusting the intensity of light when replacing the scanning lamp
USE-LAMP adjusting the intensity of light of the scanning lamp when replacing a PCB

MISC-P IP-CHK executing self-diagnosis on the image processor PCB


P-PRINT printing the parameters in service mode
HIST-PRT printing the jam/error history
TRS-DATA transferring data in memory reception to a Box
USER-PRT generating a list of user modes in service mode

SYSTEM DOMWLOADenabling downloading

4-30
SERVICE MODE

<CCD>

Level 3 Description Remarks


CCD-ADJ Use it to execute CCD gain auto adjustment.
Using the Item
1) Select the service mode COPIER>FUNCTION>CCD>CCD-
ADJ.
2) Press the CCD-ADJ key to highlight it.
3) Press the OK key to execute the adjustment. The machine
perform the adjustment automatically so that the FL-lamp
turns on and off several times.

This adjustment is automatically performed when the machine


turns on.

4-31
SERVICE MODE

<PANEL> COPIER>FUNCTION
Use it to check the control panel.

Level 3 Description Remarks


LCD- Use it to check the touch panel for missing dots.
CHK Using the Item
1) Select the item to highlight, and press the OK key.
The entire face of the touch panel will repeatedly
change from white to black, red, green, and to blue.
2) Press the Stop key to end the operation.
Use it to check the LEDs of the control panel.
LED-CHK Using the Item
1) Select the item to highlight, and press the OK key.
The LEDs will turn on in sequence. Select <LED-
OFF> to end the operation.
Use it to end a check on the LEDs of the control panel.
LED OFF 1) Select the item to highlight to end the operation.
Use it to check the key inputs. See Table 4-E701.
KEY-CHK Using the Item
1) Select the item to highlight.
2) Press the key to check. If normal, its corresponding
character will appear on the touch panel.
3) Select <KEY-CHK> to end the operation.
Use it to adjust the coordinates on the touch panel. nThis operation matches the
TOUCHKEY Using the Item point of a press on the touch
1) Select the item to highlight, and press the OK key. panel and its coordinates on
2) Press the + symbols appearing on the touch panel in the LCD.
sequence (9 locations). nBe sure to execute this mode
3) Press the last + symbol to end the adjustment. if you have replaced the LCD.

Screen display Screen display Screen display

# # ID ID (screen OFF)

C CLEAR STOP

0 ~ 9 0~9 RESET I START

? ? M STAND BY

Counter check BILL

Table 4-E101

4-32
SERVICE MODE

<PART-CHK> COPIER>FUNCTION
Use it to check the operation of a part.

Level 3 Description Remarks


FAN-ON Use it to check the operation of the fan.
Using the Item
1) Press the key to start the fan. The operation will end in a
specific period of time. To stop in the middle, press the Stop
key.

4-33
SERVICE MODE

<CLEAR> COPIER>FUNCTION
Use it to initialize the RAM/jam history/error code history.

Level 3 Description Remarks


ERR Use it to initialize an error code. Be sure to turn off
Using the Item and then on the
1) Select the item to highlight, and press the OK key. power switch;
2) Turn off and then on the main power switch. otherwise, the data
will not be
initialized.
R-CON Initializing the RAM on the reader controller PCB. Be sure to turn off
Using the Item and then on the
1) Select the item to highlight, and press the OK key. power switch;
2) Turn off and then on the main power switch. otherwise, the data
will not be
initialized.
MMI- Use it to initialize the RAM on the image processor PCB. Be sure to turn off
FAX Using the Item and then on the
1) Select the item to highlight, and press the OK key. power switch;
2) Turn off and then on the main power switch. otherwise, the data
will not be
initialized.
Use it to initialize the back-up data of service mode. Be sure to turn off
SERVICE Using the Item and then on the
1) Select the item to highlight, and press the OK key. power switch;
2) Turn off and then on the main power switch. otherwise, the data
will not be
initialized.
Use it to initialize the RAM on the fax board. Be sure to turn off
FAX Using the Item and then on the
1) Select the item to highlight, and press the OK key. power switch;
2) Turn off and then on the main power switch. otherwise, the data
will not be
initialized.
Use it to initialize the jam history. Be sure to turn off
JAM-HIST Using the Item and then on the
1) Select the item to highlight, and press the OK key. power switch;
2) Turn off and then on the main power switch. otherwise, the data
will not be
initialized.
Use it to initialize the error history. Be sure to turn off
ERR-HIST Using the Item and then on the
1) Select the item to highlight, and press the OK key. power switch;
2) Turn off and then on the main power switch. otherwise, the data
will not be
initialized.

4-34
SERVICE MODE

COPIER>FUNCTION
Level 3 Description Remarks
E354-CLR ------- -------

E355-CLR ------- --------

PWD-CLR Use it to initialize a password. The data will not be


Using the Item initialized unless the
1) Select the item to highlight, and press the OK key. main power switch
2) Turn off and then on the main power switch. has been turned off
and then on again.
ADRS-BK Use it to initialize all addresses in the address book. The data will not be
Using the Item initialized unless the
1) Select the item to highlight, and press the OK key. main power switch
2) Turn off and then on the main power switch. has been turned off
and then on again.
OPTION Use it to initialize the back-up data of service mode (OPTION). The data will not be
Using the Item initialized unless the
1) Select the item to highlight, and press the OK key. main power switch
2) Turn off and then on the main power switch. has been turned off
and then on again.
MMI Use it to initialize the common settings back-up items and the The data will not be
copier control panel back-up items. initialized unless the
Using the Item main power switch
1) Select the item to highlight, and press the OK key. has been turned off
2) Turn off and then on the main power switch. and then on again.

4-35
SERVICE MODE

<MISC-R> COPIER>FUNCTION

Item Description Remarks


SCANLAMP Use it to start a check on the scanning lamp. A press on the item
will highlight it; a
press on the OK key
then will cause the
scanning lamp to
remain fully on for 1
sec.
SC-MOVE Use it to start a check on the scanner A press on the item
Display Operating will highlight it; a
1: HP → Α press on the OK key
2: HP → Β then will cause 1
3: HP → C HP→A. Another press
4: HP → Α on the OK key will
cause 2 HP→B; this
sequence will be
repeated for 3 and 4 to
end the operation.
LAMP-ADJ Use it to adjust the intensity of lamp when a new scanning lamp A press on the item
has been mounted. will highlight it; a
USE-LAMP Use it to adjust the intensity of light when scannng lamp has press on the OK key
been removed and then mounted or the reader controller PCB/ then will turn on the
intensity detection PCB has been replaced. scanning lamp. Turn
the scanning lamp
replacement VR
slowly until LED 111
goes on to indicate
that the optimum
intensity has been
reached: at the beep,
press the OK key to
end the operation.

Caution:
Wait for about 5 min until the intensity of the scanning lamp has stabilized after turning on the
machine before executing LAMP-ADJ or USE-LAMP.

4-36
SERVICE MODE

<MISC-P> COPIER>FUNCTION
Use it to check the various PCBs.
Level 3 Description Remarks
IP-CHK Use it to check the image processor PCB.
Using the Item
1) Select the item to highlight, and press the OK key.
• A PCB check will automatically be made.
• If the results are good, the screen will show ‘OK’; otherwise, it
will show ‘NG’.
P-PRINT Use it to print out the input values of service mode. Pickup Cassette
Using the Item • Upper cassette
1) Select the item to highlight, and press the OK key.

HIST-PRT Use it to print out a jam/error history. Pickup Cassette


Using the Item • Upper cassette
1) Select the Item to highlight, and press the OK key.

TRS-DATA Use it to transfer data received in memory mode to a Box. If a printer-related


Using the Item error has occurred, the
1) Select the item to highlight, and press the OK key. data received in
memory mode may be
transferred to a Box
and then transmitted to
a different terminal for
output.
USER-PRT Use it to print out the input values of user mode. Pickup Cassette
Using the Item • Upper cassette
1) Select the item to highlight, and press the OK key.

4-37
SERVICE MODE

<SYSTEM> COPIER>FUNCTION
Use it for downloading.
Level 3 Description Remarks
DOWN Use it to set connections or operations and check operations:
LOAD Using the Item
1) Select the item to highlight, and press the OK key. The
machine will be in standby state, and indicate the notation
‘STANDBY’.
2) See that the notation is ‘CONNECTED’ during downloading.
3) See that the notation changes to ‘HOLD’ at time of
communication. You may turn off the PC when ‘HOLD’ has
appeared.

4-38
SERVICE MODE

F. OPTION (settings mode)


The following is the COPIER>OPTION screen and a list of Level 3 items.

Display I/O Adjust Function Option Test Counter

BODY

USER

Figure 4-F101 COPIER>OPTION Level 2 Screen

Caution:
Each item of OPTION enables a new setting when the main power switch is turned off and
then on once again.

4-39
SERVICE MODE

COPIER>OPTION Items
Level 1 Level 2 Level 3 Description
OPTION BODY MODEL-SZ switching the original size detection mechanism to suit the site of
installation
THINP-SP turning on/off thin paper separation voltage control mode
CONFIG switching country, language, site, and paper size series settings
RAW-DATA turning on/off raw data output mode
TNR-CNT displaying/resetting the toner out counter (100 V)
TN-SLICE setting the threshold level of the toner out counter
IFAX-LIM limiting the number of output lines in i-fax mode

USER COPY-LIM changing the upper limit to the number of copies


SLEEP turning on/off the sleep mechanism
TX-PT-ON specifying whether to display/not to display test/photo/map items on the
control panel
COUNTER1 displaying soft counter 1
COUNTER2 displaying soft counter 2
COUNTER3 displaying soft counter 3
COUNTER4 displaying soft counter 4
COUNTER5 displaying soft counter 5
COUNTER6 displaying soft counter 6
DATE-DSP switching year/month/day display sequence
IMG-RTN selecting rotation/non-rotation of images
FIX-CLN selecting fixing roller auto cleaning
STPL-PSN selecting stapling position for LGL, FLS, and Officio
SLEEP-MD selecting power supply state for sleep mode
B4-L-CNT selecting large-count or small-count for B4
CNT-DISP turning on/off serial number display on the Counter Check screen

<BODY> COPIER>OPTION

Use it to make machine settings.

Level 3 Description Remarks


MODEL-SZ Use it to switch the site of installation for the feeder. 0: AB series
A switch-over will change the default ratio display and the 1: Inch series
original size detection mechanism of the feeder. 2: A series
3: B/Inch series
THINP-SP Use it to increase the degree of separation. Initial: 0
Select ‘1’ to increase the separation discharging bias so that 0*: OFF (-2.3 kV)
paper (thin paper) with a low degree of separation will separate 1: ON (-3.0 kV)
easily when thin paper mode is selected for the multifeeder.

4-40
SERVICE MODE

<BODY> COPIER>OPTION
Level 3 Description Remarks
CONFIG Use it to select the site of installation.
Use it to change country, language, site of installation, or paper
size settings.
Select the item to highlight, and use the +/- key to make a selection.
‘XXYYZZAA’ will appear:
XX: country
YY: language
ZZ: site of installation
AA: size series

Notation Country Notation Language


JP Japan jp Japanese
US North America en English
GB UK fr French
FR France it Italian
IT Italy de German
DE German es Spanish
EX Others Language Notations

Country Notarions

Display Destination Notation Size series


00 Canon 00 AB
01 Non-canon 01 Inch
02 All 02 A
Destination notations 03 AB/Inch
Size Series Notation
RAW-DATA Use it to check received data. Initial: 0
The received data is printed as it is (raw data), allowing a check 0: default
to find out whether it is correct. 1: raw data print
TNR-COT Use it to display the toner counter. Large-size: 2 counts
The Add toner message may be displayed on the pickup counter. Small size: 1 count
Entering '0' will reset the counter. (100-V model only)
TN-SLICE Use it to set the counter reading at which the toner count will Initial: 15000
issue a warning.
IFAX-LIM Use it to limit the number of output lines when reception is in i- Settings: 0 to 999
fax mode. At ‘0’, the number is
The data that has not been generated will be deleted. limitless.
Initial: 500

4-41
SERVICE MODE

<USER> COPIER>OPTION
Use it to make user settings.

Level 3 Description Remarks


COPY-LIM Use it to change the upper limit to the number of copies to make. Setting: 1 to 999
SLEEP Turning on/off the sleep mechanism. 0:OFF
1:ON
TX-PT-ON Use it to specify whether the test/photo items should be Initial: 1
displayed (in service mode) when text/photo/map is selected on 1: display
the Standard screen. 0: do not display
COUNTER1 Use it to set counters from COUNTER 2 to COUNTER 6 on the See Tables from
COUNTER2 Counter check screen by entering a number. 4-F701 to 4-F704.
COUNTER3 COUNTER 1 is set to 101. (The notation on the Service Mode
COUNTER4 screen will be switched, but the notation on the Counter Check
COUNTER5 screen will be fixed to 101.)
COUNTER6
DATE-DSP Use it to change the sequence of indicating dates (year, month, The initial setting
day). depends on the
0: Japanese type: YYYY/MM/DD destination of
1: European type: DD/MM/YYYY shipment.
2: US type: MM/DD/YYYY
IMG-RTN Images may be rotated to suit the orientation of paper selected Initial: 1
for stapling. Use it to enable/disable the rotation of images. 0: rotate
1: do not rotate
FIX-CLN If a command is sent from the selection of wide sheets (for Initial: 1
pickup) after continuously feeding narrow sheets, a paper 0: not widened
interval is widened. 1: widened
2: quick shift to
widened condition
STPL-PSN Use it to select a stapling position for LGL, FLS, and Officio. Initial: 0
Paper of these sizes are fed in R orientation. If they are fed 0: rear
otherwise while the stapling position is at the rear, the staple will 1: front
be at the upper right of the stack. Select the appropriate position
to avoid the problem.
SLEEP-MD Use it to select loads for power supply in sleep mode. If ‘2 is selected, the
0: default (initial level) operation will be as in
1: against condensation (weak) ‘2’ for 2 hr after the
2: against condensation (strong) start: thereafter, the
If ‘2’ is selected, be sure to set the sleep mode start time using operation will be as in
the same screen. ‘1’.
B4-L-CNT Use it to specify whether B4 sheets should be counted as large Initial: 0
size or small size. 0: small
1: large
CNT-DISP Use it to enable/disable the display of the serial number on the Initial: 0
Counter Check screen. 0: do not display
1: display

4-42
SERVICE MODE

<Soft Counter Specifications> COPIER>OPTION

The soft counter readings are grouped as follows according to input number:
100s: total 500s: scan
200s: copy 600s: box
300s: print 700s reception print
400s: copy + print 800s: report print

Guide to the Notations Used in the Table


Y: counter effective in the machine.
4C: full-color
2C: 2-color
Mono: mono color (Y, M, C/R, G, B/sepia)
Bk: black mono
L: large-size (larger than B4)
S: small-size (B4 or smaller)

number 1/2 under Description: counter reading of large-size sheets

Yes/No No. Description Yes/No No. Description


Y 000 no display Y 201 copy (total 1)
Y 101 total 1 Y 202 copy (total 2)
Y 102 total 2 Y 203 copy (L)
Y 103 total (L) Y 204 copy (S)
Y 104 total (S) Y 205 copy A (total 1)
105 total (4C1) Y 206 copy A (total 2)
106 total (4C2) Y 207 copy A (L)
107 total (Mono) Y 208 copy A (S)
Y 108 total (Bk 1) Y 209 local copy (total 1)
Y 109 total (Bk 2) Y 210 local copy (total 2)
110 total (Mono/L) Y 211 local copy (L)
111 total (Mono/S) Y 212 local copy (S)
Y 112 total (Bk/L) Y 213 remote copy (total 1)
Y 113 total (Bk/S) Y 214 remote copy (total 2)
Y 114 total (4C + Mono + Bk/ Y 215 remote copy (L)
double-sided) Y 216 remote copy (S)
total 1 (double-sided) 217 copy (4C1)
Y 115 total 2 (double-sided) 218 copy (4C2)
Y 116 L (double-sided)
Y 117 S (double-sided)

Table 4-F101

4-43
SERVICE MODE

Yes/No No. Description Yes/No No. Description


219 copy (Mono 1) 312 print (Mono 2)
220 copy (mono 2) Y 313 print (Bk 1)
Y 221 copy (Bk 1) Y 314 print (Bk 2)
Y 222 copy (Bk 2) 315 print (4C/L)
223 copy (4C/L) 316 print (4C/S)
224 copy (4C/S) 317 print (Mono/L)
225 copy (Mono/L) 318 print (Mono/S)
Y 226 copy (Mono/S) Y 319 print (Bk/L)
Y 227 copy (Bk/L) Y 320 print (Bk/S)
Y 228 copy (Bk/S) 321 print (4C + Mono/L)
229 copy (4C + Mono/L) 322 print (4C + Mono/S)
230 copy (4C + Mono/S) 323 print (4C + Mono/2)
231 copy (4C + Mono/2) 324 print (4C + Mono/1)
232 copy (4C + Mono/1) 325 print (4C/L/double-sided)
233 copy (4C/L/double-sided) 326 print (4C/S/double-sided)
234 copy (4C/S/double-sided) 327 print (Mono/L/double-
235 copy (Mono/L/double- sided)
sided) 328 print (Mono/S/double-
236 copy (Mono/S/double- sided)
sided) Y 329 print (Bk/S/double-sided)
Y 237 copy (Bk/L/double-sided) Y 330 print (Bk/S/double-sided)
Y 238 copy (Bk/S/double-sided) Y 331 PDL print (total 1)
Y 239 copy (2C-1) Y 332 PDL print (total 2)
240 copy (2C-2) Y 333 PDL print (L)
241 copy (2C/L) Y 334 PDL print (S)
242 copy (2C/S) 401 copy + print (4C/L)
243 copy (2C/L/double-sided) 402 copy + print (4C/S)
244 copy (2C/S/double-sided) Y 403 copy + print (Bk/L)
Y 301 print (total 1) Y 404 copy + print (Bk/S)
Y 302 print (total 2) Y 405 copy + print (Bk 1)
Y 303 print (L) Y 406 copy + print (Bk 1)
Y 304 print (S) 407 copy + print (4C + Mono/L)
Y 305 print A (total 1) 408 copy + print (4C + Mono/S)
Y 306 print A (total 2) 409 copy + print (4C + Mono/2)
Y 307 print A (L) 410 copy + print (4C + Mono/1)
Y 308 print A (S) Y 411 copy + print (L)
309 print (4C1) Y 412 copy + print (S)
310 print (4C2) Y 413 copy + print (2)
311 print (mono 1) Y 414 copy + print (1)

Table 4-F102

4-44
SERVICE MODE

Yes/No No. Description Yes/No No. Description


Y 501 scan (total 1) Y 511 color scan (L)
copy scan (total/4) copy scan (4C/L)
Y 502 scan (total 2) Y 512 copy scan (S)
Y 503 scan (L) copy scan (4C/S)
copy scan (L/4) Y 513 copy scan (L)
Y 504 scan (S) Y 514 copy scan (S)
copy scan (S/4) Y 515 copy scan (total)
Y 505 Bk scan (total 1) Y 601 box print (total 1)
copy scan (Bk) Y 602 box print (total 2)
Y 506 Bk scan (total 2) Y 603 box print (L)
Y 507 Bk scan (total 2) Y 604 box print (S)
Y 507 Bk scan (L) Y 701 reception print (total 1)
copy scan (Bk/L) Y 702 reception print (total 2)
Y 508 Bk scan (S) Y 703 reception print (L)
copy scan (Bk/S) Y 704 reception print (S)
Y 509 color scan (total 1) Y 801 report print (total 1)
copy scan (4C) Y 802 report print (total 2)
Y 510 color scan (total 2) Y 803 report print (L)
Y 804 report print (S)

Table 4-F103

4-45
SERVICE MODE

G. TEST (test mode)


The following is the COPIER>TEST screen and a list of Level 3 items.

Display I/O Adjust Function Option Test Counter

PG

NETWORK

Figure 4-G101 COPIER>TEST Level 2 Screen

COPIER>TEST Items
Level 1 Level 2 Level 3 Description
TEST PG TYPE selecting and executing a type of test print
NETWORK PING executing the PING command

4-46
SERVICE MODE

<PG> COPIER>TEST
Use it to execute test printing.

Level 3 Description Remarks


TYPE Use it to execute test printing. To make regular copies, enter ‘0’ and
Using the Item press the Start key.
1) Enter the number of the test print to generate. Paper is picked up from the cassette
2) Press the key to accept the number. selected on the user screen.
3) Press the Start key. Paper is picked up from the lower
• The machine will execute test printing. cassette when the number is set from 1
to 8.

<NETWORK> COPIER>TEST
Use it to make a PING check.

Level 3 Description Remarks


PING Use it to execute a PING command. Initial: 0.0.0.0
Using the Item
1) Enter the PING IP address in the setting range. Settings: from 0.0.0.0 to
2) Press the OK key. 255.255.255.255
3) See the results (OK/NG).

4-47
SERVICE MODE

1. Grid (PG-TYPE1)

Checking Right Angles


The laser beam is displaced.

Figure 4-G102

2. 17 Gradations (w/o density correction; PG-TYPE2)

Checking Gradation
The laser system is faulty.

Checking for Uneven Density


The primary charging assembly is faulty.
The developing system is faulty.

Figure 4-G103

3. 17 Gradations (w/o density correction; PG-TYPE3)

Checking Gradation
The laser system is faulty.

Checking for Uneven Density


The primary charging assembly is faulty.
The developing system is faulty.

Figure 4-G104

4-48
SERVICE MODE

4. Blank (PG-TYPE4)

Checking for Fogging


The photosensitive drum is faulty.
The developing system is faulty.
The laser system is faulty.

Figure 4-G105

5. Halftone (PG-TYPE5 )
Halftone Using the Density Correction Block (for image processing)
In addition to the performance of the image formation system, it depends also on density cor-
rection mechanisms (e.g., AE).

[1] Black Lines


The drum has scratches.
The primary charging wire is soiled.
[2] Vertical White Spots
Transfer is faulty.
[3] Left/Right Uneven Density
The primary charging assembly is faulty.
The developing system is faulty.

Figure 4-G106

6. Solid Black (PG-TYPE6)

[1] White Spot


Transfer is faulty.
[2] While Lines
Shading is faulty (e.g., soiled standard while plate).

Figure 4-G107

4-49
SERVICE MODE

7. Vertical Lines (PG-TYPE7)

Straight Lines (sub scanning direction)


The BD mechanism is faulty.
Feed direction

Figure 4-G108

8. Horizontal Lines (PG-TYPE3)

Straight Lines (main scanning direction)


The laser beam is displaced.
Feed direction

Figure 4-G109

4-50
SERVICE MODE

H. COUNTER (counter mode)

Display I/O Adjust Function Option Test Counter

TOTAL
TOTAL

PICK-UP
PICK-UP

FEEDE
FEEDER
JAM

Figure 4-H101

• Use it to check the number of machine operations.


• Initializing the Counter
1) Press the item to highlight.
2) Press the Clear key on the control panel.
The counter will be initialized, and the indication will be ‘0000’.
• Classifying Paper Sizes
Large size: A3, 297×432mm or non-default size
(B4 size depends on the serive mode setting.)
Small size: smaller than above

You can set B4 size paper counted as a large size paper in Service Mode (COPIER>OPTION>
USER>B4_L_CNT).

4-51
SERVICE MODE

COUNTER Items
Level 1 Level 2 Level 3 Description
COUNTER TOTAL SERVECE1 total counter 1 for servicing
SERVECE2 total counter 2 for servicing
COPY total counter
PDL-PRT PDL copy counter
FAX-PRT fax print total counter
RMT-PRT remote copy reception print total counter
BOX-PRT Box print total counter
RPT-PRT report print total counter
2-SIDE double-sided copy total counter
SCAN scan counter

PICKUP C1 cassette 1 pickup counter


C2 cassette 2 pickup counter
MF multifeeder pickup counter
DK paper deck pickup counter
2-SIDE duplex unit pickup counter

FEEDER FEED feeder pickup counter

JAM TOTAL total jam counter


FEEDER RDF jam counter
SORTER sorter jam counter
MF multifeeder jam counter
C1 cassette 1 jam counter
C2 cassette 2 jam counter
DK paper deck jam counter

4-52
SERVICE MODE

I. FEEDER (feeder mode)


The following is the FEEDER screen and a list of Level 3 items.

Display I/O Adjust Function Option Test Counter

<*FEEDER*> < 1/1 > < READY >


DOCST xxxxx ← (yyyyy) {aaaaa~bbbbb}

DOCST-RP xxxxx ← (yyyyy) {aaaaa~bbbbb}

P-INTL-U xxxxx ← (yyyyy) {aaaaa~bbbbb}

PREV NEXT +/- OK

Figure 4-I101 FEEDER>ADJUST Level 2 Screen

FEEDER Items
Level 1 Level 2 Level 3 Description
FEEDER DISPLAY FEEDERSIZE indicating the size of the original detected by the feeder

ADJUST DOCST adjusting the original stop position


DOCST-RP not used
P-INTL-U adjusting the original-to-original interval

FUNCTION SENS-INT adjusting the sensitivity of each sensor


UBLT-CLN cleaning the upper separation belt
DBLT-CLN cleaning the lower separation belt

OPTION SIZE-SW switching AB and Inch detection


SCAN-SEL turning on or off non-default original size detection

4-53
SERVICE MODE

1. DISPLAY

Level 3 Description Remarks


FEEDSIZE Use it to indicate the size of the original detected by the feeder.
EX: A4, LTR

<ADJUST>
Level 3 Description Remarks
DOCST Use it to adjust the original stop position for upper pickup. Unit: 0.5 mm
1) Select the item; then, place a single original on the DADF This adjustment
original tray, and press the OK key. affects the original top
2) When the original has been picked up, open the feeder, and position at which
check the position of the original on the copyboard glass. originals are turned
• If the trailing edge of the original is to the left of the V over.
marking, decrease the setting.
• If the trailing edge of the original is to the right of the V
marking, increase the setting.
3) Press the OK key.
• The original will be discharged.
DOSCT-RP Not used
P-INTL-U Use it to adjust the sheet-to-sheet interval for upper pickup. Unit: 0.5 mm
1) Select the item, and place two originals on the original tray.
2) Press the OK key so that the originals will be fed and stopped
on the copyboard glass.
3) Adjust the interval between the originals.
• If the distance is too small, increase the setting.
• If the distance is too large, decrease the setting.
4) Press the OK key.
• The original is discharged.

4-54
SERVICE MODE

<FUNCTION>

Level 3 Description Remarks


SENS-INT Use it to execute auto function (initialization) of the feeder
sensor.
Execute this mode when you have replaced the feeder controller
PCB, original tray sensor, or registration sensor.
1) Remove the cover of the feeder controller, and check the
positions of LED1 and 2.
2) Select the item, and press the OK key.
• The machine will execute the operation, and will stop
automatically.
UBELT- Use it to execute separation belt cleaning for feeder upper
CLN pickup.
Using the Item
1) Select the item to highlight.
2) Moisten the center of paper with solvent, and place the paper
on the original tray of the feeder.
3) Press the OK key so that the paper will be picked up halfway
and the upper pickup separation belt will rotate idly.
4) Press the OK key to stop the operation.
5) Open the feeder upper cover, and remove the paper.
DBELT- Use it to execute separation belt cleaning for feeder lower
CLN pickup.
Using the Mode
Perform the steps for <UBELT-CLN>.

<OPTION>

Level 3 Description Remarks


SIZE-SW Use it to enable or disable detection of a mix of AB series and Default: 0
Inch series originals.
0: do not detect
1: detect
SCAN-SEL Use it to turn on/off the original size detection mechanism for Default: 0
non-default size for the feeder.
0: off (normal copying mode)
1: on (priority on paper mode)

4-55
SERVICE MODE

J. BOARD (board mode)


The following is the BOARD screen and a list of items.

Display I/O Adjust Function Option Test Counter

<*BOARD*> < 1/1 > < READY >

LIPS-ERR xxxxx ← (yyyyy) {aaaaa~bbbbb}

MENU-1 xxxxx ← (yyyyy) {aaaaa~bbbbb}

MENU-2 xxxxx ← (yyyyy) {aaaaa~bbbbb}

MENU-3 xxxxx ← (yyyyy) {aaaaa~bbbbb}

MENU-4 xxxxx ← (yyyyy) {aaaaa~bbbbb}

PREV NEXT +/- OK

Figure 4-J101 BOARD>OPTION Level 3 Screen

BOARD Items
Level 1 Level 2 Level 3 Description
BOARD OPTION LIPS-ERR Enabling/disabling the LIPS board in response to a LIPS board error
MENU-1 Enabling/disabling level 1 display (hidden in printer settings menu)
MENU-2 Disabling/disabling level 2 display (hidden in printer settings menu)
MENU-3 Disabling/disabling level 3 display (hidden in printer settings menu)
MENU-4 Disabling/disabling level 4 display (hidden in printer settings menu)

4-56
SERVICE MODE

<OPTION>

Level 3 Description Remarks


LIPS-ERR Use it to enable/disable the LIPS board when a LIPS board error 0: default
occurs. 0: use
1: do not use
MUNU-1 Use it to enable indication of installation level 1, 2, 3, and 4 0: default
MUNU-2 (hidden in printer settings menu). 0: do not indicate
MUNU-3 (MENU-2/4 is not used) 1: indicate
MUNU-4

List of Hidden settings Level 1 Items


Level 1 Level 2 Level 3 Detail item
Settings Pickup Default paper type Any
Paper size replacement Any

Job management
Job check

PCL/PS PS Data Protocol

PS Data Protocol

LIPS/ 1-raster control


emulation
LIPS setting ANK graphic set
Priority on kanji
Courier BM
Garamond BM
2-page rotation
SW1
SW2
SW3
SW4
SW5
SW6
SW7
SW8
SW9
SW10
SW11
SW12
SW13
SW14
SW15
SW16
SW17

Hidden Setting Level 3 Items


Level 1 Level 2 Level 3 Detail item Detail-detail item
Settings LIPS/ LIPS/P setting Other LBPcmnd-format
emulation

Last item on each row is a subject for enable/disable.

4-57
SERVICE MODE

K. Fax Board
1. Service Data
a. Outline
Service data consists of the following nine items (#1 through #5 and #7 through #10):

#1 SSW: Service Soft Switch Settings


Use it to register/set items related to the basic service functions of the fax (e.g., error man-
agement, echo measures, communication problem measures).
#2 MENU: Menu Switch Settings
Use it to register/set items related to the functions needed at time of installation (e.g., NL
equalizer, transmission level).
#3 NUMERIC Param: Numeric Parameter Settings
Use it to enter numeric parameters.
#4 NCU: (not used for servicing)
All settings of the item will be reset to the settings of #5 TYPE.
#5 TYPE: Destination Settings
When settings are made under ‘STANDARD (V.34)’ indicated on the display, the data
under #4 NCU will be reset to comply with the Japanese communications standards all at
once.
#7 PRINTER: Printer Functions Settings
Use it to register/set items related to the basic service functions of the printer (e.g., condi-
tions for reducing received images).
#8 CLEAR: Data Initialization Mode Settings
Use it to reset data units to initial settings.
#9 TEST: Use it to execute each test.
#10 REPORT: Use it to execute the report print.

4-58
SERVICE MODE

b. Using Service Mode


1) Press the user mode key on the control panel.
2) Press ‘2’ and ‘8’ on the keypad at the same time.
3) Press the user mode key on the control panel.
• The following screen will appear to indicate the connected accessories (FEEDER,
SORTER, FAX, BOARD).
Select FAX to enter the Board’s service mode.

Copier service mode


COPIER

ADF service mode FEEDER


If installed

FAX
Fax service mode
If installed
BOARD
Accessory board service mode
If installed

Figure 4-K101

4-59
SERVICE MODE

c. Keys
For the purpose of explanation, the #1 SSSW screen is cited; the meanings of the keys and
operations are common to all screens.

Sssw Menu Num Ncu Type Genesis Print Clear Test Report

<1/4> <READY>

SW01 0 0 0 0 0 0 0 0
SW02 1 0 0 0 0 0 0 0
SW03 0 0 0 0 0 0 0 0
SW04 1 0 0 0 0 0 0 0
SW05 0 0 0 0 0 0 0 0
SW06 1 0 0 0 0 0 0 0
SW07 0 0 0 0 0 0 0 0
SW08 1 0 0 0 0 0 0 0

PREV NEXT OK
Previous/Next key Press to accept the selected input value.

Figure 4-K102

• In the case of a bit switch, press the desired bit (value) to change 0 to 1 or 1 to 0
• To change a value or to execute an item, press the OK key.
• To enter a numeric value, use the keypad.
• To return to the previous level, press the Reset key.

4-60
SERVICE MODE

d. Service Mode Menu List

#1 SSSW SW01 managing errors/copies


SW02 change prohibited
SW03 setting measures against echoes
SW04 setting measures against a communication problem
SW05 setting standard function <DIS signal>
SW06 to SW11 change prohibited
SW12 setting the page timer
SW13 setting the transfer/relay function
SW14 setting the inch/millimeter resolution
SW15 to SW24 change prohibited
SW25 setting the report indication function
SW26 setting the transmission function
SW27 change prohibited
SW28 setting the V.8/V.34 protocol
SW29 to SW30 change prohibited

#2 MENU 001 to 004 change prohibited


005 NL equalizer
006 change prohibited
007 transmission level (ATT)
008 V.34 modulation speed upper limit
009 V.34 data speed upper limit
010 pseudo CI signal frequency

#3 NUMERIC 001 not used


002 RTN transmission condition (1)
003 RTN transmission condition (2)
004 RTN transmission condition (3)
005 NCC pause length (before ID code)
006 NCC pause length (after ID code)
007 pre-pause length when placing a call
008 not used
009 not used
010 line connection identification time
011 T.30 T1 timer (for reception)
012 not used
013 T30. EOL timer
014 to 030 not used

4-61
SERVICE MODE

#7 PRINTER SSSW SW01


not used
SW03
SW04 selecting recording paper indicated by the DCS signal
SW05 selecting reduction/cassette
SW06 reduction settings
SW07
not used
SW20

NUMERIC Param. 01 maximum absence range


02 not used
03 not used
04 leading edge margin
05 trailing edge margin
06
not used
19
20 right margin
21 left margin
22
not used
30

#8 CLEAR USSW SW
SERVICE SW
NCU
SERVICE DATA
REPORT
ALL

4-62
SERVICE MODE

2. Registering the Bit Switch (#1 SSSW)


Each switch consists of eight bits for registration/settings. The display indicates the following,
each bit being either 0 or 1:
Bit 7 Bit 0

SW01 0 0 0 0 0 0 0 0

Caution:
The service data for which a change is prohibited must not be changed from its initial value.

Sssw Menu Num Ncu Type Genesis Print Clear Test Report

<1/4> <READY>

SW01 0 0 0 0 0 0 0 0
SW02 1 0 0 0 0 0 0 0
SW03 0 0 0 0 0 0 0 0
SW04 1 0 0 0 0 0 0 0
SW05 0 0 0 0 0 0 0 0
SW06 1 0 0 0 0 0 0 0
SW07 0 0 0 0 0 0 0 0
SW08 1 0 0 0 0 0 0 0

PREV NEXT OK

Figure 4-K103 #1 SSSW Screen

4-63
SERVICE MODE

#SSSW-SW01: Managing Errors/Copies

SW bit Description Bit setting Factory


No. No. 1 0 default
01 0 error code for service person generate do not
generate
1 error dump list generate do not generate

[bit 0]
Use it to specify whether service error codes should be generated. If ‘generate’ is selected,
service error codes will be indicated on the display and the report.

[bit 1]
Use it to specify whether an error dump list should be generated. If ‘generate’ is selected, an
error dump list will be attached to the error transmission report and the reception report
prepared in the event of an error.

4-64
SERVICE MODE

#1 SSW-SW03: Setting Measures Against Echoes


SW bit Description Bit setting Factory
No. No. 1 0 default
03 0 change prohibited 0
1 echo protection tone at high-speed transmit do not 0
transmission transmit
2 change prohibited 0
3 change prohibited 0
4 transmission mode: international enable disable 0
transmission (1)
5 transmission mode: international enable disable 0
transmission (2) or international
transmission (3)
6 transmission mode international international 0
transmission transmission
(3) (2)
7 tonal signal before transmission of CED transmit do not support 0
signal
[bit 1]
Use it to specify whether to transmit an echo protection tone in the from of high-speed
transmission V.29 (at 9600 or 7200 bps) modem signal.
If an error owing to the condition of the line tends to occur often, select ‘transmit’ so that a
non-modulation carrier will be sent as a sync signal for about 200 msec, preceding the image
data.

Memo
Error Codes Associated with the State of the Line (transmission)
##100, ##104, ##281, ##282, ##283, ##750, ##755, ##760, ##765

[bit 7]
Use it to specify whether to send a tonal signal of 1080 Hz before transmitting CED signals.
If an error caused by an echo tends to occur when receiving data from overseas, select
‘transmit’.

Memo
Error Codes Associated with an Echo (reception)
##005, ##101, ##106, ##107, ##114, ##200, ##201, ##790

[bits 4, 5, 6]
Use it to select a transmission mode: international transmission (1), international transmis-
sion (2), international transmission (3).
If an error caused by an echo tends to occur often when receiving data from overseas, select
the appropriate transmission mode by means of dial registration or service soft switch.

4-65
SERVICE MODE

Memo
Error Codes Associated with an Echo (transmission)
#005, ##100, ##101, ##102,##104, ##201, ##280, ##281, ##283, ##284, ##750, ##760,
##765, ##774, ##779, ##784, ##794,

Using Dial Registration (user level)


When registering an address book, select ‘international transmission (1)’. If errors still occur,
try ‘international transmission (2)’ and ‘international transmission (3)’ in the order indicated.
The transmission mode registered as part of one-touch dialing or speed dialing will have prior-
ity over settings by the service soft switch.
When a transmission mode is selected using the switch, international mode may also be se-
lected for a transmission using the keypad. See the following table for specific settings:

Bit

Transmission mode 7 6 5 4 3 2 1 0
International transmission (1) * 0 0 1 0 0 * 0
International transmission (2) * 0 1 0 0 0 * 0
International transmission (3) * 1 1 0 0 0 * 0

International transmission (1): ignores the first DIS signal sent by the other party.
International transmission (2): transmits a 18050-Hz tonal signal when transmitting the DIS
signal.
International transmission (3): transmits a 1650-Hz tonal signal when transmitting the DIS
signal.

4-66
SERVICE MODE

#1 SSSW-SW04: Setting Measures Against Communication Problems


SW bit Description Bit setting Factory
No. No. 1 0 default
04 2 number of last flag sequences of 2 1 0
procedure signal
3 reception mode after transmission of CFR high-speed high-speed/ 0
signal low-speed
4 time during which low-speed signal is 1500ms 700ms 0
ignored after transmission of CFR signal
5 check on frequency of CI signal when execute do not execute 0
PBX is set

[bit 2]
Use it to specify the number of last flag sequences as part of the procedure signals (transmis-
sion speed of 300 bps).
If the other device fails to receive the procedure signal, select ‘2’.

Memo
Error Codes Associated with Transmission
##100, ##280, ##281, ##750, ##753, ##754, ##755, ##758, ##759, ##760, ##763, ##764,
##765, ##768, ##769, ##770, ##773, ##775, ##778, ##780, ##783, ##785, ##788

[bit 3]
Use it to select the reception mode to be enabled after transmitting the CFR signal.
If an error owing to the condition of the line tends to occur often at time of reception, select
‘high-speed’ for reception mode and, at the same time, select ‘no’ for ‘ECM reception’.

Memo
Error Codes Associated with the Condition of the Line (reception)
#107, #114, #201
Before changing the bit, change bit 4; if errors still occur, change the bit.
When ‘high-speed’ is selected, only high-speed (image) signals will be received after the
transmission of the CFR signal.

[bit 4]
Use it to select a length of time during which low-speed signals will be ignored after the
transmission of the CFR signal.
If the condition of the line is poor and, therefore, the reception of image signals is affected,
select ‘1500 ms’.

4-67
SERVICE MODE

#1 SSSW-SW5: Setting the Standard Function (DIS signal)

SW bit Description Bit setting Factory


No. No. 1 0 default
05 0 change prohibited 0
1 mm-inch conversion (letter mode) do not execute execute 0
2 mm-inch conversion (letter/photo mode) do not execute execute 0
3 bit transmission after bit 33 (DIS signal) prohibit do not prohibit 0
4 cut paper declaration (*DIS signal) execute do not execute 0
5 Declare LTR/LGL in DIS signal No Yes 0
6 change prohibited 0
7 change prohibited 0

[bit 1]
Use it to execute the mm-inch conversion (letter mode).

[bit 2]
Use it to execute the mm-inch conversion (letter/photo mode) when the mm-inch conver-
sion (letter mode) is executed.

[bit 3]
Use it to specify whether to transmit bits after bit 33 (DIS signal).

Caution:
Selecting ‘prohibit’ disables super fine reception of data from a non-Canon device or the
memory box function.

[bit 4]
Use it to specify that the paper indicated by the DIS signal is cut sheets.
When division of extra-length originals is to take place at the transmitting device, be sure to
select ‘A4/B4’.

[bit 5]
Select whether to declare LTR or LGL in DIS signal when the LTR or LGL paper is used.
The recording paper is selected according to the setting of #7 printer SW04 bit 0.

Memo
Some transmitting devices are not capable of dividing extra-length originals.

4-68
SERVICE MODE

#1 SSSW-SW12: Setting the Page Timer

SW bit Description Bit setting Factory


No. No. 1 0 default
12 0 1-page time-out length for transmission 1 0 0
1 1 0 1
2 1-page time-out length for transmission 1 0 0
3 (HT transmission) 1 0 0
4 1-page time-out length for reception 1 0 0
5 1 0 0
6 change prohibited 0
7 page timer setting by transmission/ set do not set 0
reception

Use it to set the page timer. The machine is designed to stop communication if transmission/
reception lasts 32 min or longer. To set the timer to a different time length, do so by referring to the
tables on the next page.
If ‘do not set’ is selected using bit 7, the 1-page time-out length for all modes of communica-
tion will be as set by bit 0 and bit 1.

4-69
SERVICE MODE

Time-Out Length for Transmission/Reception

Bit

Time-out length 7 6 5 4 3 2 1 0
8 min 0 * * * * * 0 0
16 min 0 * * * * * 0 1
32 min 0 * * * * * 1 0
64 min 0 * * * * * 1 1

Time-Out Length for Transmission (no image mode selected)

Bit

Time-out length 7 6 5 4 3 2 1 0
8 min 1 * * * * * 0 0
16 min 1 * * * * * 0 1
32 min 1 * * * * * 1 0
64 min 1 * * * * * 1 1

Time-Out Length for Transmission (image mode AA)

Bit

Time-out length 7 6 5 4 3 2 1 0
8 min 1 * * * 0 0 * *
16 min 1 * * * 0 1 * *
32 min 1 * * * 1 0 * *
64 min 1 * * * 1 1 * *

Time-Out Length for Reception

Bit

Time-out length 7 6 5 4 3 2 1 0
8 min 1 * 0 0 * * * *
16 min 1 * 0 1 * * * *
32 min 1 * 1 0 * * * *
64 min 1 * 1 1 * * * *

4-70
SERVICE MODE

#1 SSSW-SW14 (for setting inch/mm resolution)

SW bit Function Bit setting Factory


No. No. 1 0 default
14 2 Selecting mm/inch conversion direction Main and sub Sub scanning 0
scanning direction
directions
3 Inch to mm conversion for OCR Yes No 0
transmission
4 Declaring inch-series resolution Yes No 0

[bit 2]
If bit 2 is set to ‘1’ while bit 1 of SW05 is set to ‘1’ inch-to-mm conversion is executed for
both main and sub scanning directions.

[bit 3]
If bit 3 is set to‘1’, CCR transmission will be indicated as part of detail settings for one-
touch /speed dialing. In addition, inch-to-mm conversion will be executed when OCR trans-
mission is selected.
Whether to execute inch-to-mm conversion in read mode depends on how bit 1 of SW05 is
set.
Even when bit 1 of SW05 is set to ‘1’, execution will take place only when ‘use OCR
transmission’ is selected as part of one-touch/speed dialing for transmission; execution will
not take place for other types of transmissions.
If bit 1 of SW05 is set to ‘0’, inch-to-mm conversion will not be executed even if ‘use OCR
transmission’ is selected for one-touch/speed dialing.

[bit 6]
This bit is used to declare an inch-series resolution bit 44.

4-71
SERVICE MODE

#1 SSSW-SW25: Setting the Report Indication Function

SW bit Description Bit setting Factory


No. No. 1 0 default
25 0 transmission telephone number indicated destination call number 0
on report number
1 abbreviation of other device indicated on retain do not retain 0
report

[bit 0]
Use it to select the transmission telephone number to be indicated on the report at the end of
a transmission.
call number: indicates the telephone number called on the report.
other device number: indicates the telephone number (CSI signal data) sent from the other
device on the report.

Memo
Even when ‘call number’ is selected, the telephone number (CSI signal data) sent from the
other device will be indicated on the report if the call was made not using one-touch dialing or
speed dialing.

[bit 1]
Use it to select the abbreviation of the other device to be indicated on the report at the end of
a transmission.
registered abbreviation: indicates the abbreviation of the other device registered
in the one-touch dialing or speed-dialing memory on the
report.
abbreviation of other device: indicates the abbreviation (NSF signal data) sent from
the other device on the report.

Memo
Even when ‘registered abbreviation’ is selected, the abbreviation sent from the other device
(NSF signal data) will be indicated on the report if the abbreviation of the other device is not
registered in the one-touch dialing or speed dialing memory.

4-72
SERVICE MODE

#1 SSSW-SW26: Setting the Transmission Function

SW bit Description Bit setting Factory


No. No. 1 0 default
26 0 change prohibited 0
1 change prohibited 0
2 change prohibited 0
3 change prohibited 0
4 change prohibited 0
5 set error re-dial re-dial do not re-dial 0
6 other device for which broadcasting is single device all devices 0
suspended
7 error report in response to suspension of do not generate 0
transmission generate

[bit 5]
Use it to execute the error re-dial.

[bit 6]
Use it to specify whether to suspend communication to all devices when broadcasting is
suspended.

[bit 7]
Use it to specify whether to generate an error report when transmission is cancelled by a
press on the Stop key.

4-73
SERVICE MODE

#1 SSSW-SW28: Setting the V.8/V.34 Procedure

SW bit Description Bit setting Factory


No. No. 1 0 default
28 0 V.8 procedure on calling device do not execute execute 0
1 V.8 procedure on called device do not execute execute 0
2 V.8 late start on calling device do not execute execute 0
3 V.8 late start on called device do not execute execute 0
4 fall-back from V.34 called device prohibit do not prohibit 0
5 prohibit start of fall-back from V.34 prohibit start permit start of 0
transmitting device of fall-back fall-back from
from V.34 V.34
transmitting transmitting
device device
6 not used
7 not used

[bit 0]
Use it to specify whether to execute the V.8 procedure when placing a call.
do not execute: the arrival of the V.8 procedure signal will be ignored, and execution will
start with the V.21 procedure.

[bit 1]
Use it to specify whether to execute the V.8 procedure when receiving a call.
do not execute: the execution will start with the V.21 procedure without executing
the V.8 procedure.

[bit 2]
Use it to specify whether to execute the V.8 procedure when the receiving device declares
the presence of the V.8 procedure by means of the DIS signal (when placing a call, the
ANSam signal from the called device is not detected).
execute: in response to the DIS signal of the called device, the CI signal will be
transmitted and the V.8 procedure will be executed.
do not execute: in response to the DIS signal from the called device, no CI signal will be
transmitted, and the V.21 procedure will be executed.
In the case of manual transmission, the V.8 late start procedure will not be executed regard-
less of these settings.

[bit 3]
Use it to specify whether to declare the presence of the V.8 procedure for the DIS signal
transmitted when the ANSam signal is not detected by the calling device.
execute: the presence of the V.8 procedure will be declared by the DIS signal so that
the calling device executes the V.8 procedure after transmission for the CI
signal.
do not execute: the presence of the V.8 procedure will not be declared by the DIS signal,
and the V.21 procedure will be executed.
In the cace of manual transmission, the V.8 late start procedure will not be executed regard-
less of these settings.

4-74
SERVICE MODE

[bit 4]
Use it to specify whether to prohibit a fall-back for the V.34 receiving device.
prohibit: a fall-back from the receiving device will not be executed.

[bit 5]
Use it to prohibit primary channel speed modification so as to prevent the transmitting de-
vice from starting a primary channel fall-back when PPR has been received a specific num-
ber of times imposed on the start of a fall-back while transmitting V.34.

4-75
SERVICE MODE

3. Setting the Menu Switch (#2 MENU)

Sssw Menu Num Ncu Type Genesis Print Clear Test Report

<1/1> <READY>

005 xxxxx ← (yyyyy) {aaaaa~bbbbb}

006 xxxxx ← (yyyyy) {aaaaa~bbbbb}

007 xxxxx ← (yyyyy) {aaaaa~bbbbb}


008 xxxxx ← (yyyyy) {aaaaa~bbbbb}

009 xxxxx ← (yyyyy) {aaaaa~bbbbb}

010 xxxxx ← (yyyyy) {aaaaa~bbbbb}

PREV NEXT OK
Figure 4-K104

No. Description Range

005 NL equalizer 1/ 0

006 change prohibited

007 transmission level (ATT) 7 to 15

008 V.34 modulation speed 0 1 2 3 4 5


upper limit
3429 3200 3000 2800 2743 2400

009 V.34 data speed upper 13 to 0


limit
010 pseudo IC signal 0 1 2
frequency
50Hz/ 25Hz/ 17Hz

005 turning on/off the NL EQNL equalizer


NL equalizer: Turn on the NL equalizer if errors associated with the condition of the line tends to
occur often.

Memo
Error Codes Associated with the Condition of the Line (transmission)
##100, ##101, ##102, ##104, ##201, ##281, ##282, ##283, ##750, ##755, ##765, ##774,
##779, ##784, ##789
Error Codes Associated with the Condition of the Line (reception)
##103, ##107, ##114, ##201, ##790, ##793

4-76
SERVICE MODE

006 Telephone line monitor Use it to set the telephone line monitor function.
DIAL Use it to enable the monitor sound of the telephone line from the
speaker from the start of a transmission to DIS.
SERVICEMAN Use it to enable the monitor sound of the telephone line from the
speaker from the start to the end of a communication.
OFF Use it to disable the monitor sound of the telephone line from the
speaker.

007 Use it to set the transmission level (ATT).


ATM transmission level Use it to increase the transmission level if errors associated with the
condition of the line tend to occur often during communication.

Memo
Error Codes Associated with the Condition of the Line (transmission)
##100, ##101, ##102, ##104, ##201, ##280, ##281, ##282, ##283, ##284, ##750, ##752,
##754, ##755, ##757, ##759, ##760, ##762, ##764, ##765, ##767, ##769, ##770, ##772,
##774, ##775, ##777, ##779, ##780, ##782, ##784, ##785, ##787, ##789
Error Codes Associated with the Condition of the Line (reception)
##103, ##106, ##107, ##201, ##793

008 Use it to select an upper limit from the modulation speed (baud
V.34 modulation speed upper limit rate) for the V.34 primary channel.

009 Use it to select an upper limit for the data transmission speed for
V.34 data speed upper limit the V.34 primary channel between 2.4K and 33.6K bps in 2400-
bps increments.

010 Use it to set the frequency of the pseudo CI signal.


Pseudo IC signal frequency Owing to the type of externally connected telephone, calls are
not accompanied by a sound while the fax/tel switching
mechanism is on; try changing the frequency of the pseudo CI
signal if such is the case.

4-77
SERVICE MODE

4. Making Various Settings (#3 NUMERIC Param.)

Sssw Menu Num Ncu Type Genesis Print Clear Test Report

<1/3> <READY>
002 xxxxx ← (yyyyy) {aaaaa~bbbbb}
003 xxxxx ← (yyyyy) {aaaaa~bbbbb}
004 xxxxx ← (yyyyy) {aaaaa~bbbbb}
005 xxxxx ← (yyyyy) {aaaaa~bbbbb}
006 xxxxx ← (yyyyy) {aaaaa~bbbbb}
007 xxxxx ← (yyyyy) {aaaaa~bbbbb}
008 xxxxx ← (yyyyy) {aaaaa~bbbbb}
009 xxxxx ← (yyyyy) {aaaaa~bbbbb}
010 xxxxx ← (yyyyy) {aaaaa~bbbbb}
011 xxxxx ← (yyyyy) {aaaaa~bbbbb}

PREV NEXT OK

Figure 4-K105

No. Description Settings Default

02 RTN transmission condition (1) 1 to 99% 10


03 RTN transmission condition (2) 2 to 99 times 15
04 RTN transmission condition (3) 1 to 99 lines 12
05 NCC pause length (before ID code) 1 to 60 sec 4 (0:UK)
06 NCC pause length (after ID code) 1 to 60 sec 4
07 pre-pause length when placing a call 0 to 9999( ×10ms) *1
10 time by line connection detection 0 to 9999(10ms) 5500
11 T.30 T1 timer (for reception) 0 to 9999(10ms) 3500
13 T30. EOL timer 500 to 3000(10ms) 1320

*1
JPN: 0
US: 0
CAN: 0
UK: 350
AU: 350
NZ: 350

4-78
SERVICE MODE

[No. 02, 03, 04]


Use it to set conditions for the transmission of the RTN signal. If errors associated with the
transmission of the RTN signal tend to occur during reception, increase the parameter to
make the RTN signal transmission conditions less strict.

Memo
The error codes associated with the transmission of the RTN signal during reception are as
follows: ##104, ##107, ##114, ##201.
RTN signal transmission condition (1) refers to the ratio of the number of error lines to the
total number of lines per page of received images.
RTN signal transmission condition (2) refers to the reference value** of a burst error *.
RTN signal transmission condition (3) refers to the number of errors not reaching the refer-
ence value for burst errors.
*Transmission errors continuing over multiple lines.
**If ‘15’ is set, a transmission error covering continuous 15 lines will be identified as
a burst error.
If any of these conditions is detected while image signals are received, the RTN signal will be
issued after receiving the procedure signal of the transmitting device.

[No. 05]
Use it to set the length of the pause which will automatically be entered between access code
and ID code when dialing is executed using an NCC (New Common Carrier) line.

[No. 06]
Use it to set the length of the pause which will automatically be entered between code and
the telephone number of the other device when dialing is executed using a NCC (New
Common Carrier) line.

[No. 10]
Use it to set the time length for a check on the line connection. Increase the parameter if
errors tend to occur often owing to the condition of the line during communication.

Memo
The error codes associated with the condition of the line are as follows: ##005, ##018.
The time length for a check on the line connection refers to the period from when the dial
signal is sent to when the line is cut (transmitting device) or the period from when the DIS
signal is sent to when the line is cut (receiving device).

[No. 11]
The T1 timer is designed so that its setting may be changed to accommodate the fact that T1
timer specifications differ from country to country (PTT).

[No. 13]
If the data length of a single line is long (e.g., computer fax), increase the single-line trans-
mission length that may be received to prevent reception errors.

4-79
SERVICE MODE

5. Setting the Site of Installation (#5 TYPE)


Selecting ‘STANDARD’ indicated on the display will initialize all #4 NCU data to settings that
comply with the Japanese communications standards.

6. Setting the Printer Parameters (#7 PRINTER)


a. Service Soft Switch Settings

4-80
SERVICE MODE

#7 Printer-SW05 (reduction, cassette selection)

SW bit Description Bit setting Factory


No. No. 1 0 default
05 0 priority on LTR enable disable set 0
1 priority on LGL enable disable 0

[bit 0]
Use it to specify whether to give priority to LTR recording paper if an image is received
which may be printed on either A4, LTR, or LGL in Direct or by division.

[bit 1]
Use it to specify whether to give priority to LGL recording paper when an image is received
which may be printed on either A4, LTR, or LGL in Direct or by division.
The order of priority on recording paper size is as follows in relation to the settings of bit 0
and bit 1.

Bit1 Bit0 Priority of recording paper


0 0 A4 —> LTR —> LGL
0 1 LTR —> A4 —> LGL
1 0 LGL —> LTR —> A4
1 1 LTR —> LGL —> A4

However, the order will be as follows if recording is with priority on sub scanning:
LTR —> A4 —> LGL, even when bit 1 and bit 0 are set to ‘0’.

4-81
SERVICE MODE

b. NUMERIC Param. (numeric parameters)

Sssw Menu Num Ncu Type Genesis Print Clear Test Report

<NUM> <1/4> <READY>


001 xxxxx ← (yyyyy) {aaaaa~bbbbb}
002 xxxxx ← (yyyyy) {aaaaa~bbbbb}
003 xxxxx ← (yyyyy) {aaaaa~bbbbb}
004 xxxxx ← (yyyyy) {aaaaa~bbbbb}
005 xxxxx ← (yyyyy) {aaaaa~bbbbb}
006 xxxxx ← (yyyyy) {aaaaa~bbbbb}
007 xxxxx ← (yyyyy) {aaaaa~bbbbb}
008 xxxxx ← (yyyyy) {aaaaa~bbbbb}

PREV NEXT OK

Figure 4-K106

No. Description Settings Default Unit


01 non-image area of print image for extra-length image 3 to 9999 15 0.1 mm
(reception)
04 leading edge margin 0 to 9999 8 0.1 mm
05 trailing edge margin 0 to 9999 5 0.1 mm
20 right margin 0 to 9999 35 0.1 mm
21 left margin 0 to 9999 35 0.1 mm

[No. 1]
Use it to set the area in which images are ignored when printing extra-length images (re-
ceived).
If the area of a received extra-length image along the trailing edge must not be ignored,
decrease the parameter to reduce the non-image area.

[No. 4]
Use it to set the margin along the leading edge (effective recording length).

[No. 5]
Use it to set the margin along the trailing edge (effective recording length).

[No. 20]
Use it to set the right margin (effective recording length). This applies when A4/LTR im-
ages are received and when A3/279x432mm/B4 is reduced to A4/LTR. When A3/
279x432mm/B4 is printed by division, the top margin and the bottom margin of No. 4 and
No. 5 will be used.

4-82
SERVICE MODE

[No. 21]
Use it to set the left margin (effective recording length). This applies when A4/LTR images
are received and when reducing A3/279x432mm/B4 is reduced to A4/LTR. When A3/
279x432mm/B4 is printed by division, the top margin and bottom margin settings of No. 4
and No. 5 will be used.

4-83
SERVICE MODE

7. Initializing the Settings (#8 CLEAR)


Use it to initialize various data on an item-by-item basis by selecting any of the following
items.
Each settings item and parameter will be initialized to its factory default upon execution.

Item Data initialized


USSW SW Contents registered in user data and SSSW#1 through #3.
The contents of user data memory management will not be initialized;
the image data stored in memory will not be initialized.
SERVICE SW Contents of user data and SSSW#1 through #3, #6, and #7.
NCU Contents of SSSW#4.
SRV DATA Contents of the system dump list.
REPORT Contents of the communication management report.
ALL All settings/registration data.
COUNTER Number of originals read/number of prints made.

4-84
SERVICE MODE

8. Test Mode (#9 TEST)

Sssw Menu Num Ncu Type Genesis Print Clear Test Report

<1/1> <READY>

PRINT
RELAY-1
RELAY-2
FREQ
G3TX
DTMFTX
V34G3TX

Figure 4-K107

#9 TEST PRINT print test


RELAY-1 (do not use)
RELAY-2 (do not use)
FREQ frequency test
G3TX G3 signal transmission test
DTMFTX (do not use)
V34G3TX V34G3 signal transmission test

Using the Mode


• Press the desired item to highlight, and press the OK key to bring up its screen.

4-85
SERVICE MODE

9. PRINT Test
The print settings of a test pattern are as follows:
Recording size: A4
Resolution: fine
Print pattern: CRG-TEST, diagonal line
Rotation: no rotation if A4; rotation if A4R

Sssw Menu Num Ncu Type Genesis Print Clear Test Report

<PRINT> <1/1> <READY>

CRG-TEST

PREV NEXT OK

Figure 4-K108

Using the Mode


1) Of the items indicated on the screen, press the desired print pattern, and then press the OK key.
• The machine will execute test printing.

4-86
SERVICE MODE

a. FREQ (frequency test)


Press ‘FREQ’ on the TEST menu screen to start frequency test mode and to bring up the
following screen:
Press one of the items indicated so that the DC circuit will be closed, and the selected frequency
will be transmitted using the tone transmission function of the modem. The transmission signal
may be monitored using the speaker.
To stop the operation, press the OK key.

Sssw Menu Num Ncu Type Genesis Print Clear Test Report

<FREQ> <1/1> <READY>

RBT
462Hz
1100Hz
1300Hz
1500Hz
1650Hz
1850Hz
2100Hz

PREV NEXT OK

Figure 4-K109

4-87
SERVICE MODE

b. G3 Tx (G3 signal transmission test)


Press ‘G3 Tx’ on the MODEM NCU Menu screen to start G3 signal transmission test mode
and to bring up the following screen.
Press one of the items indicated so that the DC circuit will be closed and the selected frequency
will be transmitted using the G3 signal transmission function for the modem. The transmission
signal may be monitored using the speaker.
To stop the operation, press the OK key.

Sssw Menu Num Ncu Type Genesis Print Clear Test Report

<G3 Tx> <1/2> <READY>

300bps G3Tx
2400bps
4800bps
7200bps
9600bps
TC7200bps
TC9600bps
12000bps

PREV NEXT OK

Figure 4-K110

4-88
SERVICE MODE

c. V.34 G3 Tx (V.34G3 signal transmission test)


Press ‘V.34 G3 Tx’ on the TEST Menu screen to start V34 G3 Tx signal transmission test
mode and to bring up the following screen.
Select a transmission speed and then the modulation speed (baud rate) so that the V.34 G3
transmission signal will be sent to the telephone line connection terminal and the speaker.
To stop the operation, press the OK key.

Sssw Menu Num Ncu Type Genesis Print Clear Test Report

<V34G3Tx> <1/1> <READY>

SPEED 36600BPS
3429baud
3200baud
3000baud
2800baud
2743baud
2400baud

PREV NEXT OK

Figure 4-K111

4-89
SERVICE MODE

L. Service Report
1. System Data List
The system data list shows the settings of the service soft switches and the service parameters.

System Data List (1/12)

4-90
SERVICE MODE

System Data List (2/12)

4-91
SERVICE MODE

System Data List (3/12)

4-92
SERVICE MODE

System Data List (4/12)

4-93
SERVICE MODE

System Data List (5/12)

4-94
SERVICE MODE

System Data List (6/12)

4-95
SERVICE MODE

System Data List (7/12)

4-96
SERVICE MODE

System Data List (8/12)

4-97
SERVICE MODE

System Data List (9/12)

4-98
SERVICE MODE

System Data List (10/12)

4-99
SERVICE MODE

System Data List (11/12)

4-100
SERVICE MODE

System Data List (12/12)

4-101
SERVICE MODE

2. System Dump List


The system dump list shows the states of past communications and a history of error communi-
cations.

Figure 4-L101

*1: RX: total number of pages received.


TX: total number of pages transmitted.
*2: DOC: number of pages transmitted in direct mode.
MEM: number of pages transmitted in memory mode.
*3: number of pages transmitted/received by original size.
*4: number of pages transmitted/received by mode.
*5: number of pages transmitted/received by modem speed (standard, fine, super fine, ultra fine)
*6: number of pages transmitted/received by decoding method.
*7: number of pages transmitted/receive by mode (MF2 indicates F-Net arriving at 1300 Hz)
*8: number of errors by error code.

4-102
SERVICE MODE

Sample Display
##280 1 7 3 0 0
number of number of number of
##280 errors ##281 errors ##282 errors

4-103
SERVICE MODE

The error information on the most recent three communication errors is indicated.

Figure 4-L102

*1: service error code.


*2: START TIME: date and time (24-hr notation)
*3: OTHER PARTY: telephone number transmitted by the sending party.
*4: MAKER CODE: manufacturer’s code.
*5: MACHINE CODE: model code.
*6: bit 1 through 48 of received DIS, DCS, or DTC.
*7: bit 1 through 48 of transmitted DIS, DCS, or DTC.
*8: RX: procedure signal received.
TX: procedure signal transmitted.

4-104
SERVICE MODE

3. Error Transmission Report


The error transmission report is the error transmission report with attachments of the service
error code list and the error dump list.

Figure 4-L103 Error Transmission Report (for servicing)

4-105
SERVICE MODE

4. Error Reception Report (for servicing)


The error reception report is the reception report with attachments of the service error code list
and the error dump list.

Figure 4-L104 Error Reception Report (for servicing)

4-106
SELF DIAGNOSIS

CHAPTER 5 SELF DIAGNOSIS


The microprocessor on the machine's system controller PCB and DC controller PCB is
equipped with a self-diagnosis mechanism to check its state (particularly, sensors); the machine
runs a check as needed and, upon detection of a fault, indicates an error code on its control panel,
showing the nature of the fault.
The following is a list of error codes used and the timing of detection:

A. Machine Proper
Code Possible Cause Description
• The fixing assembly fails to warm up • The fixing assembly fails to reach the
E000 normally target temperature 180 sec after the start
(Note 1) of warm-up.
• The fixing assembly suffers from • The fixing temperature exceeds about
E001 abnormally high temperature 230°C during standby or during copying
(Note 1)

• The fixing assembly suffers from


operation.
• The fixing temperature drops below
5
E003 abnormally low temperature. 120°C after it has reached the target
(Note 1) temperature.
• The type of fixing assembly is wrong. • The rated voltage of the machine and the
E009 rated voltage of the fixing assembly do
not match.
• The main motor fails to start up • The revolution of the main motor fails to
E010 normally reach a specific revolution.
• The main motor fails to rotate normally. • The revolution of the main motor
E011 deviates from a specific revolution.
• The holding lifter (multifeeder) is • When the multifeeder is selected, the
faulty. holding plate position sensor (PS1302)
E040 does not detect the holding plate despite
the holding plate solenoid (SL2) activation
signal from the DC controller PCB.
• The duplex feed roller drive mechanism • When copy paper is sent to the duplex
E054 of the duplex unit* is faulty. unit, the duplex feed roller 1 home
*Accessory. position sensor (PS23) does not detect
the duplex feed roller 1 at home position.
• The horizontal registration guide drive • The duplex driver PCB detects that the
E055 mechanism of the duplex unit* is faulty. horizontal registration guide exceeded its
*Accessory. maximum travel distance after the
detection of the horizontal registration
guide home position has started.
• The BD of the scanner unit is faulty. • The scanner motor fails to reach a
specific revolution within 10 sec after it
E100 has started to rotate.
• The BD PCB detects an error for 2.5 sec
or more after the scanner motor has
started to rotate at a specific speed.
• The laser is faulty. • The intensity of the laser fails to reach a
E102 specific level.

5-1
SELF DIAGNOSIS

Code Cause Description


• The laser scanner motor is faulty. • The scanner motor fails to reach a
specific revolution within 10 sec after it
has started to rotate.
E110 • The BD PCB detects an error for 2.5 sec
or more after the scanner motor has
started to rotate at a specific revolution.
The scanner home position cannot be • The scanner fails to return to the home
E202 detected. position after it has started to operate.
• No code
indication. • The original scanner home position
• Control sensor (PS101) is faulty.
panel keys • The original scanner motor (PM1)/
locked. original scanner motor driver PCB is
(Note 2) faulty.
• The original scanner motor driver PCB • The original scanner home position is
or the original scanner motor is faulty. detected during a "back scan" in which
the original scanner need not return to its
E203 home position.
• The original scanner goes out of synch
during a "back scan" in which it returns
to its home position.
• The scanning lamp (fluorescent lamp) • At a 0°C or lower condition, the
thermistor has an open circuit. temperature fails to reach 10°C after
E211 supplying the scanning lamp heater with
power for 2 min.
• The thermistor has a short circuit. • The thermistor of the scanning lamp
heater registers 170°C or higher when
E215 the fluorescent lamp signal (FLON) is
off (including power-on).
• The scanning lamp (fluorescent lamp) • The light intensify sensor does not detect
E216 fails to turn on in 15 sec. light from the scanning lamp in 15 sec.
• The scanning lamp heater is out of • When the scanning lamp heater is
order. controlled to a specific temperature, its
E217 temperature does not exceed a specific
setting when it has been supplied with
power for 3 min or more.
• The scanning lamp (fluorescent) has • The scanning lamp thermistor detects
E219 reached the end of its life. 150°C or higher when the scanning lamp
is on.
• The scanning lamp (fluorescent) is • The light of the scanning lamp fails to
E220 faulty. reach a specific level of intensity within
10 sec after it has been turned on.
• The communication with the ADF has • No signal is returned by the ADF 1 sec
E400 an error. or more after communication with the
ADF has started.

5-2
SELF DIAGNOSIS

Code Cause Description


• The pickup motor (M1) fails to rotate. • A flag is attached to the spindle of the
• The pickup roller sensor (S5) is faulty. pickup motor (M1), and the rotation of
the motor is monitored with reference to
E401 the flag (blocking the pickup roller
sensor S5). The pickup roller sensor fails
to turn on and off twice or more within 1
sec.
• The belt motor (M3) fails to rotate. • The number of feeder motor clock
E402 • The belt motor clock senor (S10) is puleses within 200 msec is below a
faulty. specific value.
• The feed motor (M2) fails to rotate. • The number of belt motor clock pulses is
E403 • The feed motor clock sensor (S9) is below a specific value for 200 msec.
faulty.
• The delivery motor (M5) fails to rotate. • The number of delivery motor clock
E404 • The delivery motor clock sensor (S13) puleses within 200 msec is below a
is faulty. specific value.
• Communication with the ADF is faulty. •The communication with the ADF
E421 remains interrupted for 5 sec or more.
• The HDD is faulty. • The HDD cannot be recognized
E606 normally at power-on.
• An error occurs while writing to or
reading from the HDD.
• The PDL PCB has a Detail code
communication error. 0x403 • The communication with the PDL PCB
fails in initialization sequence.
0x403 • The registration of the PDL-unique menu
fails.
E676 0x401 • While PDL is in operation, a check sum
error of the received packet is detected.
0x402 • While PDL is in operation, a format
error in the received packet is detected.
0x403 • There is no response in the course of a
check on the PDL board operation.
• The PDL PCB is faulty. • An error occurs on the PDL board.
E677
(NOTE 3)

• The initialization of the IPC fails. • At power-on or during sleep return,


E710 initialization communication with the
finisher fails.
• An IPC register error occurs. • An error occurs frequently in the
E711 . communication between the finisher and
the machine.
• An error occurs in IPC communication. • In communication with the ADF, four or
E712 more errors occur in 1.5 sec or more.

5-3
SELF DIAGNOSIS

Code Cause Description


• An IPC finisher error occurs. • The communication between the finisher
E713 and the machine remiains interrupted for
3 sec.
• The PDL PCB PCI error occurs. • The PDL PCB cannot be recognized at
E731 power-on.
• A controller reader communication • An error occurs in the communication
E732 error occurs. between the controller unit and the
reader unit.
• A controller printer unit communication • The PPRDY signal cannot be detected
E733 error occurs. from the printer unit 15 sec after the end
of start-up sequence.
• An image processor PCB check error • The image processor PCB cannot be
E734 occurs. recognized normally.
• An EIF PCI error occurs. The image processor PCB cannot be
E735 recognized normally.
• A fax PCB communication error occurs. • The communication with the FAX PCB
E736 fails.
• A main memory error occurs. • Writing to the main memory fails at
E737 power-on.
• A network interface initialization error • Initialization of the network PCB fails at
E738 occurs. power-on.
• A network interface communication • The communication with the network
E739 error occurs. PCB fails at power-on.
• A network PCI error occurs. • The network PCB cannot be recognized
E741 at power-on
• A printer power supply cooling fan • An error occurs in the rotation of the
E804 error occurs. printer power supply cooling fan
(FAN2).
• A fixing assembly fan error occurs. • An error occurs in the rotation of the
E805 fixing assembly fan (FAN4)
• A fixing assembly/scanner fan error • An error occurs in the rotation of the
E807 occurs. fixing assembly/scanner fan (FAN1).
• A multifeeder cooling fan error occurs. • An error occurs in the rotation of the
E826 multifeeder tray fan (FAN5).
• A controller power supply fan error • An error occurs in the rotation of
E827 occurs. controller power supply fan (FAN6).

5-4
SELF DIAGNOSIS

Caution:
1. If the self-diagnosis mechanism has turned on, the machine may be reset by turning the
power switch off and then on, with the exception of causes indicated by E000, E001,
E002, or E003.
The exceptions are made to prevent the user from resetting the machine as when the cause
is an open circuit in the thermistor, which otherwise would overheat the fixing roller,
causing the toner in the hopper to overflow.
If the error is identified by E000 through E003, the machine will automatically turn itself
off in about 20 sec if the power switch is turned on.
If E000, E001, E002, or E003, the data in the RAM of the system controller PCB must be
cleared:

Resetting the Machine


1) Execute the following in service mode: COPIER>FUNCTION>CLEAR>ERR.
2) Press the Reset key twice to return to the Copy Mode screen.
3) Turn off and then on the main power switch.

2. In the case of E202, a check may be made in service mode: COPIER>DISPLAY>ERR.

3. In the case of E677,


• If it is indicated when the main power is on,
Suspect a fault in the hardware.
Turning off and then on the power switch too fast at times causes E677, because of
a discrepancy in the initialization of the machine and the printer board. Be sure to
wait 5 sec or more before turning on the switch once you have turned it off.
• If it is indicated while the machine is being used normally,
If the fault occurred during printing operation and, in addition, if the machine starts
up normally when the print job has once been cancelled and the power switch is
turned off and then on, suspect an excess load on the CPU.
E677 can sometimes be indicated if an excess load is continuously imposed on the
CPU of the printer board as by when processing a large amount of data while receiv-
ing a large amount of data from the network.
If this is the case, advise the user to cancel all print jobs, turn off and then on the
main power switch, and send out the print jobs one by one.

5-5
SELF DIAGNOSIS

B. Fax
Code Possible Cause Description
• System controller PCB, FAX PCB • An error occurs in the communication
E736 between the system controller PCB and
the FAX PCB.

C. Paper Deck
Code Possible Cause Description
• Feed motor (faulty) • The motor of the paper deck does not
E043 operate normally.
• Lifter (faulty) • The communication with the paper deck
E903 is interrupted.

D. Finisher
Code Detail code Error Description
---- • Data • The communication between the machine and the
E500 communication finisher is interrupted. This error is detected by the
machine.
03 • Communication • The communication with the saddle stitcher is
E503 error interrupted.
01 • Height sensor • The communication between the height sensor and
(PS1) the finisher controller PCB fails. Or, an error exists in
the communication data.
02 • The communication between the sensor and the
finisher controller PCB fails for a specific period of
E504 time or more.
03 • The connector is found to be disconnected at power-
on.
04 • An error occurs when the sensor is adjusted using the
DIP switch.
E505 01 • Back-up RAM • An error exits in the check sum at power-on.
01 • Delivery • The delivery motor clock sensor does not send the
motor (M2) target number of clock pulses at the start of
E512 • Delivery operation.
02 motor clock • The clock pulses sent while paper is being moved fall
sensor (PI10) short of an equivalent of 200 mm in length.
01 • Alignment • The alignment plate does not leave the alignment
motor (M3) home position sensor when the alignment motor is
driven for 2 sec.
E513 • Alignment
02 plate home • The alignment plate does not return to the alignment
position sensor home position when the alignment motor is driven
(PI6) for 2 sec.

5-6
SELF DIAGNOSIS

Code Detail code Error Description


01 • Stapler motor • The stapler does not leave the stapler home position
(M6) when the stapler motor is driven for 0.5 sec.
E531 02 • Stapler motor • The stapler does not leave the stapler home position
home position when the stapler motor is driven for 0.5 sec.
detecting
switch (MS7)
01 • Stapler drive • The stapler drive home position sensor does not turn
motor (M4) off when the stapler drive motor is driven for 4 sec.
E532 02 • Stapler drive • The stapler drive home position is not detected when
home position the stapler drive motor is driven for 4 sec.
sensor (PI7)
01 • Delivery • The swing guide closed detecting switch does not
motor (M2) turn on when the delivery motor is rotated in reverse
• Swing guide for 1 sec.
closed
detecting
switch (MS6)
02 • Delivery • The swing guide open detecting sensor does not turn
motor (M2) on when the delivery motor is rotated in reverse for 1
E535 • Swing guide sec.
open sensor
(PI18)
03 • Safety area • The swing guide closed detecting switch is found to
switch (MS3) be off when the tray 1/2 is in the safety area switch
• Swing guide OFF position.
closed detection
switch (MS6)
01 • Tray lift motor • The lift operation does not end within 15 sec when
(M5) the tray lift motor is driven.
• Tray lift motor • The tray home position is not detected when the tray
clock sensor 1/ lift motor is driven for 15 sec.
2 (PI19/PI9)
• Tray home
position sensor
(PI8)
E540
02 • Tray upper limit • The tray upper limit detecting switch is found to be
detecting switch on while the tray is moving up.
(MS4)
03 • Tray lift motor •The clock sensor 1/2 does not send clock pulses for
(M5) 200 msec when the tray lift motor is driven.
• Tray lift motor
clock sensor 1/
2 (PI19/PI9)

5-7
SELF DIAGNOSIS

Code Detail code Error Description


01 • Feed motor • The shutter closed detecting switch does not turn on
(M1) when the feed motor is rotated in reverse for 1 sec or
• Shutter closed more.
detecting
switch (MS4)
02 • Feed motor • The shutter open sensor does not turn on when the
switch (M1) feed motor is rotated in reverse for 1 sec or more.
E584 • Shutter closed
detecting
switch (MS4)
03 • Safety area • The shutter closed detecting switch is found to be off
detecting when the tray 1/2 is in the safety area switch OFF
switch (MS3) position.
• Shutter closed
detecting
switch (MS4)

5-8
APPENDIX
A. GENERAL TIMING CHART
1. Reader Unit

Main power switch End of reader controller Start key


ON 70˚C PCB gain adjustment ON

Reader unit WMUP RSTBY RINTR SCFW SCRV RSTBY


Scanning lamp Pre-activiation
(FL1)
Scanner motor Normal Reverse Normal Reverse
(M5)
Scanner home position sensor
(PS1)
Scanning lamp heater 70°C control
(H5)

A-1
2. Printer Unit Power switch ON
(Unit: Seconds)
Operation WAIT STBY INTR PRINT LSTR STBY

160°C 170°C 169°C 190°C


control 190°C control control 169°C control 169°C control
1 Fixing roller heater (H1, H2)

About 30.0 Low-speed


2 Fan (FM1, FM2, FM3, FM4) Low-speed rotation High-speed rotation rotation

About 15.0 Low-speed rotation About 30.0


3 Fan (FM5)

4 Fan (FM6) High-speed rotation

5 PRINT signal (PRNT) Low-speed rotation

6 VERTICAL SYNC signal (SYNC)

7 Scanner motor (M1)


3.25
8 Scanner motor ready (SCNRDY)

9 Main motor (MT1) About 1.5

10 Cassette pick-up solenoid (SL1) About 1.2 0.52

About 1.5 About0.9


11 Pick-up motor (SMT1) About0.7 0.2
1.1

12 Feed clutch (CL2) High-speed rotation Rotation 0.04 0.04

13 Registration clutch (CL1) 0.01 0.01

14 Pick-up unit paper sensor (PS2)


About 1.5
15 Registration paper sensor (PS1)

16 Fixing unit delivery sensor (PS1403)

0.77
17 Face-down tray delivery sensor (PS1402)

1.79
18 Primary voltage (AC)
0.52
19 Primary voltage (DC)

20 Developing bias (AC) 0.05 0.05

0.82 1.74 0.05


21 Developing bias (DC)
About 0.31 0.31 0.37
22 Transfer voltage

23 Static charge eliminator bias Negative bias Negative bias Between-page bias Print bias Between-page bias 0.47

24 Upper fixing roller bias 0.1 High-voltage bias

A-2
APPENDIX

B. LIST OF SIGNALS
1. Input/Output Signals to/from DC Controller PCB

Connector Pin Abbreviation I/O Logic Signal name

J201 A1 GND
A2 GND
A3 /FPCS I L OPERATION PANEL CONTROLLER CHIP
SELECT signal
A4 Reservrd
A5 /VSREQ O P VSYNC REQUEST signal
A6 /VSYNC I P VERTICAL SYNC signal
A7 /STS O L STATUS signal
A8 /CMD I L COMMAND signal
A9 /CPSEL I ANALOG CONTROLLER POWER SELECT signal
A10 /SPCHG O L SPEED CHANGE signal
A11 3.3V O
A12 3.3V O
A13 +5V O
A14 +5V O
A15 GND
A16 GND
B1 GND
B2 GND
B3 /FPO O L OPERATION PANEL SERIAL OUTPUT signal
B4 Reserved
B5 /RDY O L READY signal
B6 /CPRDY I L CONTROLLER POWER READY signal
B7 /SBSY O L STATUS BUSY signal
B8 /CBSY I L COMMAND BUSY signal
B9 /PRFD I L PRE-FEED signal
B10 /PFED O L PAPER FEED signal
B11 3.3V O
B12 3.3V O
B13 +5V O
B14 +5V O
B15 GND
B16 GND
C1 VDO I H VIDEO signal
C2 /VDO I L VIDEO signal
C3 /FPI I L OPERATION PANEL SERIAL INPUT signal
C4 FPCK I P OPERATION PANEL SERIAL CLOCK signal
C5 /PPRDY I L PRINTER POWER READY signal
C6 /PRNT I L PRINT signal
C7 /PCLK O P PRINTER CLOCK signal
C8 /CCLK I P CONTROLLER CLOCK signal
C9 /CCRT O L CONDITION CHANGE REPORT
C10 /PDLV O L PAPER DELIVERY signal
C11 3.3V O
C12 3.3V O

A-3
APPENDIX

Connector Pin Abbreviation I/O Logic Signal name


J201 C13 +5V O
C14 +5V O
C15 GND
C16 /BD O P BEAM DETECTION signal
J202 1 GND
2 DRVES I ANALOG LASER MALFUNCTION DETECTION signal
3 GNP
4 5V O
5 GND
6 N.C.
7 VDO O H VIDEO signal
8 GND
9 /VDO O L VIDEO signal
10 /LON O L LASER ON signal
11 /LENBL O L VIDEO ERABLE signal
J203 1 /FPO O L OPERATION PANEL SERIAL OUTPUT signal
2 /FPI I L OPERATION PANEL SERIAL INPUT signal
3 /FPCS O L OPERATION PANEL CONTROLLER CHIP
SELECT signal
4 FPCK I P OPERATION PANEL SERIAL CLOCK signal
5 +5V O
6 +5V O
7 GND
J204 A1 +5V I
A2 +5V I
A3 GND
A4 GND
A5 24V I
B1 3.3V I
B2 3.3V I
B3 GND
B4 24VGND
B5 24VGND
J205 1 GND
2 GND
3 +24VA O
4 +24VA O
5 +24VA O
6 UDOORS I H UPPER DOOR OPEN SENSE signal
7 FDFULS I H FACE-DOWN TRAY PAPER FULL SENSE
signal
8 /FPOUTS I H FIXING UNIT DELIVERY SENSE signal
9 FDOUTS I H FACE-DOWN TRAY DELIVERY SENSE
signal
10 /FUSLD O L FACE-UP SOLENOID DRIVE signal
11 P5VB1 O
J206 1 GND
2 GND
3 /BDI I P BEAM DETECTION INPUT signal
4 +5V
5 GND

A-4
APPENDIX

Connector Pin Abbreviation I/O Logic Signal name


J207 1 +5V
2 /SCNRDY I L SCANNER MOTOR READY signal
3 /SCND O L SCANNER MOTOR DRIVE signal
4 GND
5 /SCNCLK O P SCANNER MOTOR CONTOL CLOCK signal
6 24VGND
7 +24VA O
J208 1 FAN1D O ANALOG FAN MOTOR 1 DRIVE signal
2 /FAN1S I L FAN MOTOR 1 ROTATING DETECTION
signal
3 24VGND
J209 1 /REGCLD O L REGISTRATION CLUTCH DRIVE signal
2 +24VA O
3 /REGS I L REGISTRATION PAPER SENSE signal
4 GND
5 P5VB1 O
J210 1 FAN3D O ANALOG FAN MOTOR 3 DRIVE signal
2 /FAN3S I L FAN MOTOR 3 ROTATING DETECTION
signal
3 24VGND
J212 1 3.3V O
2 +5V O
3 GND
4 FSRTH I ANALOG FIXING ROLLER TEMPERATURE SENSE
signal
5 GND
6 SVIN I SERVICE STATUS signal
7 SVOUT O SERVICE COMMAND signal
8 +24VA O
J213 1 +24VA O
2 +24VA O
3 /DUPIDS I L DUPLEXING UNIT SENSE signal
4 /DUPSTS I L DUPLEXING UNIT STATUS signal
5 DUPCMD O H DUPLEXING UNIT COMMAND signal
6 /DUPCLK O P STATAS CLOCK signal
7 24VGND
8 24VGND
J214 1 24VGND
2 +24VA O
3 P5VB1 O
4 /MPTCLD O L MANUAL FEED CLUTCH DRIVE signal
5 /MPTSLD O L LIFTING PLATE SOLENOID DRIVE signal
6 MPTLS I H LIFTING PLATE SENSE signal
7 /MPTPS I L MULTI-PURPOSE TRAY PAPER SENSE
signal
8 ENVCMD O ENVELOPE FEEDER COMMAND signal
9 ENVSTS I ENVELOPE FEEDER STATUS signal
J215 1 GND
2 LSIZE4 I L LOWER CASSETTE PAPER SIZE SENSE
signal

A-5
APPENDIX

Connector Pin Abbreviation I/O Logic Signal name


J215 3 LSIZE3 I L LOWER CASSETTE PAPER SIZE SENSE
signal
4 LSIZE2 I L LOWER CASSETTE PAPER SIZE SENSE
signal
5 LSIZE1 I L LOWER CASSETTE PAPER SIZE SENSE
signal
6 GND
7 USIZE4 I L UPPER CASSETTE PAPER SIZE SENSE signal
8 USIZE3 I L UPPER CASSETTE PAPER SIZE SENSE signal
9 USIZE2 I L UPPER CASSETTE PAPER SIZE SENSE signal
10 USIZE1 I L UPPER CASSETTE PAPER SIZE SENSE signal
J216 1 FAN2D O ANALOG FAN MOTOR 2 DRIVE signal
2 /FAN2S I L FAN MOTOR 2 ROTATING DETECTION
signal
3 24VGND
J217 1 FSRTH I ANALOG FIXING ROLLER TEMPERATURE SENSE
signal
2 RLD O H RELAY DRIVE signal
3 TSWIN
4 GND
5 TSWOUT
6 /FSRD1 O L FIXING MAIN HEATER DRIVE signal
7 /FSRD2 O L FIXING SUB HEATER DRIVE signal
8 FSRDE O H FIXING HEATER DRIVE ENABLE signal
9 FSRCT I ANALOG FIXING HEATER CURRENT SENSE signal
10 SUPSLT O H INVERTER CIRCUIT CONTROL signal
11 /RLDSNS I L RELAY DETECTION SENSE signal
12 PSTYP I POWER SUPPLY TYPE SENSE signal
13 REMT24 O L 24V DRIVE signal
14 N.C.
J218 1 /MMRDY I L MAIN MOTOR READY signal
2 /MMOTD O L MAIN MOTOR DRIVE signal
3 24VGND
4 24VGND
5 +24VB O
6 +24VB O
J219 1 FEDAND O PICK-UP MOTOR CONTROL signal
2 FEDAD O PICK-UP MOTOR CONTROL signal
3 FEDBND O PICK-UP MOTOR CONTROL signal
4 FEDBD O PICK-UP MOTOR CONTROL signal
5 /UDECKS I L UPPER CASSETTE PAPER-OUT SENSE signal
6 UDECKC I H UPPER CASSETTE SENSE signal
7 /FEEDCLD O L FEED CLUTCH DRIVE signal
8 /FEEDS I L PICK-UP UNIT PAPER SENSE signal
9 /PUPSLD O L CASSETTE PICK-UP SOLENOID DRIVE
signal
10 LDECKC I H LOWER CASSETTE PAPER-OUT SENSE
signal
11 /LDECKS I L LOWER CASSETTE SENSE signal
12 LPVS2 I LOWER CASSETTE PAPER-LEVEL SENSE
signal 2

A-6
APPENDIX

Connector Pin Abbreviation I/O Logic Signal name


J219 13 LPVS1 I LOWER CASSETTE PAPER-LEVEL SENSE
signal 1
14 UPVS2 I UPPER CASSETTE PAPER-LEVEL SENSE
signal 2
15 UPVS1 I UPPER CASSETTE PAPER-LEVEL SENSE
signal 1
16 /RDOORS I H PICK-UP UNIT DOOR OPEN SENSE signal
17 +24VA O
18 P5VB1 O
19 GND
20 GND
J220 A1 TRFVCNT O ANALOG TRANSFER BIAS CONTROL signal
A2 TRFVSNS I ANALOG TRANSFER BIAS MONITOR signal
A3 /TRFCCD O L TRANSFER BIAS CONSTANT CURRENT
DRIVE signal
A4 TRFCLK O P TRANSFER BIAS FREQUENCY OUTPUT
signal
A5 N.C.
A6 HVTCLK O P HIGH-VOLTAGE BIAS FREQUENCY OUT
PUT signal
A7 /DEVACD O L DEVELOPING AC BIAS DRIVE signal
A8 DEVACCLK O P DEVELOPING AC BIAS FREQUENCY OUT
PUT signal
A9 /DEVDCD O L DEVELOPING DC BIAS DRIVE signal
A10 TONSNS I ANALOG TONER LEVEL signal
A11 24VGND
A12 24VB O
B1 /TRFNVD O L TRANSFER NEGATIVE BIAS DRIVE signal
B2 /HRLBD O L FIXING ROLLER BIAS DRIVE signal
B3 /DCHGBD O L DISCHARGE BIAS DRIVE signal
B4 /DCHGUP O L DISCHARGE BIAS SWITCH signal
B5 N.C.
B6 N.C.
B7 PRIACCLK O P PRIMARY AC BIAS FREQVENCY OUTPUT
signal
B8 /PRIACD O L PRIMARY AC BIAS DRIVE signal
B9 /PRIDCD I L PRIMARY DC BIAS DRIVE signal
B10 DENADJ O ANALOG IMAGE DENSITY AD JUSTMENT signal
B11 24VGND
B12 24VB O
J221 1 +24VB I
2 +24VB I
3 +24VB I
J222 1 TSWOUT
2 FSRTH I ANALOG FIXING ROLLER TEMPERATURE SENSE
signal
3 GNDTH
4 TSWIN
J223 1 TONSNS I ANALOG TONER LEVEL signal
2 GND
J225 1 FAN4D O H FAN MOTOR 4 DRIVE signal

A-7
APPENDIX

Connector Pin Abbreviation I/O Logic Signal name


J225 2 /FAN4S I L FAN MOTOR 4 ROTATION DETECTION
signal
3 24VGND
4 GND
J229 1 FAN5D O ANALOG FAN MOTOR 5 DRIVE signal
2 /FANS5 I L FAN MOTOR 5 ROTATION DETECTION
signal
3 24VGND
4 24VGND

A-8
C. GENERAL CIRCUIT DIAGRAM
1. Controller unit
Controller Unit (1/2)

J1022 J1021 J1020


6p 8p 10p
ACDOWN 1
System controller PCB GND 2
POWERON 3
GND 4
+24V 5
RELAYON 6
+3.3VJ(FIGARO) 1
+12V(FAX,INV) 2
Printer unit DC +3.3V(UI,PDL) 3
power supply PCB +3.3(SEIF) 4
GND 5
GND 6
To FAX PCB GND 7
(ACC) GND 8
+5VJ(FIGARO) 1
+5V(UI,PDL) 2
+5V(SEIF) 3
+5V(SEIF) 4
P2 +24V 5
1 GND 6
2 GND 7

3p
3 GND 8
GND 9
GND 10

MT2

10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
1
2
3
4
5
6
7
8
9
0 1
Relay DRAWER CONNECTOR
2 6
J802F J802M 24p J801L

4 8
DRAWER CONNECTOR 24p J801D

10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
Noise filter PCB DC power supply PCB

1
2
3
4
5
6
7
8
9
RLY1 1 ACDOWN

J110
2 POWERON

3p
BI1103 3 GND

Leakage
breaker 1 +24V

J104
FT4

2p
AWG16 2 GND
BI1107
FT2 1
HOT(BK) HOT(BK) 2
J1101M

1
3 4
J1101F

FT6 3 1 +12V(FAX,INV)
2
3p

4 2

J103
NEWTRAL(W) NEWTRAL(W)

9p

4p
FT5 3 5 3
1 2 6 4 GND
7
FT1 FT3 BI1106
8
9 1 +3.3VJ(FIGARO)
CB1 AWG16 2 +3.3V(UI,PDL)

J102
3 +3.3(SEIF)

6p
4 GND
5 GND
BI1102 BI1105 6 GND

BI1101 BI1104
1 +5VJ(FIGARO)
2 +5V(UI,PDL)
3 +5V(SEIF)

J101
4 +5V(SEIF)

8p
5 GND
6 GND
7 GND
8 GND

4 3

2 1

Main power
switch

MSW1

A-9
Controller Unit (2/2)

FAX PCB
(ACC)
1 D7 1
2 D6 2
Parollel interface 3 D5 3
Controll panel unit
PCB 4 D4 4
5 D3 5
6 D2 6
7 D1 7 LCD 50p
8 D0 8
9 GND 9 Relay PCB J304
10 GND 10
PDL PCB

120p
J303
1 SELIN 1
2 FAULT* 2 Control
panel
3 INIT* 3
4 AUTOFD* 4
power switch EEPROM Memory PCB
5 SELECT 5 PCB Battery
6 GND 6
7 PE 7 Network interface PCB

120p
J302
8 BUSY 8
9 ACK* 9
J502
J306
10 STB 10
11 GND 11
J30 J601 40p
1 RESET 1
30p 80p 180p 2 GND 2
3 LIDED7 3
System controller PCB
11p 10p 50p J1031 J1043 J1017 4 LIDED8 4
5 LIDED6 5
J1042 J1041 J1010 6 LIDED9 6
7 LIDED5 7
8 LIDED10 8
9 LIDED4 9
10 LIDED11 10
11 LIDED3 11
12 LIDED12 12
4p 13 LIDED2 13
14 LIDED13 14
J1008 15 LIDED1 15
J1023 16 LIDED14 16 HDD
17 LIDED0 17
3p J1015 18 LIDED15 18
19 GND 19
160p 20 N.C. 20
DRAM DIMM slot 21 DMARQ 21
Image processor PCB J501 22 GND 22
J1001 168p 64MB 23 DIOW* 23
24 GND 24
3
2
1

25 DIOR* 25
J1002 168p 64MB
LOCK

26 GND 26
+24V
GND

27 IORDY 27
28 GND 28
29 DMACK* 29
1
2
3

30 GND 30
31 IDEINT 31
32 reserve 32
33 IDEA1 33
J601 J1011 J1007 34 PDIAG(N.C.) 34
35 IDEA0 35
J201 100p 9p 15p 36 EDEA2 36
37 IDECS0* 37
FAN6 48p 1 GND
1 DTX* 38 IDECS1* 38
2 IPCTXD 9 GND
2 GND 39 LEDON* 39
DC controller PCB 3 GND 10 N.C.
3 DRX* 40 GND 40
4 IPCRXD 11 GND
4 DTERM
5 GND 12 DSTRB*
5 N.C.
6 FINON 13 DECKON
6 DCLK*
7 GND 14 GND
7 GND
8 N.C. 15 N.C.
8 GND
9 N.C.

9p 15p

Finisher Paper deck


100p (AC) (ACC)
Reader controller PCB

A-10
2. Reader Unit
Reader Unit (1/2) Original Original Original Original
size size size size
Scanner sensor 4 sensor 3 sensor 2 sensor 1 Copybord
home cover
position open/close
sensor sensor
To controller unit

J2012M

J2011M

J2010M

J2009M
PS101 PS106 PS105 PS104 PS103 PS102

Interface cable J2012T J2011T J2010T J2009T


Scanner motor cooling fan J2013 J2012F J2011F J2010F J2009F J2007

1
2
3

1
2
3

1
2
3

1
2
3

1
2
3

1
2
3
100 FM2
J101 3 2 1

COVDEC
SIZE<3>

SIZE<2>

SIZE<1>

SIZE<0>
Interface PCB

SIZE5V

SIZE5V

SIZE5V

SIZE5V
GND

GND

GND

GND

GND

GND
FHP
+5V

+5V
J102

68 1 2 3

GNDA
+24V

+24V

9
8
7

6
5
4

3
2
1
9
8
7

6
5
4

3
2
1
J2052 3 2 1

68 J3011
A6 B6

J132 J117

J1603 Reader controller PCB


Socket for DIMM
J113 J129 J112

A8 B8 J115 13 5

6
5
4
3
2
1

11
10

13
12
9
8
7
6
5

4
3
2
1

1
2
3
4
5
8
7
6
5
4
3
2
1

8
7
6
5
4
3
2
1

FLONOUT

REMOON

FM4DEC
FLERR*
FLPWN

FLCLK*

FM4ON
YPWM
GND

GND
YON
FL_TH

8 N.C.
FL_S
+38V

+24V
GND

GND

1
2
3
4
5
6
7

1
2
3
4
J2018M
J2018F

DF_RXD
DF_TXD
GND

GND
ACCON

N.C.
J8

GND
1 1 (+) 1 8 4
2 2 (-) 2

J1003
3 3 3 J1002
STEP_ANGLE0*
STEP_ANGLE1*

STEP_ANGLE2*
STEP_ANGLE3*

(-)
Reader unit main power supply PCB
4 4 4
CW/CCW*

I_CONT0*
I_CONT1*
I_CONT2*
I_CONT3*
24V/38V
MTCLK*

MOVE*

5 5 (+) 5
GND

GND

GND
RST

Inverter PCB 5
J7

1 2 3 4 5 6 7 8 9 101112

5
4
3
J2037

+24/14V
GNDU
Flexible cable

ERR
1
2
J2015
2
121110 9 8 7 6 5 4 3 2 1 1 2 3
J2031F
J1804
J2031T
Accessories power J2031M
3 2 1
supply PCB
J1802

6 5 4 3 2 1
FL_TH
1
2
3
4
5
6
7
8

1
2
3
4
5
6
7
8

FM4
+38V
GND

+24V Power supply


FL_S
GND cooling fan
A8 B8 J2042F J2042M
1 2 3 1 2 +24V
J2039F 2 1
J303 GND
J2039M +24V
Scanner motor

7
6
5
4
3
2
1
J2042T
MT03

MT04
3 2 1 GND
driver PCB 1 2 3
J2038F 1 2 3 4
Scanning lamp
Scannig lamp

J302 7 8 J2022B
J2038M
thermistor

Scannig J2022C
heater
(THM)

1 2 3 MT02
H1

lamp
1
2
3
4
5

J2024F J2024M
1 1
2 2
ORG
GRN
RED
BLU

BLK

1 2 3
J2022A
MT05

MT06

J2001
Intensity
detection DADF
PM1
PCB
Scanner motor

A-11
Reader Unit (2/2)

Reader unit main power supply PCB


J6 J5 J4 J3
9 8 7 6 5 4 3 2 1 8 7 6 5 4 3 2 1 6 5 4 3 2 1 10 9 8 7 6 5 4 3 2 1
J1 J2

9 8 7 6 5 4 3 2 1 5 4 3 2 1 9 8 7 6 5 4 3 2 1 8 7 6 5 4 3 2 1 6 5 4 3 2 1 10 9 8 7 6 5 4 3 2 1

+5V[24H]
GNDU
GNDU
GNDU
GNDU

GNDR

GNDR

GNDU

GNDR
GNDR
GNDR
GNDA
GNDA

+5.2V
+5.2V
+5.2V
+5VA
+5VA
+38V
+38V
+38V
+38V

+15V

+15V

+24V
-12V
N.C.
DC(+)
DC(-)
1 2 3 4 5 6 7 8 9 5 4 3 2 1 J801
J2036M

J2036F
1 2 3 4 5 6 7 8 9
Accessories
power supply
PCB
FT115 FT116

Reader unit rear

FT117
Noise filter PCB
J2019F J2019M

power switch
1

FT113 FT114
1

J1101

FT09
FT10
FT07 2 1
J2025M J2025F

1
2 1
J1001
1 CCD/CCD driver PCB
FT03

FT06

J101 J102

Inverter PCB
15 12
Leakage
Breaker
(ELCB1)
15
14
13
12
11
10

12
11
10
9
8
7
6
5
4
3
2
1

9
8
7
6
5
4
3
2
1
FT01

FT02

+5<A>
+5<A>
+12V
+12V
GND

GND

GND

GND
GND

GND

GND

GND

GND

GND

GND
NRS
NCP

NSH
NSP
NF1
NF2

GO

RO
BO

GE

RE
BE

13 N.C.
to NCU

10
11
12
13
14
15

10
11
12
P1
1
2
3
4
5
6
7
8
9

1
2
3
4
5
6
7
8
9

15 J2017M 13 J2016M
Scanner motor driver
J2017T J2016T
PCB
15 J2017F 13 J2016F
J301
9 8 7 6 5 4 3 2 1
15
14
13
12
11
10

13
12
11
10
9
8
7
6
5
4
3
2
1

9
8
7
6
5
4
3
2
1
N.C.

9 8 7 6 5 4 3 2 1
+5<A>
+5<A>
+12V
+12V
GND

GND

GND

GND
GND

GND

GND

GND

GND

GND

GND
NRS
NCP

NSH
NSP
NF1
NF2

GO

RO
BO

GE

RE
BE

GNDR

GNDR

GNDU
GNDU
+5.2V

+15V

+38V
+38V
-12V

+5V[24H]
GNDU

GNDR

GNDR

GNDU
GNDU

GNDR

GNDR
GNDA

GNDA

+5.2V

+5.2V
+5VA
+38V

+24V

+15V

+38V
+38V

+15V
-12V
10
11
12
13
14
15

10
11
12
1
2
3
4
5
6
7
8
9

1
2
3
4
5
6
7
8
9

9 8 7 6 5 4 3 2 1 1 2 3 4 5 6 7 8 9 10 11 9 8 7 6 5 4 3 2 1

15 12
9 8 7 6 5 4 3 2 1 1 2 3 4 5 6 7 8 9 10 11 9 8 7 6 5 4 3 2 1
J119 J118 J131 J122 J130
J501

Reader controller PCB

A-12
3. Printer unit
6 5 4 3 2 1
Registration Electrical
From fixing unit unit fan
Scanner BD PCB Registration PS1 paper sensor
Laser driver

J1001
TB705 motor clutch FAN3

J1

J6
Fixing unit/
Video controller PCB 7 6 5 4 3 2 1 4 3 2 1 CL1 Scanner unit

J11
fan
HVT 1 2 3 4 5 6 7 8 9 10 CL
1 2 3 FAN1
C16

C15

C14

C13

C12

C10
A16
B16

A15
B15

A14
B14

A13
B13

A12
B12

A10
B10
C11
A11
B11

C9

C8

C7

C6

C5

C4

C3

C2

C1
A9
B9

A8
B8

A7
B7

A6
B6

A5
B5

A4
B4

A3
B3

A2
B2

A1
B1
7 6 5 4 3 2 1 4 3 2 1 1 2 1 2 3 1 2 3

J17

J13
J15
A10
B10

A12
B12
7 6 5 4 3 2 1

A11
B11
A1
B1
A2
B2
A3
B3
A4
B4
A5
B5
A6
B6
A7
B7
A8
B8
A9
B9
1 2 3 4 5 6 7 8 9 10
1 2 1 2 3 1 2 3
D

J18
J701
2 1 3 2 1 3 2 1

J16
Ferrite

J14

J12
7 6 5 4 3 2 1
core
2 1 3 2 1 3 2 1
11 10 9 8 7 6 5 4 3 2 1 1 2 3 4 5 6 7 1 2 3 4 5 1 2 3 4 5 1 2 3 1 2 3

TRFVCNT A1
/TRFNVD B1
TRFVSNS A2
/HRLBD B2
/TRFCCD A3
/DCHGBD B3
TRFCLK A4
/DCHGUP B4
N.C. A5
N.C. B5
HVTCLK A6
N.C. B6
/DEVACD A7
PRJACCLK B7
DEVACCLK A8
/PRJACD B8
/DEVDCD A9
/PRJACD B9
TONSNS A10
DENADJ B10
24VGND A11
24VGND B11
+24VB A12
+24VB B12
A1
B1
C1
A2
B2
C2
A3
B3
C3
A4
B4
C4
A5
B5
C5
A6
B6
C6
A7
B7
C7
A8
B8
C8
A9
B9
C9
A10
B10
C10
A11
B11
C11
A12
B12
C12
A13
B13
C13
A14
B14
C14
A15
B15
C15
A16
B16
C16
J201

J220
/CCRT
GND
GND
VDO
GND
GND
/VDO
/FPCS
/FPO
/FPI
reserved
reserved
FPCK
/VSREQ
/RDY
/PPRDY
/VSYNC
/CPRDY
/PRNT
/STS
/SBSY
/PCLK
/CMD
/CBSY
/CCLK
CPSEL
/PRFD

/SPCHG
/PFED
/PDLV
3.3V
3.3V
3.3V
3.3V
3.3V
3.3V
+5V
+5V
+5V
+5V
+5V
+5V
GND
GND
GND
GND
GND
/BD

J207
J202

J206

J209

J208

J210
1 2 3 4 5 6 7 11 10 9 8 7 6 5 4 3 2 1 1 2 3 4 5 6 7 1 2 3 4 5 1 2 3 4 5 1 2 3 1 2 3

J203

GND
GND
/BDI
+5V
GND

SUPSLT /REGCLD
+24VA
/REGS
GND
P5VB1

FAN1D
/FAN1S
24VGND

FAN3D
/FAN3S
24VGND
+5V
TSWOUT /SCNRDY
/SCND
GND
/SCNCLK
24VGND
+24VA
DRVES
/LENBL
/LON
/VDO
GND
VDO
N.C.
GND
+5V
GND

GND
/FEEDCLD
/UDECKS

/PUPSLD

/LDECKS

/RDOORS
FEDAND

FEDBND

LDECKC
UDECKC

24VGND

24VGND
/FEEDS
FEDAD

FEDBD

UPVS2
UPVS1

TSWOUT

/RLDSNS
LPVS2
LPVS1

P5VB1
/MPTCLD
/MPTSLD

ENVCMD

/REMT24
DC controller PCB

+24VA
/MMRDY
/MMOTD
24VGND
24VGND

24VGND

ENVSTS

24VGND
24VGND
/MPTPS

/FSRD1
/FSRD2
GNDTH
GND
GND

FSRDE
/FAN5S

+24V
FSRTH

FSRCT
FSRTH

PSTYP
MPTLS

TSWIN
TSWIN

GND
GND
GND
FAN5D

3.3V

3.3V
P5VB1

+24VB
+24VB
+24VA

+5V

+5V
GND
RLD

N.C.
J217

J204
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 A1B1A2B2A3B3A4B4A5B5

J222
J229

J214

J218

J219
1 2 3 4 1 2 3 4 5 6 7 8 9 1 2 3 4 5 6 1 2 3 4 1 2 3 4 5 6 7 8 9 10 11 12 13 14
J221
1
+24VB 1 J1401
2 SW1401 1 2 3 4 5 6 7 8 9 1 2 3 4 1 2 3 4 5 6 7 8 9 10 11 12 13 14
+24VB 2 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20
3 1 A1B1A2B2A3B3A4B4A5B5
+24VB 3 1 Door switch 1 2 3 4 5 6 7 8 9 10 11 12 13 14
2 FGND
2

GND
J205
1
1
3
4
3
4
Ferrite
core
20 19 18 17 16 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1 C
PS1401 PS1402 PS1403

J102

J204
2 5

J1201
GND 2 5 1 2 3 4 5 6 7 8 9 10 11 12 13 14 1 2 3 4 5 6 7 8 9 10
3 6 1 2 3 4 5 6 7 8 9 1 2 3 4 5 6 7
+24VA 3 6

FSRN1

FSRN2
FSRL1
FSRL2
4 7 SW101
+24VA 4 7 Face-down Face-down Fixing unit
5 8
+24VA 5 8 delivery 20 19 18 17 16 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1

J12
tray delivery

J1301
6 9 tray paper full
UDOORS 6 9

J10
FDFULS 7
7 10
10
sensor sensor sensor
/FUSLD
1 2 3 4 5 6 7 8 9 1 2 3 4 5 6 PS1201
Power switch 1 2 3 4 Power supply
8 11 MT1
/FPOUTS 8 11 +24VA Multi-purpose
9 12
FDOUTS 9 12 Switch/sensor Main motor Pick-up PCB
J1402

10 13
/FUSLD 10 13 tray PCB Lower cassette 1 2 3 4
P5VB1 11
11 14
14 PCB 1 2 sensor To HVT
J1302
+24VA 2 2 TB705
PS1301 1 PS1202 TB50
J1601A 1 2 3 2 1 /MPTSLD 1
J215 J1202
1 5 SW1601
1
J34

GND 1 5 SL2 FEDAD 1 SMT1


2 4 SW1602 SL Upper cassette 2
LSIZE4 2 4 Multi-purpose Lifting plate FEDAND 2
3 3 3 SW1603 3 2 1 sensor 3 M Pick-up motor
LSIZE3 3 SL3 tray paper sensor solenoid FEDBD 3
4 2 2 SW1604 4
LSIZE2 4 Face-up PS1203 FEDBND 4
5 1 1 2 3 J1303 1 2 3 4 5 6 1 2 3 4 5 6
LSIZE1 5
6
1 Cassette-size solenoid 2 1 2 3 4 5 6
J35

+24VA 2

J50
GND 6 PS1302 1
7 sensing switch PCB /MPTCLD 1
CL

A
USIZE4 7 1 2 3 1 2 3 4 5 6 1 2 3 4 5 6
8 Lower cassette
USIZE3
USIZE2
8
9
9
10
J1601B
5
CL3
Manual feed
paper-level
sensor 1
J1203 SL1
6 5 4 3 2 1 6 5 4 3 2 1
B
USIZE1 10 5 SW1601 Lifting plate clutch +24VA 2 2 Cassette pick-up 1 2 3 4 5 6
4 4 position sensor 1 6 5 4 3 2 1 6 5 4 3 2 1
SW1602 PS1204 solenoid
ENVCMD
/PUPSLD 1

ENVSTS
3 3

TB52
+24VA
SW1603

Thermoswitch
2 2 FAN5

GND
1 1 SW1604 Multi-purpose

TSW
Lower cassette
Cassette-size
J1304

tray fan

TB51
TB54
paper-level
1
2
3
4
sensing switch PCB J1204

TB53
J213 sensor 2 CL2
+24VA 2 2
8 PS1205 Feed clutch

J52

Fixing sub heater J53


24VGND 8 1 CL
7 /FEEDCLD 1 2 1
24VGND 7
1
2
3
4

J51

Fixing main heater


/DUPCLK 6

J54

J55
5 Upper cassette
DUPCMD 5
J24

J212 4 paper-level
1
2
3
4

/DUPSTS 4
1 3.3V 3 sensor 1

J56
/DUPIDS 3 J1205 J13 PS2
2 +5V 2 PS1206
+24VA 2 3 1
1 /FEEDS 3 1 2 1

H1

H2
3 GND +24VA 1 2 2 Pick-up unit
GND 2 2

Thermistor
4 FSRTH 1 3 paper sensor
5 GND Envelope feeder Upper cassette P5VB1 1 3
6 SVIN J216 Power supply fan paper-level
3 (option)

TH
7 SVOUT GND 3 sensor 2 Fixing unit
8 +24VA 2 FAN2 1 2 3 4 5 6 7 8
/FAN2S 2 J19 PS1207
1 J14
J228 FAN2D 1 J1206 PS3
1 /REGCLD
J25 J26 Lower cassette
/RDOORS 3
GND 2
3 1
2 2
1 Pick-up unit
A
2 24VGND 2
J225 Fixing unit fan paper-out 1 3 door sensor
P5VB1 1 3
1 3 1 sensor
FAN4D 1
2 2
3 1
2 FAN4
Duplexing unit PS1208
/FAN4S 2 2 2
1 TONSNS

3 1 3 (option)
24VGND 3 1 3
4
2 GND

GND 4
Ferrite core Upper cassette
J223

paper-out sensor

A-13
Blank Page

A-14
APPENDIX

D. Specifications
1. Reader Unit
a. Type

Body Desktop
Copyboard Fixed
Source of light Fluorescent lamp
Lens Single focal point lens
Image reading Light-receiving elements (RGB 3-line CCD)

Table A-101

b. Functions

Type of original Sheet, book, 3-D object (2 kg max.)


Maximum size of original A3, 279.4 × 431.8 mm (11" × 17")
Reproduction ratio Direct (± 0.5%), default enlargement/reduction
(± 1.0%; Table 1-208)
Zoom: 25% to 400% (± 1.0%)
Resolution Main scanning direction 600 dpi
Sub scanning direction 600 dpi
Continuous copying 999 copies max.
Auto clear Yes (2 min standard; may be changed in user mode;
cannot be disabled)
AE Yes
Auto paper selection Yes
Auto zoom Yes
Sleep mode Yes (2 hr standard; may be changed in user mode)
Silent mode Yes (1 min standard; may be changed in user mode)
Power save mode Yes (- 66% standard; may be changed in user mode)
Wait time 125 sec or less

Table A-102

A-15
APPENDIX

c. Others

Operating environment Temperature range: 10°C to 32.5°C


Humidity range: 20% to 80% RH
Atmospheric pressure range : 760 to 1013 hPa
Power supply Power supply Serial number
(voltage ± 10%) 115V 60Hz NQTxxxxx
230V 50Hz UQQxxxxx
230V 50Hz RQQxxxxx
Maximum power 1.5 kW or less (approx.)
consumption (reader
unit + printer unit)
Dimensions (W×D×H) Reader unit only : 666 × 315 × 708 mm
(including ADF; not including original delivery tray)
Overall: 1097 × 764 × 1181 mm
Weight (approx.) Reader unit only : 50 kg
Rack assembly: 36 kg
Overall: 152 kg

Table A-103

A-16
APPENDIX

2. Printer Unit
a. Type

Body Console type


Photosensitive medium OPC drum (30-mm dia.)

Table A-104

b. Method

Reproduction Laser beam indirect electrophotographic method


Laser Semiconductor laser
Scanning system 6-facet mirror scanning
Charging Roller charging
Exposure Laser beam
Toner Magnetic single-component dry toner
Development Toner projection
Toner supply Tone cartridge method
Transfer Roller transfer
Separation Curvature separation + static separation
Cleaning Blade cleaning
Fixing Heat roller (main: 600 W; sub: 450 W)
Pickup 2 special cassettes
Manual feed tray
Envelope feeder (accessory)
1000-sheet paper deck (accessory)

Table A-105

A-17
APPENDIX

c. Performance

Wait time 90 sec or less


First copy time A4: 12.9 sec or les; A3: 14.3 sec or less
Copying speed A4: 32 copies/min (approx.); A3: 18 copies/min (approx.)
Cassette Universal cassette: 50 mm deep
(approx.; about 500 sheets of 75 g/m2 paper)
Manual tray 10 mm in height (approx.; about 100 sheets of 75 g/m2 paper)
Duplexing unit Stackless method (accessory)
Delivery tray Face-down (about 500 sheets of 75 g/m2)
Copy size Upper cassette Universal cassette: B4, A4, LGL, LTR
Lower cassette Universal cassette: A3, B4, A4, 279.4 × 431.8 mm (11" × 17"), LGL,
LTR
Manual tray Minimum: 98.4 × 190.5 mm; Maximum: 297 × 432 mm
(D × L)
Copy paper Cassette Plain paper (60 to 105 g/m2)
Manual feeder Plain paper (60 to 128 g/m2), colored paper, label sheet, transparency,
postcard
Double-sided A3, A4, A5R, B4, B5R, 279.4 × 431.8 mm (11" × 17"), LGL, LTR,
copying plain paper (60 to 105 g/m2)
(accessory)
Image margin Single-sided Double-sided
Leading edge: 3.0 ± 2.0mm Leading edge: 3.0 ± 2.0mm
Trailing edge: 3.0 ± 2.0mm Trailing edge: 3.0 ± 2.0mm
Left/right: 3.0 ± 2.0mm Left/right : 3.0 ± 2.0mm
Non-image width Single-sided Double-sided
Leading edge: 2.5 ± 2.5mm Leading edge: 2.5 ± 2.5mm
Trailing edge: Not specified Trailing edge: Not specified
Left/right: 2.5 ± 2.5mm Left/right : 2.5 ± 2.5mm
Main scanning direction 600 dpi
Sub scanning direction 600 dpi

Table A-106

A-18
APPENDIX

d. Others

Operating environment Humidity range: 10°C to 32.5°C


Humidity range: 20% to 80% RH
Atmospheric pressure : 760 to 1013 hPa
Power supply Power supply Serial number
(85 to 132 VAC) 120V 60Hz NRRxxxxx
230V 50Hz RRTxxxxx
230V 50Hz URRxxxxx
Maximum power consumption 1.5 kW or less (approx.)
Dimensions (W × D × H) Printer unit only: 566 × 648 × 590 mm
Overall: 1097 × 764 × 1181 mm
Weight (approx.) Printer u6nit only: 60 kg
Rack assembly only: 36 kg
Overall: 152 kg

Table A-107

A-19
APPENDIX

3. Default Ratios

Model Reduction Enlargement


AB-configuration - 25% B4→A3 115%
B5R→A4R
Japan (6R5E) A3→A5 50% B5→A4
A3→B5 61% A4R→B4, A5→B5 122%
A3→A4R, B4→B5R 70% A4R→A3, B5R→B4 141%
B4→A4R 81% A5R→A3 200%
A3→B4, A4R→B5R 86% - 400%
Inch-configuration - 25% LGL→11 × 17 121%
North America (5R4E) - 50% LTRR→11 × 17 129%
11 × 17→LTR 64% - 200%
11 × 17→LGL 73% - 400%
LGL→LTRR 78% -
A-configuration - 25% A4R→A3 141%
Europe (3R3E) A3→A5 50% A5R→A3 200%
A3→A4R 70% - 400%
AB/Inch-configuration - 25% B4→A3 115%
General (6R6E) B5R→A4R/LTRR
- 50% A4R/LTRR→B4 122%
A3→B5 61% A4R/LTRR→A3 141%
B5R→B4
A3→A4R/LTR 70% - 200%
B4→B5R
B4→A4R 81% - 400%
A3→B4 86% -
A4R/LTRR→B5R

Table A-108

A-20
APPENDIX

4. Copying Speed

Reproduction mode Size Copy paper size Number of copies


Direct A3 A3 18
B4 B4 20
A4 A4 32
B5R B5R 27
A5R A5R 32
Reduction III A3→B5R B5R 27
(61.1%)
IV B4→B5R B5R 27
(70.7%)
VI A3→B4 B4 20
(86.5%)
Enlargement II A5R→A3 A3 18
(200.0%)
III B5R→B4 B4 20
(141.4%)
V B4→A3 A3 18
(115.4%)

Table A-109-1

Reproduction mode Size Copy paper size Number of copies


Direct 11 × 17 11 × 17 17
LGL LGL 20
LTR LTR 32
Reduction III 11 × 17→LTR LTR 20
(64.7%)
IV 11 × 17→LGL LGL 20
(73.3%)
VI LGL→LTR LTR 32
(78.6%)
Enlargement II LTR→11 × 17 11 × 17 17
(129.4%)
III LGL→11 × 17 11 × 17 17
(121.4%)

Table A-109-2

A-21
APPENDIX

E. Special Tools
You will need the following special tools in addition to the standard tools set:

No. Tool name Shape Rank Uses


1 Contact remover RY9-9099 A For removing
contacts (upper/lower
heater of the fixing
assembly).

2 Door switch FY9-3036 A For checking the


operation inside the
printer (as for repairs;
four pieces are kept as
a set behind the right
front cover).

3 NA3 Test Sheet FY9-3640 A For checking/


adjusting images.

4 Mirror positioning FY9-3040 B For adjusting the


tool (front, rear) position of No. 1/No.
2 mirror (used in
combination, i.e.,
front and rear).

Ranking:
A: Each service person is expected to carry one.
B: Each group of five service persons is expected to carry one.
C: Each workshop is expected to carry one.

A-22
APPENDIX

F. Solvents and Oils

No. Name Uses Composition Remarks


1 Alcohol Cleaning: e.g., glass, Fluorine-family hydro CI or IPA (isopropyl
plastic (Note), rubber; carbon, Alcohol, alcohol) may be used.
eternal covers Surface activating
agent, Water
2 Solvent Cleaning: e.g., metal Fluorine-family
units; oil or toner hydrocarbon, Alcohol,
stains Chlorine-family
hydrocarbon
3 Lubrication oil Lubricating: original Silicone oil Tool No.: FY9-6011
exposure rail (50 cc)
4 Lubrication oil Lubricating: between Petroleum-family Tool No.: CK-8003
gear and shaft mineral oil
5 Lubrication agent Lubricating: gears Special oil, Special Tool No.: HY9-0007
solid lubricating agent,
Lithium soap
6 Lubrication agent Lubricating: drive Silicone oil Tool No.: CK-0551
mechanisms (20 g)

Note:
Be sure to use a moist (well-wrung) cloth to clean the external covers.

A-23
Application
This manual has been issued by Canon Inc. for qualified persons to learn technical theory, installation,
maintenance, and repair of products. This manual covers all localities where the products are sold. For
this reason, there may be information in this manual that does not apply to your locality.

Corrections
This manual may contain technical inaccuracies or typographical errors due to improvements or changes
in products. When changes occur in applicable products or in the contents of this manual, Canon will
release technical information as the need arises. In the event of major changes in the contents of this
manual over a long or short period, Canon will issue a new edition of this manual.

The following paragraph does not apply to any countries where such provisions are inconsistent with
local law.
Prepared by
Trademarks Office Imaging Products Technical Support Division
The product names and company names used in this manual are the registered trademarks of the Office Imaging Products Quality Assurance Center
individual companies.
CANON INC.
Printed in Japan
Copyright
This manual is copyrighted with all rights reserved. Under the copyright laws, this manual may not be
copied, reproduced or translated into another language, in whole or in part, without the written consent of
REVISION 0 (JUNE 2000) (17712/18756/28353/30359/35870)
Canon Inc.
5-1, Hakusan 7-chome, Toride-shi, Ibaraki 302-8501 Japan

COPYRIGHT © 2000 CANON INC.


Printed in Japan
Imprimé au Japon

Caution
Use of this manual should be strictly supervised to avoid disclosure of
confidential information.

COPYRIGHT© 2000 CANON INC. 2000 2000 2000 2000 CANON iR3250 REV.0 JUNE 2000 PRINTED IN JAPAN (IMPRIME AU JAPON)
iR3250

iR3250
This publication is printed on
100% reprocessed paper.

SERVICE

SERVICE HANDBOOK
HANDBOOK
REVISION 0

REVISION 0
CANON INC.

JUNE 2000 FY8-23BA-000


PRINTED IN JAPAN (IMPRIME AU JAPON) 0600M0.16-1
COPYRIGHT© 2000 CANON INC. 2000 2000 2000 2000 CANON iR3250 REV.0 JUNE 2000 PRINTED IN JAPAN (IMPRIME AU JAPON)

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