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Instrumentation for the oil and gas industries

Enhanced production performance, efficiency, reliability

ABB Instrumentation

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Talk to ABB first

ABB has more expertise in oil and gas


applications globally than any other supplier.
Based on this experience, we have refined and
developed the performance of our portfolio of
intelligent instrumentation products to ensure
you get a solution that meets your precise
production requirements every time.

Getting the best levels of efficiency from your oil and gas process calls for reliable,
accurate instrumentation. Equally important is being able to count on access to an
intelligent, informed support network that can assist you throughout all stages of
your production, regardless of your location.

A heritage to be proud of
ABB Instrumentation’s ability to satisfy customers’ needs has never been greater,
being built upon the leading names and brands in the automation world:

Bailey, Bush Beach Engineering, Fischer & Porter, Hartmann & Braun, Kent,
Schoppe & Faeser, Sensycon, Taylor, TBI-Bailey.

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Industrial IT - Optimizing your Instrumentation Services
instrumentation assets
To help you improve the efficiency of your Our broad scope of services lay the foundation
entire business and production process, ABB for end-to-end support for your enterprise.
is committed globally to Industrial IT. It involves ABB Instrumentation Services delivers the knowledge
the development of systems and products and global experience required to keep your assets
guaranteed to inter-operate and communicate operating at peak reliability and accuracy.
using the same information standard within a ABB provides a full scope of services from start-up
single digital architecture. and commissioning through lifecycle support.
Industrial IT and Asset Optimization with
ABB instruments provide features and benefits
across the full scope of our offering. Intelligent Installation and Commissioning
field instruments not only provide highly accurate
Preventative Services
process measurement data, but process
information is available at the click of a mouse Calibration Services
for predictive maintenance, advanced trouble Maintenance
shooting, optimized spares handling, hence
increased product availability and process Consulting
security. Training

Migration/Upgrades
A range of fieldbus opportunities
Parts and Repair
ABB is actively involved in the development of
fieldbus policy direction and technical standards
and supports the major process automation
protocols in widespread use throughout industry.
With our wide experience and expertise, we
can cater to a broad spectrum of fieldbus
options, enabling us to meet your exact requirements.
The current generation of ABB fieldbus devices and
systems lets you choose both the
most suitable devices available and the most
appropriate system for your application, including
PROFIBUS, FOUNDATION Fieldbus and HART.

www.abb.com/industrialit www.abb.com/service

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Plant-wide instrumentation

ABB supplies an unparalleled selection of instrumentation equipment and systems


for use throughout all stages of the oil and gas process. Utilizing ABB’s innovative
products, you can create advanced systems that will help you ensure safe, reliable
and economical performance of your plant facilities.

Separation Metering System


Primary flow differential pressure (DP) Variable area flow
Temperature Primary flow differential pressure (DP)
Differential pressure Temperature
Pressure Pressure
Interface level Controllers and Recorders
Controllers and Recorders
OFFSHORE
Actuators and Positioners

Water Treatment (produced and waste)


Electromagnetic flow OIL TANKE
Pressure
pH SUB
Conductivity SEA
Turbidity
Separation of Natural Gas Liquids
Controllers and Recorders

C
Coriolis Mass flow

RU
Actuators and Positioners

D
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Primary flow differential pressure (DP)

O
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Temperature
Water Pumping
Differential pressure
Electromagnetic flow
Pressure
Primary flow differential pressure (DP)
Hydrogen purity
Pressure
Zirconia oxygen
Actuators and Positioners
Actuators and Positioners
D
Gas Lift F IEL
Vortex flow
Sulfur and Carbon Dioxide Removal OIL
Electromagnetic flow
Primary flow differential pressure (DP)
Vortex, Swirl flow
Temperature
Variable Area flow
Pressure
Primary flow differential pressure (DP)
Actuators and Positioners
Temperature
Pressure
Compression
pH and Conductivity
Vortex, Swirl flow Dissolved oxygen (low level)
Primary flow differential pressure (DP) Actuators and Positioners
Temperature
Differential pressure Oil and Condensate Removal Water Removal
Pressure Coriolis Mass flow Electromagnetic flow
Controllers and Recorders Primary flow differential pressure (DP) Primary flow differential pressure (DP)
Actuators and Positioners Temperature Temperature
Differential pressure Differential pressure
Pressure pH and Conductivity
pH Dissolved oxygen (low level)
Conductivity Controllers and Recorders
4 Actuators and Positioners Actuators and Positioners

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Key product areas
Flow Measurement
Temperature Measurement
Pressure Measurement
Analytical Instruments
Recorders and Controllers
Actuators and Positioners

ABB Instrumentation products portfolio includes series compliant to SIL 2 certification, designed
specifically for safety applications. A wide selection of standard and special material provides both
conformity to NACE and suitability in harsh environments.
ABB instrumentation is suitable for use in an extensive range of environments from high temperature
and pressure to low temperature conditions. The broad availability of ATEX, FM, CSA, SAA, GOST and
INMETRO approvals for hazardous areas allows installation in extremely stringent production areas.

Pumping Compression Fuel Gas


Coriolis Mass flow Vortex, Swirl flow Vortex flow
Primary flow Primary flow differential pressure (DP) Thermal Mass flow
differential pressure (DP) Temperature Primary flow differential pressure (DP)
Temperature Differential pressure Temperature
Pressure Pressure Pressure
Actuators and Positioners Controllers and Recorders Hydrogen purity
Actuators and Positioners Zirconia oxygen
TANKER Actuators and Positioners
Filtration
Cooling
Coriolis Mass flow
Vortex, Swirl flow
Vortex, Swirl flow
Electromagnetic flow
Primary flow differential pressure (DP)
Variable area flow
IL

Temperature
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Primary flow differential pressure (DP)


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Differential pressure
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Temperature
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Actuators and Positioners


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pH/ORP
O
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Conductivity
Controllers and Recorders
Actuators and Positioners
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Pressure Measurement

Pressure Transmitter 2600T


This family covers all your requirements for the
oil and gas industry, providing specific application
design versions and a tailored selection of options as:
Materials - stainless steel or copper-free
aluminium dual compartment housing for
marine atmosphere and exotic materials and
wetted parts according to NACE MR0175
Standard or vertical differential flanges
Fast response for compressor and centrifugal
machines
High overload pressure transmitter
All-welded remote seals meeting the needs of
high temperature and full vacuum applications
for hydrocarbon/oil separation and inlet to
vacuum pump
SIL 2 HFT1 certified (TÜV) instruments for
safety critical applications
Lowest cost of ownership with GeminiConfig -
field replaceable electronics as well as upgrade
capabilities for FOUNDATION Fieldbus and
Profibus PA
Multivariable for compensated flow
measurement in oil extraction,
with Modbus communication
for RTU/SCADA system
The 2600T pressure transmitter series offers
one of the most complete ranges of pressure
measurement equipment currently available.
Range of options – available in multivariable,
high static working pressure, draft range
and safety versions
High accuracy – 0.04% to 0.075%
Available in 4-20mA, HART, PROFIBUS PA
and FOUNDATION Fieldbus versions
Reduced downtime – high long term stability
Complete family of remote seals plus
a choice of materials and fill fluids

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Flow Measurement

Primary Flow Differential Pressure


(DP) Products
ABB is at the forefront of DP engineered solutions
for the oil and gas industry - for onshore, offshore
and even sub-sea installations.
Full range of meters - Venturi tubes,
Wedge meter, Orifice assemblies,
multi-port averaging Pitot flowmeter,
precision meter runs
Unique wedgemeter ideal for oil
measurement where solids are present due
its resistance to build-up and wear
Specialist solutions for sub-sea applications
Flow straightener - for more accurate
measurements in non-ideal installations
True mass flow measurement -
in combination with
multivariable transmitter

Coriolis Mass Flowmeter


Highest accuracy for flow measurement with even
higher reproducability is provided by ABB’s Cori-
olis flowmeters. It’s direct mass flow measurement
combined with no conductivity requirements
and independence of the flow pattern makes it
the ideal choice for the oil & gas industry. ABB’s
FCM2000 comes with many additional benefits:
Certifications: ATEX incl. Zone 0 (Group 1),
and FM Class I, Div. 1
NACE MR0175 conformity
Special coating for the meter housing
Net-Oil computing
DN1.5 (1/16”) up to DN150 (6”)
DSP processing technology for vibration
immunity
HART, PROFIBUS PA and FOUNDATION
Fieldbus

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Flow Measurement

Thermal Mass Flowmeter Electromagnetic Flowmeter


ABB's thermal mass flowmeters for gases provide ABB´s electromagnetic flowmeters provide
direct flow readings in mass flow or standard volume measurement of conductive liquids in continuous
flow units without pressure and temperature or non continuous flow applications.
compensation. The meters are ideal for all standard measurements
and are available with stainless steel or coated
Remote and compact versions with zone 0
housings, and remote or integral transmitters.
approval
Certifications: ATEX zone 1 intrinsic safety,
Wide measuring range with excellent accuracy
increased safety and FM Class I, Div. 1
No moving parts, no wear, maintenance-free
NACE MR0175 conformity
4 - 20 mA / HART,
Cost effective and versatile design
PROFIBUS DP communication
Multiple coil drive frequencies provide the
Standardized pipe components allow simple
proper flow meter for the right application
installation and maximum repeatability
DN 1 (1/25”) up to DN 2400 (96”)
4 - 20 mA / HART,
Vortex and Swirl Flowmeter PROFIBUS PA/DP and
Highest flexibility for installation requirements FOUNDATION Fieldbus
combined with excellent price performance ratio is communication
provided by ABB's Vortex and Swirl series, for low
viscose liquids, gases and steam.
Certifications: ATEX intrinsic safety,
explosion proof and FM Class I, Div. 1
NACE MR0175 conformity
Special coating for offshore applications
Meter sizes from DN15 (1/2”)
up to DN300 (12”)
Pressure ratings up to class 900 (PN160)
HART, PROFIBUS PA and FOUNDATION
Fieldbus
Variable Area Flowmeter
ABB’s broad line of variable area flowmeters have
universal applicability in oil and gas production.
From simple glass sight indicators to high
pressure metal tube rotameters with HART
communications, the variable area flowmeters can
be used for liquids, gases and even steam.
Certifications: ATEX intrinsic safety,
explosion proof and FM Class I, Div. 1/Div.2
NACE MR0175 conformity
Special coating for offshore applications
Meter sizes from DN15 (1/2”)
up to DN100 (4”)
Pressure ratings up to class 2500lb

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Analytical Instruments

pH, Redox (ORP), Conductivity


Analyzers TB82
Transmitters feature robust housings designed for
extreme conditions while providing an intuitive
user-interface along with an industry leading set
of digital communications options.
Rugged, industrial housing
Reduced maintenance with diagnostics
Digital communications: HART, PROFIBUS PA,
FOUNDATION Fieldbus
Simple, intuitive operator interface
Oxygen and
Conformal coated circuit boards for Combustibles Analyzer SMA90
protection from humidity
The SMA90 is an industrial grade combustion
ATEX, FM, CSA, Intrinsically Safe analyzer that continuously samples and analyzes
and Non-Incendive approvals flue gases (oxygen only or optional oxygen and
combustibles). It is designed for gas, oil or
Liquid and Combustion Analyzers coal-fired combustion processes and has a
ABB offers a wide range of instrumentation high temperature operating range.
solutions covering a broad range of measurement
20 ppm resolution combustibles sensor
parameters for liquid and combustion analysis for
process. Diagnostics and alarming
Solutions provide process control, optimization and
Patented close-coupled sample system
enable compliance with regulatory requirements.
Standard combustion efficiency calculation
Dissolved oxygen analyzers feature simple
replacement cartridge sensors Automatic sensor calibration standard

ppb sensitivity and low reagent consumption Optional filter blowback

In-situ and closed coupled extractive O2 and Optional dual filtration system
O2/COe flue gas analyzers
ExFG and ExGP Zirconia oxygen systems
for hazardous oil and gas applications
Monitor silica, phosphate, low level dissolved
oxygen, sodium, pH, conductivity and other
parameters
Enables asset management of reference with
Complete Water/Steam Cycle
digital communications
Sampling Analysis Systems
For water/steam cycles and cogeneration systems,
available rack mounted or housed in
self-contained monitoring shelters.
Extended plant availability through reduced
corrosion related breakdowns
Reduced chemical usage and extended plant life
Custom built to client specifications
Rapid installation with minimal on-site costs

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Temperature Measurement

Temperature Transmitters Temperature Sensors


ABB’s temperature transmitters provide the ABB has a large experience in temperature meas-
interface from the temperature sensor to the urement in the oil and gas industry including harsh
PLC and offer excellent long-term stability with environments. Sensors are manufactured from a
enhanced self-diagnostic capability. wide range of materials using highly qualified and
experienced welders and comprehensive calibration
4-20mA, HART, PROFIBUS PA and
facilities.
FOUNDATION Fieldbus versions
certified calibration and test laboratories
Range of mounting options: head-mounted,
DIN-Rail or on rack with field housing (IP standard program – suitable for a wide
66/67, NEMA 4X) range of applications
Digital display module available customized programs – designed for
individual customer needs
available with direct sensor output
in 4-20mA, HART, PROFIBUS PA
and FOUNDATION Fieldbus versions
full package of documentation including
material traceability and velocity
calculations for thermowell design
multi-point assemblies over 30m length
high temperature applications up to 1800°C
engineering of complete solutions and expert
advice to customer
Recorders and Controllers

SM Series Advanced Videographic


Recorders
ABB’s range of videographic recorders delivers the
latest in electronic data recording technology for oil
and gas industry applications.
Comprehensive range offering from
6 to 36 channels Process Controllers
Remote supervision and data access solutions ABB’s range of process controllers set the highest
provided via Ethernet communications standards in industrial instrumentation.
High capacity Compact Flash and Smart From simple single loop to advanced control options
Media memory card options greatly reduce the (including feed forward, cascade and ratio control),
need for operator intervention a controller is available to match any application.
Available in different DIN sizes (1/4, 1/8, etc.)
In-built 2 wire transmitter power supply
Links to central PLC or SCADA systems
via Modbus
Front plate rated to IP 66/NEMA 4X protection
Windows™ based PC Configuration Software

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Actuators and Positioners

UP Actuator with AV Positioner Intelligent Positioners


The UP range of pneumatic rotary actuators are The TZIDC intelligent positioner series provides
used to control dampers, lever operated valves flexible and cost effective valve management and
and other final control elements. A wide range of control. Features include:
torque ratings are available from 122–6237 Nm
Modular design
(90–4600 ft. lb) in six actuator sizes.
Built-in self-diagnostics and continuous
Easy installation with linkage connection
self-monitoring
Suitable for high temperature environments
Local or remote control via HART
Fail-in-place or fail safe option available
Automatic self-commissioning and valve
Easy manual control override function tuning program
Fast travel time due to Able to withstand severe shock/vibration
pneumatic operator
EMC-compliant. Protected to IP 65/
NEMA 4X with certified explosion
protection for intrinsically safe operation
Communication via HART, PROFIBUS PA
and FOUNDATION Fieldbus

Electrical Actuators Contrac


The range of Contrac electrical actuators offer excel- I/P Converters
lent accuracy and reliability for high-level I/P converters are designed to be
control applications. flexible, tough and immune to shock
Continuous modulating actuation principle and vibration. They can be mounted
guarantees hysteresis-free process control in a variety of configurations.

Robust and compact design provides proven More than one million units in use
reliability even in the harshest environments Compact design, low weight
Modular concept includes integrated and Shock and vibration immune to 10g
remote electronic installation options
Various signal ranges available
Choice of HART, RS 232 and PROFIBUS PA
communications Wide operating temperature range
Explosion protection certificates
Field, direct and
DIN rail mounting

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ABB is a leader in power and automation technologies The Company’s policy is one of continuous
that enable utility and industry customers to improve product improvement and the right is reserved to modify
performance while lowering environmental impact. the information contained herein without notice.
The ABB Group of companies operates in around
100 countries and employs about 102,000 people. Printed in Italy (11.2005)
© ABB 2005
www.abb.com/instrumentation
IB/OIL/GAS-EN

Germany UK Italy USA China

ABB Automation ABB Limited ABB Sace S.p.A. ABB Inc ABB (China) Ltd
Products GmbH Oldends Lane Via Statale 113 Automation Technology 35th Floor Raffles City
Borsigstr. 2 Stonehouse 22016 Lenno (CO) Products (Office Tower)
63755 Alzenau Gloucestershire GL10 3TA Tel: +39 0344 58111 125 E. County Line Rd 268 Xizang Zhong Lu
Tel: +49 551 905 534 Tel: +44 1453 826 661 Fax: +39 0344 56278 Warminster, PA 18974-4995 Shanghai, 200001
Fax: +49 551 905 555 Fax: +44 1453 829 671 Tel: +1 215 674 6000 Tel: +86 21 61228888
Fax: +1 215 674 7183 Fax: +86 21 61228892

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