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Service Manual
1l{#1!i
Clear-Corn
intercom Systems
Factory Service
All equipment returned for repair must be accompanied by documentation stating your return
address, telephone number and date of purchase, along with a description of the problem.
Note: Do not return any equipment to the factory without first obtaining a Return
Authorization Number.
Send equipment to be repaired to:
Customer Service Department
Clear-Com Intercom Systems
945 Camelia Street
Berkeley, Califbmia 94710-1484
Telephone: (510) 5Z74666
Telefmc (510) 5Z76699
Warranty Repairs - If in warranty, no charge will be made for the repairs. Equipment being
returned for warranty repair must be sent prepaid and will be returned prepaid.
Non-Warranty Repair - Equipment that is not under warranty must be sent prepaid to
Clear-Com. If requested, an estimate of repair costs will be issued prior to service. Once your
approval for repair, and repair of equipment is completed, the equipment will be shipped freight
collect from the factory to the customer.
Clear-Com Systems
929 Camelia SL
Berkeley, Ca 94710
U.SA
While Clear-Corn makes every attempt to maintain the accuracy of the information contained in its
product manuals, that information is subject to change without notice.
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Schematics
This section provides the following schematics:
* Schematic Diagram for the Audio Portion of the Main PCB
* Schematic Diagram for the Digital Portion of the Main PCB
* MS440/SB-440 Front Panel PCB Schematic
* RM-440 Front Panel PCB Schematic
* MS440 Rear Panel PCB Schematic
* RM-440 Rear Panel PCB Schematic
* SB-440 Rear Panel PCB Schematic
* MS-440 Power Supply PCB Schematic
* MS440 Power Distribution PCB Schematic
* SB-440 Assignment Switch PCB
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C154,C155,C156, C157,
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.22 uF Mylar 100V 20% 150003 C122,C123,C124,C125,
C126, C127,C128,C129
.01 uF Ceramic Disc 30V 20% 150012 C41,C52
.01 uF Ceramic Disc 1.4KV 20% 150029 C18
.1 uF Monolithic SOV 10% 150035 CIO,C23,C24,C25,C26,
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Capacitors
Value Type Volts Tol. Part # Designator
.1 uF Monolithic 50V 10% 150035 CI,C3,C4,C5,C6
47 uF Aluninum 35V 150081 C2
Resistors & Resistor Packs
Value Power Type Tol. Part # Designator
22 OHMS 1/2W Carbon Film 5% 410065 R1,R2,R3,R4
1.5K OHMS 1/4W Carbon Film 5% 410055 R5,R6,R7,R8,R9,R10,RI 1,
R12,R15
5.6K OHMS 1/4W Carbon Filn 5% 410056 R16
Diodes, Transistors, and Integrated Circuits
Device Description Part # Designator
1N4148 Diode, Signal 10MA 75P1V 480000 D5,D6,D7,D8,D9,
D12,D13,D14,D15,D16
4094B CMOS Shift Register 480107 JCI,IC2,IC3
UCN5821A Shift Reg/Latch/Drivers 480164 IC4
* Miscellaneous
Device Description Part # Designator
Keycap .600in Flat Top 240064 S1,S2,S3,S4
Led Red, Round, Flat Top 390044 D21
Led Green, Round, Flat Top 390045 D17,D18,D19,D20,D25
Lamp Incand. 5V 75MA Bi-Pin 390054 S1,S2,S3,S4
Pot 5K PC Mount 470072 R14
Switch Slide, DPDT 510090 S17,S18
Switch Push. DPDT Short Plunger 510106 S5,S6,S7,S8,S9,S10,S11,S12
Switch Push. DPDT Long Plunger 510107 S13,S14,S15,S16
Switch Push. Illurninated 510116 51,S2,53,S4
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Miscellaneous
Device Description Part # Designator
Connector XLR 3 Pin Male Neutrik 210239 J2J3J5J6J8j9J11J12J13
Connector XLR 3 Pin Female Neutrik 210240 J20
Fuse Poly 0.90A Raychem#RXE 090 520036 Fl
Relay SPDT 24V Mini PC ITT#SZ24 450004 Kl,K2,K3
Transformer 7K:IOK TLO18 560009 TI
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Device Description Part # Designator
Connector XLR 3 Pin Male Neutrik 210239 J2J5J8J1 IJ13
Connector XLR 3 Pin Female Neutrik 210240 J1J4J7J1OJ20
Transformer 7K:IOKTLO18 560009 Tl
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OHMS
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Carbon Film
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5%
410018
410021
R21,R26,R29
R23
R30,R31,R32
100K OHMS 1/4W Carbon Film 5% 410024 R10,R12,R14,R24
220K OHMS 1/4W Carbon Film 5% 410028 R9,RII,R13,R22,R28
100 OHMS 1/4W Carbon Film 5% 410071 R16,R20
Diodes, Transistors, and Integrated Circuits
Device Description Part # Designator
1N4003 Rectifier IA 200PIV 480058 D1,D2,D3,D6,D7,D8,D9
IN4148 Diode, Signal 480000 D5
2N2222 Transistor, NPN 30V 480006 Q6,Q7,Q8
2N5639 Transistor, JFET N-Chan 480069 Q4
MPS-A13 Transistor, NPN 30V DARL 480004 Q5
MPS-A63 Transistor, PNP 30V DARL 480008 Ql,Q2,Q3
RC4559NB OP AMP, Dual 480056 ICI ,IC2
Miscellaneous
Device Description Part #
Connector 3 Pin Male Neutrik 210239 J1J2j3j4J7j10j1IJ12
J13J14JI5J16J17j18j19
Connector 3 Pin Female Neutrik 210240 J5
Fuse 0.90A Poly Switch 520036 Fl
. Relay
Swvitch
Transformer
SPDT 24V Mini PC Relay
DPDT Slide
7K:IOK Mini Transformer
450004
510090
560009
K1,K2,K3
S1,S2,S3,S4
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36 Clear-Com MS-440/RM-440 Intercom Station
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1/4
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Carbon Film
Carbon Film
5%
5%
5%
410045
410058
410068
R36
R33
R3,R10,R17,R24
9.1K OHM 1/4 Carbon Film 5% 410100 R7,R14,R21,R28
20K OHM 1/4 Carbon Film 5% 410151 R5,R12,R19,R26
.11 OHM I Carbon Comp 5% 410201 R2,R9,RI 6,R23
.20 OHM 2 Metal Film 5% 410215 Rl
Diodes, Transistors, and Integrated Circuits
Device Description Part * Designator
Diode 1N4148 SIGNAL 10MA 75PIV 480000 DlD2,D3,D4,D5
IC 555 TIMER 8-PIN DIP 480017 ICI
Transistor MPS-A55 PNP 60V 480050 Ql,Q2,Q4,Q5,Q7,Q8,
QI0, QlI,Q13
Diode 1N5245B ZENER 15V 1/2W 5% 480053 D7
Diode 1N5817 SHTKY IA 20V 480147 D6
Transistor TIP35C NPN IOOV 25A TO-218 480228 Q3,Q6,Q9,Q12
Miscellaneous
Device Description Part # Designator
LED RED, FLAT TOP LED 390044 LEDI ,LED2,LED3, LED4
LED GREEN, FLAT TOP LED 390045 LED5
Inductor 100UH 2A 180010 Ll
Switch SPST RT ANGLE PC MOUNT 510099 Si
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