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T E P R
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ODU CEMEN 7
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REP 00-442-7
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CA3165
- 8
M ns 1 .com
R E COM pplicatio @harris
NO ntral A entapp
May 1999 Ce
Call or email
: c Electronic Switching Circuit

Features Description
• Switching Initiated by Damping of Internal Oscillator The CA3165 is a single chip electronic switching circuit
intended primarily for ignition applications. It includes an
• Proximity Sensing of Rotational Motion
oscillator that is amplitude-modulated by the rotor teeth of a
[ /Title (CA3165) distributor, a detector that develops the positive going modu-
• Repeatable Timing of Switching States
/Subject (Electronic Switching Circuit) lation envelope, a Schmitt trigger that eliminates switching
•/Author
Five Outputs
() - Two Complementary Pairs and One uncertainties. Both types include two complementary high
Non-Inverting Output CA3165E1 current switched outputs for driving power transistors requir-
/Keywords ()
•/Creator
Two Outputs ing up to 120mA. The CA3165E also includes two comple-
() - One Complementary Pair CA3165E mentary low current outputs that incorporate internal current
/DOCINFO
Part Number pdfmark
Information limiting and a non-inverting output amplifier with uncommit-
ted input capable of switching 27mA.
[ /PageMode
PART /UseOutlines The CA3165 is supplied in the 8 lead dual-in-line plastic
NUMBER TEMPERATURE PACKAGE
/DOCVIEW pdfmark package (E suffix) and in the 14 lead dual-in-line plastic
CA3165E -40oC to +85oC 8 Lead Plastic DIP
package (E1 suffix).

CA3165E1 -40oC to +85oC 14 Lead Plastic DIP

Pinouts
CA3165 (PDIP) CA3165 (PDIP)
TOP VIEW TOP VIEW

OSC FB 1 14 NC
OSC FB 1 8 FB_RF
SENSE 2 13 FB_RF
SENSE 2 7 V+
GND 3 12 V+
GND 3 6 DET_OUT
OUTPUT 4 11 NC
OUTPUT 4 5 INV_OUT
+SIGNAL 5 10 DET_OUT

INV_OUT 6 9 AMPL_IN

–SIGNAL 7 8 AMPL_OUT

CAUTION: These devices are sensitive to electrostatic discharge. Users should follow proper I.C. Handling Procedures. File Number 1278.3
Copyright © Harris Corporation 1999
10-25
 CA3165

Functional Block Diagrams

DC SUPPLY 5V - 24V

220Ω 200Ω
TO POWER
3.5V - 18V TRANSISTORS

12 NC 847Ω
0.01µF

5 4

FEEDBACK 13
OUTPUT
RESISTOR SCHMITT OUTPUT OUTPUT
OSCILLATOR DET 8
(6kΩ ± 0.5%) TRIGGER SWITCHING AMP

1
2 10 6 7 9

220Ω 3 6.8KΩ
0.01 0.01µF

L = 100µH R REPRESENTS
100K 0.0047µF
Q ≈ 53 ROTOR LOADING
1500
pF

OSCILLATOR
CONDITION TERMINAL 10 TERMINAL 4 TERMINAL 5 TERMINAL 6 TERMINAL 7 TERMINAL 8
Unloaded Low High High Low Low Low
Loaded High Low Low High High High

FIGURE 1. FUNCTIONAL BLOCK DIAGRAM FOR CA3165E1

DC SUPPLY 5V - 24V

220Ω 200Ω
TO POWER
3.5V - 18V TRANSISTORS

0.1µF 7

300Ω
4

FEEDBACK 8
RESISTOR SCHMITT OUTPUT INVERTED
OSCILLATOR DET 5
(6.49kΩ) TRIGGER SWITCHING OUTPUT

1
2 6

220Ω 3
0.01

L = 100µH RB† REPRESENTS

Q ≈ 53
RA† ROTOR LOADING
1500
pF †VALUES OF RA AND RB DETERMINED
BY CORRELATION.

OSCILLATOR
CONDITION TERMINAL 4 TERMINAL 5 TERMINAL 6
Unloaded High High Low
Loaded Low Low High

FIGURE 2. FUNCTIONAL BLOCK DIAGRAM FOR CA3165E

10-26
 Specifications CA3165

Absolute Maximum Ratings Thermal Information

DC Voltage (With Reference to Terminal 3) Thermal Resistance θJA
CA3165E1 Plastic DIP Package 8 Lead . . . . . . . . . . . . . . . . . . . . . 150oC/W
Terminals 4, 6, 8 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24V Plastic DIP Package 14 Lead . . . . . . . . . . . . . . . . . . . . 100oC/W
Terminals 5, 7, 12 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18V Operating Temperature Range . . . . . . . . . . . . . . . . . -40oC to +85oC
Terminal 9 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1.5V Storage Temperature Range. . . . . . . . . . . . . . . . . . -65oC to +150oC
CA3165E Lead Temperature . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . +265oC
Terminals 4, 5 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24V At Distance 1/16” ±1/32” (1.59 ±0.79mm) from Case
Terminal 7 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18V for 10s Maximum
Current (At Terminals Indicated) Device Dissipation Plastic DIP Package 8 Lead
CA3165E1 Up to TA = +55oC. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 600mW
Terminals 4, 6 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 120mA Above TA = +55oC . . . . . . . . . . . . . Derate Linearly at 6.67mW/oC
Terminals 5, 7 . . . . . . . . . . . . . . . . . . . . . . . . . -0.1mA to 0.1mA Device Dissipation Plastic DIP Package 14 Lead
Terminal 8 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30mA Up to TA = +55oC. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 950mW
CA3165E Above TA = +55oC . . . . . . . . . . . . . . .Derate Linearly at 10mW/oC
Terminals 4, 5 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 120mA
CAUTION: Stresses above those listed in “Absolute Maximum Ratings” may cause permanent damage to the device. This is a stress only rating and operation
of the device at these or any other conditions above those indicated in the operational sections of this specification is not implied.

Electrical Specifications At TA = +25oC, V+ = 13V, Measured in the circuit of Figure 5 (CA3165E1) or Figure 6 (CA3165E)

CA3165E1 CA3165E

PARAMETERS SYMBOL TEST CONDITIONS MIN TYP MAX MIN TYP MAX UNITS

Input Current at Term. (Note 1) ∆ Dwell - 18.4 - - 18.4 - mA

Spark - 17.5 - - 17.5 - mA

Output Voltage at Term. 4 V4 Dwell 12.8 - - 12.8 - - V

Spark - - 0.5 - - 0.5 V

Output Volatge at Term. 7 V7 Dwell - - 1 - - - V

Output Voltage at Term. 8 V8 Dwell - - 0.9 - - - V

Portion of Spark 1.2 - - - - - V

Oscillator Voltage at Term. 2 V2 Dwell - 4.4 - - 4.4 - Vp-p

Spark - 0.6 - - 0.6 - Vp-p

NOTE: ∆
1. CA3165E at Term. 7 I7
CA3165E1 at Term. 12 I12

10-27
 CA3165

Schematic Diagrams
12 9
ALL RESISTANCES ARE IN KILOHMS

R1 R2 R3 R4 R5 R18 R19 R20 R21 R36

0.18 0.18 0.18 0.18 0.18 10 6.2 4.3 2.4 4.6
Q36
Q1 Q2 Q3 Q4 Q5 R17
Q21 Q32
10 R37
Q20 Q33 4.5
R7
Q6 Q22 Q23
6.2 Q19
R6 Q34
R23
0.6 R8 R22 5.1
1 Q18 2.4
3.3 R9
Q9
Q7 3.3
R27
1.8 Q25 Q36
Q8
R10 Q10
0.35 R25 Q24 R28
2 8
2.1
R24 Q26 Q37
Q11 0.1 R26 2.1
Q12 Q13
R16 R30 R R32
R11 R12 31 R33 R35
Q15 2.5 0.1 5 R34 5 Q39 Q40
2.9 1.8 Q27 2 0.1 2
Q14 R15
R14 1 R29 Q28 Q29 Q30 Q31
R13 0.05 Q38
Q16 2 0.1
Q17

2 13 3 10 4 5 6 7

FIGURE 3. SCHEMATIC DIAGRAM FOR CA3165E1

ALL RESISTANCES ARE IN KILOHMS 7

R1 R2 R3 R4 R5 R18 R19 R20 R22 R29

0.18 0.18 0.18 0.18 0.18 10 10 4.3 2.4 4.6

Q1 Q2 Q3 Q4 Q5 R17 Q31
10 Q18
Q29
Q17 Q19
Q33 Q20 Q30 R30
Q16 4.5
R6
R7 6.2 R21 R23
0.6 2.4 5.1
R8 Q40
1 3.3

R9 Q41
3.3 Q15 R24A Q22
1.8
Q8
Q6 R24B Q32
Q7 2
Q23
R11 Q24
R25
0.35 Q10 2.1
R26
2.1
Q9 R16
Q13 0.1
Q11 R31 R32
R14 0.1 2
R12 2.5 R33 R34 R28
1.8 Q12 R27 0.1 2 5
Q14 5 Q36 Q37
R10 Q38
2.9 R15
R13A 1 R15A Q25 Q26 Q28 Q27
R13 0.1 0.05
2 Q39 Q35
Q21

2 8 3 6 4 5

FIGURE 4. SCHEMATIC DIAGRAM FOR CA3165E

10-28
 CA3165
Application Information Figure 5 and Figure 6 show the application of the CA3165 in a typical ignition system.

TERMINAL DESCRIPTIONS

TERMINAL

CA3165E1 CA3165E FUNCTION

1 1 Oscillator Feedback Resistor, RF

2 2 220Ω Protective Resistor To Tank Circuit

3 3 Ground

4 4 Direct Output - R7 load resistor 200Ω ± 5%, and R8 to power Darlington 15Ω ± 10%

5 - Direct Output - Low Current - Not Connected

6 5 Inverted High Current Output

7 - Inverted Low Current Output Through C1 (0.01µF) to D3 and R3 (100kΩ)

8 - Output Amplifier Output - Through R6 and R5 (27Ω and 820Ω to Supply)

9 - Output Amplifier Input - through R4 (6800Ω) to D3 and C5 (0.0047µF)

10 6 Detector Output - C2 to Ground (0.01µF)

11 - No Connection

12 7 Circuit Supply Voltage Through R1 (220Ω Protective Resistor) to Automotive Supply

13 8 Oscillator Feedback Resistor RF to Terminal 1

14 - No Connection

AUTOMOTIVE SUPPLY 5V - 24V

H.V.
C1 R1 R5
0.01µF 220 C2 0.01µF
820
R6
27

NC NC
14 13 12 11 10 9 8 R4
6.8k
H.V.
R7 D2
RF
CA3165E1 TOP VIEW 200
C6 0.0047µF

1 2 3 4 5 6 7
R9
NC NC R8 6.8k
C4 D3 15
0.01µF D4
R2 D1
220 R3 C5
100k 0.0047
µF R10
L1
220
METALLIC C3
TRIGGER WHEEL 1500pF CURRENT
ONE TOOTH PER LIMITER R11 R12 R13
CYLINDER
≈ 1100 100 0.18

L1 SENSOR COIL INDUCTANCE

≈ 100µH UNLOADED Q ≈ 53 SET FOR 4 AMPERES IN R13

EXCEPT AS NOTED, RESISTOR VALUES IN OHMS

FIGURE 5. TYPICAL IGNITION SYSTEMS USING THE CA3165E1

10-29
 CA3165

+13V
R1 820 200
220 1W 1W
5% ±5%

6 5
CA3165E 4
TOP
7 VIEW 3

8 2

1
R6
220
0.01µF VOUT
C6 C3 6490 ± 0.15%
0.01µF
C2
1500pF
L1 SENSOR COIL, L1
SILVER
INDUCTANCE ≈ 100µH, MICA ALL RESISTORS 1/2 W ±5%
UNLOADED Q ≈ 53 UNLESS OTHERWISE SPECIFIED
METALLIC TRIGGER WHEEL, RESISTOR VALUES IN OHMS
ONE TOOTH PER CYLINDER

FIGURE 6. TYPICAL IGNITION SYSTEM USING THE CA3165E

Application Information
Figure 5 and Figure 6 show the application of the CA3165 in For typical F-Tooth Rotor with Rod Sensor and 113µH of coil
a typical ignition system. The oscillator on the chip operates inductance, the Q and frequency with respect to rotor posi-
at about 400kHz as determined by the tuned circuit L1, C2. tion was measured for the following positions
The amplitude of the oscillation is detected on the chip and CENTER 46 at 377kHz
applied to a Schmitt trigger which sets the terminal voltage
SLOT 6 at 390kHz
as shown in the chart in Figure 1 and Figure 2 for the
unloaded condition of the oscillator. As a metallic tooth in the FIRE 15 at 381kHz
rotor passes the coil L1, eddy-current losses occur which (Free air Q = 55.7 at 375kHz.)
reduce the Q of the resonant circuit and decrease the ampli-
tude of the oscillations to a level below that of a reference in OSCILLATOR
OSC
DWELL UN-
the detector circuit. The output terminals are then switched LOADED
PERIOD
to states as shown in the chart in Figure 1 and Figure 2 for OSC
the loaded condition of the oscillator. The oscillation is main- LOADED
tained at this lower amplitude by switching in additional feed-
back in the oscillator circuit. The fact that the oscillator
continues to operate at some minimum level during this
dwell period eliminates timing variations which would occur if
the oscillator had to be restarted by random noise. HIGH
Spark occurs as terminal 4 is switched from high to low. The DETECTOR
TERM 10
output amplifier clamps terminal 4 low through the regulator LOW
during the duration of the spark. HIGH
The Dwell period represents the time that terminal 10 TERM 4
(CA3165E1) or terminal 6 (CA3165E) is high, terminal 4 is LOW
low, and the coil is charged. DWELL
DWELL
The value of the oscillator feedback, resistor, RF , is selected
to set the dwell period. With a sintered-iron 8 f-tooth rotor, a COIL
typical value of RF is 6500Ω for 28.5 degrees of dwell out of CHARGE
a 45 degree cycle. For a star-type rotor and a particular coil SPARK
in a typical distributor, the feedback resistor would be larger
(typically 8800Ω) depending on clearances, coil geometry
and tooth shape. FIGURE 7. TIMING SEQUENCE

10-30