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QA/QC DEPARTMENT
2. Management
3.1. The QA/QC Department has three (3) major separate divisions:
57834164.doc
QUALITY CONTROL PROCEDURE
QA/QC DEPARTMENT
3.1.1.2. Responsible for all the tests that are being carried out
in the inbuilt laboratory and to follow-up all the tests
that are being carried out by the independents
laboratories for further evaluation and deeper analysis
of the materials.
3.1.1.4. Ensures all the materials that are being used in the
factory shall comply with the PCI standards,
International standards such as ACI, ASTM, BS, and all
other requirements specified by the individual clients.
57834164.doc
QUALITY CONTROL PROCEDURE
QA/QC DEPARTMENT
57834164.doc
QUALITY CONTROL PROCEDURE
QA/QC DEPARTMENT
5. Operation Procedure
57834164.doc
QUALITY CONTROL PROCEDURE
QA/QC DEPARTMENT
5.2.5. Laboratory Trial Mix form will be send to the concrete Lab
for test only when applicable, if new product is to be
elaborate or if required by client for known concrete.
57834164.doc
QUALITY CONTROL PROCEDURE
QA/QC DEPARTMENT
5.2.7. All information about materials used for the new mix will be
analyzed (cement, aggregates, water, admixture) and a full
package will be send to the client representative for mix
approval.
5.2.9. This new mix design will be part of the Batching Plant
Concrete Mixes. This document, updated every month is
dispatch to the production department for record and used.
5.2.11. This document will define also the type of curing process to
be applied after casting and shall be filed and logged in the
laboratory department for reference.
5.3.1. Once the production have started, all concrete used for
precast elements and prestressed products shall be
controlled according to the following procedures:
57834164.doc
QUALITY CONTROL PROCEDURE
QA/QC DEPARTMENT
57834164.doc
QUALITY CONTROL PROCEDURE
QA/QC DEPARTMENT
5.4.1. During
the production operation QA/QC Department shall be
responsible also for the control of Batching Plant, Mixing and
Transport Equipments:
57834164.doc
QUALITY CONTROL PROCEDURE
QA/QC DEPARTMENT
5.5.3. All
Production QC Engineers and Inspectors shall use Daily
Production Report to follow element cast by type of
contract, reference number, concrete required strength,
casting time, demoulding time, and remaining element to be
cast.
57834164.doc
QUALITY CONTROL PROCEDURE
QA/QC DEPARTMENT
5.5.7. Production
QC Engineers and Inspectors must refer to QA/QC
Manager, using Internal Memos, Routine Inspection
Report or Quality Observation Report for any changes in
the process of production or any kind of alternatives
provided.
57834164.doc
QUALITY CONTROL PROCEDURE
QA/QC DEPARTMENT
5.6.9. Stockyard
QC Engineers and Inspectors must refer to QA/QC
Manager, using Internal Memos, Routine Inspection
Report for any changes in the process of stocking and
handling or any kind of alternatives provided.
57834164.doc
QUALITY CONTROL PROCEDURE
QA/QC DEPARTMENT
5.7.4. Site
Repair Engineer from Erection Department will carry out
all cosmetic repairs, using Repair on Site Form before
handing over the project to the client.
- END OF PROCEDURE -
57834164.doc