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  • Weld Defect

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    umesh
    406 vizualizări3 pagini
    Root bead fully penetrated but not fused to root faces lack of weld metal to fuse to preceding run lack of root fusion poor restart (cold start) insufficient throat in fillet welds root concavity Description Failure of welder to fuse to weld preparation. Current too low, travel speed too high, incorrect torch angle, inadequate inter-run cleaning.

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    Root bead fully penetrated but not fused to root faces lack of weld metal to fuse to preceding run lack of root fusion poor restart (cold start) insufficient throat in fillet welds root concavity Description Failure of welder to fuse to weld preparation. Current too low, travel speed too high, incorrect torch angle, inadequate inter-run cleaning.

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    Attribution Non-Commercial (BY-NC)
    Descărcați ca DOC, PDF, TXT sau citiți online pe Scribd
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    406 vizualizări3 pagini

    Weld Defect

    Încărcat de

    umesh
    Root bead fully penetrated but not fused to root faces lack of weld metal to fuse to preceding run lack of root fusion poor restart (cold start) insufficient throat in fillet welds root concavity Description Failure of welder to fuse to weld preparation. Current too low, travel speed too high, incorrect torch angle, inadequate inter-run cleaning.

    Drepturi de autor:

    Attribution Non-Commercial (BY-NC)
    Descărcați ca DOC, PDF, TXT sau citiți online pe Scribd
    Indicator pentru conținut neadecvat
    din 3

    Defect name Description Causes

    Lack of side wall fusion Failure of weld metal to fuse to Current too low, travel speed too high, incorrect torch
    weld preparation angle, oxide film on prep. Surfaces, inadequate joint
    cleaning, weld preparation too narrow.
    Lack of inter-run fusion Failure of weld metal to fuse to Current too low, travel speed too high, incorrect torch
    preceding run angle, inadequate inter-run cleaning.
    Lack of root fusion Root bead fully penetrated but Current too low, voltage too low, travel speed too high, root
    not fused to root face face too thick, root gap too wide, incorrect touch angle,
    inadequate cleaning.
    Poor restart (cold start) Lack of fusion beneath weld Incorrect welder technique
    start position (see section 7.4.1),poor earthing.
    Lack of penetration Failure to achieve the Current too low, travel speed too high, incorrect torch
    minimum penetration specified angle, incorrect weld prep.
    by design
    Insufficient (lack of)root penetration Failure of weld metal to Current too low, travel speed too fast, root face too thick,
    penetrate fully root faces root gap too small, incorrect torch angle, misalignment
    Excess penetration Unacceptable protrusion of the Current too high, travel speed too slow, root gap too wide,
    root bead root face too thin
    Root or face undercut Notch parallel to weld at weld Current too low, travel speed too fast ,incorrect torch
    at weld toe. Prevalent at top angle, inadequate cleaning
    edge of PB fillet
    Excess convexity Excess weld metal on the face Current too low, voltage too low,
    of a
    Excess weld metal (excess cap height) Butt or fillet weld Incorrect torch manipulation
    Incomplete fill (face concavity or Insufficient weld metal fill Poor welder technique, travel speed too fast, current too
    missed edge). Insufficient throat in giving groove on weld face low, incorrect torch positioning
    fillet welds resulting in insufficient throat
    Root concavity Root pass ‘sucked back’ to Current too high, root gap too wide, root face too thin
    give a shallow groove
    Burn-through Localised loss of weld pool in Current too high, travel speed too slow,
    root root face too thin, root gap too large
    Overlap (roll-over) Weld metal that has rolled over Weld bead too large, current too high, travel speed too
    at the edges and not fused to slow, prevalent in horiz. Vert. Welds, inadequate cleaning
    the parent metal. May be face
    or root
    Porosity Gas entrapped in weld metal Dirty consumable, poorly cleaned or dirty weld
    giving a cavity. May be face or preparations, contaminated shield gas, contaminated
    root (hydrogen containing)parent metal –especially castings,
    oxide film on parent metal, porous gas hoses, leaks in gas
    delivery system, condensation, poor joint design trapping
    gas (see chapter 2)
    Worm-hole (piping) Elongated gas cavity formed Excessive current, travel speed too slow
    by solidification of large weld
    pool
    Crater pipe Elongated cavity in the weld Incorrect welder technique-lack of crater fill
    finish
    Solidification cracking Cracks in weld produced Incorrect choice of filler metal, failure to pre parathion,
    during welding crack susceptible parent
    Crater cracking Short longitudinal or star- Incorrect welder technique, lack of crater fill
    shaped crack in finish crater

    Liquation cracking Cracking In the HAZ or in Incorrect Filler metal, crack sensitive parent metal, high
    previously deposited weld restraint ,high heat input (see chapter 2)
    metal
    Oxide entrapment Oxide films trapped within the Oxide films in or on parent metal, oxide films in or on
    weld metal filler metal ,oxygen in shield gas, poor gas shielding,
    inadequate cathodic cleaning
    Puckering Excessive oxide entrapment Poor gas cover, very high weld current
    from weld pool turbulence

    Tungsten or copper inclusions Accidental contact of the Poor welder gas technique, incorrect mechainsed set-up
    electrode (TIG) or contact
    tip(MIG)
    Stray arc strike Accidental arcing outside weld Welder carelessness
    prep.
    Spatter Droplets of weld metal Poor welder technique, incorrect weld parameters
    expelled from weld pool
    Under flushing Thinning below design Excessive grinding
    thickness

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