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Apparel Exports

Export
After a detailed evaluation of the difference
between export costing and pricing, Vasant Kothari
gives an insight into the export price calculation
methods. These nuances are likely to benefit apparel

Costing
manufacturers/exporters in the long run.

n the apparel industry, the most


popular method to calculate the
export price of any product is the
Cost-Plus Method.

The Cost-Plus Method of calculation


requires a costing sheet so that it
enables the exporter or manufacturer
to check that every expense has been
covered while arriving at the selling
price. It also enables him to provide a
detailed record of the terms that have
been quoted to the foreign buyer.

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calculation. Margin will depend • Packing – The cost of packing
The items covered by the on costs, export objectives, the for overseas shipment will
export costing sheet are: circumstances prevailing in the vary according to the product,
target market and intended pricing destination and means of
• Unit cost of product – The starting
strategy. However, an exporter transportation. The manufacturer
point in export pricing is the
can also add extra allowance for must include reasonable
production cost per unit of the
profit, in order to cover the risk provision for this.
product. This would be the variable
involved in selling abroad. In today’s
cost plus fixed cost or overhead. • Labels – These may have to be
competitive world, the garment
In case of a garment, normally it printed in a foreign language,
industry takes a profit of 6-10%.
is done for 1.03 to 1.05 pieces by perhaps containing information not
considering 3-5% wastages. • Agent's commission abroad – included in the labels used within
This is usually calculated on a the exporter's country. Also, from
• Profit – Once the product cost is
percentage basis. In case of a the sales point of view, they must
calculated, the exporter needs
garment, this could be the Buying be suitable to the foreign consumer.
to include profit margin into the
House commission. The selling price of the product must
include sufficient allowance for
these extra labeling costs.

Margin will
depend on costs,
export objectives,
the circumstances
prevailing in the
target market and
intended pricing
strategy.

• Marking – A small cost is involved in


stenciling an identification mark on
each package for export and should
be considered while calculating the
costing for export.

• Pre-Shipment Inspection – In the


garment industry, it is mandatory
that the goods must be inspected
before they leave the exporter's
premises. Buyers could ask for an
independent third-party inspection
too. In certain cases, the exporter
needs to include these inspection
fees as part of export costs.

• Loading Charges – Once the goods


are packed and inspected for export,
the next step is to load the goods
onto the means of transportation
that is to be used to move the
goods to the airport or harbour.
In the case of Ex Works, the seller
is only responsible for placing the
cargo at the buyer's disposal at a
convenient point in the factory or
warehouse. If the seller is loading

APPAREL April 2011 33


Apparel Exports

documents to the foreign buyer. If not,


he must make adequate provision in
the price to cover their cost.

• Other charges – Here space is left


for the inclusion of unexpected
additional expenses such as the cost
of overseas telegrams or telephone
calls or extra storage charges.

• Ocean freight – This involves the cost

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of shipping the goods by sea to the
foreign port. The cost may be quoted
by the ocean carrier in local currency
or US dollars.

• Freight forwarder's fee - If the


exporter uses the services of ‘Freight
Forwarder’ for documentation and
book the shipping space required, an
allowance must be made for the fee
involved. The amount of these fees
can be obtained in advance from the
forwarder or shipping agent.

• Financing charges – Until payment


is received, the export firm will have
part of its working capital tied up in
export merchandise. Even if no credit
is given, it will have to wait until the
goods are shipped or delivered before
payment is made. If credit is given to
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the foreign customer, it may have to


wait an additional 60, 90 or 180 days
for payment. The selling price should
include an amount to cover the cost
of this working capital.

the goods, then he needs to cost the • Terminals – These are handling,
loading of the goods onto the truck wharfage and harbour dues that
to be supplied by the buyer as part of must be paid by the exporter to the
the Ex Works cost. wharfage company. The exporter
needs to account for his fees in
• Freight to seaboard – The cost of the costing exercise. Similar costs
transporting the goods from the are incurred at airports but these
inland town or city to the seaport for services are provided by the airline
shipment abroad. in question and are included in the
air freight costs and are usually not
• Unloading charge – There is a
accounted separately.
charge for unloading goods from
railway cars or trucks. This cost • Long or heavy load charge – If the
will be incurred when the goods shipment is exceptionally long or
arrive at the seaport. There may heavy, extra charge may be incurred.
also be unloading and loading costs
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incurred if goods are moved from • Consular documents – These


one transport medium (e.g. truck) to documents can be quite expensive,
another (e.g. rail) somewhere along particularly in the case of exports to
the inland freight component and Latin American countries. Initially, the
such costs must also be taken into exporter may wish to quote a price
consideration. in dollars plus the cost of consular

34 APPAREL April 2011


cost of working capital tied up in in exchange for local currency. The cost
the shipment. of this bank service, which provides
the exporter with a pre-determined,
• Foreign exchange conversion – The fixed rate of exchange for its foreign
foreign buyer will usually ask for currency, should be included in
a price quotation in US dollars or the export price quoted to the
even in Euros, Yen or some other foreign importer.
currency. Therefore, the price in
the exporter's local currency must Destination-wise costing
be converted to a price into the Each costing stage identifies the
required foreign currency. different delivery terms, which will
affect exporter’s responsibilities and
Care must be taken to use the correct risks in the transaction. At each stage
exchange rate. The exporter may wish of pricing, costs and quoted price for
to eliminate the risk of an exchange buyer will increase. Below is a summary
loss by selling the foreign currency to a of the export costing process by the
bank on a forward basis, four most common Incoterms.
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© Corepics Vof | Dreamstime.com

Fig 1 shows export costing process by the four most common

If the exporter intends to discount


at its bank a time draft that has been
accepted by the foreign importer,
so that the exporter can obtain his
money sooner, then allowance must
be made in the export price for bank
discount charges.

• Export credits insurance – The


exporter may buy insurance or
‘factoring’ on its credit sales abroad.
Therefore, allowance should be made
for it.

• Marine insurance – The exporter


will want to insure against financial
loss from all possible risks, including
damage to the goods or theft, while
they are being shipped abroad.
Usually, ocean ships are insured
for 110% of their total cost to cover
anticipated profit and the interest Fig 2 shows the 14 major costing points during the cargo movement

APPAREL April 2011 35


Cost factors of
export-import goods
In order to calculate export costing, it
is important to understand the major
costing points during the movement of
the cargo from the seller to the buyer.

Here, it necessary to consider all the


costing points e.g. for FOB summation
all cost till point 7 should be done in
the costing sheet at the same time,
while for DDP costing all 14 points
should be taken into consideration.
Fig 3 shows the 14 major cost factors for the shipment from seller to buyer

Fig 4 shows Incoterms 2010 as per costing points

Costing Head
1 • Materials, labour and overhead • Handling charges 11 • Theft and pilferages
• Custom packaging • Demurrage • Quarantine charges
• Inspection fees • Overtime charges
• Licensing fees 5 • Brokerage fees • Handling charges
• Royalties • Export levies • Unloading fees
• Warehousing
2 • Buying agent’s commissions 6 • Insurance
• Demurrage
• Trader’s markups • Air freight
• Wharfage
3 • Bank charges and commissions 7 • Theft and pilferages
12 • Import duties and taxes
• Overseas agent’s commissions • Overtime charges
• Bank charges and commissions
• Freight forwarder’s charges • Handling charges
• Import license fees
• Documentation charges • Warehousing
• Brokerage fees
• Insurance premiums • Loading fees
• Export license fees • Demurrage 13 • Road freight and/or rail
• Certification fees • Wharfage • freight Routing costs
• Consular fees • Theft and pilferages
8 • Insurance
• Uninsured damages
4 • Road freight (cartage, drayage) • Ocean freight
• Handling charges
and/or rail freight • Lighterage
• Demurrage
• Routing costs (canal and inland 9 • Uninsured damages
waterway links) 14 • Unloading charges
• Pilferages
• Uninsured damages • Warehousing
• Theft and pilferages 10 • Lighterage • Interest charges

36 APPAREL April 2011

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