Advanced Compressor Less Purge Controls

Advanced Compressorless Purge Controls Part 3
Controls Design Standards

© Copyright 2000: The General Electric Company Controls Design Standards are CONTROLLED
The General Electric Company is the sole owner of this document, and of any DOCUMENTS. Prior to working with this Controls Design Standard,
and all information contained herein. The owner’s specific, written whether in print or electronic medium, you must verify that it is the most
permission must be obtained prior to any and all use of this document or current version by checking the Revision Level Report, located at the
disclosure of its contents. Case Design Standards web page
http://web1.geps.ge.com/eng/case/desstds
Document Reference Code BA3_Adv_pr_h

Design Review Date 5/4/98
Chief Engineer Review Date N/A
0.0 Design Revision Details

0.1 Revision History
Revision # Originator Revision History Date
1 RJ Iasillo 05/12/00
See section 0.2 for details.
2 Frank Brooks Jr 1/12/01
Updated per Signal List Standardization. See section 0.2 for details.
0.2 Revision Description

Rev 1: DCI # 99000682 added 2 AA Dp transducers. The calibration range was increased on the Liquid fuel and water
injection Dp transducers to match the new upper value. The new calibration is from 4 mA = –20 to 20 mA = +120 psid. The
fault detection software was changed to match the new upper limit.
REFORMATTED TO LATEST TEMPLATE.
Rev 2: Added L20WP1X coil to rung creating L20WP1C. Added L20WP2X coil to rung creating L20WP2O. Added
L20WP3X coil to rung creating L20WP3C. Each coil replaced its respective coil in the wiring definition and will be used to
drive the valve defined in the wiring definition.
TABLE OF CONTENTS
1.0 System Summary
2.0 Application
3.0 Design Standard
3.1 Hardware explanation
3.2 Supporting Documentation
3.3 Software Description
4.0 System Schematics/MCC Elementaries
4.1 System Schematics
4.2 MCC Elementaries
5.0 Device Summary Entries
6.0 Instruction Book Information
7.0 Integrated System Conceptual Verification Plan
APPENDIX A – MARK V INFORMATION
APPENDIX B – MARK VI INFORMATION
Controls Design Standard
1.0 System Summary

Advanced Compressorless Purge System Control Standards: This document is PART 3 of 4 required for the total system. It
contains the REQUIREMENTS and CODE for the Water Injection purge portion of the system, and purge pressure ratio
protection.
1.1 Advanced Purge System Overview
The advanced purge system uses un-boosted compressor discharge air to purge the liquid fuel, water injection nozzles, and
Atomizing Air (AA) nozzle passageway when operating on Gas fuel. While in the un-boosted condition, the design is to
deliver a purge pressure ratio of ~ 0.985 +/- 0.005 (measured at the purge manifolds relative to CPD) at the combustion
endcover. Operation on liquid fuel requires a boost compressor to provide an Atomizing Air pressure ratio (measured at the
AA manifold) of ~ 1.4 at base load with NO other purge flow (water injection purge OFF, in addition to liquid fuel purge
OFF). The purge system flow maybe reduced to a minimum of 0.970 if required, to reduce dynamics in DLN units.
©
COPYRIGHT 2000, GENERAL ELECTRIC COMPANY
Proprietary information Page 2 of 32
Manual Tuning Valve
NO
VM17-1 20AA-1 96AA-1

dP to CPD
M
NO
Atomizing
33AA-1,2 To
Air
Manifold Endcover
Atomizing Air 20AA-2 M 20AA-5 M

Compressor
From Compressor NO NO
Discharge 33AA-7,8
33AA-3,4
CA1-1
96WP-2A,2B,2C 96PL-1A,1B,1C
dP to CPD dP to CPD
20WP-3 20WP-1 20PL-1 20PL-3
Water VA33-1 NO NO VA19-1 Liquid

To Injection Fuel To
Endcover Purge Purge Endcover
NO NO
Manifold Manifold
VA33-3-1 VA19-3-1
thru 33WP-1 33PL-1 thru
VA33-3-n VA19-3-n
n = # of cans 20WP-2 20PL-2 n = # of cans
VA33-2 20WP-1L 20PL-1L VA19-2
NC NC
33WP-2 33PL-2
NC NC
To Drain VA33-1L VA19-1L To Drain
Advanced Compressorless Purge System

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1.2 Advance Purge Air System

The Advanced fuel purge system supplies purging air to prevent fuel accumulation and combustion back-flow in the
associated gas turbine fuel piping when operating on gas fuel. When operating on natural gas, the purge system supplies
purging air to the liquid fuel passages of the fuel nozzles, the water injection piping, and the atomizing air passage way.
Two steady state conditions exist: un-boosted while on gas fuel, or boosted on liquid fuel (with the requirement to transition
between the two steady state conditions). The liquid fuel purge and the water injection purge double block and bleed
systems are identical hardware.
The purge system receives air from the discharge of the gas turbine compressor through a cooler to provide added
temperature margin for the fuel nozzle distributor valves or to precool prior to boosting with a compressor. While on gas
fuel, the air will bypass the AA compressor (un-boosted) by use of a motor actuated valve (20AA-1). This air flows through
the (normally open) main purge feed valves (VA19-1 & VA33-1). This valve is a solenoid controlled valve (20PL-1 and
20WP-1) with instrument air actuated with a limit switch monitoring position (33PL-1 and 33WP -1). Down stream of the
purge feed valves are the purge manifolds. The manifolds are used to distribute the purge air to each combustion can. To
prevent back flow of fuel/water into the purge system, each purge line is equiped with a (normally open) pneumatically
actuated isolation valve (VA19-3-1 thru n & VA33-3-1 through n, where n = # of combustion chambers). A single
solenoid valve (20PL-3 and 20WP-3) provides the actuation air to all of the isolation valves. The manifolds are equiped
with a (normally closed) small drain valve (VA19-2 & VA33-2), with a limit switch to monitor position (33PL-2 and
33WP-2). The drain valve is solenoid controlled (20PL-2 and 20WP-2). There is also a (normally closed) small or low
flow feed valve (VA19-1L & VA33-1L) operated by a solenoid (20PL-1L and 20WP-1L) for soft purge flow introduction.
There are two additional AA pressure ratio control valves (20AA-2 & 20AA-5). The valves are to control the system
pressure during transient conditions. Prior to liquid fuel purge opening, the 20AA-2 valve should be open during liquid fuel
operation, closed during gas fuel operation. The 20AA-5 is open during normal operation and it is closed prior to water
injection purge introduction when at high loads. This valve is to provide back pressure on the compressor, when on liquid
fuel, with full water injection purge to maintain flow on the compressor curve. All three of the 20AA valves have both
closed and open position switches (33AA1C & 33AA1O for example). The switches are used for startup position checking
as pressure ratio detection is not reliable at the time of startup due to very low CPD pressures (ambient + inches of water).
1.3 Advanced Purge Code Layout

The Advanced fuel purge system code is located in four STANDARDs.
20AA & AA motor, with any input to DLN code; ADV_PR_A.DOC & ADV_20AA.SRC
Liquid fuel purge, Pressure Ratio protection, and fuel transfer related code; ADV_PR_L.DOC & ADV_LIQP.SRC
Water Injection purge & Pressure Ratio protection; ADV_PR_H.DOC & ADV_H20P.SRC
Startup/Shutdowns/Trips related code ; ADV_PR_S.DOC & ADV_TRB1.SRC
All standards contain the Overview. This Standard contains the sequencing related to the Water Injection purge
sequencing, with valve position fault tracking, Pressure Ratio Fault Detection for the Water Injection purge, and the code
change required for the system.
2.0 Application
This design standard is to be first applied at Baltimore Power & Light, without the 20AA-5 valve.
This design standard applies to all dual fuel DLN-2 or higher combustion systems (DLN-2.6, 2+ etc). 9FA AO DCI
96005546, 7FA AO DCI 96004823, 6FA AO 96005445, Lessons Learned 97004801, GR0383 97002255
3.0 Design Standard
3.1 Hardware explanation
See Top level system standard for hardware requirements.
Slew times of valves effect control performance; expected for system are:
The main feed valve closing time: ~ 0.5 seconds +/- 0.25 seconds
The main feed valve opening time: ~ 5 seconds +1.0, - 0.5, seconds
The small feed valve open/closing time: ~ 0.5 seconds +/- 0.25 seconds
The drain valve open/closing time: ~ 0.5 seconds +/- 0.25 seconds
The isolation valve closing time: ~ 0.5 seconds +/- 0.25 seconds
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The isolation valve opening time: ~ 1.25 seconds +/- 0.25 seconds
MK 5 hardware: Due to the number of 4 - 20 mA inputs which MUST go into <Q> core, NEW units must be ordered with a
TCQF card, and use GHD prom set. Bobcat will call out termination point to the TCQF card. MNQC units may not require
the additional card. CM&Us will need to be reviewed on a case by case basis.
3.1.1 Scope of Responsibilty
Combustion Engineering provides the nominal purge pressure ratio, the Alarm level, the Action level, and any upper limit
required.
Control Development Engineer to develop code to meet system operational requirements.
Requisition Engineer to select constants for frame size and or Combustion type (pressure drop).
3.2 Supporting Documentation-NA

3.3 Software Description and/or functional block diagram
3.3.1 Advanced Purge Sequencing Requirements
Requirements are organized by mode of operation; Fuel Type;
STARTUP
Gas Fuel OR Liquid Fuel
SHUTDOWN
Gas Fuel OR Liquid Fuel
WATER FLOW ON, PURGE OFF

WATER FLOW OFF, PURGE ON.
VALVE POSITION FAULT DETECTION
PRESSURE RATIO TRACKING & PROTECTION
FUEL TRANSFER
3.3.2 STARTUP
The water injection valves are in the default position, feed valve and endcover isolation valves are OPEN, and the drain valve
is CLOSED. The position switches on the feed and drain valves should confirm the valves are in the correct position, OPEN
and CLOSED respectively. The water injection purge pressure ratio (PR) should not be above the upper limit, or below the
lower limit.
The water injection purge manifold pressure is measured with three delta pressure transducer to calculate a pressure ratio.
Prior to starting the unit, the ratio should be ~ 1.00 +/- 0.01. It is not exactly 1.0 because of calibration errors on the delta
pressure transducers. The calibration error at startup is large compared to the CPDABS ~ 14.7. Once the unit is higher in
speed, the CPD increases and the error becomes small relative to the signal. However, checks can be made to determine if the
transducer(s) is/are functional. The transducer signal should not be at the Upper or Lower level values. The pressure ratio
should not be BELOW the lower Alarm level, or ABOVE the High level.
3.3.3 SHUTDOWN
The water injection purge system is in the normal default condition, purging during a fired shutdown.
3.3.4 WATER INJECTION ON, PURGE OFF
The water injection purge isolation valves are closed when the water stop valve is open to minimize the risk of back flowing
water into the purge manifold. The water injection purge main feed valve is closed at the same time as the isolation valve.
There is a short time delay of ~ 0.5 seconds on opening the drain valve.
A method to check whether all of the endcover isolation valves have closed is as follows: The endcover valves and feed
valves are closed with the drain line left open. Once the pressure in the purge manifold has dropped below the detectable level
(-20 psid), the purge drain valve is closed. It will remain closed for a period of time which is proprotional to the compressor
discharge pressure. Because the pressure in the manifold is now fixed (less leakage in or out), the pressure ratio could change
as result of changing load (increasing or decreasing CPD). The time needs to be as short as possible yet be long enough that if
water flow is back flowing into the manifold, the pressure will rise above the pressure ratio action level. At high loads, CPD
willbe high and water flow rates will be high, so the time can be short. Unloading the unit from high CPD with the pressure
bottled may cause a false indication.
If back flow of water is detected in the manifold, then a Forced Fired Shutdown is performed. The logical “L94WP” is the
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water injection purge fast fired shutdown signal. This signal is applied to the L94DLN signal which may need to be added for
the MNQC system to pick up the STOP command. This is done in part to take advantage of the fact that L94DLN already
picks up the lower command and then the fast rate logic (L83JD10 = 1) is selected. SEE the Startup, shutdown and Trip
standard ADV_PR_S.DOC. Due to the liquid fuel/water injection nozzle design of the DLN - 2.0 / 2.6 / 2.0 + the delay time
on opening the water injection purge system is not considered a risk to the nozzles for the show down period.
When the back flow is detected (L94WP = 1), the purge system goes into a fully blocked configuration, ALL valves are
closed (feed valve, isolation and drain valve). When the unit reaches 95 % speed it is tripped. After flame out the drain valve
is opened for 60 seconds. After another 60 second delay, the feed valve and isolation valves are opened and the drain valve is
closed. This allows the manifold to be drained without risk of back flowing hot combustion gases, damaging the nozzles, and
keeping large amounts of water from being sent into the turbine after flame out. The unit is tripped at 95% speed to minimize
the amount of time with no purge verses a trip at high load.
If NO back flow is detected after the time limit, the drain valve is opened.
3.3.5 WATER INJECTION OFF, PURGE ON
Two basic objections exist: to drain the manifold of any water that may have leaked in and soft purge introduction.
To drain the manifold, the isolation valves are left closed when the water stop valve is closed stopping the water, and the small
feed valve is opened to pressurize the manifold. After a small time delay of ~ 5 seconds, the main feed valve is opened.
After a short drain time of ~ 10 seconds (if the generator breaker is closed, ~20 seconds if it is open), the small and main feed
valves are closed. Due to the liquid fuel/water injection nozzle design of the DLN - 2.0 / 2.6 / 2.0 +, the delay time on
opening the water injection purge system is not considered a risk to the nozzles.
After the feed valves are closed, the pressure in the manifold will decay. Once the pressure has dropped to the action level of ~
0.95%, the drain valve is closed, the small feed valve and the isolation valves are opened. This provides the soft purge at both
a low introduction pressure and at a low flow rate.
After a short low flow purge of ~ 10 seconds, the main feed valve is opened and high flow and pressure flushes the any
remaining water out. The system is now in the steady state purging condition.
Provisions are made in case the drain valve is blocked or fails to open the purge feed and isolation valves after some
maximum allowable period ~ 45 seconds.
3.3.6 VALVE FAULT DETECTION

While the main function of the purge pressure ratio (WIPPR) protection is to confirm adequate flow during gas fuel operation,
the WIPPR is not reliable enough at startup due to the low flows, calibration and sensor capability. To provide better
protection, the main feed valve has a position switch on the open (purging) side of the valve. If the drain valve is open during
startup, the low CPD will not overwhelm the valve if it is open and a larger percentage of purge air will flow out the drain. To
provide better protection, the drain valve has a position switch on the closed (not draining) side of the valve. Any time the
valves position switches indicate the valves are not in the expected position an alarm will be raised.
3.3.7 WATER INJECTION PURGE PRESSURE RATIO (WIPPR) PROTECTION

The main function of the purge pressure ratio (WIPPR) protection is to confirm adequate flow while purging, such as during a
gas fuel operation. An alarm level and a trip level are provided after a short time delay. Because this function is capable of
tripping the gas turbine reliability, the signal must be considered. Three delta pressure transducers are used to track the liquid
fuel purge manifold pressure relative to Compressor Pressure Discharge (CPD). A delta pressure transducer is used to
improve the signal accuracy, but reduce the calibration error. The range of pressure ratio during all modes of operation is
from zero (0) to 1.5. However, the actual range used for protection with a delta pressure transducer will be narrower. Typically
0.8 - 1.5 for a –20 to 120 psi delta. During startup with the AA compressor ON, the ratio will be higher.
The three delta pressure transducer signals will be checked against the median value for a failed single transducer alarm. The
median valve is used to calculate the pressure ratio (WIPPR) with the CPDABS signal. The median delta pressure (WIPDP)
is added to CPDABS to give the manifold pressure in psia, then divided by CPDABS to produce the pressure ratio, WIPPR.
The WIPPR is then compared to an alarm value and a lower action (trip) valve. A high limit value is also used to test as part of
a startup check. Because there are times when the purge pressure ratio is low, and very low, such as when on liquid fuel and
in the block and bleed configuration, the alarm & action logic are locked out during those times. A timer is used to prevent a
transient signal from tripping the unit. The very low trip pressure ratio signal is also applied to the new liquid fuel purge trip
logic (L4LFPT). The alarm and action level are 0.01 pressure ratio apart, with the alarm value being set at 0.01 pressure ratio
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below the minimum value, the system maybe tuned to (0.97 for DLN, 0.98 for MNQC). This puts the alarm and action levels
about ½ way between the nominal untuned value and PCC.
The median value of the delta pressure transducer is used as part of the purge opening and back flow testing (while on liquid
fuel) to produce logic switch point based on pressure, or the lack of it, in the manifold. A test is done to determine if the
median value is out of range, either high or low.
3.3.8 FUEL TRANSFERS
The Water injection is ramped off prior to transfer from liquid fuel to gas fuel. Water Injection purge will occur during the
gas prefill and start the fuel transfer (which will take 66 seconds + gas prefill time). During the liquid fuel purge introduction
and scavenge, the water injection purge is switched to the low flow condition to minimize the load on the AA compressor.
After the scavenge, it returns to the normal high flow purging condition.
Transferring from gas to liquid fuel, the water Injection is started ~10 seconds after reaching total liquid fuel (L84TL = 1) if
the other requirements are met, such as minimum fuel flow and minimum Combustion Reference Temperature. This is to
allow the gas fuel purge transient time to take place prior to turning on water flow.
Functional Block Diagram:
The attached sketches shows the water injection purge sequence for water on & off as a function of time. The water injection
purge valve position and pressure ratio fault detection block diagrams are also shown.
©
WATER INJECTION ON, PURGE OFF
1.20
Back fill pressure detected,
WIPPR
0.80
0 1 5 15
Time in Seconds
Water Injection Isolation Valve
=1 Water Inj on
L20WN
=0 Water off
Water Inj Purge Isolation Valves

=1 No Purge Flow
L20WP3C
=0 Purge Flow
Water Inj Main Purge Valve

=1 No Main Flow
L20WP1C
=0 Purge Flow
Water Inj Purge Delta Press Low

=1 Below Limit
L63WPRDPLL
=0 Not Below Limit
Water Inj Purge Back Flow Check

=1 Close Drain for back fill test V83WPBKFIL = 83 - (CPDABS x 0.333)
L83WP2C
=0 Open Drain
Water Inj Purge Drain Valve K20WNZ

=1 Drain Open
L20WP2O
=0 Closed
Water Inj Purge PR Very Low

=1 Below Limit
L63WPRVL
=0 Not Below Limit
If Back fill pressure detected, Then:

=1 Back Flow Detected, Fired Shutdown
L94WP K20WNZ1
=0 No Baclk Flow
Water Inj Purge Small Feed Valve

=1 Purge Feed
L20WP1LO
=0 No Purge Feed
©
Note:
Proprietary Timing of manifold pressure changes based on testing at BG&E
information Page 8 of 32
WATER INJECTION OFF, PURGE ON
1.20
WIPPR
0.80
0 5 45
Time in Seconds
Water Injection Isolation Valve
=1 Water Inj on
L20WN
=0 Water off
V20WNY1
Water Inj Purge Small Feed Valve

K20WNY_MAX
=1 Purge Feed
L20WP1LO
=0 No Purge Feed
Water Inj Main Purge Valve K20WP1Y

K20WP3CY
=1 No Main Flow
L20WP1C
=0 Purge Flow

=1 Below Limit
L63WPRVL
=0 Not Below Limit
Water Inj Purge Drain Valve

=1 Drain Open
L20WP2O
=0 Closed
Water Inj Purge Isolation Valves

=1 No Purge Flow
L20WP3C
=0 Purge Flow
Note: Timing of manifold pressure changes based on testing at BG&E
©
DLN-2 Water Inj Purge Main Feed Valve Position Fault Matrix
No Flow Request High Flow Request

VA33-1 commanded VA33-1 commanded
close open
L20WP1C=1 L20WP1C= 0
check position and limit check position and limit

switches for proper state switches for proper state
L33WP1O= “ 1 “ L33WP1O= “ 0 “ L33WP1O=“ 0 “ L33WP1O=“ 1 “

feedback or desired position feedback or desired position
position fault position fault
TD TD
ALARM - L33WP1C_ALM ALARM - L33WP1O_ALM

water inj purge main feed water inj purge main feed
valve failed- open valve failed- closed
DLN-2 Water Inj Purge Drain Valve Position Fault Matrix
Request Drain No Drain Request

VA33-2 commanded VA33-2 commanded
open closed
L20WP2O=1 L20WP1C= 0
check position and limit check position and limit

switches for proper state switches for proper state
L33WP1C= “ 1 “ L33WP1C= “ 0 “ L33WP1C=“ 0 “ L33WP1C=“ 1 “

feedback or desired position feedback or desired position
position fault position fault
TD TD
ALARM - L33WP1C_ALM ALARM - L33WP1O_ALM

water inj purge drain water inj purge drain
valve failed Closed valve failed- Open
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W ATER INJECTION PURGE PRESSURE RATIO FAULT DETECTON
High Side
3 Delta Pressure
Transducers
Feed
Valve Low Side CPD
M anifold
A H
+ W IPDP
B MEDIAN
W IPDP_1C -
C L SUB
Drain
Valve
A L83W IDIF L30W IDP_FLT

W IKDIF_FLT A> = B TD
B ALARM
PPKDPLL
A L63W PDPLL
W IPDP A >B
B Lower Limit
FXKW PRH
W IPDP
A L63W PDPUL
PPKDPUL A >B
B Upper Limit
CPDABS
A
W IPPR
(A +B )/A
W IPDP Pressure Ratio
B
W IPPR
A L63W PRH
FXKW PRH A >B
B Upper Limit
L4AKRUN = 1, AA m otor running
FXKLFPLA L30W PRLA

A L63W PRL
W IPPR A >B
B Lower Limit ALARM
Not Purging, in Block & Bleed
FXKLFPVLA
L63W PRVL L86W PRVLA
A
W IPPR A >B
ACTION
B Very Lower Limit
©
3.4 Control Settings Specification Paragraph

10.26 ??? Water Injection Purge System Sequence
The water injection purge system prevents back flow of hot combustion gases in the water injection portion of the fuel nozzles
when water injection is not flowing water, and to flush out residual water in the nozzles. For dual fuel units, the water
injection purge system is always activated whenever operating on 100% gas fuel. The water injection purge system is
monitored by use of delta pressure measurement to calculate a pressure ratio relative to CPD. An alarm level and an action
level are provided should the pressure ratio drop below the preset limits.
The following table is provided and to be filled out and returned to design engineering. The CTQ #1 is the target value prior
to any adjustments to the pressure ratio value by closing the VM17-1 (see adjustment procedure paragraph). Record the actual
field and values PRIOR to any adjustment of the manual tuning valve VM17-1. If the VM17-1 is used, the final values should
also be recorded and returned with the pre-tuned values.
CTQ # Description for all DLN T Actual AA temp

1 Pressure ratio @ FSNL WIPPR = 0.985 +/- 0.005
1 Pressure ratio @ Base load WIPPR = 0.985 +/- 0.005
CTQ # Description for MNQC T Actual AA temp
1 Pressure ratio @ FSNL WIPPR = 0.987 +/- 0.005
1 Pressure ratio @ Base load WIPPR = 0.987 +/- 0.005
Legend: AA temp = AA temperature of air out of cooler, T = Target Value, Actual = Actual measured value
3.4.1 System Description Text
3.4.2 Adjustment (Checkout) Procedure Text

OFFLINE Startup checkout: With liquid fuel selected and the unit on turning gear, the WIPPR should read ~ 1.00 +-0.05, if
not something is wrong. Start the AA compressor manually. The three (AAPR, FPPR, WIPPR) pressure ratios should read ~
1.35 to 1.45, if not, something is wrong. With AA running, logic force L20WP1C = 1, this will close the Liquid fuel purge,
and the WIPPR should drop back to ~ 1.00.
No mechanical adjustments are required to set valve open/close times with the advanced compressorless purge. A View2 data
file is needed of the purge system being turned OFF and ON. The output files are to become part of the startup report, and
returned to CASE, Design Engineering.
The desired purge pressure ratio for the liquid fuel purge and water injection purge is based on both nozzle cooling/purge
requirement and a combustion dynamic requirement. A balance between the two. The manual tuning valve (VM17-1) is fully
open prior to first starting of the gas turbine. Once the turbine has reached FSNL, and the AA temperature is a minimum of
120 F, data is taken to be compared to the #1 CTQ table. The water injection (WIPPR), the liquid fuel (FPPR) and AA
(AAPR) pressure ratios, should all be approximately the same value with the AA possibly a little higher. The unit should be
loaded and the data taken again at Base Load.
The engineer responsible for commissioning the DLN system has the option to reduce the purge flows (to a minimum of 0.970
PR) because it will improve combustion dynamics. The manual-tuning valve VM17-1 is used to reduce the flow, ON LINE.
The WIPPR is then monitored during the loading to base and the data is confirmed across the load range. All three purge
pressure ratios should be approximately the same value. Having water injection purge slightly lower than the liquid fuel purge
is better than the other way around. Checking of the witch hat strainers maybe required if the values are low. If tuning was
required, the final value of WIPPR should also be included in the startup report.
4.0 System Schematics/MCC Elementaries

4.1 System Schematics
The purge system schematic, MLI 0477 is typical to GE drawing number 330B4349. Atomizing Air Schematic ML0425 is
typical to GE drawing number 330B4311
4.2 MCC Elementaries-NA
5.0 Device Summary Entries
©
The purge system is covered under MLI 0477. The following devices summary entries cover dual fuel DLN-2, 2.6, 2+, and
MNQC combustion system purge can be found in the System Design Standards, DS_AACPF.doc and DS_LPCPF1.doc.
Device Name MLI Description/Settings

-NA
6.0 Instruction Book Information

The instruction book article required for the implementation of this standard is located in Appendix D.
Control and Protection Article Numbers (or GEK Numbers) Name of item
-NA
7.0 Integrated System Conceptual Verification Plan

Revision Completion
Verification Test Description Responsible Individual
Number Date
-NA
7.1 Water Injection Purge Command Sequencing

While turning Water Injection ON, run a real time plot of the following signals:
L20WN
L20WP1C
L20WP2O
L20WP3C
L20WP1LO
WIPRP
Confirm that the real time plot appears the SAME as the “Water Injection ON, Purge OffTime Line”.
Recording the same points on a real time plot, turn the water injection Off, Purge On and Confirm the real time
plot apprears the same as the “Water Injection Off, Purge ON time Line”.
For field verification of the purge system, a VIEW2 (MK V control system) file needs to be run during water turn OFF, purge
ON. The input file is located in APPENDIX. The same VIEW2 (MK V control system) file can be used for turn ON of water,
purge OFF. The output files should be provided with the field verification report.
8.0 Six Sigma
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8.1 CTQ’s
To provide continuous positive flow of purge air to the water injection nozzles when the water injection is OFF is based on
low-pressure loss to the system in an un-boosted condition. The Metric is monitoring the correct range of pressure ratio
(WIPPR), alarm, and action level in case the operation drops below expectable value. Values are set by Combustor type
(pressure drop). Value is to be taken at FSNL and Base Load with the manual tuning valve (VM17-1) FULL open. Too much
purge flow may indicate a design problem and adversely effect combustion dynamics.
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APPENDIX A – MARK V INFORMATION

BOBCAT PICK:
A1 Wiring Definition
A2 Required Settings
A2.1 Required Constants Settings

CONSTANT VALUE UNITS DESCRIPTION
K20WNY 5.0 sec ;TD TURN OFF WATER INJ - DELAY FEED VALVE OPENING
K20WNY_MAX 45 sec ;TD MAXIMUM DELAY TO OPEN WATER INJ PURGE
K20WNY1C 10 sec ;TD DRAIN H2O PURGE MANIFOLD, BREAKER CLOSED
K20WNY1O 20 sec ;TD DRAIN H2O PURGE MANIFOLD, BREAKER OPEN
K20WNZ 0.5 sec ;TD AFTER WATER INJ STOP OPEN
K20WNZ1 15 sec ;TD CHECK FOR HIGH PRESS IN PURGE MANIFOLD
K20WP3CY 10 sec ;TD OPENING WATER INJ PURGE ISO VLVS
K30WPDP_FLT 5 sec ;TD WATER INJ PURGE DIFF PRESS XDUCER FAULT
K30WPPTA 10 sec ;TD WATER INJ PURGE MED DIFF PRESS OUT OF RANGE
K30WPRLA 15 sec ;TD WATER INJ PURGE PRESSURE RATIO LOW LIMIT
K33WP1C_ALM 5 sec ;WATER INJ PURGE FEED VLV FAILED CLOSED TIMER K
K33WP1O_ALM 20 sec ;WATER INJ PURGE FEED VLV FAILED OPEN TIMER K
K33WP2C_ALM 5 sec ;WATER INJ PURGE DRAIN VLV FAILED CLOSED TIMER K
K33WP2O_ALM 5 sec ;WATER INJ PURGE DRAIN VLV FAILED OPEN TIMER K
K86WPRVLA 10 sec ;TD WATER INJ PURGE PRESSURE RATIO VERY LOW LIMIT
K94WP 2 sec ;TD WATER INJ PURGE BACK FLOW, FAST FIRED SHUTDOWN
K94WPY 0.25 sec ;TD WATER INJ PURGE FAST FIRED SHUTDOWN, DROPOUT
KSHIFTN2 -2 CNT15 ;SHIFT CONSTANT - 2
KSHIFTP1 1 CNT15 ;SHIFT CONSTANT + 1
PPKDPLL -19.5 PSI ;PURGE PRESS DIFF PRESS LOWER RANGE LIMIT
PPKDPUL 119.5 PSI ;PURGE PRESS DIFF PRESS UPPER RANGE LIMIT
WIKDIF_FLT 0.5 PSI ;ALMTXT: WATER INJ PURGE DIFF PRESS XDUCER FAULT
WPKBKFIL 83 sec ;OFFSET TIMER FOR WATER INJ PURGE BACK FLOW CHECK
WPKCPD 0.3333 CNT00 ;CPDABS GAIN, TIMER FOR WATER INJ PURGE BACK FLOW
CODE
C = Constant is calculated per unit
F = Constant can be field adjusted
A2.2 Control Constant Calculation Methods
CONSTANT VALUE UNITS DESCRIPTION Comb Type

FXKPPRH 1.12 CNT01 ;PURGE PRESS RATIO HIGH, OUT OF EXPECTED DLN - 2.0, 2.6 & 2 +
RANGE
FXKWPRLA 0.96 CNT01 ;WATER INJ PURGE RATIO LOWER LIMIT DLN - 2.0, 2.6 & 2 +
FXKWPRVLA 0.95 CNT01 ;WATER INJ PURGE RATIO VERY LOW LIMIT DLN - 2.0, 2.6 & 2 +
FXKPPRH 1.05 CNT01 ;PURGE PRESS RATIO HIGH, OUT OF EXPECTED MNQC
RANGE
FXKWPRLA 0.97 CNT01 ;WATER INJ PURGE RATIO LOWER LIMIT MNQC
©
FXKWPRVLA 0.96 CNT01 ;WATER INJ PURGE RATIO VERY LOW LIMIT MNQC
Multi - Nozzle Quiet Comb (MNQC) FOR DUAL GAS ONLY

The back flow time and CPDAPB gains were based on an MS7001FA sized system. The same values will be used for the 6FA & 9FA
because the systems simply scale.
A2.2.1 Scaling/Calibration
Device Signal Name Low range High range

96WP-2A,2B,2C WIPDP_2A,1B,1C 4 mA = - 20 psi + - 0.02 20 mA = + 120 psi + - 0.02
Note: High side of Delta Pressure Transducer to Manifold Side, Low side to CPD. The 0 pressure must be 6.286 mA.
A2.3 IO Assignments
Short Name Long Name I/O point

L20WP1X ;WATER INJ PURGE VLV SOLENOID #1 OUTPUT 20WP-1
L20WP1LO ;WATER INJ PURGE LITTLE FEED VLV SOLENOID OUTPUT 20WP-1L
L33WP1O ;WATER INJ PURGE FEED VALVE OPEN LIMIT SW 33WP-1
L33WP2C ;WATER INJ PURGE DRAIN VALVE CLOSED LIMIT SW 33WP-2
WIPDP_2A,1B,1C ;WATER INJ PURGE MANIFOLD DELTA PRESS TRANS 96WP-2A,2B,2C
A2.3.1 I/O Assignment Location

Note: 96WP - 2A, 2B, 2C termination MUST be in <Q> core. For NEW units, the TCQF card is required.
A2.4 IO Configuration Settings Calculation Methods-NA
A3 Signal Definitions
TYPE SIGNAL NAME SCALE DESCRIPTION UNITS

?LQ L20WNY LOG ;TD TURN OFF WATER INJ - DELAY FEED VALVE OPENING LOGIC
?LQ L20WNY_MAX LOG ;MAXIMUM DELAY TO OPEN WATER INJ PURGE LOGIC
?LQ L20WNY1 LOG ;TD TO DRAIN H2O PURGE MANIFOLD LOGIC
?LQ L20WNZ LOG ;TD AFTER WATER INJ STOP OPEN LOGIC
?LQ L20WNZ1 LOG ;TD CHECK FOR HIGH PRESS IN PURGE MANIFOLD LOGIC
?LQ L20WP1C LOG ;WATER INJ PURGE FEED VLV SOLENOID OUTPUT LOGIC
?LQ L20WP2O LOG ;WATER INJ PURGE DRAIN VLV SOLENOID OUTPUT LOGIC
?LQ L20WP3C LOG ;WATER INJ PURGE ISOLATION VLV SOLENOID OUTPUT LOGIC
?LQ L20WP3CY LOG ;DELAY OPENING WATER INJ PURGE ISO VLVS LOGIC
?LQ L3WPBKFIL LOG ;WATER INJ PURGE MANIFOLD BACK FILL CHECK LOGIC
?LQ L3WPRLA LOG ;WATER INJ PURGE PRESS RATIO PERMISSIVE LOGIC LOGIC
?LQ L63WPDPLL LOG ;WATER INJ PURGE DELTA PRESS BELOW LOWER LIMIT LOGIC
?LQ L63WPDPUL LOG ;WATER INJ PURGE DELTA PRESS PAST UPPER LIMIT LOGIC
?LQ L63WPRH LOG ;WATER PURGE PRESS RATIO HIGH, OUT OF EXPECTED RANGE LOGIC
?LQ L63WPRL LOG ;WATER INJ PURGE PRESSURE RATIO BELOW LOW LIMIT LOGIC
?LQ L63WPRVL LOG ;WATER INJ PURGE PRESSURE RATIO BELOW VERY LOW LIMIT LOGIC
?LQ L83WIPDP LOG ;WATER INJ PURGE DIFF PRESS XDUCER ERROR FROM MED LOGIC
©
?LQ L83WP2C LOG ;OPEN DRAIN FOR PURGE BACK FLOW CHECK LOGIC
?LQ L83WP2CZ LOG ;CLOSE DRAIN FOR PURGE BACK FLOW CHECK LOGIC
?LQ L83WPBKFIL LOG ;WATER INJ PURGE MANIFOLD BACK FILLED LOGIC
?LQ L83WPRVLA LOG ;WATER INJ PURGE PRESS BELOW VERY LOW LIMIT LOGIC
?LQ L94WPY LOG ;TD WATER INJ PURGE FAST FIRED SHUTDOWN, DROPOUT LOGIC
?VQ T20WNY SEC64 ;TD TURN OFF WATER INJ - DELAY FEED VALVE OPENING sec
?VQ T20WNY_MAX SEC64 ;TD MAXIMUM DELAY TO OPEN WATER INJ PURGE sec
?VQ T20WNY1 SEC64 ;TD TO DRAIN H2O PURGE MANIFOLD sec
?VQ T20WNZ SEC64 ;TD AFTER WATER INJ STOP OPEN sec
?VQ T20WNZ1 SEC64 ;TD CHECK FOR HIGH PRESS IN PURGE MANIFOLD sec
?VQ T20WP3CY SEC64 ;TD OPENING WATER INJ PURGE ISO VLVS sec
?VQ T30WPDP_FLT SEC64 ;TD WATER INJ PURGE DIFF PRESS XDUCER FAULT sec
?VQ T30WPPTA SEC64 ;TD WATER INJ PURGE MED DIFF PRESS OUT OF RANGE sec
?VQ T30WPRLA SEC64 ;TD WATER INJ PURGE PRESSURE RATIO LOW LIMIT sec
?VQ T33WP1C_ALM SEC64 ;TD WATER INJ PURGE FEED VLV - NOT CLOSED sec
?VQ T33WP1O_ALM SEC64 ;TD WATER INJ PURGE FEED VLV - NOT OPEN sec
?VQ T33WP2C_ALM SEC64 ;TD WATER INJ PURGE DRAIN VLV - NOT OPEN sec
?VQ T33WP2O_ALM SEC64 ;TD WATER INJ PURGE DRAIN VLV - NOT CLOSED sec
?VQ T83WPBKFIL SEC64 ;TD WATER INJ PURGE MANIFOLD BACK FILLED sec
?VQ T86WPRVLA SEC64 ;TD WATER INJ PURGE PRESSURE RATIO VERY LOW LIMIT sec
?VQ T94WP SEC64 ;TD WATER INJ PURGE BACK FLOW, FAST FIRED SHUTDOWN sec
?VQ T94WPY SEC64 ;TD WATER INJ PURGE FAST FIRED SHUTDOWN, DROPOUT sec
?VQ V20WNY1 SEC64 ;TD TO DRAIN H2O PURGE MANIFOLD sec
?VQ V83WPBKFIL SEC64 ;TD WATER INJ PURGE MANIFOLD BACK FILLED sec
?VQ WIPDP PRESS ;WATER INJ PURGE DIFF PRESSURE PSI
?VQ WIPDPAB PRESS ;WATER INJ PURGE DIFF PRESS ABS PSI
?VQ WIPPR CNT01 ;WATER INJ PURGE PRESSURE RATIO CNT01
?VQ WPTCPD SEC64 ;CPDABS BIAS TIMER FOR WATER INJ PURGE BACK FLOW sec
?VQCC FXKPPRH CNT01 ;PURGE PRESS RATIO HIGH, OUT OF EXPECTED RANGE CNT01
?VQCC FXKWPRLA CNT01 ;WATER INJ PURGE RATIO LOWER LIMIT CNT01
?VQCC FXKWPRVLA CNT01 ;WATER INJ PURGE RATIO VERY LOW LIMIT CNT01
?VQCC K20WNY SEC64 ;TD TURN OFF WATER INJ - DELAY FEED VALVE OPENING sec
?VQCC K20WNY_MAX SEC64 ;TD MAXIMUM DELAY TO OPEN WATER INJ PURGE sec
?VQCC K20WNY1C SEC64 ;TD DRAIN H2O PURGE MANIFOLD, BREAKER CLOSED sec
?VQCC K20WNY1O SEC64 ;TD DRAIN H2O PURGE MANIFOLD, BREAKER OPEN sec
?VQCC K20WNZ SEC64 ;TD AFTER WATER INJ STOP OPEN sec
?VQCC K20WNZ1 SEC64 ;TD CHECK FOR HIGH PRESS IN PURGE MANIFOLD sec
?VQCC K20WP3CY SEC64 ;TD OPENING WATER INJ PURGE ISO VLVS sec
?VQCC K30WPDP_FLT SEC64 ;TD WATER INJ PURGE DIFF PRESS XDUCER FAULT sec
?VQCC K30WPPTA SEC64 ;TD WATER INJ PURGE MED DIFF PRESS OUT OF RANGE sec
?VQCC K30WPRLA SEC64 ;TD WATER INJ PURGE PRESSURE RATIO LOW LIMIT sec
?VQCC K33PL1C_ALM SEC64 ;WATER INJ PURGE FEED VLV FAILED CLOSED TIMER K sec
?VQCC K33PL1O_ALM SEC64 ;WATER INJ PURGE FEED VLV FAILED OPEN TIMER K sec
?VQCC K33PL2C_ALM SEC64 ;WATER INJ PURGE DRAIN VLV FAILED CLOSED TIMER K sec
?VQCC K33PL2O_ALM SEC64 ;WATER INJ PURGE DRAIN VLV FAILED OPEN TIMER K sec
?VQCC K33WP1O_ALM SEC64 ;TD WATER INJ PURGE FEED VLV - NOT CLOSED sec
?VQCC K86WPRVLA SEC64 ;TD WATER INJ PURGE PRESSURE RATIO VERY LOW LIMIT sec
©
?VQCC K94WP SEC64 ;TD WATER INJ PURGE BACK FLOW, FAST FIRED SHUTDOWN sec
?VQCC K94WPY SEC64 ;TD WATER INJ PURGE FAST FIRED SHUTDOWN, DROPOUT sec
?VQCC KSHIFTN2 CNT15 ;SHIFT CONSTANT - 2 CNT15
?VQCC KSHIFTP1 CNT15 ;SHIFT CONSTANT + 1 CNT15
?VQCC PPKDPLL PRESS ;PURGE PRESS DIFF PRESS LOWER RANGE LIMIT PSI
?VQCC PPKDPUL PRESS ;PURGE PRESS DIFF PRESS UPPER RANGE LIMIT PSI
?VQCC WIKDIF_FLT PRESS ;ALMTXT: WATER INJ PURGE DIFF PRESS XDUCER FAULT PSI
?VQCC WPKBKFIL SEC64 ;OFFSET TIMER FOR WATER INJ PURGE BACK FLOW CHECK sec
?VQCC WPKCPD CNT00 ;CPDABS GAIN, TIMER FOR WATER INJ PURGE BACK FLOW CNT00
A4 Alarms
Note Alarm messages can only be 39 characters between the quote mark.
Alarm Logic Alarm Text

L30WPDP_FLT ;ALMTXT:’WTR INJ PURGE DIFF PRESS XDUCER FAULT’
L30WPPTA ;ALMTXT:’WTR INJ PURGE MED DIFF PRESS ERROR’
L30WPRLA ;ALMTXT:’WTR INJ PURGE LOW PRESS RATIO ALARM’
L33WP1C_ALM ;ALMTXT:’WTR INJ PURGE FEED VALVE FAIL TO CLOSED’
L33WP1O_ALM ;ALMTXT:’WTR INJ PURGE FEED VALVE FAIL TO OPEN’
L33WP2C_ALM ;ALMTXT:’WTR INJ PURGE DRAIN VALVE FAIL TO CLOSED’
L33WP2O_ALM ;ALMTXT:’WTR INJ PURGE DRAIN VALVE FAIL TO OPEN’
L86WPRVLA ;ALMTXT:’WTR INJ PURGE VERY LOW PRESS RATIO - TRIP’
L94WP ;ALMTXT:’WTR INJ PURGE BACK FLOW-FIRED SHUT DOWN’
A5 CSP Information
*************************************************
Start of Water Injection ADVANCED PURGE

Design Standard: BK2J_ADV_PR_H Rev 1
*************************************************
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ÄÄÄ´/ÃÄÄÄÄÄÄ´/ÃÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄ×ÄÄÄÄÄÄÄÄÄ´ ÃÄÄÄÄÄÄ×ÄÄÄÄÄÄÄÄÄÄ( )
º ³ TD ³ º
K33WP2O_ALM 0ºfinal ³ ³ currº1 T33WP2O_ALM
º ³ ³ º
º dt ³ ³ º
*************************************************
END OF WATER INJECTION ADVANCED PURGE
*************************************************
************************************************************
ADVANCED PURGE FAULT PROTECTION SEQUENCING
START OF WATER INJECTION PURGE PRESSURE RATIO
on Gas fuel WIPPR ~ .985 +/- .005

on Liq fuel WIPPR ~ 1.15 - 1.2+ @ 100% speed
************************************************************
ÉÍÍÍÍÍÍÍÍÍÍÍÍÍÍÍÍÍÍÍÍÍ»
º XPTS00 - PARALLEL º
º XMTTR SELECTOR º
º º
WIPDP_2A 0º ÚÄÄÄÄÄ¿ º
ÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄ×ÄÄ´ HIGHÃÄ¿ º
WIPDP_2B 1º ³ ³ ³ º4 WIPDP
ÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄ×ÄÄ´ MEDÃÄ(ÄÄÄÄÄÄÄÄÄÄ×ÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄ
WIPDP_2C 2º ³ ³-³+ ÚÄÄÄÄÄ¿ º
©
ÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄ×ÄÄ´ LOWÃÄOÄÄ´A ³ º5 L83WIPDP
WIKDIF_FLT 3º ÀÄÄÄÄÄÙ ³ A>=BÃÄ×ÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄ
ÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄ×ÄÄÄÄÄÄÄÄÄÄÄÄÄ´B ³ º
ÈÍÍÍÍÍÍÍÍÍÍÍÍÍÍÍÍÍÍÍÍÍ1/4
L83W º TMV - Time Delay º L30WPDP_FLT
IPDP Input L0º ÚÄÄÄÄÄ¿ º
º ³ TD ³ º
K30WPDP_FLT 0ºfinal ³ ³ currº1 T30WPDP_FLT
º ³ ³ º
º dt ³ ³ º
ÉÍÍÍÍÍÍÍÍÍÍÍ»
º CMP º
LTRUE Enable º º
ÄÄÄ´ ÃÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄ×ÄÄÄÄÄÄÄÄ¿ º
º ù º
WIPDP 0ºa ÚÄÄÄ¿ ù º L63WPDPUL
ÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄ×ÄÄ´ ³ ù º
º ³ Ã´ ÃÄ×ÄÄÄÄÄÄÄÄÄÄ( )
PPKDPUL 1ºb ³a>b³ º
ÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄ×ÄÄ´ ³ º
º ÀÄÄÄÙ º
ÈÍÍÍÍÍÍÍÍÍÍÍ1/4
º CMP º
LTRUE Enable º º
º ù º
PPKDPLL 0ºa ÚÄÄÄ¿ ù º L63WPDPLL
WIPDP 1ºb ³a>b³ º
º ÀÄÄÄÙ º
L63W L4A L20 º TMV - Time Delay º L30WPPTA
PDPLL KRUN WP2O Input L0º ÚÄÄÄÄÄ¿ º
ÄÄÄ´ ÃÄÄÂÄÄÄ´/ÃÄÄÄÄÄÄ´/ÃÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄ×ÄÄÄÄÄÄÄÄÄ´ ÃÄÄÄÄÄÄ×ÄÄÄÄÄÄÄÄÄÄ( )
³ º ³ TD ³ º
L63W ³ K30WPPTA 0ºfinal ³ ³ currº1 T30WPPTA
PDPUL ³ ÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄ×ÄÄÄÄÄÄÄÄÄ´ ÃÄÄÄÄÄÄ×ÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄ
©
ÄÄÄ´ ÃÄÄÙ º ³ ³ º
º dt ³ ³ º
º ADD º LZZ
LTRUE Enable º º
ÄÄÄ´ ÃÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄ×Ä Ä Ä Ä Ä Ä Ä ÄÄÄ×ÄÄÄÄÄÄÄÄÄÄ( )
º º
CPDABS 1ºinput_a + outputº0 WIPDPAB
ÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄ×ÄÄÄÄÄÄÄÄÄOÄÄÄÄÄÄÄ×ÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄ
º +³ º
WIPDP 2ºinput_b ³ º
ÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄ×ÄÄÄÄÄÄÄÄÄÙ º
ÉÍÍÍÍÍÍÍÍÍÍÍÍÍÍÍÍÍÍÍÍÍÍÍÍÍ»
º DVD - Divide º LZZ
LTRUE Enable º º
ÄÄÄ´ ÃÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄ×Ä Ä Ä Ä Ä Ä Ä Ä ÄÄÄÄÄÄÄÄÄ×ÄÄÄÄÄÄÄÄÄÄ( )
º º
WIPDPAB 1ºdividend ÚÄ¿ ÚÄ¿ quotientº0 WIPPR
ÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄ×ÄÄÄÄÄÄÄÄÄ´ ÃÄ´ ÃÄÄÄÄÄÄÄÄÄ×ÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄ
º ³ö³ ³X³ º
CPDABS 2ºdivisor ³ ³Ú´ ³ º
ÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄ×ÄÄÄÄÄÄÄÄÄ´ ³³ÀÄÙ º
º ÀÄÙ³ º
º ÚÄÄ¿³ º
KSHIFTP1 3ºshift ³-N³³ º
ÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄ×ÄÄÄÄÄÄÄÄ´2 ÃÙ º
º ÀÄÄÙ º
ÈÍÍÍÍÍÍÍÍÍÍÍÍÍÍÍÍÍÍÍÍÍÍÍÍÍ1/4
º CMP º
LTRUE Enable º º
º ù º
FXKWPRLA 0ºa ÚÄÄÄ¿ ù º L63WPRL
WIPPR 1ºb ³a>b³ º
º ÀÄÄÄÙ º
L3W
L14HM L84TL PRLA
ÄÄÄ´/ÃÄÄÂÄÄÄ´ ÃÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄ( )
³
©
³
L28FDX ³
ÄÄÄ´/ÃÄÄÙ
L3W L20 L63 º TMV - Time Delay º L30WPRLA
PRLA WP1C WPRL Input L0º ÚÄÄÄÄÄ¿ º
ÄÄÄ´/ÃÄÄÄÄÄÄ´/ÃÄÄÄÄÄÄ´ ÃÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄ×ÄÄÄÄÄÄÄÄÄ´ ÃÄÄÄÄÄÄ×ÄÄÄÄÄÄÄÄÄÄ( )
º ³ TD ³ º
K30WPRLA 0ºfinal ³ ³ currº1 T30WPRLA
º ³ ³ º
º dt ³ ³ º
º CMP º
LTRUE Enable º º
º ù º
FXKWPRVLA 0ºa ÚÄÄÄ¿ ù º L63WPRVL
WIPPR 1ºb ³a>b³ º
º ÀÄÄÄÙ º
L20 L20 L63W L83W

WP3C WP1C PRVL L28FDX PRVLA
ÄÄÄ´/ÃÄÄÄÄÄÄ´/ÃÄÄÄÄÄÄ´ ÃÄÄÄÄÄÄ´ ÃÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄ( )
L83W º TMV - Time Delay º L86WPRVLA
PRVLA Input L0º ÚÄÄÄÄÄ¿ º
ÄÄÄ´ ÃÄÄÄÄÄÄÄÄÄÄÄÂÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄ×ÄÄÄÄÄÄÄÄÄ´ ÃÄÄÄÄÄÄ×ÄÄÄÄÄÄÄÄÄÄ( )
³ º ³ TD ³ º
L86W L86MR ³ K86WPRVLA 0ºfinal ³ ³ currº1 T86WPRVLA
PRVLA 1_CPB ³ ÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄ×ÄÄÄÄÄÄÄÄÄ´ ÃÄÄÄÄÄÄ×ÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄ
ÄÄÄ´ ÃÄÄÄÄÄÄ´/ÃÄÄÙ º ³ ³ º
º dt ³ ³ º
L4A º CMP º
LTRUE KRUN Enable º º
ÄÄÄ´ ÃÄÄÄÄÄÄ´/ÃÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄ×ÄÄÄÄÄÄÄÄ¿ º
©
º ù º
WIPPR 0ºa ÚÄÄÄ¿ ù º L63WPRH
FXKPPRH 1ºb ³a>b³ º
º ÀÄÄÄÙ º
***************************************************************
END OF WATER INJECTION PURGE PRESSURE RATIO
***************************************************************
***************************************************************
The following rungs are used to drive the water

injection display (found in SEQU_B.SRC)
***************************************************************
º CMP º
LTRUE Enable º º
º ù º
WQ 0ºa ÚÄÄÄ¿ ù º L30WATERON
FXKVLVCLS 1ºb ³a>b³ º
º ÀÄÄÄÙ º
L33 L20 L33

WP1O WP3C WP2C L30WPO
ÄÄÄ´ ÃÄÄÂÄÄÄ´/ÃÄÄÄÄÄÄ´ ÃÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄ( )
³
L20W ³
P1LO ³
ÄÄÄ´ ÃÄÄÙ
©
APPENDIX B - MARK VI INFORMATION

-Later
B1 Wiring Information
Signal Contact Voted/ Terminal
Device Name Configuration
Name Sense Simplex Board
B2 Required Settings
B2.1 Control Constants Information
Data Initial
Name
Type Value
Units Description Code*
*CODE:
C = Constant varies by frame size or installation, and must be calculated.
F = Constant can be field adjusted
B2.2 Control Constant Calculation Methods
See Appendix A, Section 2.2
B3 Signal Definitions
Initial
Signal Name Direction Data Type Units Description
Value
B4 Alarm Information for Cimplicity

Alarm Signal Name Alarm Text
B5 Recommended HMI Signals

B6 Sequencing Information
B6.1 Macro Definitions
B6.2 CSP Information
<< Highlight This Line and Insert CSP HERE!!! NOT BEFORE!!! >>
©
APPENDIX C: VIEW 2 FILE FOR SYSTEM EVALUATION

FILE NAME H20_PURG.IN
;H2O INJECTION PURGE FILE FOR THE ADVANCED COMPRESSORLESS PURGE
;VIEW2 /PROC=T /SCAN=4 @INFILE OUTFILE
;WHERE
;HERTZ OF DATA COLLECTED = 32/X IE X=4 GIVES 8 HERTZ
;INFILE IS THE NAME OF THE FILE LISTING THE SIGNAL NAMES YOU WANT
;OUTFILE IS WHERE THE DATA WILL BE WRITTEN TO.
;MAX NUMBER OF POINT = 29 # OF POINT
;
;
DWATT ;MEGAWATTS
CPDABS ;COMPRESSOR DISCHARGE PRESSURE
TTXM ;EX TEMP MEDIAN CORRECTED BY AVERAGE
TTXSP1 ;COMBUSTION MONITOR ACTUAL SPREAD 1
FQLM1
TTRF1
WQ
WQR2X
L20WN
L20WNY1
WIPDP
WIPPR
L20WP1LO
L20WP1C
L33WP1O
L20WP2O
L33WP2C
L20WP3C
L63WPRVL
L63WPDPLL
AAPR
L20AA5C
L33AA5O
L33AA5C
L83WP2C
L83WP2CZ
L3WPBKFIL
L20WP3CY
©
APPENDIX D: INSTRUCTION BOOK ARTICLE
ADVANCED COMPRESSORLESS PURGE

WATER INJECTION PURGE
HARDWARE SUMMARY:
The water injection purge hardware is identical to the liquid fuel hardware for compressorless purge. It is basically a
double block and bleed system. There are two feed valves, a main feed valve (VA33-1, 3” normally open) and a small feed
valve (VA33-1L, 1/2” normally closed), a drain valve (VA33-2, 1/2” norm-ally closed), and an isolation valve (VA33-3-1
through “n” n= number of chambers, 1.0” normally open) for each combustion chamber. A single solenoid valve (20WP-3)
actuates all of the isolation valves. Each of the other valves are actuated by individual solenoid valves (20WP-2, 3). There
is a common manifold with 3 delta pressure transducers (96WP-2A, 2B, and 2C) for monitoring the pressure ratio for fault
protection. There is a position switch on the main feed valve (33WP-1) and drain valve (33WP-2) to indicate the default
position. SEE the “Advanced Compressorless Purge System”.
From Compressor
Discharge
96WP-2A,2B,2C
dP to CPD
20WP-3 20WP-1
Water VA33-1 NO
To Injection
Endcover Purge
NO
Manifold
VA33-3-1
thru 33WP-1
VA33-3-n
n = # of cans 20WP-2
VA33-2 20WP-1L
NC
33WP-2
NC
To Drain VA33-1L
Advanced Compressor-less Purge System

Advanced Compressor-less Purge System
NORMAL OPERATION:
With the water injection “Off”, the steady state purge condition is with all the solenoid valves in the de-energized state; the
main feed valve is open, drain valve is closed, all the isolation valves are open and small feed valve is closed. The pressure
ratio relative to Compressor Discharge Pressure (CPD) during the purge operation, should be ~ 0.985 +/- 0.005 depending
upon the system piping restriction (kept to a minimum with large pipe sizes) and the combustion system pressure drop. A
pressure ratio (PR) alarm level ~ 0.96 and a trip level of ~ 0.95 are used to protect the nozzles from a lack of flow. The
purge flow maybe reduced to a minimum of 0.970 if needed, to reduce combustion dynamics.
While water injection is on, the purge system is closed in the double block and bleed configuration. The feed valves are
closed, the drain valve is open to the atmosphere, and the isolation valves are closed. No pressure should be detected in the
manifold. Because of the use of delta pressure transducers (for better accuracy while in normal purging mode), the
manifold pressure ratio is displayed as ~ 0.8 - 0.85 and not ZERO.
TURNING “ON” THE PURGE AFTER WATER INJECTION IS TURNED OFF:

©
When the water stop valve is closed (20WN) the isolation valves remain closed, the drain remains open, the small feed
valve will open to pressurize the manifold, the main feed valve remains closed for ~ 5 seconds. This will force drain any
water that may have leaked back though the isolation valves. The force drainage takes place for ~ 10 seconds. At the end
of the drainage period, the small and main feed valves are closed, and the drain valve remains open. The manifold, which is
at high pressure, decays as air escapes out the drain. When the pressure ratio is detected to be below the trip level >0.95,
the drain valve is closed. At the same time the drain valve closes, the small feed valve and the isolation valves are open.
This allows the purging of water at a low pressure, minimizing the chances of water blowing out the flame, called “Soft
Purge”. After 10 seconds of low pressure, the main feed valve opens to provide full flow, and the small feed valve closes.
In the event of a generator breaker open with water injection ON, the purge system will add an additional 10 seconds to the
drain time, “time delay”. The added delay of the opening of the water injection purge is to give the turbine a chance
stabilize with the IGVs closed, speed close to 100 % and the unit off minimum FSR, if possible, before opening the purge.
FAULT DETECTIONS:
Permissive to Start:
The normal default position for the purge system at startup would be to open purge the nozzles. The main feed valve
position switch must indicate the valve OPEN to start the unit. The drain valve position switch must indicate the valve
CLOSED to start the unit. The pressure ratio must NOT be in the alarm or trip state to start the unit. The delta pressure
transducer must not be at the positive or negative saturation level (greater or less than 20 PSI) to start the unit. This is
indicated by an ALARM.
Turn “ON” of Water Injection, Off of purge:

When water injection is turned on, the purge system is closed and goes into the double block and bleed position. If the
main feed valve limit switch still indicates the valve open when it should be closed, there is an ALARM. If the drain valve
limit switch still indicates the valve is closed when it should be open, there is an ALARM. The cause could be a bad switch
or a valve out of position. If the valves ARE in fact out of position, the manifold pressure ratio will NOT fall to ~ 0.8 level.
If the main feed valve and drain valves are in correct position, the manifold pressure ratio should fall to ~ 0.8 level. A valve
failing to close is more likely than a valve opening after it has closed. If the pressure in the manifold NEVER drops from
the time the purge system goes into the block and bleed, it is possible that ALL of the isolation valves did not close and
water has filled the manifold. If the pressure had dropped below 20 PSI CPD (opening the drain valve) and later climbed
back above the 0.95 PR, it is likely to be only 1 or 2 isolation valves and not ALL that are open. To better detect a single
isolation valve failure to close, the drain valve will be close for a short period of time just after allowing the manifold
pressure to drop below the 20-PSI detection point. This will shorten the time to detect a 0.95 PR with out a false indication
by ~ 10:1. The time to test for back flow pressure is a function of CPD.
Action take If high pressure is detected;

1. ALARM “High pressure in Purge Manifold, Back flow condition detected”
2. Unit should be given a FAST fired shutdown. A fast fired shutdown is ~ 3 minutes from base to FSNL.
3. The purge system goes into a fully blocked configuration, ALL valves are closed (feed, isolation and drain
valves).
4. When the water injection comes off, ~ 35% load the purge system remains in a fully blocked configuration
5. Trip the unit when it reaches 95 % speed.
6. After flame out, the drain valve will be opened for 60 seconds.
7. After another 60 second delay, the feed valve and isolation valves are opened and the drain valve is closed.
The fired shutdown action will not be taken if, in addition to high manifold pressure being detected, one of the valve limit
switches are detected out of position.
©

Advanced Compressor Less Purge Controls

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Advanced Compressorless Purge Controls Part 3

Controls Design Standards

Document Reference Code BA3_Adv_pr_h

0.0 Design Revision Details

0.2 Revision Description

1.0 System Summary

Manual Tuning Valve

VM17-1 20AA-1 96AA-1

Atomizing Air 20AA-2 M 20AA-5 M

Water VA33-1 NO NO VA19-1 Liquid

Advanced Compressorless Purge System

1.2 Advance Purge Air System

1.3 Advanced Purge Code Layout

3.2 Supporting Documentation-NA

WATER FLOW ON, PURGE OFF

3.3.6 VALVE FAULT DETECTION

3.3.7 WATER INJECTION PURGE PRESSURE RATIO (WIPPR) PROTECTION

Functional Block Diagram:

WATER INJECTION ON, PURGE OFF

Back fill pressure detected,

Water Inj Purge Isolation Valves

Water Inj Main Purge Valve

Water Inj Purge Delta Press Low

Water Inj Purge Back Flow Check

Water Inj Purge Drain Valve K20WNZ

Water Inj Purge PR Very Low

If Back fill pressure detected, Then:

Water Inj Purge Small Feed Valve

WATER INJECTION OFF, PURGE ON

Water Inj Purge Small Feed Valve

Water Inj Main Purge Valve K20WP1Y

Water Inj Purge PR Very Low

Water Inj Purge Drain Valve

Water Inj Purge Isolation Valves

Note: Timing of manifold pressure changes based on testing at BG&E

No Flow Request High Flow Request

check position and limit check position and limit

L33WP1O= “ 1 “ L33WP1O= “ 0 “ L33WP1O=“ 0 “ L33WP1O=“ 1 “

ALARM - L33WP1C_ALM ALARM - L33WP1O_ALM

DLN-2 Water Inj Purge Drain Valve Position Fault Matrix

Request Drain No Drain Request

check position and limit check position and limit

L33WP1C= “ 1 “ L33WP1C= “ 0 “ L33WP1C=“ 0 “ L33WP1C=“ 1 “

ALARM - L33WP1C_ALM ALARM - L33WP1O_ALM

W ATER INJECTION PURGE PRESSURE RATIO FAULT DETECTON

A L83W IDIF L30W IDP_FLT

FXKLFPLA L30W PRLA

Not Purging, in Block & Bleed

3.4 Control Settings Specification Paragraph

CTQ # Description for all DLN T Actual AA temp

3.4.1 System Description Text

3.4.2 Adjustment (Checkout) Procedure Text

4.0 System Schematics/MCC Elementaries

Device Name MLI Description/Settings

6.0 Instruction Book Information

7.0 Integrated System Conceptual Verification Plan

7.1 Water Injection Purge Command Sequencing

8.0 Six Sigma

APPENDIX A – MARK V INFORMATION

A2.1 Required Constants Settings

A2.2 Control Constant Calculation Methods

CONSTANT VALUE UNITS DESCRIPTION Comb Type

Multi - Nozzle Quiet Comb (MNQC) FOR DUAL GAS ONLY