01 Welcome & Introduction Basic Flow Seminar Malaysia April 2011

Welcome and Introduction
Basic Flow Seminar
15/02/2011
Patrick.Rotzler
Slide 1
Welcome & Introduction 2011
Content – Basic Flow Seminar 2011
 Welcome & Introduction
 The world of Endress+Hauser
 Flow Overview
 Principles, Products & Application Examples
 Electromagnetic
 Coriolis
 Vortex
 Ultrasonic Flow
15/02/2011  Basic Installation Guidelines

Patrick.Rotzler
Slide 2
Welcome to the world of Endress+Hauser
15/02/2011
Patrick.Rotzler
Slide 3
The Endress + Hauser Group
 Endress +Hauser (E+H) is an international, Swiss family-owned company and

one of the world’s leading suppliers in the field of industrial measuring
instruments and automation solutions. E+H activities are managed and
coordinated by a holding company in Reinach, Switzerland.
 Endress+Hauser comprises 41 sales and service companies in 40 countries, 22

15/02/2011 production centers in 9 countries as well as 7 administrative companies.
Patrick.Rotzler
Slide 4  The company employed about 8,500 people in its core business.
Our worldwide sales organizations
15/02/2011
41 Sales Center
Patrick.Rotzler Representative
Slide 5
Level measurement
 Application of 10 physical
measuring principles
 Application solutions for
continuous level measurement and
level limit detection
 Measurements in liquids and solids
15/02/2011
Patrick.Rotzler
Slide 6
Analysis instrumentation
 Products and solutions to measure the

important process variables
 Wide range of sensors, fittings, transmitters

and automatic sampling systems
15/02/2011
Patrick.Rotzler
Slide 7
Pressure – Temperature – System Components
 P - Transmitter concepts for applications from

simple pressure monitoring to measurements
under difficult process conditions
 T - Engineering of temperature measuring points

for difficult process industry applications
 S – Components – Batch Controller, recorders,

overvoltage protection & displays
15/02/2011
Patrick.Rotzler
Slide 8
Flow measurement
 Five innovative technologies
 Instruments without any moving parts

for measurements in liquids, gas and steam
15/02/2011
Patrick.Rotzler
Slide 9
Flow Overview
All principles…
15/02/2011
Patrick.Rotzler
Slide 10
Influences on the selection of the measuring system
Mass or Volume State of aggregation Conductivity

Liquid / gas
Homogeneity
Viscosity
Disturbances
Abrasion
Temperature
Corrosion
Best fit Density
Price measuring
system?
Pressure
Accepted
pressure loss
Pipe
Pipe inlet Flow profile

15/02/2011
Patrick.Rotzler
Quantity Measuring range
Required accuracy
Slide 11
Diameter Turn-down
Flow Measurement - Overview
liquids
gas steam
conductive Non conductive
1 1/24“
Coriolis
2 1/12“
8 1/4“ Magmeter
15 1/2“
Nominal Diameter
Vortex
25 1“
50 2“
80 3“
100 4“
250 10“
300 12“
1000 40“ Thermal
2000 80“
2500 100“
15/02/2011
Patrick.Rotzler3000 120“
Ultrasonic
Slide 12 4000 160“
Product Portfolio for liquids
Price
uids
nd uctive liq
o
Non c
tiv e l iquids
c
Condu
Promass
Advantage
Prosonic Flow • No inlet run
Advantage • High accuracy
Prowirl • All liquids • Multivariable
Advantage • No pressure loss
Promag • All liquids • 2-Wire Disadvantage
Advantage • 2-Wire • Pressure loss
• No pressure loss Disadvantage • Price
Disadvantage • Inlet run (5xDN)
15/02/2011 Disadvantage • Inlet run (15xDN)
Patrick.Rotzler • Need Inlet run (5xDN) • Pressure loss
Slide 13
• Only conductive liquids Performance
Product Portfolio for gas
Price
Promass
Advantages
• Direct mass flow
Prowirl • No inlet run
Advantages • High accuracy
• Every gas • Multivariable
t-mass • 2-wire
Advantages Disadvantages
• Pressure comp.
Dp-flow/Prowirl • Direct mass flow • Pressure loss
• No pressure loss Disadvantages • High price
Advantages
• special Material (dp) • Inlet run
Disadvantages • Pressure loss
• 2-wire
• Inlet run • Min.Flow Shut off
15/02/2011
Patrick.Rotzler Disadvantages
Slide 14
• Inlet run Performance
The Proline Concept - Flow meters electronic concept
Basic Promass High-End

Transmitter F, M, A, I, Transmitter
E, H, S, P
Promag
W, P, H
Prosonic Flow
W, P, U
Prowirl
W, F
T-mass
15/02/2011 F, I
Patrick.Rotzler
Slide 15
Selection Guideline
EVERY measuring principle has
advantages & disadvantages…
15/02/2011
Patrick.Rotzler
Slide 16
Rough classification of applications
 Conductive liquids
 >80% of all liquids are conductive (Drinking- and waste water,
beverages, acids, alkaline, etc.)
 Non conductive liquids

 Oils, hydro carbons, liquefied gases, demineralized water
 Gas
 Air, nitrogen, natural gas, biogas, etc.
 Steam
 Saturated and superheated steam
 Special applications
15/02/2011  Abrasive slurries, custody transfer, measurement from outside,

Patrick.Rotzler bidirectional, etc
Slide 17
Advantages and Strengths - Conductive liquids
Coriolis Vortex Magmeter Ultrasonic Thermal Diff.

pressure
Mass     N/A 
measurement
High accuracy     N/A 
High turn-down     N/A 
Little pressure     N/A 

loss
Corrosion     N/A 
resistance
Viscosity range     N/A 
15/02/2011
Patrick.Rotzler
Large DN range     N/A 
Slide 18
Advantages and Strengths - Non Conductive liquids

pressure
Mass   N/A  N/A 
measurement
High accuracy   N/A  N/A 
High turn-down   N/A  N/A 
Little pressure   N/A  N/A 

loss
Corrosion   N/A  N/A 
resistence
Viscosity range   N/A  N/A 
15/02/2011
Patrick.Rotzler
Large DN range   N/A  N/A 
Slide 19
Advantages and Strengths - Gas Applications

pressure
Mass   N/A N/A  
measurement
High accuracy   N/A N/A  
High turn-down   N/A N/A  
Little pressure   N/A N/A  

loss
Little influence   N/A N/A  
from process
Simple   N/A N/A  
15/02/2011
Installation
Patrick.Rotzler
Large DN range
Slide 20
  N/A N/A  
Advantages and Strengths - Steam Applications

pressure
Mass   N/A N/A N/A 
measurement
High accuracy   N/A N/A N/A 
High turn-down   N/A N/A N/A 
Little pressure   N/A N/A N/A 

loss
Large T and p   N/A N/A N/A 
Range
Simple   N/A N/A N/A 
15/02/2011
Installation
Patrick.Rotzler
Large DN range
Slide 21
  N/A N/A N/A 
Advantages and Strengths - Special Applications

pressure
Hygienic      
Slurries     N/A 
Bidirectional  N/A    

Measurement
Fluids with  N/A  N/A N/A 
strong abrasion
Measurement N/A N/A N/A  N/A N/A
from outside
Pulsating flow      
15/02/2011
Patrick.Rotzler
Custody transfer  N/A  N/A N/A 
Slide 22
Flow Product Highlights 2011
Ethernet IP / Lean Magmeters / Ultrasonic Flow Inline /
Batch Controller / Promass Tantalum / Cubemass / 2-
15/02/2011
wire Coriolis
Patrick.Rotzler
Slide 23
Available data communication “before”
15/02/2011
Patrick.Rotzler
Slide 24 WirelessHART
Rockwell Automation Setup – EtherNet/IP / 4…20 mA

RSLogix 5000 Added Customer Benefits:
Environment
• Centralized Documentation
• Transparent Diagnostics
• Remote Access
• Central Data Handling
Remote I/O
New
15/02/2011
Patrick.Rotzler
Promag 53 Promass 83 Promag 53 Promass 83
Slide 25
World Class Solutions…
 Joint Engineering Team for worldwide support established
 Pre-engineered, pre-tested and supported solutions!
 Reduced integration costs! Zero programming,

operator faceplates
 Reduced hardware cost! No additional interfaces
 Optimized plant availability and output, predictive

maintenance through intelligent devices
15/02/2011
Patrick.Rotzler
Slide 26
EMF sensors  Lean sensors…
Promag L DN 50 – 300
 Weight reduction
 Lap joint flange connection
 Increase competitiveness
 Without compromising standard customer
requirements
Lean Sensor for all diameters!

Promag L
Promag L DN 350 – 2400*
 Weight reduction of up to 38%
 Face to face length ISO standards or 1:1
 Without compromising:
 Measuring performance
 Good engineering practice
 International industry standard or safety
15/02/2011
Patrick.Rotzler requirements
*Package 1: DN 700 to 1200
Slide 27
*Package 2: DN 350 to 600
Promag L Application Example - mechanical advantages
15/02/2011
Patrick.Rotzler
Slide 28
Promag L Application Example: Fit the costumer needs
 Flange alignment not perfect”
15/02/2011
Patrick.Rotzler
Slide 29
Prosonic Flow 92F
Diameters DN 25 to DN 300 (1" to 12“)

Pressure rating, EN/DIN PN 16 to 40
process ASME B16.5 Cl 150, Cl 300
connection JIS 10K, 20K
Fluid temp. -40 to 200°C
Measuring tube Stainless Steel or Carbon Steel
Accuracy 1” to 12” +0.5% o.r.
3” to 12” +0.3% o.r.
Repeatability +0.2% o.r.
15/02/2011
Patrick.Rotzler
Slide 30
Complete Control with the new Batch Controller RA33
The Batch Controller RA33 enables
• quick and at the same time accurate dosing by

means of a two-stage control
• high-precision measurement with automatic

correction of the overrun quantity and
compensation of temperature/density
• quick and easy operation via function keys and

numeric keyboard
• complete control due to a flexible output

control
• safety through hardware setup lock and lead-

sealable housing
15/02/2011
Patrick.Rotzler
Slide 31
Application Example
Batch Controller
Feeder
tank
Valves
Pump Flow meter
15/02/2011
Patrick.Rotzler
Slide 32
Promass H Tantalum & Zirconium
Project goal Offering a variety of specialized materials for

applications with highly corrosive fluids in
the Chemical Industry
Diameters DN 08 / DN 15 / DN 25 / DN 40 /
DN 50 (2011)
Materials used Tantalum 2.5W
Zirconium 702/R60702
Accuracy +0.1% o.r.
(mass/volume)
Repeatability +0.05% o.r.
Density ±0,002 g/l
Fluid Temp. Tantalum: –50 to +150 °C (–58 to +302 °F)
Zirconium: –50 to +200 °C (–58 to +392 °F)
Pressure range 40bar
15/02/2011
Patrick.Rotzler
Slide 33
Promass Tantalum & Zirconium: Application area
 Tantalum is suitable in both a

chemically oxidizing or a reducing
environment
 Zirconium can be a cost-saving

alternative in a chemically reducing
environment
 Typical applications in the chemical

industry:
 32% concentrated hydrochloric acid /
muriatic acid @ 150 °C
 96% sulphuric acid @ 120 °C
 65% nitric acid @ 100 °C

15/02/2011
Patrick.Rotzler
 85% phosphoric acid @ 100 °C
Slide 34
Cubemass
Project goal Offering a variety of specialized sensors for

skid builder or if space limited.
Diameters DN 01 / DN02 / DN04 / DN06
Materials used 1.4539/904L
Accuracy 0.1% o.r.
(mass/volume)
Repeatability 0.05% o.r.
Density ±0,001 g/l
Fluid Temp. –50 to +200 °C (–58 to +392 °F)
Pressure range DN01 & DN02 400bar
DN04 & DN06 160bar
15/02/2011
Patrick.Rotzler
Slide 35
Promass E200 – the first real 2-wire Coriolis

(ProTof Platform)
Diameters DN 08 / DN15 /DN25 / DN40 / DN50
Materials used 1.4539/904L
Accuracy liquids 0.25% o.r.
(mass/volume)
Accuracy gas 0.75% o.r.
(mass/volume)
Density ±0,0005 g/cm3
Fluid Temp. –40 to +140 °C (–40 to +284 °F)
15/02/2011
Patrick.Rotzler
Slide 36
Flow Measurement - Overview
liquids
gas steam
conductive Non conductive
1 1/24“
Coriolis
2 1/12“
8 1/4“ Magmeter
15 1/2“
Nominal Diameter
Vortex
25 1“
50 2“
80 3“
100 4“
250 10“
300 12“
1000 40“ Thermal
2000 80“
2500 100“
15/02/2011
Patrick.Rotzler3000 120“
Ultrasonic
Slide 37 4000 160“
Any Questions?
15/02/2011
Patrick.Rotzler
Slide 38
Thank you very much
for your attention
15/02/2011
Patrick.Rotzler
Slide 39

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Welcome and Introduction

Basic Flow Seminar

Content – Basic Flow Seminar 2011

 Welcome & Introduction

 The world of Endress+Hauser

 Principles, Products & Application Examples

15/02/2011  Basic Installation Guidelines

Welcome to the world of Endress+Hauser

The Endress + Hauser Group

 Endress +Hauser (E+H) is an international, Swiss family-owned company and

 Endress+Hauser comprises 41 sales and service companies in 40 countries, 22

Our worldwide sales organizations

 Products and solutions to measure the

 Wide range of sensors, fittings, transmitters

Pressure – Temperature – System Components

 P - Transmitter concepts for applications from

 T - Engineering of temperature measuring points

 S – Components – Batch Controller, recorders,

 Five innovative technologies

 Instruments without any moving parts

Influences on the selection of the measuring system

Mass or Volume State of aggregation Conductivity

Pipe inlet Flow profile

Flow Measurement - Overview

Product Portfolio for liquids

Product Portfolio for gas

The Proline Concept - Flow meters electronic concept

Basic Promass High-End

Rough classification of applications

 Non conductive liquids

15/02/2011  Abrasive slurries, custody transfer, measurement from outside,

Advantages and Strengths - Conductive liquids

Coriolis Vortex Magmeter Ultrasonic Thermal Diff.

High turn-down     N/A 

Little pressure     N/A 

Advantages and Strengths - Non Conductive liquids

Coriolis Vortex Magmeter Ultrasonic Thermal Diff.

High turn-down   N/A  N/A 

Little pressure   N/A  N/A 

Advantages and Strengths - Gas Applications

Coriolis Vortex Magmeter Ultrasonic Thermal Diff.

High turn-down   N/A N/A  

Little pressure   N/A N/A  

Advantages and Strengths - Steam Applications

Coriolis Vortex Magmeter Ultrasonic Thermal Diff.

High turn-down   N/A N/A N/A 

Little pressure   N/A N/A N/A 

Advantages and Strengths - Special Applications

Coriolis Vortex Magmeter Ultrasonic Thermal Diff.

Slurries     N/A 

Bidirectional  N/A    

Rockwell Automation Setup – EtherNet/IP / 4…20 mA

World Class Solutions…

 Joint Engineering Team for worldwide support established

 Pre-engineered, pre-tested and supported solutions!

 Reduced integration costs! Zero programming,

 Reduced hardware cost! No additional interfaces

 Optimized plant availability and output, predictive

EMF sensors  Lean sensors…

Lean Sensor for all diameters!

Promag L Application Example - mechanical advantages

Promag L Application Example: Fit the costumer needs

 Flange alignment not perfect”

01 Welcome & Introduction Basic Flow Seminar Malaysia April 2011

01 Welcome & Introduction Basic Flow Seminar Malaysia April 2011