Capitolul 1.

Alegerea motorului electric de angrenare

M re * n e 230 *11 .5
Pe  =  0.27696 Kw
9.55 *103 9.55 * 103

=0.8… 0.9 se allege η=0.8 -conform 1

Pe 0.27696
Pi    0.3462 Kw
t 0.8

n i  i r * n e  11 .5 *110  1265 rot/min

Pcatalog  Pi ; Pcatalog  0.37 Kw -conform 1

n catalog  n i ; n catalog  n n  1500 rot/min -conform 1

Motorul ales 2MMIR71 - conform 1

A=112 mm;
AC=128 mm;
B=90 mm;
D=d=14 mm;
E=30 mm;
H=71 mm;
L=234 mm;
HD=175 mm;

n n 1500
   130.43  130
i'r n e 11.5
n n 1500
  11 .5
n'e= i'r 130
Pcatalog * 0.37 * 0.8
3
M'e= 9.55 *10 *  9.55 * 103  245.80 Nm
n'e 11.5

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 Capitolul 2.
Calculul cuplajului de tip Forst

Pn =0.37 Kw -conform 1
n'e =11.5 rot/min
MTN=9.55*106*Pn/nn=9.55*106 *0.37/1500=2355.6Nm

Momentul de torsiune nominal.

MTC=ks*MTN=2.7*2355.6=6360.3 Nm -conform 1

Ks=k1*k2*k3=1.2*1.25*1.8=2.7
K1=1.2
K2=1.25
K3=1.8

ar=650*1.25=812.5 MPa -conform 1

0.75 * 
max=0.75°→max= 180
 0.013 rad
Do=5*14=70
Z=4

3 * M TC2 * E * max
d1  4 * 5 =2.23  2 mm
2 *  2 * z 2 * kn3 *  3ai * D0

E=2.1*105 MPa

3 * D0 * E * d1 *  max
Lt  2 * =29.8  30 mm
8 * k n *  ar

Lt
l  15 mm
2
 * d14
Iz  =0.785
64
8 * M TC * kn * l 3
 max 
,
=0.014 rad
3 * D02 * z * E * I z

180
 max
,
 0.014 * =0.8

Unghiul de rotire maxim.

2
 Capitolul 3.
Calculul reductorului armonic

Stabilire numarului de dinti:

z3 z z
i'r= z  z , i'r= 3 → i'r= 3 → z3 =130*2=260 z2 =262
2 3 K *N 2
z2-z3=k*N=2 pt. Reductorul dublu K=2;N=1 conditie de evitare a blocari;

8 * M 're *10 3
d3= 3 =136.1 mm
3 * Pa * kh * k z * b
Pa=10 MPa;
kh=1.3;
kz=0.2;
b=0.1
d3 136.1
m= z  260 =0.523  0.50
3

Se alege modulul de m=0.50 -conform 1

Calculul elementelor geometrice:

h0*=1;
c0*=0.25;
0=20

Diametre de divizare:
d2=m*z2=0.50*262=131 mm -al coroanei
d3=m*z3=0.50*260=130 mm -al el.flexibil

Diametre de cap:
da2=d2-2*m* h0*=131-2*0.50*1=130 mm
da3=d3+2*m* h0*=130+2*0.50*1=131 mm

Diametre de picior:
df2=d2+2*m*(h0*+co*)=1131+2*0.50(1+0.25)=132.25mm
df3=d3-2*m*(h0*+co*)=130-2*0.50*(1+0.25)=128.75 mm

Diametre de baza:
db2=d2*cos0=131*cos20=123.09973 mm
db3 = d3*cos0=130*cos20=122.16004 mm

3
Cote de control:

0 20
N3= z3* +0.5 → N3=260* 180 +0.5=29  0 =20
180
WN3=m*cos  0 *[( N3-0.5)*π+ z3*inv  0 ]→ WN3=43.88

db=1.728*m=1.728*0.50=0.864  0.9
M2=19.416

db 2 123.09973
M B 2 = cos  -db= cos19.416 -0.9=128.72
M2

db 
invM 2  inv  
 20   
m  z 2  cos 
2 z2

 180 

inv  M 2 =0.0135878=19° 25’=19.416°

F r =A*m+B d  C A=0.9; B=0.25*A=0.225; C=11.2

F r 2 =0.9*0.5+0.225* 131 +11.2=14.225
F r 3 =0.9*0.5+0.225* 130 +11.2=14.215
F rw =A* 3 d +Bd A=1.3; B=0.012
F rw =1.3* 131 +0.012*131=8.174
3

F rw =1.3* 3 130 +0.012*130=8.146

f pt =A*m+B d +C A=0.25; B=0.25*A=0.225; C=3.15
f pt =0.25*0.50+0.0625* 131 +3.15 =3.33
f pt =0.25*0.50+0.0625* 130 +3.15 =3.98

Calculul cotelor de control:

h1=(0.6-0.7)=0.6 mm
h0= h1+0.1=0.8 mm
b=b*d3=0.1*130=13  16 mm

d 2  d 3 131  130 1
=    0.5  m
2 2 2
Conitia de evitare a autoblocari. -conform 1

’=(0.8-0.9) *=0.8*0.5=0.4
d3
R4= =65 mm
2

4
Calculul tensiunilor incovoietoare in cazul generatorului de unda dublu:

R * E *  * h0 2 * 2.1 * 105 * 0.8 * 0.5

imax=   12.657 MPa
 * R2  * 652
2 * E * ' * h0 2 * 2.1 *105 * 0.4 * 0.8
imin=   10.125 MPa
 * R2  * 652
   imin 12.657  10.125
v= imax   11 .391 MPa
2 2
  12.657  10.125
m= imax imin   1.266 MPa
2 2
2 *  1   0 2 * 300  450
  =0.3333
0 450
D=da3=131 mm
d=df3-2*h0+2*h1=128.35mm
di=df3-2*h0=127.15 mm

D  d da3  d 131  128.35 r 1.32

r=    1.32 ;   0.0102
2*r 2 2 d 128.35

=1.4; =1.29

Pentru : 100………….0.09

28.35……………..x x=0.025515 -conform 1
=0.7-0.025515=0.6744 -conform 1
Pentru : 100………….0.17
28.35……………..y y=0.048195 -conform 1
=0.69-0.048195=0.6418 -conform 1

=1;
-1=300 MPa
0=1.5*-1=1.5*300=450
 1 300
  12.4646
C =   *    *  1.4
*11.391  0.333 * 1.266  f=
 * v m
0.6744 *1
M 'e *103
 16.1316 MPa -conform 1
2 *  * r 2 * h1
d i 127.15
r=   63.575 -conform 1
2 2

Amplitudinea:
v=f=16.1316 MPa

Tensiunea medie:
5
 f
 m=  9.402
2

-1=(0.55-0.58)*-1=0.55*300=165 MPa

0=(1.8-2)* -1=1.8*165=297 MPa

2 * 1   0 2 *165  297
  =0.111
0 297

 1 165
  4.95
C=  *    *  1.29
* 16.13  0.11 * 8.065
 * 
v m
0.6418 * 1
C * C
C= C 2  C 2  4.60
 

Verificarea la stabilitatea torsionala a elementului flexibil:

 3 
E * h12 2.8  2.6  1.4 * ( 1   2 * 1 ) 2 
 cr  *  cr  87.6836
l 2 * (1   2 )  2h1 
 

6
 Capitolul 4.
Calculul rulmentilor

Rulmenti STAS-3041 rulment 6305

d=25mm -diametru interior
D=62 mm -diametru exterior
B=17mm -latimea
r=1 mm -raza de racordare a inelelor rulmentului
C=20600 N
3
b * h1 1.6 * 0.83
I z=   0.6826
12 12

8 * 3200 * E * I z *  2 * M 'e *103

Fr   * tg 
 * d 33 d3
8 * 3200 * 2.1 *105 * 0.6826 * 0.5 2 * 245.80 *103
   1642.20
 *1303 130
Calculul rulmentului deformator:
p=3
p 3

D=  P   20600 
C
   1973.89
   1642.20 
2 * n * e 2 * 1500 * 33.075
nr=   1600.40
D 62
di  D 127.15  62
e=   0.5  33.075
2 2

D * 106 1973.89 * 106

Lh=   20556.21 ore
60 * nr 60 * 1600.40
Daca durata de functionare impusa nu este mai mica decat durata de functionare a
reductorului se schimba rulmentul ales.

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 Capitolul 5.
Asamblare filetata

8 * M 'e *10 3 * 
d1 =
 *  * D0 *  ats * d12
z=6;
o2=1080 MPa;
c=(5-6)=5
 o2
ats=  216 MPa
5
=1.5;
=0.11;
D0=dI-28=127.15-28=99.15  99
8 * 245.80 *10 3 *1.5
d1=  66.4236  d1  8.15 -conform 1
 * 0.11 * 99 * 6 * 216

Alegem suruburi Metric 10

Suruburi gr.12.8

d1– numarul minim de suruburi pt. asmblarea filetata a elementului flexibil pe

flansa arborelui de iesire

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 Capitolul 6.
Calculul arborilor

Calculul arborelui de intrare si arborelui de iesire din reductor:

at=15 MPa

16M tn 3
d1= 3  1199.727786  d1  10.62  12 mm; - dimetrul arborelui de
 *10
intrare STAS: d=12
l = 25mm
at=30 MPa

16 * M 'e *103 3
de= 3  41728.30401  d e  34.68  35 mm – dimetrul arborelui de iesire
 *  at
STAS: D=35
l=58mm

Se vor utiliza pene paralele conform STAS 1004/81:

A 4x4x20 l1=25; b1=4; h1=4;

A 10x8x50 l2=50; b2=10; h2=8

as=(100-120)=100 MPa
4 * M TN
lc1  =1.96 mm
d1 * h1 * as
4 * M re *103
lce  =35.11 mm
d e * h2 * as
ln1=lc1+b1=1.96+4=5.96 mm
lne=lce+b2=35.11+10=45.11 mm
ls1=25 mm
lse=58 mm

Rulmenti STAS-3041 rulment 6203

d =17mm
D =40 mm
B =12mm
r =0.6 mm
Rulmenti STAS-3041 rulment 6208-2ZR
d =40mm
D =80 mm
B =18mm
r =1.1 mm

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 Capitolul 7.
Calculul volumului de ulei necesar

Lungimea camerei:
l=141 mm
Diametrul camerei:
d=144.24 mm
Inaltimea nivelului de ulei:
h=17.33

b * h 93.79 * 54.79
Atr=   2569.3
2 2
d
 * ( )2 * 
Asec= 2  3676.57
2 *180
Au=Atr-Asec= 3676.57  2569.3  1107.27 mm 2

Nivelul de ulei:
Vulei=Au*l=1107.27*141=156125.07 mm3
Vulei=0.156 l
A-arie conform fig.1

10