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SYNOPSIS
This paper draws on full scale wind tunnel flow visualisation and CFD simulation,
carried out on a full-sized SUV geometry, to provide a description of windscreen
wiper induced flow structures. The focus of this work is the effect of wipers on the
local flow, rather than the more usual consideration of the aerodynamic forces
exerted on the wipers.
The flow structure was analysed for a series of fixed wiper arm orientations, as well
as a bare windscreen (no wipers) reference case. This enabled the identification of a
number of coherent vortex structures. Evidence is also presented which indicates
that these structures are present in other vehicle types. Further, the vortex structures
associated with the wiper blade and arm are seen to convect downstream,
maintaining their coherence well onto the vehicle roof. It is suggested that during a
dynamic wiper cycle these vortex structures are swept over the screen and roof. This
raises the possibility of aeroacoustic sources remote from the wiper system location
as well as interactions with open sunroofs.
1. INTRODUCTION
The presence of windscreen wipers is, of course, essential for the maintenance of
forward vision during adverse weather conditions. It is also the case that they are
aerodynamically active components, both subject to aerodynamic loading and a
source of aeroacoustic noise.
Initial consideration of wiper aerodynamics was mainly concerned with the forces
experienced by the wiper system and ensuring that they did not degrade wiper
function to an unacceptable degree [1,2].
Latterly they have been considered as an aeroacoustic source [3]; the precise
mechanism of noise generation subjected to scrutiny by fundamental numerical and
experimental investigations [4].
The aim of this paper is to provide an overview of the characteristic vortex structures
generally associated with current wiper systems, by reference to previously published
work, surface flow visualisation and numerical simulation.
2. PREVIOUS STUDIES
2.1 Review
Previous studies have looked at the important issue of maintaining an acceptable
wiper performance in the presence of aerodynamic lifting forces acting on the arm
and blade [5,6].
In an early study Clarke and Lumley [1] provided a comprehensive survey of the
problems associated with windscreen wiper operation. Reduced scale water tank
experiments (1/20th) were used to survey the flow structure over the screen of four
different vehicles. Further, wiper arm pressure was measured both at full scale and
on a wiper mounted in a rectangular duct. Finally, tests were carried out on a half
scale test rig, representing the bonnet and windscreen of a car. The work considered
the influence of vehicle geometry, along with the size and shape of the screen.
Their motivation was increasing vehicle speeds and the advent of "wrap-around"
windscreens. They were able to demonstrate both the typical radial flow pattern
seen on windscreens and flow acceleration due to screen curvature.
The use of an aerofoil to produce "anti-lift [sic] properties" was suggested, along with
some other, less practical, ideas.
The use of a spoiler formed from a continuous arcuate aerofoil section was
investigated. The relationship between its angle to a perpendicular onset flow and
wiper lift force was investigated for a fixed speed. A "wiper blade wind tunnel" was
used to generate this data; effectively a test wiper mounted in the collector of a wind
tunnel. This demonstrated that a practical wiper-mounted aerofoil could be used to
generate negative lift (referred to as "antilift" and now more commonly as
"downforce".)
Some fundamental work has been undertaken to determine the basic relationships
between wiper geometry and aerodynamic forces. Barth [7], for example, provided
insight into the relationship between the lift and drag forces acting on a wiper blade
and the tilt angle of the blade with respect to the screen.
Latterly, CFD models have been used to provide both quantitative and qualitative
evaluations of wiper performance. Strumolo et al [8], for instance, constructed a CFD
model of a simplified 3-box saloon that included a wiper system in the parked
position and a "leaf screen cavity" (cowl). The main focus of this work was to
understand the aerodynamic mechanisms underlying "water blow back" [sic].
Billot et al [6] took this validated computational methodology and applied it to a wiper
system at a mid-wipe position (30°), installed on a realistic car geometry. The
mechanical distortion of the blade/arm under the spring load was calculated by an FE
program prior to the aerodynamic simulation. The results of the aerodynamic
simulation were then fed back into the FE model. Thus the authors were able to
determine the effect of aerodynamic lift on the net pressure applied by the wiper
blade, along its length, to the windscreen.
For instance, Dawley [2] proposed a two-dimensional view of the flow structure over
a wiper blade and spoiler. This comprised a recirculation in front of the blade with a
region of separated flow behind it.
The simulations of Stromolo et al [8] showed a time-averaged flow pattern with three
recirculation regions (trapped vortices) around the wiper arm and blades.
(i) Leaf screen cavity (cowl).
(ii) Upstream of the blade/arm.
(iii) Downstream of the blade/arm.
Taking slices through the trapped vortices (ii) and (iii) reveals a flow structure with
some similarities to that suggested by Dawley [2], at least upstream of the wiper
blade. It should be noted though that Dawley's two-dimensional reconstruction
shows a turbulent separated zone downstream of the blade, rather than the coherent
trapped vortex evident in later work.
The simulations of Jallet et al [5] showed both of the trapped vortices upstream and
downstream of the wiper blade/arm along with a wake. This work showed substantial
lateral variation of the downstream vortex, due to interactions with flow through and
over various small geometric features.
The paper by Sanon and Jallet [3] contains experimental and computational flow
visualisation for a mid-wipe (30°) configuration, with and without a spoiler. The
downstream arm/blade vortex is clearly present along with the wake. The lateral
(spanwise) variation in these structures caused by the stacked blade/arm elements is
also evident.
This paper seeks to build on these observations, adding in additional data, to provide
a comprehensive qualitative description of the flow structures induced by typical
wiper systems. This is done by reference to surface flow visualisation obtained in a
full scale wind tunnel, along with some CFD simulations.
In common with the published literature, this paper neglects the dynamic aspect of
wiper performance. However, it is important to briefly review the complexities of both
wiper dynamics and the time-varying aerodynamic forces that they are subjected to.
Thus both the aerodynamic drag and lift forces on the wiper system (predominantly
the blade and arm) vary substantially during the wiper sweep. The aerodynamic
loads also vary with onset flow velocity.
To sweep the blade across the screen the motor must overcome both surface friction
and aerodynamic drag. Aerodynamic lift forces can tend to pull the blade away from
the screen, degrading wiper performance. This force is opposed by a spring
mounted in the wiper arm which pulls the arm towards the screen applying a load
onto the blade. Historically, many wiper designs have included cantilevers to transfer
the load from the arm out laterally along the blade. Recently, "Beam Blade" designs
have become popular. These do not include cantilever elements, so the spring load
is applied at the centre of the blade only.
4. SIMPLIFYING ASSUMPTIONS
The work reported in this paper uses similar simplifying assumptions. In the
experimental work, the wiper sweep is represented by considering fixed positions on
the windscreen. Thus the relative movement between the wiper and onset flow is not
captured. The CFD model is similarly static and does not include the change in
blade angle with respect to the screen seen between the up-sweep and down-sweep.
Further, the wiper geometry has been adjusted and morphed to match the screen
profile, but cannot deform as a result of the aerodynamic load.
However, this quasi-unsteady investigation is based on detailed vehicle and wiper
system geometry.
Reference
Authors
Clarke Dawley Sanon Fischer Jallet Billot Barth Strumolo
Simplifying
and and and et al et al et al
Assumption
Lumley Jallet Zuccini
Reference Number in Text
[1] [2] [3] [4] [5] [6] [7] [8]
Experiment/CFD Y/N Y/N Y/Y Y/Y Y/Y Y/Y Y/N N/Y
Two-
N N* N N** N N N N
Dimensional
Fixed Wiper
Y Y Y Y Y Y Y Y
Position
Flat Inclined
Screen (No N N N Y N N N N
Vehicle)
Flat Horizontal
Screen (No N Y Y N Y N Y N
Vehicle)
Normal Onset
Y Y Y N Y N Y N
Flow
Part vehicle Y N N N N N N N
Simplified
N N N N N N N Y
Vehicle
Realistic Vehicle Y N N Y/N N N
Deformable
Y Y Y/N Y/N Y/N Y n/a N
Wiper
*Three-dimensional experiment with two-dimensional flow structure proposed
**Geometry invariant laterally with finite width
Test rig comprised bonnet and screen.
Full scale and model scale (water tunnel) tests carried out also.
5. SIMULATION
The CFD model represents a fully-detailed full sized SUV with closed-cooling intakes.
Onset-flow conditions have been matched to MIRA FSWT. Around the windscreen
and wipers the smallest volume element (voxel) has a characteristic dimension of
1.1mm.
The CFD simulations have been interrogated to provide the following insights into the
flow structure.
† th
Freed, D. M. Letter to author. Dated 12 July 2006.
‡
Zaehring, E., Letter to author. Dated 12th July 2006.
6. FLOW STRUCTURES
Figure 3 Flow Streamlines (Blue: Cowl Vortex; Red: Reattaching Shear Layer
And Attached Flow) On A Bare Windscreen.
(iii) C
D
(ii)
The arm/blade vortices, (ii) and (iii) clearly convect downstream off the screen and
over the roof header (A). This could give rise to an aeroacoustic noise source
relatively remote from the wiper system.
A A
(iii)
C
(i)
(ii) (iv)
(ii)
(iii)
(iii)
C
(i) (i)
Having explored the relevant flow structures in some detail experimental, surface
flow visualisation is presented in for five fixed positions representing a complete wipe
cycle is presented in Figure 13. (If wiper movement were considered this would only
represent a half cycle.)
The individual images
follow the sequence below. (a)
(a) Parked.
(b) 30 degrees.
(c) Mid-wipe.
(d) Passenger's side
wiper at 90 degrees.
(e) End of wipe.
A quasi-unsteady
(e)
interpretation of these
images suggests that the
wiper blade/arm vortices,
(ii) and (iii), persist over
most of the wipe cycle and,
convecting downstream,
are repeatedly swept over
the screen and roof. In
addtion, for part of the wipe
the driver's wiper arm
knuckle generates a wake Figure 13 Five Fixed Wiper Positions
vortex (iv) which is swept over the screen and roof.
Finally, the cowl vortex (i) remains in a fixed postion, though when the wiper system
approaches the parked position there is interaction between the cowl vortex and
wiper arm/blade vortices.
The flow structures described for this particular SUV geometry are commonly seen
for other, very different, vehicles. Figure 14, for example, shows the wiper-induced
flow structure for a luxury saloon (a) and sports car (b).
(a) (b)
8 CONCLUSIONS
A description of the flow topology associated with windscreen wiper systems has
been proposed. Although there are many small features associated with the
geometric complexity of these systems, large coherent vortex structures can be
identified. The main elements in the flow structure are:
It is asserted that (ii) and (iii) are swept laterally across the screen and roof during
wipe cycles, with (iv) being present for a part thereof. However, the authors freely
acknowledge the limitations of this work. In particular the use of static wiper
positions in an attempt to understand a dynamic process entails a degree of risk.
Finally, one of the more interesting features of this work has been the identification of
the extent to which the wiper arm/blade vortices convect downstream. This raises
the possibility of an aeroacoustic noise source relatively remote from the wiper
system. Further, the possibility exists of an Interaction between these vortices and
sunroof openings.
ACKNOWLEDGEMENTS
The authors would like to thank Jaguar and Land Rover for permission to publish this
paper and their colleagues for many helpful suggestions.
REFERENCES