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ISO 9000:2000 CHECKLIST

QUALITY MANAGEMENT SYSTEM AUDIT CHECKLIST


REF ELEMENT DESCRIPTION S OBS NCR
4.0 Quality Management System
4.1 General requirements
4.2 General documentation requirements

5.0 Management Responsibility


5.1 Management commitment
5.2 Customer focus
5.3 Quality policy
5.4 Planning
5.5 Administration
5.6 Management review

6.0 Resource Management


6.1 Provision of resources
6.2 Human resources
6.3 Facilities
6.4 Work environment

7.0 Product Realization


7.1 Planning of realization processes
7.2 Customer related processes
7.3 Design and/or development
7.4 Purchasing
7.5 Production and service operations
7.6 Control of measuring and monitoring devices

8.0 Measurement, Analysis and Improvement


8.1 Planning
8.2 Measurement and monitoring
8.3 Control of nonconformity
8.4 Analysis of data
8.5 Improvement

Auditors Name: Signature: Date:


QUALITY MANAGEMENT SYSTEM AUDIT CHECKLIST
4.0 Quality Management System S OBS NCR
4.1 General requirements
Quality system
Established
Documented
Implemented
Maintained
Continually improved

Implementation of the
Quality System includes:-

a) Quality system Processes identified


b) Process sequence and interaction identified
c) Effective process operation and control
criteria and methods determined
d) Information available to support process
operation and monitoring
e) Processes
Measured
Monitored
Analyzed

Action necessary to achieve


planned results and continual
improvement
Implemented
QUALITY MANAGEMENT SYSTEM AUDIT CHECKLIST
4.0 Quality Management System (Cont) S OBS NCR
4.2 General documentation requirements

Quality system documentation includes:-

A Quality Manual

a) Documented procedures for


Document control
Quality records
Internal audit
Control of nonconformity
Corrective action

b) Documents required to ensure


the effective operation and
control of
Processes

Extent of QMS documentation


Dependent on

a) Size and type of organisation


b) Complexity and interaction of the processes
c) Competence of personnel
QUALITY MANAGEMENT SYSTEM AUDIT CHECKLIST
5.0 Management Responsibility S OBS NCR
5.1 Management commitment

Evidence of top management


Commitment to QMS
for development
for improvement

by

a) Communicating importance of meeting


customer, legal and regulatory
requirements to the organisation

b) Establishing quality policy and objectives

c) Conducting management reviews

d) Providing necessary resources

Customer focus
5.2
Customer needs and expectations

Determined
Converted into requirements
Fulfilled

Ensured by
Top management
QUALITY MANAGEMENT SYSTEM AUDIT CHECKLIST
5.0 Management Responsibility (cont) S OBS NCR
5.3 Quality Policy

Quality Policy
a) Appropriate to organization’s purpose
b) Includes commitment to meeting
requirements and continual improvement
c) Provides a framework for establishing
and reviewing quality objectives
d) Is communicated and is understood at
appropriate organizational levels
e) Is reviewed for continuing suitability

is included in
document control

5.4 Planning

5.4.1 Quality objectives


established
at relevant functions
levels

are measurable

Quality planning
5.4.2
Resources needed to achieve
Quality objectives
identified
planned
Planning output
documented
QUALITY MANAGEMENT SYSTEM AUDIT CHECKLIST
5.0 Management Responsibility (cont) S OBS NCR
Quality Planning includes
a) Processes of the QMS
b) Resources Needed
c) Continual improvement of the QMS

Planning ensures changes are


conducted in
controlled manner

QMS integrity is
maintained during changes

5.5 Administration

5.5.1 General
administration of the QMS

5.5.2 Responsibility and authority

Functions within the organization


defined
communicated

including
responsibilities
authorities
interrelations
QUALITY MANAGEMENT SYSTEM AUDIT CHECKLIST
5.0 Management Responsibility (cont) S OBS NCR
5.5.3 Management representative

Member or members of the management


appointed
by
top management
with
authority and responsibility

for
a) Ensuring QMS processes are established
and maintained
b) QMS performance reporting, to top
management, including needs for
improvement
c) Customer requirements awareness
promotion within the organisation

Liaison with external parties on the QMS


where required

Internal communication
5.5.4
communication between various
levels and functions
ensured
regarding QMS
processes
and
effectiveness
QUALITY MANAGEMENT SYSTEM AUDIT CHECKLIST
5.0 Management Responsibility (cont) S OBS NCR
5.5.5 Quality manual
established
maintained
controlled
Including
a) QMS scope, including exclusions and
justification for them
b) Documented procedures or reference to
them
c) Sequence and interaction of processes

5.5.6 Control of documents

QMS documentation
controlled
Procedure
established

a) to approve documents for adequacy prior


to issue
b) to review, update and re-approve
documents
c) to identify current revision status of
documents
d) to ensure relevant versions of applicable
documents are available at points of use
e) to ensure documents remain legible,
identifiable and retrievable
f) to ensure external documents are
identified and their distribution controlled
g) to control obsolete documents, including
identification of any retained for any
purpose
QUALITY MANAGEMENT SYSTEM AUDIT CHECKLIST
5.0 Management Responsibility (cont) S OBS NCR
5.5.7 Control of quality records

Records required for the QMS


controlled
maintained to provide
evidence of
conformance to requirements
effectiveness of the QMS

Documented procedure

Including established
identification
storage
retrieval
protection
retention time
disposition

5.6 Management review

5.6.1 General

QMS review conducted

at planned intervals

by top management

for continuing suitability


Adequacy
Effectiveness

Review evaluates need for change to the


QMS

Including quality policy and objectives


QUALITY MANAGEMENT SYSTEM AUDIT CHECKLIST
5.0 Management Responsibility (cont) S OBS NCR
5.6.2 Review input

Inputs include
audit results
customer feedback
process performance
product conformance
status of corrective and preventive actions
earlier management review follow-up
changes which could affect the QMS

5.6.3 Review output

Outputs include
actions for

performance and improvement opportunities


QMS improvement
customer product or service improvement
resource needs
QUALITY MANAGEMENT SYSTEM AUDIT CHECKLIST
6.0 Resource Management S OBS NCR
6.1 Provision of resources

resources needed
determined

provided

in a timely manner

To
a) implement and improve QMS processes
b) address customer satisfaction

6.2 Human resources

6.2.1 Assignment of personnel

Assigned personnel
competent

on the basis of applicable


education
training
skills
experience

QUALITY MANAGEMENT SYSTEM AUDIT CHECKLIST


6.0 Resource Management (cont) S OBS NCR
6.2.2 Training, awareness and competency

Organisation has:-
a) identified competency needs for
personnel performing activities affecting
quality
b) provided training to satisfy these needs
c) evaluated the effectiveness of training
provided
d) ensured personnel are aware of the
relevance and importance of their
activities, and how they contribute to the
achievement of the quality objectives
e) maintained appropriate records of
education
experience
training
qualifications
6.3 Facilities
identified
provided
maintained
In order to achieve
product/service conformance
Including
a) workplace and associated facilities
b) equipment, hardware and software
c) supporting services

Work environment
6.4
Human and physical factors
of the work environment
identified
managed
QUALITY MANAGEMENT SYSTEM AUDIT CHECKLIST
7.0 Product Realization S OBS NCR
Product realization is the sequence of
processes and sub-processes required to
achieve the product or service

7.1 Planning of realization processes

Planning documented
In form suitable for organization’s method
of operation

Planning determines as appropriate:-


a) quality objectives for the product/service
b) the need to establish processes and
documentation and provide resources
and facilities, specific to the
product/service
c) verification and validation activities and
acceptance criteria
d) records nec3essary for process and
product/service conformity

Customer related processes


7.2
Identification of customer requirements
7.2.1
Customer requirements determined
Including:-
a) product/service requirements e.g.
availability, delivery, support
b) requirements necessary for intended or
specified use
c) product/service obligations e.g. regulatory
or legal
QUALITY MANAGEMENT SYSTEM AUDIT CHECKLIST
7.0 Product Realization (Cont) S OBS NCR
7.2.2 Review of product requirements

Conducted prior to submission of a tender or


acceptance of a contract

Ensuring that:
a) Product requirements are defined
b) Customer requirements are defined
(even when not stated)
c) Quotation, contract, order differences are
resolved
d) Organization’s ability to meet defined
requirements

Results of reviews
recorded

Changes to requirements
documentation amended
personnel notified
7.2.3
Customer communication

Customer communication arrangements


identified
implemented

Related to:-
a) product information
b) handling of enquiries, contracts, orders
and amendments
c) customer feedback, including complaints
QUALITY MANAGEMENT SYSTEM AUDIT CHECKLIST
7.0 Product Realization (Cont) S OBS NCR
7.3 Design and/or development

7.3.1 Design and/or development planning

Design and/or development or product


planned
controlled

Design and/or development planning


determines
a) the stages of design/development
processes
b) review, verification and validation
activities appropriate to each stage
c) responsibilities and authorities for
design/development activities

Design/development interfaces
managed

to ensure effective communication


clarity of responsibilities

Planning outputs updated as appropriate

as design/development
progresses
QUALITY MANAGEMENT SYSTEM AUDIT CHECKLIST
7.0 Product Realization (Cont) S OBS NCR
7.3.2 Design and/or development inputs

Product requirement related inputs


defined
documented
Including
a) functional and performance requirements
b) applicable regulatory and legal
requirements
c) applicable previous design information
d) any other requirements essential for
design and/or development

inputs reviewed for adequacy


Incomplete, ambiguous
Or conflicting requirements resolved

7.3.3 Design and/or development outputs

Outputs of the design and/or


development process documented

in a manner which enables verification

against design inputs


QUALITY MANAGEMENT SYSTEM AUDIT CHECKLIST
7.0 Product Realization (Cont) S OBS NCR
7.3.3 Design and/or development outputs (cont)

Design and/or development outputs shall:-


a) Meet the design and/or development
input requirements
b) Provide appropriate information for
production and service operations
c) Contain or reference product acceptance
criteria
d) Define product characteristics essential
for safe and proper use

Design and/or development


output documents approved prior to release

7.3.4 Design and/or development review

Systematic review of design


and/or development conducted

at suitable stages
To
a) Evaluate the ability to fulfill requirements
b) Identify problems and propose follow-up
actions.

Review participants include


design stage representatives

Review results and follow-up


actions recorded
QUALITY MANAGEMENT SYSTEM AUDIT CHECKLIST
7.3 Product Realization (Cont) S OBS NCR
7.3.5 Design and/or development verification

Performed
To ensure the output meets
design and/or development inputs

7.3.6 Design and/or development validation

Performed
To confirm product is
capable of meeting requirements
for intended use

Validation completed prior to


Product delivery or
implementation

Where full validation completion prior to product


delivery or implementation is impractical to
partial validation performed
extent possible

Validation results and follow-up


actions recorded
7.3.7
Design and/or development changes
Identified
Documented
Controlled

Effect on product evaluated


changes verified
validated
approved before implementation
QUALITY MANAGEMENT SYSTEM AUDIT CHECKLIST
7.4 Purchasing S OBS NCR
7.4.1 Purchasing control
Purchasing processes control
To ensure purchased products conforms to
requirements
Type and extent of control
Dependent upon effect on subsequent
realization processes and their output

Suppliers selected evaluated


Based on ability to supply product in
accordance with specified requirements

Criteria defined for selection


periodic evaluation
Evaluation results and follow up actions
Recorded
7.4.2 Purchasing information
Purchasing documents contain
product information
Incl. as appropriate
a) requirements for approval or qualification of
product; procedures; equipment and
personnel
b) Quality management system requirements
Purchasing documents reviewed
prior to release
Necessary verification activities identified
implemented
If at suppliers, verification arrangements and
method of product release specified
In purchasing information
QUALITY MANAGEMENT SYSTEM AUDIT CHECKLIST
7.5 Production and service operations S OBS NCR
7.5.1 Operations control
Production and Service operations controlled
Through
a) availability of information that specifies
product characteristics
b) availability of work instructions, where
necessary
c) use and maintenance of suitable
equipment
d) availability and use of measuring and
monitoring devices
e) implementation of monitoring activities
f) implementation of defined processes for
release, delivery and applicable post-
delivery activities

7.5.2 Identification and tracability


Product, where appropriate identified
By suitable means
Throughout production and service
operations

Product status with reference to


measurement and monitoring
requirements identified

Where tracability is a requirement


Product unique identification controlled
recorded
QUALITY MANAGEMENT SYSTEM AUDIT CHECKLIST
7.5 Production and service operations S OBS NCR
7.5.3 Customer property
Customer property under control
Or in use by organization cared
for

Customer property provided for use


Or incorporation into the product identification
verified
protected
maintained

Customer property that is lost, damaged,


Or found to be unsuitable for use recorded
Reported to the customer

(Customer property may include intellectual


property e.g. information provided in confidence)
7.5.4
Preservation of product

Conformity of product preserved


With customer requirements
During internal processing
Delivery to intended destination

Including
handling
Packaging
Storage
Protection

(this also applies to constituent parts of a product)


QUALITY MANAGEMENT SYSTEM AUDIT CHECKLIST
7.5 Production and service operations S OBS NCR
Production and service processes
where resulting outputs cannot be
verified by subsequent measurement
or monitoring validated

including any processes where deficiencies


may be found only after the product
is in use or the service has been
delivered

Validation shall demonstrate the ability of the


processes to achieve
planned results

Validation shall demonstrate the ability of the


processes to achieve
planned results

Validation arrangements defined

Including as applicable

a) qualification of processes
b) qualification of equipment and personnel
c) use of defined methods and procedures
d) requirements for records
e) re-validation
QUALITY MANAGEMENT SYSTEM AUDIT CHECKLIST
7.6 Control of Measuring and Monitoring devices S OBS NCR
Measurements to be made
identified

Measuring and monitoring devices


Required to assure conformity of
Product to specified requirements
identified

Measurement capability consistent with


Measurement requirements

Where applicable measuring


And monitoring devices are/have:-
a) calibrated and adjusted periodically, or
prior to use, against devices traceable to
national or international standards. Where
no such standards exist the calibration
basis used shall be recorded.
b) Safeguarded from adjustments that would
invalidate the calibration
c) Protected from damage and deterioration
during handling, maintenance and storage
d) Calibration results recorded
e) Validity of previous results assessed if
subsequently found to be out of calibration,
and corrective action taken

Software used for measuring


And monitoring validated prior to use
QUALITY MANAGEMENT SYSTEM AUDIT CHECKLIST
8.0 Measurement, analysis and improvement S OBS NCR
8.1 Planning

Measurement and monitoring activities


To ensure conformity and achieve
Improvement defined
Planned
Implemented
Including determination of the need
For, and use of applicable methodologies
Statistical techniques

8.2 Measurement and monitoring

8.2.1 Customer satisfaction

Information on customer satisfaction


Or dissatisfaction monitored

As one measurement of
performance of the QMS

Methodologies for obtaining


And using this information determined

QUALITY MANAGEMENT SYSTEM AUDIT CHECKLIST


8.0 Measurement, analysis and improvement S OBS NCR
8.2.2 Internal audit
Periodic internal audits
conducted
To determine if the QMS
a) conforms to ISO 9000-2000
b) has been effectively implemented

Audit program Planned


Taking into account status and importance of
activities and areas to be audited
Previous audit results

Defined audit
scope
Frequency
Methodology

Audits conducted by personnel


independent
of the activity being audited

Audit procedure
documented

Including responsibilities and requirements


for conducting audits

Ensuring independence
Recording of results
Reporting to management

Timely management action taken on audit


deficiencies

Audit follow-up includes verification of CA


implementation
Reporting of verification results
QUALITY MANAGEMENT SYSTEM AUDIT CHECKLIST
8.0 Measurement, analysis and improvement S OBS NCR
8.2.3 Measurement and monitoring of processes
Characteristics of product measured
monitored

To verify product requirements are met


conducted at appropriate process stages

Evidence of conformity
to acceptance criteria documented

Authority responsible for


product release recorded

All specified activities


complete prior to product release
service delivery

Unless approved by customer

8.3 Control of nonconformity

Procedure documented

Nonconforming product identified


controlled
corrective
re-verified

Nonconformance after delivery


or use appropriate action taken

Client or end user concession applied for


as required
QUALITY MANAGEMENT SYSTEM AUDIT CHECKLIST
8.0 Measurement, analysis and improvement S OBS NCR
8.4 analysis of data
appropriate data collected
analyzed
to determine QMS suitability
effectiveness
and to identify improvements
including data from measuring activities
monitoring activities
Data analyzed to provide
information on
a) customer satisfaction/dissatisfaction
b) conformance to customer requirements
c) characteristics of processes, products and
their trends
d) suppliers

Improvement

Planning for continual improvement

Processes necessary for the continual


Improvement of the QMS
planned
managed

QMS continual improvement


Facilitated by use of the quality policy
objectives
audit results
data analysis
corrective action
preventive action
management review
QUALITY MANAGEMENT SYSTEM AUDIT CHECKLIST
8.0 Measurement, analysis and improvement S OBS NCR
8.5.2 Corrective action
Corrective action taken
To eliminate causes of nonconformities
In order to prevent recurrence

Corrective action
appropriate
to impact of problem
procedure documented

including definition of requirements for:-


a) identifying nonconformities (including
customer complaints)
b) determining the causes of nonconformity
c) evaluating actions to ensure non-
recurrence
d) determining and implementing corrective
action
e) recording results of action taken
f) reviewing corrective action taken

Preventing action

Identified to eliminate causes of


potential nonconformities
Appropriate to impact of
problem
Procedure documented

Including definition of requirements for:-


a) identifying the causes of potential
nonconformities
b) determining and ensuring preventive action
implementation
c) recording results of action taken
d) reviewing preventive action taken

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