SINGLE CYLINDER DIESEL ENGINE TEST RIG (15011,12,13)

The DYNAMIC test rig provided study of a diesel engine testing. The rig

comprises of a four stroke diesel engine coupled to a rope brake for variable speed or electrical dynamometer. A

water cooled brake drum alongwith spring balances, comprises rope brake. For electrical dynamometer water- rheostats is used as loading arrangement. With the help of various measurement provided, the test rig can determine BHP, IHP, mechanical & thermal efficiencies, air fuel ratio, specific fuel consumption and heat balance sheet at various loads. SPECIFICATIONS 1) Engine Four stroke single cylinder water cooled, vertical diesel engine, developing 5 BHP at 1500 rpm. 2) Dynamometer - Rope brake: Rope wound around water cooled brake drum and spring balance. Electrical: Suitable capacity Generator, and water rheostats and load bank with load measurement. Hydraulic dynamometer can be also supplied instead of rope or Electrical Dynamometer. 3) Air intake measurement arrangement. 4) Fuel intake measurement arrangement. 5) Multichannel Digital Temperature Indicator to measure the temperatures at various points. 6) Water circulated exhaust gas calorimeter. The whole unit is mounted on a sturdy frame. A technical manual accompanies the unit. SERVICES REQUIRED. 1) Concrete foundation as per our drawing. 2) Water supply @ about 10 lit/min. 3) 230 V, 5 AC, supply with earthing connection.

TWIN CYLINDER 4 STROKE DIESEL ENGINE TEST RIG ( 15021,22,23)

The DYNAMIC test rig provided study of a diesel engine testing. The rig comprises of a four stroke diesel engine coupled to a rope brake or electrical dynamometer. A water cooled brake drum alongwith spring balances, comprises rope brake. For

Electrical dynamometer water rheostat is used as loading arrangement. With the help of various measurement provided, the test rig can determined BHP, IHP

mechanical & thermal efficiencies, air fuel ratio specific fuel consumption and heat balance sheet at various loads. SPECIFICATIONS 1) Engine- 4 stroke twin cylinder water cooled, vertical diesel engine, developing 10 B H P at 1500 rpm. 2) Dynamometer - Rope brake: Rope wound around water cooled brake drum and spring balance. Electrical: Suitable capacity Generator, and water rheostat and load bank with load measurements. Hydraulic dynamometer can be also supplied instead of rope and Electrical dynamometer. 3) Air intake measurement arrangement . 4) Fuel intake measurement arrangement. 5) Multichannel Digital Temperature Indicator. 6) Water circulated exhaust gas calorimeter. The whole unit is mounted on a sturdy frame. A technical manual accompanies the unit. SERVICES REQUIRED. 1) Concrete foundation as per our drawing. 2) Water supply at the rate of about 10 lit/min. 3) 230 V, 5 AC, supply with earthing connection.

4 STROKE 4 CYLINDER PETROL ENGINE TEST RIG (15031/32/33)

1)

Engine - Automotive petrol engine. four

stroke four cylinder, water cooled, developing 20 BHP at 3000 RPM, provided with battery and self starter. 2) Rope Brake Dynamometer. OR suitable

capacity hydraulic dynamometer also we can provide with electrical dynamometer. 3) Measurements provided a) Fuel intake measurement. b) Air intake measurement. c) Water circulated through engine jacket. d) Water circulated exhaust gas calorimeter. e) Digital Temperature Indicator for Exhaust gas & water temperature f) Tachometer g) Gauges for oil pressure & battery condition. h) Arrangement to cut off the ignition to conduct morse test The test rig enables to determine I.H.P. B.H.P., specific fuel consumption, Air fuel ratio Volumetric efficiency and heat balance sheet at different loads and speeds. A technical manual accompanies the unit. SERVICES REQUIRED: 1) Foundation as per our drawings. 2) Water supply 15 Lit/min. 3) 230 V, AC supply with earthing .

SINGLE STAGE AIR COMPRESSOR TEST RIG ( 15051) digital temperature indicator measures the temperatures at various points. The

compressor is mounted on air receiver alongwith the motor, and is Sprovided with air relief valve (safety) and a pressure switch. The unit determine volumetric efficiency and isothermal efficiency at various

discharge pressure.

The DYNAMIC test rig comprises of a Single Stage Air Compressor fitted with an air tank with orifice , pressure gauges and an a energymeter to measure the input. A SPECIFICATIONS 1) Single stage, single cylinder air compressor driven by a 1 hp. motor, with receiver and pressure safety valve. 2) Digital multichannel temperature indicator to measure the temp. at various point. 3) Pressure gauge to measure discharge pressure. 4) Energymeter to measure input power 5) Orifice with water manometer to measure quantity of air sucked in. A technical manual accompanies the equipments. SERVICES REQUIRED 1) Floor space of 2.5 x 1.5 m 2) 440 V, 15 A, 3 ph. Ac supply with neutral and earthing connection. 3) A hand techometer. ( It can be supplied at extra cost )

TWO STAGE AIR COMPRESSOR TEST RIG ( 15052)

The DYNAMIC test rig comprises of a two stage air compressor fitted with an air tank with orifice , pressure gauges and an a energymeter to measure the input. A air cooled intercooler is provided between the first and second stage. A digital temperature indicator measures the temperatures at various points. The compressor is mounted on air receiver alongwith the motor, and is provided with air relief valve (safety) and a pressure switch. The unit determine volumetric efficiency and isothermal efficiency at various discharge pressures. SPECIFICATIONS 1) Air compressor - Double cylinder, Two stage type driven by a 2 hp. three phase motor mounted on air receiver provided with delivery valve. 2) Pressure gauges at outlet of the both stages. 3) Air tank and orifice with water manometer for air intake measurement. 4) Digital temperature indicator. 5) Energymeter to measure input power A technical manual accompanies the equipments. SERVICES REQUIRED 1) Floor space of 2.5 x 1.5 m 2) 440 V, 15 A, 3 ph. Ac supply with neutral and earthing connection.

3) A han cost )

d tachometer. ( It can be supplied at extra

ROTARY AIR COMPRESSOR TEST RIG ( 15053 )

The DYNAMIC apparatus consists of a rotary vane compressor driven by an electric motor. Air intake is measured by an orifice meter and manometer. Discharge pressure is measured by a pressure

gauge. Power input of the compressor is measured by an energymeter. Thus the students can determine volumetric efficiency, power consumption and free air discharge of compressor.

SPECIFICATIONS 1. Vane compressor - Rotary compressor, driven by 3 HP motor. 2. Calibrated orificemeter with water manometer to measure air intake. 3. Energymenter to measure input of the meter. 4. Pressure gauge to measure discharge pressure. 5. Control valve at delivery side. 6. Stop clock. A technical manual accompanies the unit. SERVICES REQUIRED 1. Floor space of approx. 1.5 x 1.5 m 2. 440 V, 16 A, 3 ph. supply.

TWO STAGE AIR COMPRESSOR TEST RIG ( 15054)

The DYNAMIC test rig comprises of a two stage air compressor fitted with an air tank with orifice , pressure gauges and an a energymeter to measure the input. A water cooled intercooler is provided between the first and second stage. A digital temperature indicator measures the temperatures at various points. The compressor is mounted on air receiver alongwith the motor, and is provided with air relief valve (safety) and a pressure switch. The unit determines volumetric efficiency and isothermal efficiency at various discharge pressures. SPECIFICATIONS 1) Air compressor - Double cylinder, Two stage type driven by a 5 hp. three phase motor mounted on air receiver provided with delivery valve. 2) Pressure gauges at outlet of the both stages. 3) Air tank and orifice with water manometer for air intake measurement. 4) Digital temperature indicator. 5) Energymeter to measure input power 6) Water cooled intercooler between the stages with rotameter 25-250 lph to measure the water flow rate. A technical manual accompanies the equipments. SERVICES REQUIRED 1) Floor space of 2.5 x 1.5 m 2) 440 V, 15 A, 3 ph., 50 Hz. Ac supply with neutral and earthing connection. 3) A hand tachometer. ( It can be supplied at extra cost )

FOUR STROKE SINGLE CYLINDER PETROL ENGINE TEST RIG ( 15061,62)

The 'DYNAMIC' test rig demonstrates the testing of a four stroke petrol engine. The engine is coupled with rope brake or electrical dynamometer as per requirements. For rope brake dynamometer rope wound on a pulley with spring balance is used. A water rheostat is used for loading electrical dynamometer. The test rig can determine air fuel ratio B. H. P., I. H. P. specific fuel consumption and efficiency at various loading and heat loss in exhaust gases. SPECIFICATIONS 1. Engine - 4 stroke, air cooled vertical petrol engine, developing 3 HP at 3000 rpm. 2. Dynamometer - Rope brake -rope wound a pulley alongwith spring balances. Electrical - A suitable capacity generator with water rheostat load bank and load measurement arrangement. OR Suitable Capacity of Hydraulic Dynamometer 3. Fuel intake measurement arrangement. 4. Air intake measurement arrangement. 5. Multichannel Digital Temperature Indicator to measure the temperatures at various points. 6. Exhaust gas calorimeter to study heat losses in exhaust gases.

A technical manual accompanies the unit

SERVICES REQUIRED 1. Concrete foundation as per drawing. 2. Water supply at the rate of about 8 lit/min. 3. 230 V, 5A, stabilised electrical supply with earthing connection.

FOUR STROKE SINGLE CYLINDER KEROSENE ENGINE TEST RIG ( 15063,64)

The ' DYNAMIC' test rig demonstrates the testing of a four stroke kerosene engine. The engine is coupled with rope brake or electrical dynamometer as per requirements. For rope brake dynamometer rope wound on a pulley with spring balance is used. A water rheostat is used for loading electrical dynamometer. The test rig can determine air fuel ratio B. H. P., I. H. P. specific fuel consumption and efficiency at various loading and heat loss in exhaust gases. SPECIFICATIONS 1. E n g i n e - Four stroke, air cooled vertical kerosene engine, developing 3HP at 3000 rpm 2. Dynamometer - Rope brake -rope wound a pulley alongwith springbalances. Electrical - A suitable capacity generator with water rheostat load bank and load measurement arrangement. 3. Fuel intake measurement arrangement. 4. Air intake measurement arrangement. 5. Multichannel Digital Temperature Indicator. 6. Exhaust gas calorimeter to study heat losses in exhaust gases. A technical manual accompanies the unit.

SERVICES REQUIRED 1. Concrete foundation as per drawing. 2. Water supply at the rate of about 8 lit/min. 3. 230 V, 5A, stabilised electrical supply with earthing connection.

SINGLE CYLINDER TWO STROKE PETROL ENGINE TEST RIG (15071,72)

The 'DYNAMIC' test rig comprises of air cooled petrol engine provided with rope brake dynamometer. Rope brake is water cooled. Temperatures are measured by a digital temperature indicator. Various measurements provided enable to determine B. H. P., fuel and air intake and brake thermal efficiency, at various loads. SPECIFICATIONS 1) Engine - 150 cc. Horizontal cylinder, air cooled petrol engine developing 3 kw at 6000 rpm. 2) Rope brake - 260 mm. Coupled to engine, with rope wound around the drum. Spring balance for loading the engine. Water cooling arrangement for the brake drum OR Electrical Dynamometer can be also supplied with water rheostat 3) Air Intake Measurement - Intake tank of 250 x 250 x 250 mm. Fitted with orifice and water manometer. 4) Fuel Intake Measurement - Calibrated burette with there way cock assembly for cutting off the fuel supply from the tank. 5) Exhaust Gas Calorimeter Water 6) Multichannel digital temperature indicator for measuring inlet and outlet temperatures of exhaust gases and water. A detailed technical manual accompanies the unit. SERVICES REQUIRED 1) Foundation as per our drawing. 2) 230 V, 50Hz, AC supply. 3) Water supply of about 10 lit/min. 4) Tachometer, 0-9999 rpm, contact type.

cooled exhaust gas calorimeter , shell and coil type to study the heat lost to exhaust gases.

4 STROKE 3 CYLINDER PETROL ENGINE TEST RIG (15111/12/13)

1) Engine Maruti 800 Automotive petrol engine. four stroke three cylinder, water cooled, developing 15 BHP at 2500 RPM, provided with battery and self starter. 2) Rope Brake Dynamometer. OR suitable capacity hydraulic dynamometer also we can provide with electrical dynamometer. 3) Measurements provided a) Fuel intake measurement. b) Air intake measurement. c) Water circulated through engine jacket. d) Water circulated exhaust gas calorimeter. e) Digital Temperature Indicator for Exhaust gas & water temperature f) Tachometer g) Gauges for oil pressure & battery condition. h) Arrangement to cut off the ignition to conduct morse test The test rig enables to determine I.H.P. B.H.P., specific fuel consumption, Air fuel ratio Volumetric efficiency and heat balance sheet at different loads and speeds. A technical manual accompanies the unit. SERVICES REQUIRED: 1) Foundation as per our drawings. 2) Water supply 15 Lit/min. 3) 230 V, AC supply with earthing .

VARIABLE COMPRESSION ENGINE TEST RIG

[DUAL FUEL COMPUTERISED VERSION]

Compression ratio is an important factor governing an I. C. engine performance. The DYNAMIC unit provides a means to study the performance of engine at various compression ratios and with both petrol & diesel as fuel. The unit consists of an I. C. engine with adjustable cylinder block & head assembly so that clearance volume can be varied without changing the shape of combustion chamber. The engine is provided with overhead cam shaft. The cylinder head incorporates the diesel fuel injector and the spark plug. Also, arrangement to vary the ignition timing for petrol version is provided. Thus performance of the engine can be studied over a wide range of compression ratios.

Various data of the test is obtained through the sensors and fed to computer. The acquired data can be stored, analyzed and results can be plotted in tabular as well as graphical representation. SPECIFICATIONS 1. Engine - Four stroke, single cylinder, water cooled I. C. engine with adjustable cylinder block & head assembly for varying compression ratio. Compression ratio range 5:1 to 21:1 developing 3.7 Kw at 1500 rpm. The engine can be run either on diesel or petrol. The engine is provided with self starter & battery. 2. Dynamometer The engine can supplied with either of following types of dynamometer a) Hydraulic Dynamometer b) Electrical Dynamometer ( test option can be supplied at extra cost.) c) Eddy current dynamometer. 3. Arrangement to vary ignition timing for petrol engine within 28 BTDC to 10 ATDC. 4. Carburetor for petrol operation. 5. Fuel pump & fuel injector for diesel operation. 6. Contactless Transistorized Electronic ignition system for petrol operation. 7. Following measurements are provided with test rig. a) Fuel intake measurement arrangement with up& low switches. b) Orifice and differential pressure sensor for air intake measurement. c) Exhaust gas calorimeter to measure heat lost in exhaust gases. Contd
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---------------------------------------------------------------------------------------------------------------------d) Thermocouples for temperature measurements. e) Turbine type water flow sensors 2 Nos. f) Load cell for measurement of torque.

g) Photoreflective pickup for speed measurement. h) Piezo sensor for cylinder pressure and encoder for crank angle measurement. 8. Data Processor a) CPU- Pentium IV, 2.0 GHz, 40 GB HDD, 128 MB Ram, 1.44 MB FDD b) 101 Keyboard, mouce pointing device c) 15 Color monitor, 1 parallel / 2 Serial port d) 16 channel A/D converter. e) Win98 based user friendly operating software for the application of engine test for determination of various characteristics of engine. The conduction of any or all the tests may require manual intervention for starting, loading, set point settings. The data so generated shall be collected and stored in ASCII TEXT files with unique naming facilities. On completion of test, various results formats and graphical representations shall be viewable as softcopy on screen as well as hardcopy printouts. A detailed technical manual accompanies the unit the unit is provided with attractive powder coating

SERVICES REQUIRED 1. Floor space of about 1.5 mtr. X 2 mtr. 2. Water supply of about 15 lit/min at constant head. 3. Single phase 230 V, AC supply with earthing 32A, 230 V AC supply if motoring test is ordered.

VARIABLE COMPRESSION ENGINE TEST RIG

[DUAL FUEL VERSION]

Compression ratio is an important factor governing an I. C. engine performance. The DYNAMIC unit provides a means to study the performance of engine at various compression ratios and with both petrol & diesel as fuel. The unit consists of an I. C. engine with adjustable cylinder block & head assembly so that clearance volume can be varied without changing the shape of combustion chamber. The engine is provided with overhead cam shaft. The cylinder head incorporates the diesel fuel injector and the spark plug. Also, arrangement to vary the ignition timing for petrol version is provided. Thus performance of the engine can be studied over a wide range of compression ratios.

SPECIFICATIONS 8. Engine - Four stroke, single cylinder, water cooled I. C. engine with adjustable cylinder block & head assembly for varying compression ratio. Compression ratio range 5:1 to 21:1 developing 3.7 Kw at 1500 rpm. The engine can be run either on diesel or petrol. The engine is provided with self starter & battery. 9. Dynamometer The engine can supplied with either of following types of dynamometer a) Rope Brake Dynamometer spring balances. b) Hydraulic Dynamometer c) Electrical Dynamometer (with electrical dynamometer motoring test option can be supplied at extra cost.) 10. Arrangement to vary ignition timing for petrol engine within 28 BTDC to 10 ATDC. 11. Carburetor for petrol operation. 12. Fuel pump & fuel injector for diesel operation. 13. Contactless Transistorized Electronic ignition system for petrol operation. 14. Following measurements are provided with test rig. a) Fuel intake measurement arrangement. b) Air intake measurement arrangement. c) Exhaust gas calorimeter to measure heat lost in exhaust gases. d) Multichannel digital temperature indicator. e) Tachometer (Digital)
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Contd

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------------------------------------------------------------------------------------------------------------------------------------A detailed technical manual accompanies the unit the unit is provided with attractive powder coating

SERVICES REQUIRED 4. Floor space of about 1.5 mtr. X 2 mtr. 5. Water supply of about 15 lit/min at constant head. 6. Single phase 230 V, AC supply with earthing 32A, 230 V AC supply if motoring test is ordered.