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CARTE,A PLATFORMEI
PARTEA TEHNICA

Firma constructoare: JLG INDUSTRIES, Inc.

ModeI:PLATFORMA AUTOPROPULSATA TIP FOARFECE
Tip: 33rts
Nr. / Anul Fabricatiei: 0200086598 12000

intocmit

Ing. Florin Spatacean

Verificat:

Organ de verificare S.C. MADIS SERV S.R.L. Sibiu

autorizat de I.S.C.I.R. MICLAUS IOAN ADRIAN
Atestat RADTP lR - nr.DlSPR lDl 6119 12012
AVIZAT CORESPUNDE: R1 -201 0
Ing.Adrian Micliuq Dala'. 12.01 .2015 Semnatura:

Servicii RSVTI, Protectia muncii, . rrurr.nrrtlis.ro rvuri'.oiese-sibiu.rcl lt,ivrv.ntacarale-sibiu.rcl

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1. DATE DE IDENTIFICARE

Denumirea unitatii detinatoare si S. C. GRUIA TRAIVS S.R.Z.

adresa
SIBIU
Firma producatoare JLG INDUSTRIES,
rng.
USA
Tipul platformei PLATFORMA
AUTOPROPULSATA tip
FOARFECE
Anul fabricatiei
2000
Nu ma ruVanul inregistrarii MADrS-060 I 20t6
Destinatia platformei Ridicarea operatorilor si
materialelor pentru
executarea lucrdrilor la
inallime
Felul actionarii Electrica
Numarul si data documentului de in conformitate cu:
omologare/Marcaj CE Prescriptia tehnica R1 -20 I 0

Pag: 2 Servicii RSVTI, Protectia muncii. . rvri,r'r,,rnaclis.ro wu,ri,.picse-sibiu.r'o rvi,i,rv.r-nircalale-sibiu.rcr

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2.CARACTERISTICI TEHNICE DE BAZA

2.1 DATE GENERALE
Nr. Caracteristici Unitate de Valoare
crt. masura
1. Sarcina nominala Platforma fixa Kg 680kg
(max.3 ners)
2. Efort manual lateral maxim lnterior daN 400

Exterior daN 400

3. inil{imea de ridicare podea M f O,OO

4. inll{ime de Iucru M ' 12,06

5. Lunglqg pla-tforry1 M 2,67
6. Lungime pliata cu sclri M
7. Lilime platformi M 1,97
8. Inil{ime pliatl(balustradl) M 2,ll
,9: inil{ime pliatn(platfgrmi) M 2,18
10. Ecartament/Ampatament m l19ll,o2
11. Garda la sol pliat/depliat mm 212
12. Yiteza de deplasare masina pliata Km/h 0-3,7
13. Yiteza de deplasare masina ridicata Km/h 0-1,13
14. Timp de ridicare/cobor6re s

15. Inclinare admisibila a batiului nacelei grade 12

16. Felul actionarii Deplasare *ridicare Diesel-

mecanism hidraulic
17. Modul de alimentare cu energie a nacelei motorina
18. Masa nacelei kg 664s
19. Raza de directionare interioara m
20. Raza de directionare exterioara m
21. Panta maxima de deplasare o .
22. Dimensiuni platforma m 2,67xt,97

Pag: 3 Servicii RSVTI. Protectia muncii. rl rvu'.rnadis.ro *'r.l'rl'.piese-sibiu.ro r.r'rvu'.ttracirt'ale-sibiu.rcr

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Nr. Caracteristici Unitate de Valoare

crt. masura
23. Dimensiun i extensie/capacitate extensie m/kg
24. Capacitate hidraulica
l

I 151,,42
t- oc
25, Caracteristicile Temperatura Minima ,15
mediului de lucru admisibila
Maxima oc +40

-'--l
Umiditatea aerului oh 20-80o/o

Yiteza In spatial m/s 15,6

admisibila a deschis
vintului
26. Presiune maximi la sol daN/cm2
Sarcina maximi pe o roatl daN
i27
28. Alimentarea cu energie la V/Ah
29. Nr. Roti motrice/directie
30. Pneuri - cauciuc solid(O x li{ime) cm
31. Presiune hidraulicl bar
,l

2.2 CIRCUITUL HIDRAULIC

Toate miscarile masinii sunt asigurate de energia hidraulica furnizata de o
pompa cu angrenaje pusa in miscare de un motor electric cu viteza variabila.
Cricurile sunt comandate de distribuitori de pornire-oprire si un variator care
da progresivitatea miscarii. Nu sunt posibile mai multe miscari in acelasi timp.
Comanda celor doua viteze de deplasare (mare si mica) se face de la un
comutator care face ca alimentarea motoarelor sa fie in serie (vitezamare) sau
in paralel (viteza mica).
Alimentarea in presiune a motoarelor suprima actiunea frAnei. La oprirea
miscarii, fr6na este repusa in functiune sub actiunea arcurilor. Directionarea
este imposibila in pozitia ridicata.
Componente hidraulice principale :
- Grup motopompa,
- Bloc de distributie,
- Cric de ridicare,
Pag: 4 Servicii RSVTI. Protectia muncii" . rvrvn'.mad is.ro r'vu'rr,.niese-si bi u.ro'uvrvu,.nracalale-sibiu.ro
 $,9" iw&&rg &ffew &n&,&n
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- Presostat sau captor de presiune,

- Frdna,
- Rezervor hidraulic.

2.3. MOTOARE DE ACTIONARE

Nr. Tipul Mecanismul Tip si Felul Tensiunea Intensitate Putere Masa Serie/Nr.
crt motorului pe care il svmbol curen ( V) (Amp/h) (CP) baterie
. (electric, actioneaza motor tului (kg)
hidraulic,
etc)
l l

1. Diesel Pompe
Pompe Deutz 12 850CCA 37Kw 28
hidraulice D20l L03
pt.d irectie.
deplasare si
ridicare

2.4. FRANE
Nr. Mecanismul iipul Diametru Numar Coeficient Tip Cursa sau
crt. pt. care este franei tambur de de dispozitiv momentul
destinat frana frane siguranta de de actionare
franarii actionare
a franei
1

L Ridicare Hidraulica comutator

2. Deplasare Hidraulica comutator
nacela

2.5. DISPOZITIVE DE SIGURANTA

2,5.1 LIMITATOARE DE CURSA
Nr. Mecanismul Tipul Obiectivul limitatorului Numar de
crt. pt.care este limitatorului limitatoare
destinat
l. Deplasare nacela variator Limitarea deplasarii la punctul dorit
r

') Ridicare platforma variator Limitarea ridicarii platfbrmei la inaltimea

dorita

2.5.2 LIMITATORI DE SARCINA SAU DE MOMENT

Nr. Destinatia Sistemul Suprasarcina maxima la care actioneaza Prezenta
crt. limitatorului limitatorul semnalizarii
de avarie,
acustica sau
optica

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Nr. Destinatia Sistemul Suprasarcina maxima la care actioneaza Prezenta

crt. limitatorului limitatorul semnalizarii
de avarie,
acustica sau
optica
l. Ridicare presostat Acustica
sarclna +optica
I
2. lnclinare Cutie de control a 2" Acustica
nacela inclinarii

2.5.3 OPRITORI , TAMPOANE SI CONTACTE

Nr. Limitarea Constructia opritorului, Cursa Locul de montare
crt. deplasarii, tamponului, maxlma
destinatie contactului

l. CONTACTE lRidicare Variator Pe batiu

ALTE DISPOZITIVE DE SIGURANTA

2.514
Nr. Denumire Tipul Destinatia Dispozitivului
crt. dispozitivului
l

l. Intrerupator Electric Intrerupe

[ntrerupe alimentarea cu energie la functionarea
/joystick necorespunzatoare a sistemului de ridicare sau deplasare
2. Splinturi, bolturi Metalice Asigura pozitiile organelor de asamblare si asubansamblelor
eiastice,etc.
System de Electric Se deschide automat cand platform se ridica peste 1,5 m
siguranta contra
gropilor(pothole)

2,6, INDICATOARE
Nr. Denumirea Tipul Destinatia indicatorului
crt.
l. ldentificare nacela Placa marcare Inforrnatii referitoare la identificarea nacelei si principalele

2.7. DISPOZITIVE DE SEMNALIZARE SI TELECOMLINICATIE

Nr. Denumirea Tipul Destinatia dispozitivului
crt.
1. Avertizoare optice Electric Depasire capacitate de ridicare, depasire unghi de inclinare

2.8. DATE PRIVIND MATERIALELE ELEMENTELOR PORTANTE

Informatii cu privire la materialele structurii de rezistenta a nacelei (dacd sunt
Pag: 6 Servicii RSVTI. Protectia muncii. tvvu'*.maclis.r'o rrur,i.piese-sibiu.r'o ri'r.r,r,,.rlacnt'ale-sibiu.rcr
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depistate deformatii, lovituri, lipsa de material sau alte defecte neadrnisibile in

conformitate cu prescriptiile tehnice R4 - 2003 si a standardelor aferente), se vor regasi in
Raportul Tehnic de Verificari si Incercari intocmit de societatea autorizatd,pentru
montaj/reparatii.
2.9. REZULTATELE INCERCARILOR SI EXAMINARILOR IMBINARILOR SUDATE
Examinarile si verificarile imbindrilor sudate vor fi efectuate de societatea autorizata
pentru montaj/reparatii, iar concluziile vor fi cuprinse in Raportul Tehnic de Verificari si
Incercari, in conformitate cu prevederile prescriptiilor ISCIR, in vigoare, R1 - 20lO.

COD:MADIS-236 pLAN DE VERIFICARE A Numar/Data:

PLATFORMEI
TIP PLATFORMA: Fabricatie:
Nr./an Nr./an Inregistrare:
JLG INDUSTRIES 0200086598/2000; MADIS-06012015
33rts;

vEzuFICAREA OOcUTTAENTATIEt: S.C. MADTS SERV S.R.L. dispune de

documentatia producatorului pusa la dispozitie de beneficiar, cat si de docurnentatii pentru
instalatii de ridicat similare, de standardele romanesti si prescriptiile ISCIR aplicabile. Pe
baza acestora se vor efectua lucrarile necesare realtzarri Cartii Platfbrmei care se va
intocmi in conformitate cu prevederile prescriptiei tehnice R1-2010, colectia ISCIR.

VERIFICAREA STAzuI TEHNICE: urmari: Se va

-existenta si functionarea corespunzatoare a elementelor de securitate,
-existenta deformatiilor cauzate de exploatare sau transport. existenta zonelor cu coroziune
accentuata;
-examinareavizuala a sudurilor pentru depistarea fisurilor, defectelor, portiunilor
nesudate, etc.
- examinar ea v izuala a instalati e i h i draul i ce
;
-examinareavizuala a organelor de asamblare;

VEzuFICAREA COMPONENTELOR DE SECURITATE: Se va urmari:

-starea tehnica si functionala a componentelor de securitate si ale dispozitivelor de
siguranta;
-existenta si functionarea dispozitivelor de semnalrzare opttce sau acustice;
- stabilitatea nacelei ;
-examinarea instalatiei electrice si hidraulice.

Pag: 7 Ser",,icii RSVTI, Protectia muncii. . rvll,w'. rnaclis.ro rv'"r,u,.Diese-sibiLr.ro rvrvlv.macalale-sibiu.ro

 #16" {WAmS# #trN*{ #*R"&,
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RECOMANDARI PRIVIND EXPLOATAREA:Exploatarea (manevrarea) nacelelor

trebuie sd se facd in conformitate cu:
- prevederile prescripliei tehnice R1-2010-lSCIR,
- legislatia privind protectia muncii(Legea 31912006, HG 300/2006),
- instrucfiunile de exploatare specifice platformei respective,
- instrucliunile proprii elaborate de unitatea delindtoare.

coD:MADIS-236 INSTRUCTIUNI DE EXPLOATARE SI Numar/Data:

INTRETINERE A PLATFORMEI
TIP PLATFORMA: Nr./an Fabricatie: Nr./an Inregistrare:
JLG INDUSTRIES ozoooso5g8/2000; MADrS-06012016
33rts;

1. INSTRUCTIUNI DE EXPLOATARE
Supravegherea
Pentru funclionarea in condilii de siguran(6, nacelele/platformele autoridicatoare vor
fi supuse unui regim special de supraveghere, in conformitate cu prevederile prescripliei
tehnice R1-2010 qi ale instruc{iunilor de exploatare elaborate de producdtor.
Unitaflle care de{in qi/sau exploateazd naceleleiplatformele autoridicdtoare sunt
direct rdspunzdtoare pentru funclionarea acestora in condi{ii de siguran{6.
in vederea aplicarii prevederilor prescripliei tehnice R4 -2003, privind securitatea in
func(ionare a nacelelor/platfbrmelor autoridicdtoare, unitdlile care delin qi exploateazd
aceste instalalii vor numi personal tehnic, ingineri qi tehnicieni de specialitate, in raport cu
numdrul gi complexitatea instalaliilor, care vor fi autorizali de ISCIR-INSPECT IT qi vor
poseda o autorizalie conform modelului din anexa K-PT R1-2010.
Personalul autorizat (RSVTI) rdspunde impreund cu conducerea unitalilor men{ionate de
luarea m[surilor pentru aplicarea prevederilor prezentei prescrip!ii tehnice privind
securitatea in func{ionare a naae I el oriplatformelor autori d i cdto are.
Pentru fiecare naceld/platformd autoridicdtoare unitatea delinatoare va intocmi un
registru de eviden!6 a supravegherii in care manevranlii instruili qi qeful echipei de
intrelinere qi revizie sunt obligali sd scrie sub semndturS toate observaliile avute asupra
instalaliei respective. De asemenea vor inscrie sub semndturd remedierile care se executd
ca urmare a observa{iilor precum gi descrierea succinta a repara}iilor.
in registrul de evidenld a supravegherii se vor inscrie, de asemenea. sub semndturd
dispoziliile pentru oprirea nacelelor/platformelor autoridicdtoare din funcliune, ca uffnare
u ,ro. defrcienle care afecteazf, siguran\a in funclionare inclusiv natura deficienlelor
respective.
Norme de exploatare
Exploatarea (manevrarea) nacelelor/platformelor autoridicitoare trebuie sd se facd
lr r""fd*it"t. .r p..
Pag: 8 Servicii RSVTI, Protectia muncii. rvrvw.tnatlis.r'o \\'w\\' :-sibi u.ro rvrl r,r .nracat'ale-si biu.t'cr
 8,8* lw&Ugg &XffiW &,&,&,
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protectia muncii, cu instruc[iunile de exploatare specifice instala{iei respective qi cu

instrucliunile interne elaborate de unitatea deJinitoare.
Este interzisd funclionarea nacelelor/platformelor autoridicdtoare in cazul in care
componentele de securitate nu sunt in stare perfectd de func(ionare sau nu indeplinesc
condiliile tehnice prevdzute.
Nacelele/platformele autoridicdtoare nu pot func{iona dacd zonele periculoase nu
sunt in grAdite corespvfizdtor .
Este interzisd folosirea nacelelor/platformelor autoridicitoare pentru ridicarea unor sarcini
mai mari decdt sarcina maximd admis6.
Nacelele/platformele autoridicdtoare prevdzute sd lucreze calat vor funcliona numai
in aceste condilii.sub bra{ele de calare se vor a;eza elemente de sprijin rezistente, care sd
nu se deplaseze in timpul ef-ectudrii manevrelor qi care sd aibd o suprafa[I astfel
determinatd, in func[ie de natura terenului, incdt sd asigure func{ionarea in condilii de
siguran{d.
Nacelele/platformele autoridicdtoare prevdzute si lucreze necalat vor func[iona in
condiliile prevdzute in instrucliunile de exploatare ale producatorului.
Se interzice func{ionarea nacelelor/platformelor autoridicdtoare dacd in raza lor de
acliune se gAsesc conductoare electrice aeriene.
Este interzis a se executa ungerea, curdfirea, intrefinerea sau repararea
nacele lor/p latforme lor autorid icitoare in timpul funcliondri i 1or.
Este interzisd folosirea naceleloriplatformelor autoridicdtoare c6nd vtteza vAntului
depaqeqte valoarea maximd admisd consemnatd in documentafia tehnic6.
Este interzisi folosirea nacelelor/platformelor autoridicdtoare pe timp de noapte
dacd nu sunt asigurate condi{iile de iluminat corespunzdtoare.
Este interzis5 ac{ionarea bruscd a comenzilor sau inversarea sensului de migcare
inainte de oprirea completS.
Este interzisd folosirea nacelelor/platformelor autoridicdtoare de cdtre manevranli
neinstruili.
Este interzisd manevrarea nacelelor/platformelor autoridic[toare fErE echipament de
protec{ie individual adecvat condiliilor de muncd (centurd de siguranld qi cascd de
protec{ie).
Este interzisd ridicarea materialelor periculoase(tuburi cu gaze sub presiune,
recipiente cu acizi sau similare) pentru care nacelzr/platfonna autoridicitoare.
Este interzisS explo atarea nacelelor/platformelor autoridicdtoare sub temperaturi de
-100c,
Este interzisd exploatarea nacelelor dacd peretele pe care se sprijind ptezintd
protuberan(e periculoase de care s-ar putea eventual agdla, sau conductori electrici.
Este interzisd deplasarea naceleloriplatformelor autoridicdtoare cu platforma ridicatd
sau bralul extins.
Manevrarea
Manevranlii nacelelor/platformelor autoridicdtoare trebuie sd fie instruili in
conformitate cu prevederile anexei M, PT Rl-2010.
rvrvrv.rradis.r'r'l w'rvu'.piese-sibiu.ro lvwtv.nlacarale-sibiu.ro
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indatoririle manevran{ilor nacelelor/platformelor autoridicdtoare rezultd din

prevederile prezentei prescriplii tehnice, ale instrucliunilor de exploatare, precum qi din
instrucliunile interne ale unitatii de{indtoare.
In exercitarca atribufiilor sale, manevrantul nacelelor/platformelor autoridicdtoare
are urmatoarele obligalii principale:
- sd cunoascS instalalia pe care lucreazd qi normele de exploatare, pe care s[ le
aplice intocmai;
- sd ia in primire qi sd predea serviciul prin notare in registrul de evidenli a
supravegherii; dacd nacela/platforma autoridicitoare prezintd defecte care pericliteazd
siguranla ?n func{ionare, va opri instalalia qi va anun}a RSVTI, autorizat de ISCIR-
INSPECT IT qi echipa de intrelinere qi revrzie
- si nu se urce pe naceld/platforma autoridicdtoare in stare de oboseald sau de
ebrietate;
sI instaleze nacelele/platformele autoridicdtoare numai pe un teren
corespunzdtor (bine compactat, orizontal); la nacelele/platformele
autoridicitoare pentru care se prevede calarea, sd se execute aceastd opera{ie in
mod corespunzdtor;
-sd verifice ungerea pieselor supuse frecarii" nivelul fluidului hidraulic, al
electrolitului din bateriile de acumulatoare qi func[ionarea componentelor de
securitate ;
- sd verifice starea tuturor mecanismelor, cablurilor de tracliune qi a cablurilor
electrice ;
- sI verifice existenla legdturii electrice la instalaliile de proteclie impotriva
tensiunilor de atingere;
- verifice funclionarea instala{iilor de semnahzare qi iluminat;
sd
- si interzic5 accesul pe naceld/platforma autoridicdtoare a persoanelor ce nu au
leg[tur[ cu locul de muncd;
- sd nu manevreze sarcini mai mari dec6t sarcina nominalE a nacelei/platformei
autoridic[toare;
sd deconecteze intrerupdtorul general qi sd aducd in pozi{ia '"zero" toate
comenzile , in cazul intreruperii accidentale a curentului electric de alimentare;
- sd opreasca din funcliune nacelalplatforma autoridicatoare dacd se aud zgomote
anormale, dacd fr6nele sau componentele de securitate nu aclioneazd in bune
condilii sau c0nd constatd orice alt defect care poate periclita siguranfa in
funclionare;
- sd opreascd funclionarea nacelei/platformei autoridicdtoare care lucreazd in aer
liber atunci cdnd vdntul depdqeqte lirnita p6na la care func[ionarea instalaliilor
este permis6;
- dupd terminarea lucrului, nacelalplatfoma autoridicitoare va fi adusd in pozilia
de sta{ionare
qi se va deconecta de la intrerup[torul principal

Pag: 10 Servicii RSVTI. Protectia muncii. . *,rvrr . rradis.ru ri'l'* .picse-sibi Lr.ro ri n u,.nracarale-si biu.ro
 8.Q" Me&r& #gffiW $*fit,&*
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1. INSTRUCTIUNI DE iNTRETINEREA $I REVIZIA PLATFORMELOR

intre{inerea qi revizia periodica a nacelelor/platfbrmelor autoridicdtoare trebuie sd

fie executatd de cdtre un agent economic avtortzal de ISCIR-INSPE,CT IT, care dispune de
personal calificat qi instruit in acest scop compus din mecanici, ldcdtuqi qi electricieni cu o
practicd de cel pulin 2 ani in meserie, constituili in echipe conduse de personal de
specialitate (tehnicieni, ingineri).
Documentalia tehnic[ de avtorizare a agenJilor economici de intrefinere gi revizie
nacelelor/platformelor autoridicdtoare de c6tre ISCIR-INSPECT IT va fi intocmitd
conform prevederilor anexei L -PT R1-2010.
Pentru efectuarea operaliilor de intrelinere gi revizie se determind starea tehnicd a
nacelei/platformei autoridicdtoare gi principalele opera(ii ce vrmeazd a se efectua. Acestea
constau in general din:
- curAlirea nace lei/p I atfbrme i autoridi citoare ;
- controlul nivelului uleiului qi al electrolitului din bateria de acumulatoare;
- verificarea stdrii de uzurd a lagirelor qi a bunei funcliondri a sistemului de
ungere;
- ungerea pieselor supuse frecirii conform schemei de ungere,
- verificarea uzurii cablurilor qi lanJurilor de trac{iune qi a fixdrii acestora;
- verificarea funcliondrii componentelor de securitate qi reglarea acestora;
-
verifi carea func[ion[rii mecanismelor nacelelor/platformelor autoridicdtoare qi
remedierea sau inlocuirea subansamblelor uzate;
strdngerea elementelor de imbinare, a articulafiilor, verificarea fixarii
tampoanelor qi a opritoarelor;
- verificarea funcliondrii sistemului electric de fo(i, comandd qi semnalizare;
* verificarea rezistenfei de izolalie, a infbgurdrilor motoarelor electrice fa(i de
pdmdnt, a rezisten{ei prizei de punere la pamdnt a echipamentelor electrice;
- verificarea funcliondrii gi etanqeit6tii circuitelor hidraulice.
Periodicitatea qi volumul lucririlor de intrelinere qi revizie se vor stabili, de catre
detinatorul instalatiei impreuna cu responsabilul cu supravegherea, in funcfie de
complexitatea naceleiiplatformei autoridicitoare, regimul de funcfionare gi condiliile de
mediu in care lucreazd.
Evidenla lucrdrilor de intre[inere qi revizie se va line intr-un registru intocmit
conform modelului din anexa F PT Rl-2010.

Pag: 1l Servicii RSVTI, Protectia muncii. . u'u'r.l.rnadis.ro \v\Y\\' sibiu. rvrvli .m acarale-si biu.ro
RITCHIElj,i'.,..

Engine
MAKE Ford
MODEL vsG-4'13
GROSS POWER 35 hp 26.1 kw
FUEL TYPE Dual

operational
OPEMTING WEIGHT 9200 rb 4173.1 kg
FUEL CAPAC ITY 15gal 56.8 L
HYDMUILC sYSTEM FLUID CAPACITY 20 gal 75.7 L
MAX SPEED 3.5 mph 5.6 km/h
IIRE SIZE 12x16.5

Platform
MAX PLATFORM HEIGHT 33 ft in '10058.4 mm
MM PLATFORM WEIGHT CAPAC ITY I500 lb 680.4 kg
PLATFORM LENGTH 126 in 32OO.4 mm
PLATFORM WIDTH 71 in 1803.4 mm
LIFT TIME 60 sec
r OWER TIME 35 sec
:IGHT OF MILS 3.6 ft in 1100 mm
,ECK EXTENSION 48 in 1219.2 mm

Dimensions
OVEMLL LENGTH 12.4 ft in 3785.6 mm
OVEMLL WIDTH 7.5 ft in 2286 mm
HEIGHT W/O MILS 7.5 ft in 2286 mm
WHEEtBASE 8.2 ft in 2490.2 mm
TURNING MDIUS 24.3 ft ln 7420 mm
GROUND CLEAMNCE 12 in 304.8 mm
 RIKH\E%rrpwwm

-6-

,t,
irilllt
j)l l.tL ,
ri-
-i - :?:
iii .:
8>

Dimensions
A. OVERALL LENGTH 12,4 ft in 3785.6 mm
B. OVERALL WIDTH 2286 mm
D. WHEELBASE 8.2 ft in 2490.2 mm
*." """ "3il.e';;
-
ft RoulfitlilRAN; ;-- 12 in

Platform
F. M}T PLATFOM HEIGHT
"-
33 ft in 10058.4 mm .. .,.,
c. plaironu wioif" 7l in ;oi.;;;" .r){l!..
PLATFORM LENGTH r t; i;-- ;ioo.;;; . .-.):o

DECK EXTENSION 48 in it1;:iil- - t;,

J. HEIGHT OF RAILS 3.6 ft in 1100 mm
 OPERATORS & SAFETY

Model
25R75
33R7S
40RTS

3720825
March 12,2004

JE CORPORATE OFFICE
((

ItG
'NDUSIR'ES,
7 JLG Drive 'NC.
McConnellsburg, PA.
77233-9533
USA
Telephone: (777) 485-5767
Fax: (777) 485-6477
JLG lndustries (Australia)
PO. Box 51 1 9
1'1 Bolwarra Road
Port Nilacquarie
N.S.W.2444
Australia
Phone: (0'1) 2 65 81 11 1'1
Fax: (61) 265810122
JLG Latino Americana Ltda,
Rua Eng. Carlos Stevenson
80-Suite 71
1 3O92-31 O Campinas-SP
Brazil
Phone: (55) 1 I 3295 0407
Fax: (55) 19 3295 1025
JLG lndustries (Europe)
K,lmartin Place
Tannochside Park
Uddingston G71 sPH
Scotland
Phone: (44) 1 698 81 1 005
Fax: (44) 1 698 811055
JLG lndustries (U19
Unit'12, Southside
Bredbury Park lndustrial Estate
Bredbury
Stockport
SK6 2sP
England
Phone: (44) 870 2OO 77OA
Fax: (44) 8702OO7711
JLG Europe B.V
Jupiterstraat 234
2132 HJ Foofddorp
The Netherlands
Phone: (31) 23 565 5065
Fax: (31) 23 557 2493
JLG lndustries (Pty) Ltd.
Unit 1, 24 lndustrial Complex
Herman Slreet
Meadowdale
Germiston
South Africa
Phone: (27) 11 453 1334
Fax: (27) 11 453 1342
JLG Deutschland GmbH JLG lndustries (ltalia)
Max Planck Strasse 21 Via Po.22
D-27721 Bitterhude/lhlpohl 20010 Pregnana Milanese - Ml
Bei Bremen Italy
Germany
Phone: (39) 02 9359 5210
Phone: (49) 421 693 500
Fax: (49) 421 093 5035 Fax: (39) 02 9359 5845
JLG lndustries (Norge AS) JLG Polska
Soleimyrveien 12 Ul. Krolewska
N-1 41 2 Sol enyr 00-060 Warsawa
NoMay Poland
Phone: (47) 0tj82 2000
Phone: (48) 91 4320 245
Fax: (47) 0682 2001
Fax: (48) 91 4358 200
Plataformas Elevadoras JLG lndustries (Sweden)
JLG lberica, S.L. Enkopingsvagen 1 50
Trapadella, 2 Box 704
Pl. Castellbisbal Sur SE - '175 27 Jarfalla
08755C astell b isba I
Sweden
Spain
Phone: (34) 9377 24700 Phone: (46) I 506 59500
Fax: (34) 9377 117A2 Fax: (46) B 506 59534
 FOREWORD

FOREWORD

This manual is a very important tool! Keep it with the machine at all times.
The purpose of this manual is to provide owners, users, operators, lessors, and lessees with the precautions
and operating procedures essential for the safe and proper machine operation for its intended purpose.
Due to continuous product improvements, JLG lndustries, lnc. reserves the right to make specification changes
without prior notification, contact JLG lndustries, lnc. for updated information.

3120825 _ JLG Lift _

FOREWORD

SAFETY ALERT SYMBOLS AND SAFETY SIGNAL WORDS

tr
This is the Safety Alert Symbol. lt is used to alert you to the
potential personal injury hazards. Obey all safety messages
that follow this symbol to avoid possible injury or death

INDICATES AN IMMINENTLY HAZARDOUS SITUATION WHICH, IF

NOT AVOIDED, WILL RESULT IN SERIOUS INJURY OR DEATH. ON
THE MACHINE THIS WILL HAVE A RED BACKGROUND.

L WARNING
INDICATES A POTENTIALITY HAZARDOUS SITUATION WHICH, IF
NOT AVOIDED, COULD BESULT IN SERIOUS INJURY OR DEATH,
ON THE MACHINE THIS WILL HAVE AN OHANGE BACKGROUND,

INDICATES A POTENTIALITY HAZARDOUS SITUATION WHICH IF

NOT AVOIDED, MAY RESULT IN MINOR OR MODERATE INJURY. IT
MAY ALSO BE USED TO ALERT AGAINST UNSAFE PBACTICES. ON
THE MACHINE THIS WILL HAVE A YELLOW BACKGBOUND.

IMPORTANT
INDICATES PROCEDURES ESSENTIAL FOR SAFE OPERATION AND
WHICH, IF NOT FOLLOWED, MAY BESULT IN A MACHINE MAL.
FUNCTIONED DAMAGE. ON THE MACHINE THIS WILL HAVE A
GREEN BACKGROUND.

_ JLG Lift * 3120825

 FOREWORD

WARNING
THIS PRODUCT MUST COMPLY WITH ALL SAFETY RELATED BULLETINS. CONTACT JLG INDUSTRIES, INC. OB THE LOCAL AUTHO-
RIZED JLG REPRESENTATIVE FOR INFORMATION REGARDING SAFETY.RELATED BULLETINS WHICH MAY HAVE BEEN ISSUED FOB
THIS PRODUCT,

MODIFICATION OR ALTERATION OF AN AERIAL WORK PLATFORM SHALL BE MADE ONLY WITH WRITTEN PERMISSION FHOM THE
MANUFACTUREB

IMPORTANT
JLG INDUSTRIES, INC. SENDS SAFETY RELATED BULLETINS TO THE OWNEB OF RECORD OF THIS MACHINE. CONTACT JLG INDUS-
TRIES, INC. TO ENSURE THAT THE CURRENT OWNER RECORDS AHE UPDATED AND ACCURATE,

IEEffiT
JLG INDUSTRIES, INC. MUST BE NOTIFIED IMMEDIATELY IN ALL INSTANCES WHERE JLG PRODUCTS HAVE BEEN INVOLVED IN AN
ACCIDENT INVOLVING BODILY INJURY OR DEATH OF PERSONNEL OR WHEN SUBSTANTIAL DAMAGE HAS OCCURRED TO PERSONAL

FOR:
.Accident Reporting
. Product Safety Publications
.Current Owner Updates
.Questions Regarding Product Safety
.Standards and Regulations Compliance lnformation
.Questions Regarding Special Product Applications
.Questions Regarding Product Modifications

CONTACT:
Product Safety and Reliability Department
JLG lndustries, lnc.
1 JLG Drive
McConnellsburg,PA 17233

ln USA:
Toll Free: 877-JLG-SAFE
877-554-7233
Outside USA:
717-485-5161
E-mail: ProductSafety@JLG.com

3120825 _ JLG Lift _

 FOREWORD

REVISION LOG

Original lssue March 1 , 1993

Revised September 21, 1999
Revised October 20, 1999
Revised May 5, 2000
Revised October 15, 200'l
Revised March 12,2OO4

_ JLG Lift _ 3120825

 TABLE OF CONTENTS

TABLE OF CONTENTS
SUBJECT . SECTION, PARAGRAPH PAGE NO,
SECTION . FOREWORD
SECTION 1 - SAFETY PRECAUTIONS
1.1 General .......1-1
t.z Pre-operation ..........1-1
LJ Operation. .....1-2
1.4 Towing, Lifting, andHauling .....1-4
1.5 Additional Hazards/Safety. .....1-4
SECTION 2 . PREPARATION AND INSPECTION
2.1 General ......,2-1
2.2 Preparation ForUse ....2-1
DeliveryAndPeriodiclnspection ........2-1
2.4 DailyWalk-around lnspection...., ......2-3
2q Daily Functional Check .........2-7
2.6 Lock-outCylinderCheck- (lf Equipped) .........2-7
2.7 Dual Fuel System . .. . . .2-10
2.8 Torque Requirements . ..2-10
SECTION 3 . USER RESPONS!BILITIES AND MACHINE CONTROL
3.1 General .......3-1
J.Z Personnel Training .....3-1
J.J Limitations....
OperatingCharacteristicsand ....3-1
3.4 Controlsandlndicators..... ....3-2
SECTION 4 . MACHINE OPERATION
4.1 Description 4-1
4.2 General 4-1
+.J Engine Operation 4-2
4.4 Raising and Lowering - (tifting) 4-2
4.5 Leveling Jacks (Optional) . ... 4-3
4,6 Mechanical Platform Extension (Optional) 4-J
4.7 Steering .......4-4
4.8 Traveling- (Driving) .....4-4
4.9 Parkingand Stowing ....4-5
4.'1 0 Loading
Platform .......4-5
4.11 SafetyProps ..........4-5
4.12 MachineTie Down. .....4-5
4.13 Towing ........4-5
SECTION 5 - EMERGENCY PROCEDURES
5.1 General ..,.,..5-1
5.2 EmergencyTowing Procedures .........5-1
Emergency Controls and Their Locatrons 5-1
5.4 EmergencyOperation ........,.5-2
5.5 lncidentNotification, ....5-2
SECTION 6 - INSPECTION AND REPAIR LOG

3120825 - JLG Sizzor -

TABLE OF CONTENTS (Continued)

LIST OF FIGURES
FIGURE NO. TlTLE PAGE NO.
2-1 . Walk-Around lnspection Diagram ........2-4
2-2. Walk-Around lnspection Points (Sheet 1 of 2) , . . . .Z-s
2-3. Walk-Around lnspection Points (Sheet 2 ol 2) . . . . .2-6
2-4. LubricationDiagram ....2-B
2-5. Torquechart.. ,,....,.2-i1
3-1. Ground Controlstation ...,.....3-3
3-2. PlatformControl Station ........3-4
3-3. Decal lnstallation... ....3-6
4-1 . Gradeand Sideslope ..........4-3
LIST OF TABLES
TABLE NO, TITLE PAGE NO.
1-1 Minimum Safe Approach Distances (N/.S.A.D.) . . . .1-3
2-1 LubricationChart.. .....2-9
3-1 Decal lnstallation.., ....3-7
4-1 OperatingSpecifications ........4-1
6-1 lnspection and Repair Log ... . . ... . . .6-1

- JLG Sizzor - 3120825


SECTION 1. SAFETY PRECAUTIONS
-I.1 GENERAL
This section outlines the necessary precautions for proper
and safe machine usage and maintenance For proper
machine use, it is mandatory that a daily routine is estab-
lished based on the content of this manual A mainte-
nance program, using the information provided in this
manual and the Service and Maintenance Manual, must
also be established by a qualified person and followed to
ensure that the machine is safe to operate.
The owner/user/operator/lessor/lessee of the machine
should not operate this machine until this manual has
been read, training is accomplished, and operation of the
machine has been completed under the supervision of an
experienced and qualified operator.
It there are any questions with regard to safety, training,
inspection, maintenance, application, and operation'
please contact JLG lndustries, lnc. ('iJLG')'
\ WARNING
FAILUBE TO COMPLY WITH THE SAFETY PBECAUTIONS LISTED
IN THIS MANUAL COULD RESULT IN MACHINE DAMAGE, PROP-
ERTY DAMAGE, PERSONAL INJUBY OR DEATH'
1,2 PRE.OPERATION
Operator Training and Knowledge
. Read and understand this manual before operating the
machine,
3120825 - JLG Lift _
SECI/OfV 1 . SAFETY PRECAUTIONS
. Do not operate this machine until complete training is
performed bY authorized Persons'
. Only authorized and qualified personnel can operate
the machine.
. Read, understand, and obey all DANGERS, WARN-
INGS, CAUTIONS, and operating instructions on the
machine and in this manual.
. Use the machine in a manner which is within the scope
of its intended application set by JLG.
. All operating personnel must be familiar with the emer-
gency controls and emergency operation of the
machine as speciiied in this manual.
. Bead, understand, and obey all applicable employer'
local, and governmental regulations as they pertain to
operation of the machine'
Workplace lnsPection
. The operator is to take saiety measures to avoid all
hazards in the work area prior to machine operation'
. Do not swing turntable or raise the platform while on
trucks, trailers, railway cars, floating vessels, scatfolds
or other equipment unless approved in writing by JLG'
. Do not operate the machine in hazardous environ-
ments unless approved tor that purpose by JLG'
' Be sure that the ground conditions are able to support
the maximum load shown on the decals located on the
machine.
. This machine can be operated in temperatures of 0o F
to 104o F (-20o C to 40o C)' Consult JLG for operation
outside this range.
1-1
SECT'ON 1 - SAFETY PRECAUT'ONS

Machine !nspection . Do not assist a stuck or disabled machine by pushing,

. pulling, or by using machine functions. Only pull the
Before machine operation, perform inspections and
unit from the tie-down lugs on the chassis.
functional checks. Befer to Section 2 of this manual for
detailed instructions. . Stow elevating assembly and shut off all power before
. leaving machine.
Do not operate this machine until it has been serviced
and maintained according to requirements specified in
Trip and Fall Hazards
the Service and Maintenance Manual.
. . When operating a boom lift or vertical mast lift, occu-
Be sure all safety devices are operating properly. Modi-
pants in the platform must wear a full body harness
fication of these devices is a safety violation,
with a lanyard attached to an authorized lanyard
' Do not operate any machine on which safety or anchorage point. When operating a scissor lift or verti-
instruction placards or decals are missing or illegible. cal mast lift, JLG recommends wearing a full body har-
. Avoid any buildup of debris on the platform floor. Keep
ness. Attach only one (1) lanyard per lanyard
anchorage point.
mud, oil, grease, and other slippery substances from
footwear and platform floor.
t)
1.3 OPERATION

General
. Do not use the machine for any purpose other than
positioning personnel, their tools, and equipment. Before oper'ating the machine, make sure all gates are
. closed and fastened or in their proper position.
Never operate a machine that is not working properly.

I
v
lf a malfunctions occurs, shut down the machine.
. Never slam a control switch or lever through neutral to
an opposite direction. Always return switch to neutral
and stop before moving the switch to the next function.
Operate controls with slow and even pressure.
. Hydraulic cylinders should never be left fully extended
or fully retracted before shutdown or for long periods of
time.
. Do not allow personnel to tamper with or operate the
machine from the ground with personnel in the plat-
form, except in an emergency. Keep both feet firmly positioned on the platform floor at
. Do not carry materials directly on platform railing all times. Never use ladders, boxes, steps, planks, or
unless approved by JLG. similar items on platform to provide additional reach.
. When two or more persons are in the platform, the Never use the elevating assembly to enter or leave the
operator shall be responsible for all machine opera- platform.
tions. Use extreme caution when entering or leaving plat-
. Always ensure that power tools are properly stowed form. Be sure that the platform is fully lowered. Face
and never left hanging by their cord from the platform the machine, maintain "three point contact" with the
work area. machine, using two hands and one foot or two feet and
. one hand during entry and exit.
Supplies or tools which extend outside the platform are
prohibited unless approved by JLG Check orientation of directional arrows on chassis
before driving. The direction of drive and steer may be
opposite from normal operation based upon orienta-
tion of chassis.

1-2 _ JLG Lift _ 3120825

 SECI'ON 1 . SAFEN PRECAUT'ONS

. Platform-to-structure transfers at elevated positions are Table 1-1 .Minimum Safe Approach Distances (M.S.A.D.)
discouraged. Where transfer is necessary, enter/exit
MINIMUM SAFE APPROACH
through the gate only with the platform within 1 foot Voltage Bange
DISTANCE
(0.3m) of a safe and secure structure. 100% tie-off is (Phase to Phase)
in Feel (Meters)
also required in this situation using two lanyards. One
lanyard must be attached to the platform with the sec- 0 to 300V AVOID CONTACT
ond lanyard attached to the structure. The lanyard con- Over 300V to 50 KV 1o (3)
nected to the platform must not be disconnected until
Over 50KVto 200 KV 15 (5)
the transfer to the structure is safe and complete.
Over 200 KV to 350 KV 20 (6)
Electrocution Hazards Over 350 KV to 500 KV 2s (8)
. This machine is not insulated and does not provide Over 500 KV to 750 KV 35 (1 1)

protection from contact or proximity to electrical cur- Over 750 KV to 1 000 KV 45 (1 4)

rent. shall apply except where
NOTE: This requirement
employer, local or govern mental regu lations
are more stringent.

. DANGER
DO NOT MANEUVER MACHINE OR PERSONNEL INSIDE PROHIB-
ITED ZONE (MSAD), ASSUME ALL ELECTRICAL PARTS AND WIR.
ING ARE ENERGIZED UNLESS KNOWN OTHERWISE.

Tipping Hazards
. The user should be familiar with the surface before
driving, Do not exceed the allowable sideslope and
grade while driving..

L-
\

=
Maintain safe distance from electrical lines, apparatus,
or any energized (exposed or insulated) parts accord-
ing to the Minimum Safe Approach Distance (MSAD)
as shown in Table 1-1.
Allow for machine movement and electrical line sway-
ing.
Do not elevate platform or drive with platform elevated
while on a sloping, uneven, or soft surface.
Before driving on floors, bridges, trucks, and other sur
faces, check allowable capacity of the surtaces.
Never exceed the maximum platform capacity. Distrib-
ute loads evenly on platform floor.

3120825 _ JLG Lift _ 1-3

SECT'ON 1 - SAFEW PRECAUI'ONS
. Do not raise the platform or drive from an elevated
position unless the machine is on firm, level surfaces
and evenly supported.
. Keep the chassis of the machine at least 2 ft. (0.6m)
from holes, bumps, drop-offs, obstructions, debris,
concealed holes, and other potential hazards on the
floor/surface unless approved by JLG.
. Never attempt to use the machine as a crane. Do not
tie-off machine to any adjacent structure.
. Do not operate the machine when wind conditions
exceed the maximum allowable wind speed.
. Do not increase the surface area of the platform or the
load. Increase of the area exposed to the wind will
decrease stability.
. Do not increase the platform size with unauthorized
deck extensions or attachments.
. raised platform. Position barricades on floor if neces-
lf elevating assembly or platform is in a position that
one or more wheels are off the ground, all persons
must be removed before attempting to stabilize the
machine. Use cranes, torklift trucks, or other appropri-
ate equipment to stabllize machine and remove per-
sonnel.
Crushing and Collision Hazards
. Approved head gear must be worn by all operating
and ground personnel.
. Keep hands and limbs out of the elevating assembly
during operation.
. Check work area for clearances overhead, on sides,
and bottom of platform when lifting or lowering plat-
form, and driving.
During operation, keep all body parts inside platform
railing.
Use elevating assembly functions, not the drive func-
tion to position the platform close to obstacles
Always post a lookout when driving in areas where
vision is obstructed.
Keep non-operating personnel at least 1.Bm (6 ft.)
away from machine during all driving operations.
1-4 _ JLG Lift
. Limit travel speed according to conditions of ground
surface, congestion, visibility, slope, location of per-
sonnel, and other factors which may cause collision or
injury to personnel.
. Be aware of stopping distances in all drive speeds.
When driving in high speed, switch to low speed
before stopping. Travel grades in low speed only.
. Do not use high speed drive in restricted or close quar-
ters or when driving in reverse.
. Exercise extreme caution at all times to prevent obsta-
cles from striking or interfering with operating controls
and persons in the platform.
. Be sure that operators of other overhead and floor level
machines are aware of the aerial work platform's pres-
ence. Disconnect power to overhead cranes.
. Warn personnel not to work, stand, or walk under a
sary.
.1.4 TOWING, LIFTING, AND HAULING
. Never allow personnel in platform while towing, litting,
or hauling.
. This machine should not be towed, except in the event
of emergency, malfunction, power failure, or loading/
unloading. Refer to the Emergency Procedures section
of this manual for emergency towing procedures.
. The platform must be completely empty of tools.
. When lifting machine, lift only at designated areas of
the machine. Lift with lifting equipment of adequate
capacity.
. Refer to the Machine Operation section of this manual
for lift ing information.
1.5 ADDITIONAL HAZARDS / SAFETY
. Do not use machine as a ground for welding.
. Do not reiuel the machine with the engine running.
. Battery fluid is highly corrosive. Avoid contact with skin
and clothing at all times.
. Charge batteries only in a well ventilated area.
- 3120825

SECTION 2. PREPARATION AND INSPECTION
2.1 GENERAL
This section provides the necessary information needed
by those personnel that are responsible to place the
machine in operation readiness, and lists checks that are
performed prior to use of the machine. lt is important that
the information contained in this section be read and
understood betore any attempt is made to operate the
machine. Ensure that all the necessary inspections have
been completed successfully before placing the machine
into service. These procedures will aid in obtaining maxi-
mum service life and safe operation.
IMP o RTANT
SINCE THE MACHINE MANUFACTURER HAS NO DIRECT CON-
TROL OVER THE FIELD INSPECTION AND MAINTENANCE,
SAFETY IS THE RESPONSIBILITY OF THE OWNER/OPERATOR.
2.2 PREPARATION FOR USE
Before a new machine is put into operation it must be
carefully inspected for any evidence of damage resulting
from shipment and inspected periodically thereafter, as
outlined in paragraph 2-3, Delivery and Periodic lnspec-
tion. The unit should be thoroughly checked {or hydraulic
leaks during initial start-up and run. A check of all compo-
nents should be made to assure their security.
All preparations necessary to place the machine in opera-
tion readiness status are the responsibility of manage-
ment personnel. Preparation requires good common
sense, (i.e. lift works smoothly and brakes operate prop-
erly) coupled with a series of visual inspections. The man-
datory requirements are given in paragraph 2-4, Daily
Walk Around lnspectlon.
It should be assured that the items appearing in the Deliv-
ery and Periodic Inspection and Functional Check are
complied with prior to putting the machine into service.
3120825 - JLG Sizzor -
SECT'ON 2 - PREPARATION AND
'NSPECT'ON
2.3 DELIVERY AND PERIODIC INSPECTION
NOTE: This machine requires periodic safety and mainte-
nance inspections by a JLG Dealer.
An annual inspection shall be performed on the aerial plat-
form no later than thirteen (13) months {rom the date of
the prior annual inspection. The inspection shall be per-
formed by person(s) certified as a mechanic on the spe-
cific make and model of the aerial platform,
The following checklist provides a systematic inspection
to assist in detecting defective, damaged, or improperly
installed parts. The checklist denotes the items to be
inspected and conditions to examine.
Periodic inspection shall be performed monthly or more
often when required by environment, severity, and fre-
quency of usage.
This inspectron checklist is also applicable and must be
followed for all machines that have been in storage or for
all machines that will be exposed to harsh or changing cli-
mates.
Handrail Assemblies
Properly installed; no loose or missing parts; no visible
damage.
Platform Assembly
No visible damage; free of dirt and debris
Sizzor Arms
No visible damage, abrasions and/or distortions.
Electrical Cable
No visible damage; properly secured.
Pivot Pins
No loose or missing retaining hardware; no damage or
wear to pin heads which would cause pin to rotate; no evi-
dence of pin or bushing wear.
Lift Cylinder
No rust, nicks, scratches or foreign material on piston rod,
No leakage. Evidence of proper lubrication.
Frame
No visible damage; loose or missing hardware (top and
underside).
2-1
SECT'ON 2 . PREPARATION AND
'NSPECT'ON

Drive Hubs Control Boxes. (Console and Ground)

Switches operable; no visible damage; placards Secure
Check oil level in drive hub by removing pipe plug and
and legible' Hand controller operable; no visible damage'
feeling for oil levet. (Contact service personnel i"i ,*it-
tance if needed.)
Battery
NoTE:TorqueHubsshoutdbeone-hatffuItoflubricant.P,"p"*b't'dyt"b*@
damage; no corrosion at battery cable connections.
Tire and Wheel Assemblies
Engine
No loose or missing lug nuts; no visible damage.
Engine oil level - lull mark on dipstick; filler cap secure; air
filter secure.
Sliding Wear Pad Blocks
Hydraulic Pump and Valves
No excessive wear; adequate lubrication.
No visible damage; no evidence of leakage; units secure.

Hydraulic Oil Supply Platform Placards

Operate hydraulic systems through one complete cycle
before checking oil level in hydraulic oil tank. Oil should
be visible in ADD sight window on hydraulic oil tank lf oil
is not visible, add oil until oil is visible in both ADD and
FULL sight windows on tank. Do not overfill tank.
No visible damage; placards secure and legible
Lock-Out Cylinders (lf Equipped)
No rust, nicks, scratches or foreign matertal on piston rod;
no leakage.

Steer Cylinder
No rust, nicks, scratches or foreign material on piston rod;
no leakage.

Steer Linkage
No loose or missing parts; no visible damage.

Steer Spindle Assemblies

No excessive wear; no damage.

2-2 * JLG Sizzor - 3120825


2.4 DAILY WALK.AROUND
INSPECTION
It is the users responsibility to inspect the machine before
the start of each workday. lt is recommended that each
user inspect the machine before operation, even if the
machine has already been put into service under another
user. This Daily Walk-Around lnspection is the preferred
method of inspection,
In addition to the Daily Walk-Around lnspection, be sure to
include the following as part of the daily inspection:
Overall Cleanliness
Check all standing surfaces for oil, fuel and hydraulic oil
spillage and foreign objects. Ensure overall cleanliness.
Placards
Keep all information and operating placards clean and
unobstructed. Cover when spray painting or shot blasting
to protect legibility.
Operators and Safety Manual
Ensure a copy of this manual is enclosed in the manual
storage box.
31 20825 - JLG Sizzor
SECI'ON 2 - PREPARATION AND
'NSPECT'ON
Machine Log
Ensure a machine operating record or log is kept. Check
to see that it is current and that no entries have been left
uncleared, leaving machine in an unsafe condition for
operation.
Daily Lubrication
For those items pointed out in the Daily Walk-Around
lnspection requiring daily lubrication, refer to the Lubrica-
tion Chart, Figure 2-2, for specific requirements.
Perform the following checks and services before attempt-
ing to operate the machine.
WARNING
TO AVOID INJUHY DO NOT OPERATE A MACHINE UNTIL ALL
MALFUNCTIONS HAVE BEEN CORBECTED, USE OF A MALFUNC.
TIONING MACHINE IS A SAFETY VIOLATION,
1. Start each day with a full fuel tank. lf operating an
electric machine, start each day with fully charged
batteries.
2. Ensure that all items requiring lubrication are ser-
viced in accordance with the Lubrication Chart, Fig-
ure 2-2.
3. Perform functional checks in accordance with para-
graph 2-5, Daily Functional Check.
- 2-3
SECIION 2. PREPARATION AND
'NSPECI'ON

46 45

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Figure 2-1. Walk-Around lnspection Diagram

2-4 - JLG Sizzor - 3120825


GENERAL
Begin the "Walk-Around lnspection" at ltem 1, as noted
on the diagram.Continue to the right (counterclockwise
viewed from top) checking each item in sequence for the
conditions listed in the "Walk-Around lnspection Check-
list".
WARNING
TO AVOID INJURY DO NOT OPERATE MACHINE UNTIL ALL MAL.
FUNCTIONS HAVE BEEN COBRECTED. USE OF A MALFUNC-
TIONING MACHINE IS A SAFETY VIOLATION. TO AVOID
POSSIBLE INJURY, BE SURE MACHINE POWER IS "OFF" DUB.
ING''WALK-AROUND INSPECTION".
NOTE: Do not overlook visual inspection of chassis under-
side. Checking this area often results in discovery of
conditions which could cause extensive machine
damage.
1. Steer Cylinder and Tie Rod Ends - No loose or
missing parts, no visible damage. No steer cylinder
leaks or damage.
2. Leveling Jack, Left Front (lf Equipped) - No loose or
missing parts, no visible damage. No cylinder leaks
or damage.
3. Steer Spindle, Left Front - No loose or missing
parts, no visible damage, evidence of proper lubri-
cation.
4. Drive Motor, Left Front (4 Wheel Drive) - No visible
damage, no evidence of leakage.
5. Drive Brake, Left Front (4 Wheel Drive) - No loose or
missing parts, no visible damage, no evidence of
leakage,
6. - No visible
Drive Hub, Left Front (4 Wheel Drive)
damage, no evidence of leakage. Drive hubs
should be one half full of EPGL SAE 90.
7. Steer/Drive Wheel and Tire Assembly, Left Front -
Properly secured, no loose or missing lug nuts, no
visible damage. Refer to inflation psi stenciled on
frame.
B. Oscillating Axle (lf Equipped) - Properly secured,
evidence of proper lubrication. No lockout cylinder
leaks or damage.
9. Ground Controls - Switches operable, no visible
damage, placards secure and legible.
10. Hydraulic Reservoir - No visible damage or missing
parts. No evidence of leaks. Recommended oil level
in sight glass. Breather cap secure and working.
Figure 2-2, Walk-Around lnspection Points (Sheet 1 ol 2)
3120825 - JLG Sizzor
SECflON 2. PREPARATION AND
'NSPECI/ON
11. Hydraulic Filter - No visible damage, properly
secured, no evidence of leakage.
12. Control Valves - Valves properly secured, no visible
damage, no evidence of leakage. Hoses and fittlngs
properly secured, no visible damage, no evidence
of leaks.
13. Tilt Alarm Switch - Properly secured, no loose or
missing parts, no visible damage,
14. Fuel Tank - Filler cap secure, sight gauge visible, no
damage or leaks.
15. Safety Prop - Stored securely, no missing parts.
16. Travel/Descent/Motion Alarm - Properly secured, no
loose or missing parts, no visible damage.
17. Drive Motor, Left Rear - No visible damage, no evi-
dence of leakage.
18. Drive Brake, Left Rear - No loose or missing parts,
no visible damage, no evidence of leakage,
19. Drrve Hub, Left Rear - No visible damage, no evi-
dence of leakage. Drive hubs should be one half full
of EPGL SAE 90.
20, Drive Wheel and Tire Assembly, Left Rear - Properly
secured, no loose or missing lug nuts, no visible
damage. Befer to inflation psi stenciled on frame or
wheel rims.
21 . Steer Spindle, Left Rear (li Equipped) - No loose or
missing parts, no visible damage, evidence of
proper lubrication.
22. Leveling Jack, Left Rear (lf Equipped) - No loose or
missing parts, no visible damage. No cylinder leaks
or damage.
23. Battery Installation (Gasoline or Diesel Engine) -
Proper electrolyte level, cables secure, no damage
or corrosion. Hold-downs secure.
24. Ladder - No damage, securely attached,
25. Leveling Jack, Right Rear (lf Equipped) - No loose
or missing parts, no visible damage. No cylinder
leaks or damage.
26. Hear Steer Cylinder and Tie Rod Ends (lf Equipped)
- No loose or missing pafis, no visible damage. No
steer cylinder leaks or damage.
27. Steer Spindle, Right Rear (lf Equipped) - No loose
or missing parts, no visible damage, evidence of
proper lubrication.
- 2-5
SECI'ON 2. PREPARATION AND
'NSPECT'ON

28. Drive Motor, Right Rear - No visible damage, no evi-
dence of leakage.
29. Drive Brake, Right Rear - No loose or missing parts,
no visible damage, no evidence of leakage.
39.
30. Drive Hub, Right Rear - No visible damage, no evi-
dence of leakage. Drive hubs should be one half full
of EPGL SAE 90.
.,t. Drive Wheel and Tire Assembly, Left Rear - Properly
secured no loose or missing lug nuts, no visible
damage. Refer to inflation psi stenciled on frame or 41
wheel rims.
32. Sizzor Arms and Sliding Wear Pads - Properly
secured, no visible damage, evidence of proper
lubrication. lnspect sizzor arm guards for damage
and proper installation.
Steer/Drive Wheel and Tire Assembly, Right Front -
Properly secured, no loose or missing lug nuts, no
visible damage. Refer to inflation psi stenciled on
frame or wheel rims.
Drive Motor, Right Front (4 Wheel Drive) - No visible
damage, no evidence of leakage.
40. Drive Brake, Right Front (4 Wheel Drive) - No loose
or missing parts, no visible damage, no evidence of
leakage.
. Drive Hub, Right Front (4 Wheel Drive) - No visible
damage, no evidence of leakage. Drive hubs
should be one half full of EPGL SAE 90.
42. Steer Spindle, Right Front - No loose or missing
parts, no visible damage, evidence of proper lubri-
cation.

JJ. Lifl Cylinder - Properly secured, no visible damage, +o. Leveling Jack, Right Front (11 Equipped) - No loose
no loose or missing parts, no evidence leakage. or missing parts, no visible damage. No cylinder
leaks or damage.
34. Safety Prop - Stored securely, no missing parts.
44. Drive and Lift Cutout Switches (lt Equipped) - No
35. Hydraulic Pump - Pump properly secured, no visi-
visible damage, properly secured.
ble damage, no evidence of leakage. Hoses and fit-
tings properly secured, no visible damage, no 45. Platform Controls - Properly secured, no loose or
evidence of leaks. missing parts, no visible damage. Placards secure
and legible, control switches return to neutral. Con-
36. Engine lnstallation - Engine oil to full mark on dip-
trol markings legible, manual in manual storage
stick, oil fillercap secure. Muffler/exhaust system box,
properly secured, no leakage. Air filter assembly
secure, no loose or missing parts, element clean. 4b. Manual Descent Cable - Properly secured, no loose
Gasoline Engine Only - Radiator cap secure, cool- or missing parts, no visible damage.
ant to correct level.

37. Handrail installation - All railings securely attached,

no damage or missing parts, chains securely
attached.

Figure 2-3. Walk-Around lnspection Points (Sheet 2 of 2)

2-6 - JLG Sizzor - 3120825


2.5 DAILY FUNCTIONAL CHECK
WARNING
TO AVOID SERIOUS INJURY, DO NOT OPERATE MACHINE IF ANY
CONTBOL LEVERS OR TOGGLE SWITCHES CONTBOLLING
PLATFORM MOVEMENT DO NOT RETURN TO THE OFF POSITION
WHEN RELEASED.
A functional check of all systems should be performed,
under no load, once the walk-around inspection is com-
plete, in an area f ree of overhead and ground level
obstructions. Perform pre-load functional check in accor-
dance with the following procedure:
1. Raise and lower platform several times. Check lor
smooth elevation and lowering, Check that high
function speeds cut out at 15.2 cm (6 in.) above fully
retracted platform height.
2. Drive forward and reverse, check for proper opera-
tion.
3. Check that drive brakes hold when machine is
driven up a hill, not to exceed rated gradeability, and
stopped.
4. Steer left and right. Check for proper operation.
5. Check hydraulic oil reservoir sight gauge. Refer to
Lubrication Chart.
TO AVOID INJURY DO NOT OPERATE A MACHINE UNTIL ALL
MALFUNCTIONS HAVE BEEN COBRECTED, USE OF A MALFUNC.
TIONING MACHINE IS A SAFETY VIOLATION,
3120825 * JLG Sizzor
SECI'ON 2 - PREPARATION AND
'NSPECI/ON
2.6 LOCK-OUT CYLTNDER CHECK - (tF
EOUTPPED)
To be performed quarterly, any time a system component
is replaced, or when improper system operation is sus-
pected on machines with oscillating axles.
NOTE: Ensure platform is fully lowered prior to beginning
locko ut cy I i nd e r ch e ck.
Place an 20 cm (B in) high block with ascension
ramp in front of the left front wheel.
Z. Activate the machines hydraulic system from the
platform control station.
3. Place the engine speed and drive speed control
switches to their respective low positions.
Place the drive controller to the forward position and
carefully drive the machine up the ascension ramp
until the left front wheel is on top of the block.
E Raise the machine platform approximately 61 cm
(24 in.): ensure the lockout cylinder cam valve is free
of the sizzor arm trip bar.
Place the drive controller to the reverse position and
carefully drive the machine off of the block and
ramp.
7. Have an assistant check to see that the left front
wheel remains locked in position off of the ground.
Lower the machine platform; the lockout cylinder
should then release the wheel and allow it to rest on
the ground.
9. lf the lockout cylinder does not function properly,
have qualiiied personnel correct the malfunction
prior to any further operation.
- 2-7
SECI'ON 2 . PREPARAI'ON AND'NSPECI'OAJ

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2-8 - JLG Sizzor - 3120825

 SECT'ON 2 - PREPARATION AND
'NSPECI'ON

Table 2-1 . Lubrication Chart

INDEX INTEBVAL
COMPONENT NUMBERiTYPE LUBE POINTS LUBE METHOD
NO HOURS

1 0scillating Axle Pivot Point (0ptional) I Grease Fitting MPG - Pressure Gun 00

Z Lockout Cylinders (Optional) 2 Grease Fittings (1 each cylinder) MPG - Pressure Gun 00

3 Front Steering Spindles (2-WD) 2 Grease Fittings MPG" Pressure Gun 00

4 Front Steering Spindles (4-W/D) 2 Grease Fittings MPG - Pressure Gun 100
(0ptional)
5 Tow Bar Hitch (Optional) 1 Grease Fitting MPG - Pressure Gun 100

6 WheelBearings (2-WD) N/A MPG - Repack 2000

.Wheel
7 Drive Hub (4-WD) (Optional) FillPlug EPGL (SAE 90) 500

I Engine Crankcase FillCap/Drain Plug Check Engine Oil Level 1 0/1 00

0 Lilt Cylinder 2 Grease Fittings MPG - Pressure Gun 100

-Wheel
10 Drive Hub FillPlug EPGL (SAE 90) 500

11 Rear Steering Spindles (4-WS) 2 Grease Fittings MPG - Pressure Gun 100
(Optional)

12 Rail Slides N/A lvlPG - Brush 100

IJ Hydraulic 0il Reservoir FillCap/Drain Plug H0 - Check HO Level (See note 4)/ 1 0/500
HO-Change HO
14 '- Hydraulic Filter Element N/A lnitial Change - 40 Hours 250

*Torque Hubs should be 1/2 full of lubricant NOTE: 1. Be sure to lubricate like items on each side
** JLG lndustries recommends replacing the hydraulic 2. Recommended lubricating intervals are based
on machine operations under normal conditions.
filter after the first 40 hours of operation and every 250
For machines used in multi-shift operations and/or
hours thereafter.
exposed to hostile environments or conditions,
KEY TO LUBRICANTS: lubrication frequencies must be increased accord-
ingly
MPG - Multi-purpose Grease 3. Operate hydraulic functions through one com-
EPGL - Extreme Pressure Gear Lube plete cycle before checking hydraulic oil level in
tank. Oil should be visible in ADD sight window on
HO - Hydraulic Oil (Mobil a2a) hydraulic tank. lf oil is not visible, add oil until oil is
visible in both ADD and FULL sight windows on
tank. Do not overfill tank.
4. Any time the pump coupling is removed, coat
W/]IININTd sp/lnes of coupling with Texaco Code 1912 grease
TO AVOID PERSONAL INJURY, USE SAFETY PROP FOR ALL prior to assembly. (gasoline or diesel engine only).
MAINTENANCE REQUIRING PLATFORM TO BE ELEVATED.

3120825 - JLG Sizzor - 2-9

 SECI'ON 2 . PREPARATION AND
'NSPECT'ON

4. As the engine begins to stumble place the switch to

2.7 DUAL FUEL SYSTEM
CAUTIO N
IT IS POSSIBLE TO SWITCH FROM ONE FUEL SOURCE TO THE
OTHER WITHOUT ALLOWING THE ENGINE TO STOP. EXTREME
CARE MUST BE TAKEN AND THE FOLLOWING INSTRUCTIONS
MUST BE FOLLOWED.
Changing from Gasoline to LP Gas
l Start the engine from the ground control station.
Open the hand valve on the LP Gas supply tank by
turning counterclockwise.
A ceunou
BE SURE ALL GASOLINE IS EXHAUSTED BEFORE SWITCHING
TO LP GAS.
2.8
3. While the engine is operating, place the three posi-
tion LPG/GAS SELECT switch at the ground control
station to the center OFF position. Allow the engine
to operate, without load, until the engine begins to
stumble from lack of gasoline.
the LPG position, allowing the LP fuel to be sent to
the fuel regulator.
Changing from LP Gas to Gasoline
1. With engine operating on LP under a no-load condi-
tion, position the LPG/GAS SELECT switch at
ground control to the GAS SELECT position.
2. lf engine stumbles because of lack of gasoline,
place the switch to the LPG position until engine
regarns smoothness, then return the switch to the
GAS SELECT position. Repeat as necessary until
engine runs smoothly on gasoline.
J. Close the hand valve on the LP gas supply tank by
turning clockwise.
TORQUE REOUIREMENTS
Figure 2-5., Torque Chart consists of standard torque val-
ues based on bolt diameter and grade, also specifying dry
and wet torque values in accordance with recommended
shop practices. This chart is provided as an aid to the
operator in the event he/she notices a condition that
requires prompt attention during the walk-around inspec-
tion or during operation until the proper service personnel
can be notified. Section 1 of the Service and Maintenance
Manual provides specific torque values and periodic
maintenance procedures with a listing of individual com-
ponents. Utilizing this Torque Chart in conjunction with the
preventive maintenance section in Section 2 of the Service
and Maintenance Manual, will enhance safety, reliability
and performance of the machine.

2-10 - JLG Sizzor - 31 20825

 SECT'ON 2. PREPARATION AND
'NSPECT'ON

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3120825 - JLG Sizzor - 2-11

SECI'ON 2. PREPARATION AND
'NSPECI'ON

This page intentionally Ieft blank.

2-12 - JLG Sizzor - 31 20825

 SECT'ON 3. USER RESPONS'BILITIES
SECTION 3. USER RESPONSIBILITIES AND MACHINE CONTROL
3.1 GENERAL
mPORTA NT
SINCE THE MANUFACTURER HAS NO DIBECT CONTROL OVEB
MACHINE APPLICATION AND OPERATION, CONFORMANCE WITH
GOOD SAFETY PRACTICES IN THESE AREAS IS THE RESPONSI.
BILITY OF THE USER AND HIS OPERATING PERSONNEL.
This section provides the necessary information needed
to understand control functions. lncluded in this section
are the operating characteristics and limitations, and func-
tions and purposes of controls and indicators, lt is impor-
tant that the user read and understand the proper
procedures before operating the machine. These proce-
dures will aid in obtaining optimum service life and safe
operation.
3.2 PERSONNEL TRAINING
The sizzor lift is a personnel handling device; therefore, it
is essential that it be operated and maintained only by
authorized personnel who have demonstrated that they
understand the proper use and maintenance of the
machine. lt is important that all personnel who are
assigned to and responsible for the operation and mainte-
nance of the machine undergo a thorough training pro-
gram and check out period in order to become familiar
with the characteristics prior to operating the machine.
Persons under the influence of drugs or alcohol or who
are subject to seizures, dizziness or loss of physical con-
trol must not be permitted to operate the machine.
Operator Training
Operator training must include instruction in the following:
1. Use and limitations of the platform controls, ground
controls, emergency controls and safety systems,
2. Knowledge and understanding of this manual and of
the control markings, instructions and warnings on
the machine itself.
Knowledge and understanding of all safety work
rules of the employer and of Federal. State and
Local Statutes, including training in the recognition
and avoidance of potential hazards in the work
place; with particular attention to the work to be per-
lormed.
4. Proper use of all required personnel safety equip-
ment.
5. Sufficient knowledge of the mechanical operation of
the machine to recognize a malfunction or potential
malfunction.
3120825 - JLG Sizzor
AND MACH'NE COTVIROT
6. The safest means to operate near overhead obstruc-
tions, other moving equipment, obstacles, depres-
sions, holes, dropotfs, etc. on the supporting
surface.
7. Means to avoid the hazards of unprotected electrical
conductors.
B. Any other requirements of a specific job or machine
application.
Training Supervision
Training must be done under the supervision of a qualified
operator or supervisor in an open area free of obstructions
until the trainee has developed the ability to safely control
a sizzor lift in congested work locations.
Operator Responsibility
The operator must be instructed that he has the responsi-
bility and authority to shut down the machine in case of a
mallunction or other unsafe condition oi either the
machine or the job site and to request further information
from his supervisor or JLG Distributor before proceeding.
NOTE: Manufacturer or Distributor will provide qualified per-
sons for training assls/ance with first unit(s) delivered
and thereafter as requested by user or his person-
nel.
3.3 OPERATING CHARACTERISTICS AND
LIMITATIONS
General
A thorough knowledge of the operating characteristics
and limitations of the machine is always the first require-
ment for any user, regardless of user's experience with
similar types of equipment.
Placards
lmportant points to remember during operation are pro-
vided at the control stations by DANGER, WABNING,
CAUIION, IMPORTANT and INSTRUCTION placards. This
informatlon is placed at various locations for the express
purpose of alerting personnel of potential hazards consti-
tuted by the operating characteristics and load limitations
of the machine. See foreword for definitions of the above
placards.
- 3-1
 SECT'ON 3 - USER RESPONS'BILITIES AND MACH'NE CONTROT

Capacities 2. Platform/Ground Select Switch - A three position

PlatformiGround Select switch supplies operating
Raising platform above horizontal with or without any load power to the platform or ground controls, as
in platform, is based on the following criteria: selected. When positioned to platform, the switch
provides power to the platform controls. When posi-
1. Machine is positioned on a smooth, firm and level
tioned to ground, the switch provides power to the
surface.
ground controls. With the power selector switch in
2. Load is within manufacturer's rated capacity. the center off position, power is shut off to both plat
form and ground controls.
3. All machine systems are Junctioning properly.
NOTE: With the Platform/Ground Se/ect swtch positioned to
ground, engine speed will stay in low at all times.
Stability
This machine, as originally manufactured by JLG and Start Button - A momentary contact, push-button-
operated within its rated capacity on a smooth, firm and type switch that supplies electrical power to the
level supporting surface, provides a stable aerial platform sta(er solenoid when the ignition/emergency stop
for all platform positions. switch is in the on position and the start button is
depressed.
4. Lift Switch - A three position, momentary contact lift
3,4 CONTROLS AND INDICATORS control switch provides raising and lowering of the
platform when positioned to up or down.
!MPORTANT
High Engine Circuit Breaker (Diesel Engine) - A
RTS SERIES SCISSOR LIFTS MANUFACTURED AFTER AUGUST push button reset 3 Amp circuit breaker, located at
26, 1996 ARE EOUIPPED WITH A HYDRAULIC OIL TEMPERATURE the ground control panel, returns interrupted power
SWITCH THAT SHUTS DOWN THE ENGINE WHEN THE HYDRAU- to the machine functions when depressed.
LIC OIL REACHES A TEMPERATURE OF APPROXIMATELY 11.I
DEGREES C (230 DEGREES F). THIS SHUT DoWN rS TNTENDED
TO PROTECT THE HYDRAULIC SYSTEM AND ITS COMPONENTS
FBOM DAMAGE DUE TO EXCESSIVE HEAT. HEAT MAY BUILD UP
DUE TO EXTENDED DRIVING, IN CONJUNCTION WITH HIGH
AMBIENT TEMPERATURES, ACTIVATING THIS SWITCH AND
SHUTTING DOWN THE MACHINE. IF THE MACHINE SHUTS
DOWN, ALLOW THE HYDRAULIC OIL TO COOL, THEN RESUME
NORMAL OPERATION.

Ground Control Station

WARNING
DO NOT OPERATE FROM GROUND CONTROL STATION WITH
PERSONNEL IN THE PLATFORM EXCEPT IN AN EMERGENCY,

/ERFORM AS MANY PRE.OPERATIONAL CHECKS AND INSPEC.

TIONS FROM THE GBOUND CONTROL STATION AS POSSIBLE.

1. lgnition/Emergency Stop - A two-position, red

mushroom shaped switch supplies electrical power
to the Start button when positioned up. When posi-
tioned down, the switch shuts off electrical power to
the ignition circuit, acting as an emergency stop
switch.

NOTE: With the Main Power switch in the off position, the
key can be removed in order to incapacitate the
machine on the jobsite to avoid unauthorized use of
the machine.

3-2 - JLG Sizzor - 3120825

 SECI'ON 3 - USER RESPONS'BILITIES AND MACH'AJE CONIROT

PLATFORM/GROUND
SELECT
GASOLINE/LPG SELECT

BUTTON

lrl tB
lll I 14
HIGH ENGINE
CIRCUIT BREAKER
(DIESEL ENGINE)

WATER TEMPERA
GAUGE

--
VOLTMETER

HOURMETER

Figure 3-1 . Ground Control Station

6. Choke Switch - (lf Equipped) - A momentary con-
tact, push-button type switch supplies power to the
choke solenoid, when depressed, to assist cold start
operation.
7. Gasoline/LPG Select Switch - (Dual Fuel Only)
A three position toggletype switch is used to select
the desired method of powering the unit. Placing the
switch in the gasoline position shuts off the fuel flow
from the LP gas supply tank and allows fuel flow
from the gasoline tank. Moving the switch to the LPG
position shuts off fuel flow from the gasoline tank
and allows LP gas from supply tank to be used to
power the unit. With the switch in the center posi-
tion, fuel flow is restricted from both supply tanks,
o. Hourmeter - The hourmeter records engine or elec-
tric motor operating time.
9. Voltmeter - With the emergency stop switch in the
up position, and before starting the engine, the volt-
meter indicates output voltage of the alternator. Nor-
mal reading for the voltmeter will be 12-14 volts with
a properly charged or charging battery.
-
10. Water Temperature Gauge - (Gasoline Engine) -
The water temperature gauge provides a visual dis-
play of the engine coolant temperature.
1.1 . Oil Pressure Gauge - The oil pressure gauge dis-
plays the engine lubrication system operating pres-
SU TE.

3120825 - JLG Sizzor - J-J

SECT'ON 3 - USER RESPONS'BILITIES AND MACH'NE CONIROT

PLATFORM EXTENSION
TILT SELECT
LIGHT
EMERGENCY
PLATFORM EXTENSION
STOP SWITCH
SWITCH

DRIVE TRIGGEFI

I\ STEEH
DFIVE
SPEED ' --iE-
j:,i'-\ JOYSTICK
,')'t.
LIFT

HORN

ENGINE STAFIT
BUTTON

HEAR
STEER

ENGINE
SPEED

AUXILABY
POWER
LEVELING
JACKS

Figure 3-2. Platform Control Station

Platform Control Station 2, lgnition/Emergency Stop Switch - An ignition/

1. Enable Switch -These machines are equipped with
an enable switch on the side of the platform control
console. On machines built with a serial number
before 0200058922, the enable switch must be
pressed before activating the drive, lift or steer func-
tions. A built-in timer shuts otf power to these func-
tions if they are not activated within 3 seconds after
the enable switch is depressed. ln addition, this
timer will shut off power to the drive and lift functions
3 seconds after they are deactivated, making if nec-
essary to depress the enable switch before activat-
ing drive and lift again. The steer function, unless
activated in conjunction with the drive or lift func-
tions, wlll automatically cut off after 3 seconds of
operation. On machines built from, and including,
serial number 0200058922, the enable switch must
be depressed and held for the duration of lift. The
enable switch works in conjunction with the
switch only.
emergency stop red mushroomtype switch is pro-
vided in order to turn on machine power in the plat-
form and also to turn off machine power in the event
of an emergency. Power is turned on by positioning
the switch to the up (on) position, and is turned ofl
by positioning the switch to the down (off) position.
J. Start Button - A momentary contact, push-button-
type switch that supplies electrical power to the
starter solenoid when the ignition/emergency stop
switch is in the on position and the start button is
depressed,
4. Tilt Alarm Warning Horn - The Tilt Alarm Warning
Horn is activated by the tilt alarm switch when the
chassis is on a severe slope (over 3") with the plat-
form raised.
lift

3-4 - JLG Sizzor - 31 20825

 SECT'ON 3 - USER RESPONS'BILITIES AND MACHINE CONTROL
CAUTION
IF TILT ALARM IS ON WHEN PLATFORM IS RAISED, LOWER
PLATFORM COMPLETELY, THEN REPOSITION MACHINE SO
THAT IT IS LEVEL BEFORE RAISING PLATFORM.
5. Tilt Alarm Warning Light - A warning light on the
control console that lights when the chassis is on a
severe slope (over 3 ").
NOTE: The lift toggle switch automatically returns to the
center off position when released.
WARNING
TO AVOID SERIOUS INJUBY, DO NOT OPERATE MACHINE IF LIFT
TOGGLE SWITCH DOES NOT RETURN TO THE CENTER OFF
POSITION WHEN RELEASED.
6. Lift Switch - The lift toggle switch provides for rais-
ing and lowering the platform when positioned to up
or down.
7. Engine Speed Switch - A two position engine
speed control switch provides the operator either
high or low engine rpm as required.
8. Pump Speed Switch - A two position pump speed
control switch allows the operator to select low (one
pump section operating) or high (both pump sec-
tions operating) speed pump operation.
NOTE: HIGH ENGINE speed, high drive speed (SPEED),
and HIGH PUMP speed functions will cut-out when
platform ls ralsed above stowed position, leaving
only low function speeds available until platform is
lowered completely.
r CAUTION
DO NOT OPEBATE MACHINE IF HIGH DBIVE SPEED, HIGH
ENGINE SPEED, AND HIGH PUMP SPEED FUNCTIONS OPERATE
WHEN PLATFORM IS RAISED ABOVE THE STOWED POSITION.
3120825 - JLG Sizzor
9. PQ Controller - The PQ Controller performs three
functions: Drive, Steer and Drive Speed. On all
machines built before serial number 0200058922,
tilting the controller in the direction you want to go
(forward or reverse) activates drive in that direction.
The thumb-operated steer switch on top of the con-
troller handle activates the steer wheels in the direc-
tion it is moved. lf machine is equipped with four
wheel steer, this switch operates only the front steer
wheels, On all machines built after, and including,
serial number 0200058922 there is a red trigger
switch on the front of the controller. This switch must
be depressed and held in order to drive the
machine.
10. Travel Warning Horn -A push-button type horn
switch supplies electrical power to an audible warn-
ing device when pressed.
11. Light - (lf Equipped) - A two position LIGHT control
switch supplies electrical power to lights.
12. Leveling Jacks - (lf Equipped) - The four momen-
tary contact type toggle switches correspond to the
iour leveling jacks, one at each corner of the
machine.
CAUTI o N
BE AWARE OF OTHER PERSONNEL AND EOUIPMENT WHEN
EXTENDING OR RETRACTING LEVELING JACKS.
'1
3. Engine Distress Light - The engine distress light is
connected to a sensor on the engine that detects
when oil pressure falls below a preset level, illumi-
nating the warning light.
- 3-5
SECT'ON 3 - USER BESPONS'BILITIES AND MACH'NE CONTROT

/ 10
I8
7

36
42

44
40-
E U R o P EA N AUSTRALIAN
\

47
'ir

12
1'l

J
2

14

@
14

15'/
is si 1s

Figure 3-3. Decal lnstallation

3-6 - JLG Sizzor - 3120825

 SECT'ON 3 - USER RESPONS'BILITIES AND MACH'NE CONIROT

Table 3-1. Decal lnstallation

DECALS INSTALLATION Ref.
0253661 Decal lnstallation - Common Parts Ref. 8
0271148 Decal lnstallation JLG- Ref. I

1 Decal - JLG Options: 2

1701832 (Prior to S/N 81608)
1701871 (S/N 81608 to Present)
2 4420039 Tape, Safety Tread (Prior to S/N 65031) 3fU.9m
a
170187 1 Decal - JLG J

4 0860520 Box, Manual Storage 1

1 060279 Cable, Lanyard 1

o Decal - Manual Options: 1

Use 1703788 Prior to S/N 71528 (was p/n 1701509)

1 703788 S/N 71528 to Present
7 0641405 Bolt 1/4"-20NC x 5/8" 4
8 4751400 Flatwasher 1/4" 4
4761400 Lockwasher 1/4" (Prior to S/N 71528) 4
10 331 1 405 Locknut '114'-20NC 4
11 1701843 Decal - Sizzor (Prior to S/N 81608) 2
12 1701837 Decal - Stripe (Black) (Prior to S/N 67941) 30fV9m
13 Not Available Decal - Bar Code 1

14 Decal - Tie Down Options. 4

Use 1703814 S/N45396 to S/N 71528 (was p/n 1702300)
1703814 S/N 71528 to Present
15 1703811 Decal - Lifting Lug (S/N 71528 to Present) 4
16 4420067 Tape, Safety Tread (S/N 71528 to Present) 2ft1.6m

DECAL INSTALLATIONS . MODEL SPECIFIC Ref,

0257583 Australian 25RTS Ref. 4
0257584 Australian 33RTS Ref. 4
0257585 Australian 40RTS Ref. 4
0253667 I Dutch 25RTS Ref a
J

0253674 I
I

Dutch 33RTS Ref. 3

a
0253681 Dutch 40RTS Ref. J

0253663 Euro English 25RTS Ref. 4

0253670 Euro English 33RTS Ref.
0253677 Euro English 40RTS Ref. J
0253664 French 25RTS Ref. J
025367 1 French 33RTS Ref.
0253745 French 40RTS Ref. 3

0253665 German 25RTS Ref. 3

0253672 German 33RTS Ref. J

0253679 German 40RTS Ref.
0253666 Italian 25RTS Ref.
0253673 Italian 33RTS Ref.
0253680 Italian 40RTS Ref. c
0253668 Spanish 25RTS Ref. 3

3120825 - JLG Sizzor - 3-7

SECT'ON 3 . USEH FESPONS'BILITIES AND MACH'NE CONIROT

Table 3-1. Decal lnstallation

0253675 Spanish 33RTS Ref
0253682 Spanish 40RTS Ref.

Decal - Model Designation OPtions: 2

1 701 885 25RTS

1 701 886 33RTS
1 701 887 4ORTS
27 Not Used
z6 Decal - Crushing OPtions: A/R
Not Required Australian (Prior to S/N49963) 0
'1703158 Australian (S/N49963 to Present) 2

Not Required DutchiEuro English/German/ltalian/Spanish 0

zv Not Used
30 Decal - Safety ProP OPtions: 2

170'1839 Australian
1701615 Dutch
1 701 839 Euro English
1701512 French
1701519 German
1701524 Italian
'1701856 Spanish
JI Not Available Nameplate - Serial Number 1

JZ 3820001 Rivet 4

JJ Decal - Capacity OPtions: 1

5Z5ZC46 25RTS with Fixed Deck

3252549 25RTS with Extendable Deck
3252550 33RTS with Fixed Deck
3252551 33RTS with Extendable Deck
3252552 40RTS with Fixed Deck
3252553 40RTS with Extendable Deck
34 3340564 Pad
Not Used
Jb Nameplate - Billboard OPtions:
Use 3252609 Australian (Prior to S/N49963 was p/n 3252230)
3252609 Australian (S/N49963 to Present)
3252230 Dutch/Euro English/German/ltalian/Spanish
Nameplate - Caution OPtions:
1701523 Australian
1701617 Dutch
1701523 Euro English
1701511 French
1701516 German
1701520 Italian
1 701 860 Spanish
Decal - Ground/Emergency Controls Options:
1 701 840 Australian
'1701616 Dutch
1701840 Euro English

3-8 - JLG Sizzor - 3120825

 SECflOA' 3 - USER RESPONS'BILITIES AND MACH'NE COAJIROT

Table 3-'l . Decal lnstallation

1701515 French
1701525 German
'1701535 Italian
1 701 858 Spanish
39 1701504 Decal - Hydraulic Fluid 1

40 Nameplate - Electrocution Hazard Options: A/R

Not Required Australian (Prior to S/N49963) 0
1 703665 Australian (S/N49963 to Present) 2
Not Required Dutch/Euro English/German/ltalian/Spanish 0
41 1701510 Decal - Manual Lowering 1

4Z 38200 1 I Rivet 4
43 Not Used
44 Decal - Maintenance Options: A/R
Not Required Australian (Prior to S/N49963) 0
1 703663 Australian (S/N49963 to Present) I
Not Required Dutch/Euro English/German/ltalian/Spanish 0
45 Decal -Caution Options: A/R
Not Required Australian (Prior to S/N49963) 0
1703662 Australian (S/N49963 to Present) 2
Not Required Dutch/Euro English/German/ltalian/Spanish 0
46 Decal - Caution Options. A/R
Not Required Australian (Prior to S/N49963) 0
1703921 Australian (S/N49963 to Present) 1

Not Required Dutch/Euro English/German/ltalian/Spanish 0

DECAL INSTALLATION - OPTIONAL Ref

101 Decal - Fuel Options:

1701542 Gas Machines
1 701 505 Diesel Machines
102 Decal - Drive/Steer Designation Options:
1 701 833 Decal - 4x2x2 (2WD12WS Machines)
1701834 Decal - 4x2x4 (2WD14WS Machines)
170'1835 Decal - 4x4x2 (4\NDI2WS Machines)
1 701 836 Decal - 4x4x4 (4VtlDl4WS Machines)
103 Not Used
104 1 703793 Decal - Platform Extension Capacity
105 Decal - Leveling Jack Maximum Load Options:
1703875 25RfS Machines
1703874 33/40RTS Maohines
106 1701785 Decal - Outrigger Warning 4
107 1702928 Decal - CE 1

0251642 CORNER WARNING STRIPES INSTALLATION Ref.

(NOT SHOWN)

4420052 Tape, Safety (Yellow/Black) 4ft11.22m

3120825 * JLG Sizzor - 3-9

SECI'ON 3. USEB BESPONS'BILITIES AND MACH'NE COfVTROI

This page left blank intentionally.

3-'10 - JLG Sizzor - 3120825

 SECI'ON 4 . MACHINE OPERATION

SECTION 4. MACHINE OPERATION

ler. The machine is equipped with a Enable Switch which

4.1 DESCRIPTION
This machine is a self-propelled elevating 'sizzor' aerial
work platform. The Sizzor Lift's intended purpose is to
position personnel with their tools and supplies at posi-
tions above ground level. The machine can be used to
reach work areas located above machinery or equipment.
The JLG Sizzor Liit has a primary operator Control Station
in the platform. From this Control Station, the operator can
drlve and steer the machine in both forward and reverse
directions as well as raise and lower the platform. The
machine has a Ground Control Station which will override
the Platform Control Station. Ground Controls operate Lift
Up and Lift Down and are to be used only for daily check
or in an emergency to lower the platform to the ground
should the operator in the platform be unable to do so.
lnstructions and hazard warnings are posted adjacent to
both operator control stations and at other places on the
machine. lt is extremely important that operators know
what instructions and warnings are placed on the
machine, and review these periodically so that they are
fresh in their minds. Vibrations emitted by these machines
are not hazardous to an operator in the work platform'
The JLG Sizzor Lift is designed to provide efficient and
safe operation when maintained and operated in accor-
dance with warnings on the machine, the Operating and
Salety Manual, the Service and Maintenance Manual and
all jobsite and government rules and regulations. As with
any type of machinery, the operator is very important to
efficient and safe operation. lt is absolutely necessary that
4,2
the JLG Sizzor Lift be regularly maintained in accordance
with this manual and the machine Service and Mainte-
nance Manual, and that any evidence of lack of mainte-
nance, maliunction, excessive wear, damage or
modification to the machine be reported immediately to
the machine owner or the jobsite supervisor or safety
manager and that the machine be taken out of service
until all discrepancies are corrected.
must be pressed before activating the DRIVE, LIFT or
STEER functions. The Enable Switch has a built-in timer
which shut off power to these functions if they are not acti-
vated within 3 seconds after Enable Switch is depressed.
The speeds of {unctions controlled by the joystick control-
ler are variable from zero to maximum speed depending
upon the position of the controller' Functions controlled
by toggle switches are either on or off and higher or lower
speed is possible only when the applicable high function
speed control switch at the Platiorm Control Station is
used in conjunction with the iunction toggle switch. All
switches at the platform are guarded to prevent inadvert-
ent operation by individual switch guards'
The JLG Sizzor is a two or four wheel drive machine with
drive power being supplied by a hydraulic motor for each
drive wheel. Each drive wheel is supplied with a hydrauli-
cally released, spring applied brake. The brakes are auto-
matically applied anytime the Drive controller is returned
to the neutral position.
The total combined weight of personnel' tools and sup-
plies must not exceed the given capacity tor a particular
model. Refer to Table 4-1 , Operating Specifications'
The platform may be raised only when positioned on firm'
level and uniform surfaces. Leveling jacks, if provided, are
to assist in leveling the Sizzor Litt' The Sizzor Lift must be
level when operating on leveling jacks'
GENERAL
This section provides the necessary information needed
to operate the machine. lncluded in this section are the
procedures for starting, stopping, traveling, steering, park-
ing, platform loading and transporting. lt is important that
the user read and understand the proper procedures
before operating the machine.
Table 4-1. Operating Speci{ications

The JLG Sizzor Lift is not intended to be used to lift mate- 25RTS 33BTS 4ORTS

rial other than supplies which personnel in the platform Maiximum 0ccupants 2 2 2
require to do their job. Supplies or tools which extend out- 750
Maximum Workload 1750|b 1 250
side the platform are prohibited. lt must not be used as a (570 kg) (340 kg)
(7e5 ks)
forklift, crane, support for overhead structure, or to push
Max Travel Grade 25o/o 25% 250/,
or pull another object.
2WD (Garoeability)
The machine has a manual descent system which will Max TravelGrade
/ Fa/ I Ca/ lEa/
allow the platform to lowered without power from the 4WD (Gradeability)
engine/motor Powered PumP,
Max Platform Height 25 ft (7.6 m) 33ft(10m) 40 ft (12 m)

The JLG Sizzor Lift is powered using hydraulic motors and Max Tire Load Relerence Decal on Machine
cylinders for the various machine motions. The hydraulic
Gross Machine 7,6001b I 2001b I 200|b
components are controlled by electrically activated (4,1 73 ks)
weight (3,447 kg) (3,719 kg)
hydraulic valves using switches and the ioystick control-

3120825 - JLG Sizzor - 4-1

 SECI'OA' 4. MACHINE OPERATION
4.3 ENGINE OPERATION
RTS SERIES SCISSOR LIFTS MANUFACTURED AFTER AUGUST
26, 1996 ARE EQUIPPED WITH A HYDRAULIC OIL TEMPERATUHE
SWITCH THAT SHUTS DOWN THE ENGINE WHEN THE HYDBAU.
LIC OIL REACHES A TEMPERATURE OF APPROXIMATELY 111
DEGREES C (230 DEGREES F). THIS SHUT DOWN IS INTENDED
TO PROTECT THE HYDBAULIC SYSTEM AND ITS COMPONENTS
FROM DAMAGE DUE TO EXCESSIVE HEAT. HEAT MAY BUILD UP
DUE TO EXTENDED DRIVING, IN CONJUNCTION WITH HIGH
AMBIENT TEMPERATURES, ACTIVATING THIS SWITCH AND
SHUTTING DOWN THE MACHINE. IF THE MACHINE SHUTS
DOWN, ALLOW THE HYDRAULIC OIL TO COOL, THEN RESUME
NORMAL OPERATION,
NOTE: tnitiat stafting should always be pertormed from the
Ground Control Staflon.
Starting Procedure
1. Check engine oil before attempting to start engine; if
necessary, add oil in accordance with Engine Manu-
iacturers Manual.
2. Pull the red mushroom-type lgnition/Emergency
Stop switch at the Ground Control Station to the UP
position (ON).
3. Place the PLATFORM/GROUND SELECT switch to
the applicable position for desired control station
operation.
4. lf operating a dual fuel machine, place the LP/GAS-
OLINE SELECT switch to the desired position.
NOTE: lfLPG system ls se/ected, ensure that the hand
valve on the LPG supply tank is opened prior to
attempting fo sfart the engine.
IMPORTANT
IF ENGINE FAILS TO START PROMPTLY, DO NOT CRANK FOR
AN EXTENDED PERIOD. SHOULD ENGINE FAIL TO START ONCE
AGAIN, ALLOW STABTER TO "COOL OFF" FOR 2 TO 3 MINUTES.
IF ENGINE FAILS TO START AFTER SEVEBAL ATTEMPTS,
BEFER TO ENGINE MAINTENANCE MANUAL'
NOTE: lf stafting machine from the platform control station,
place the engine speed control switch to the LOW
position prior to stafting the engine.
4-2
q
lf starting machine from ground controls. position
IGNITIONiEMERGENCY STOP switch to ON and
depress START button and hold until engine starts.
lf starting from platform controls, position POWER
ON switch to ON and depress START button and
hold until engine starts.
6. Check engine voltmeter when starting engine and
monitor gauge periodically during operation.
mPORTANT
ALLOW ENGINE TO WARM-UP FOR A FEW MINUTES AT LOW
SPEED BEFORE APPLYING ANY LOAD.
7, After engine has had sufficient time to warm up, pro-
ceed with oPeration of unit.
4.4 RAISING AND LOWERING - (LIFTING)
WARNII {G
DO NOT RAISE PLATFORM EXCEPT ON A HARD, LEVEL SUR-
FACE FREE OF OBSTBUCTIONS AND HOLES.
NOTE: This machine is equipped with a Enable Switch on
the sicte of the ptatform control console. This switch
must be depressed before activating DRIVE' LIFT'
or SfEER functions from the platform control con-
so/e.
Raising
1. Position MAIN POWER switch to desired position
and position POWER ON (platform) or EMERGENCY
STOP (ground) switch, as applicable, to ON' lf
machine has been shut down, start engine and
allow warm-up period before beginning any lifting.
Z. Pull LIFT toggle switch, then move it to UP and hold
until desired elevation is achieved'
Lowering
WARNING
ENSURE SIZZOR ARM ABEA IS FREE OF PEHSONNEL PRIOR TO
LOWERING PLATFORM.
DO NOT'LIFT DOWN' WITHOUT COMPLETELY RETRACTING
PLATFORM EXTENSION OR OPTIONAL TBAVERSING DECK.
Pull LIFT toggle switch, then move it to DOWN and hold
until desired elevation is achieved or until platform is fully
lowered.
- JLG Sizzor - 3120825
 SECI'ON 4 - MACHINE OPERATION

r)

LEVEL

Figure 4-1 . Grade and SidesloPe

4.5 LEVELING JACKS (OPTIONAL) WARNING

IT IS AN UNSAFE PRACTICE TO LIFT THE PLATFORM OF THE
NOTE: The machine may be equipped with leveling iacks MACHINE IF THE TILT WABNING LIGHT IS ON AND/OR THE TILT
enabling the operator to level the machine on WARNING ALARM IS SOUNDING. BE SUHE AND USE LEVELING
uneven surfaces. JACKS TO LEVEL MACHINE BEFOBE LIFTING.

Lower leveling iacks until the bubble level located on the

platform of the machine reads level. The tilt warning light
4.6 MECHANICAL PLATFORM EXTENSION
(oPTroNAL)
and the tilt warning alarm must not be on. When using lev-
eling jacks, always deploy all four. The machine may be equipped with a mechanically
extendable deck, addrng 1.2 m (4 ft.) to the front of the
NOTE: The operational characteristics on machines built platform, giving the operator better access to worksites.
The deck extension is manually controlled by a pair of
before serial number 0200076446 are as follows:
handles connected to latching rods in the platform railing.
All 4 leveling iacks must be deployed to permit lift
With the handles in the down (vertical) position, the latch-
function above 8 m (26 ft). ing rods are positioned into a pair of holes in the platform
deck, securing the extendable portion of the deck in either
The operational characteristics on machines built the extended or retracted position. With the handles in the
after, and including, serial number 0200076446 are up (horizontal) position, the latching rods are positioned
as fol/ows: above the platform deck, allowing the extendable deck to
be extended or retracted.
Lift function is permitted to full height with all 4 level'
ing jacks retracted or all 4 leveling iacks deployed lf
using leveling iacks all 4 must be deployed before
lifting is permitted.

- 4-3
3120825 - JLG Sizzor
SECI'ON 4 - MACHINE OPERATION

Traveling Forward
4.7 STEERING
To steer the machine, the thumb operated steer control
switch on the controller handle is positioned to the right
for traveling right, or to the left for traveling left.
When released, the switch will return to the center-off
position and the wheels will remain in the previously
selected position. To return the wheels to the straightened
position, the switch must be activated in the opposite
direction until the wheels are centered.
4.8 TRAVELING - (DRIVING)
ALWAYS RAISE LEVELING JACKS, IF EQUIPPED, BEFORE TRAV.
ELING TO AVOID INJURY TO PEBSONNEL OR DAMAGE TO
MACHINE.
Traveling in Reverse
IF MACHINE BECOMES STUCK DURING TRAVEL, DO NOT
"ROCK'' MACHINE IN AN ATTEMPT TO REGAIN TRACTION, AS
DAMAGE TO DRIVE HUBS MAY RESULT,
DO NOT DRIVE WITH PLATFORM RAISED EXCEPT ON A
SMOOTH, FIRM, AND LEVEL SURFACE FREE OF OBSTRUCTIONS
AND HOLES.
TO AVOID LOSS OF CONTROL OR UPSET ON GRADES AND
SIDESLOPES, DO NOT DRIVE MACHINE ON GRADES OR SIDES.
LOPES EXCEEDING THOSE SPECIFIED ON CAUTION PLACABD
AT PLATFORM. TRAVEL GRADES AND SIDESLOPES WITH PLAT.
FORM COMPLETELY LOWERED.
TRAVEL GRADES IN "LOW' DRIVE SPEED ONLY. USE EXTREME
CAUTION WHEN DRIVING IN BEVERSE AND AT ALL TIMES WHEN
DRIVING WITH PLATFORM ELEVATED AND ESPECIALLY WHEN
DRIVING WITH ANY PART OF MACHINE WITHIN 2 M (6 FD OF AN
OBSTRUCTION.
1. Position MAIN POWER switch to ON (or PLATFORM,
if applicable) and position POWER ON switch to ON.
lf machine has been shut down, start engine and
allow warm-up period before beginning any lifting.
2. Position PUMP and ENGINE control switches to
desired positions (HIGH or LOW) and position
DRIVE control switch to desired position (TOROUE
or SPEED).
3. Position controller to FORWARD, pull up on safety
lock, and hold controller in position for duration of
travel. Once drive is initiated, the safety lock can be
released and drive will continue to function until con-
troller is returned to the center oll position. Drive
speed is determined by the distance the controller is
moved irom the center off position'
1. Position MAIN POWER switch to desired position
and position POWER ON switch to ON. lf machine
has been shut down, start engine and allow warm-
up period before beginning any lifting.
2, Position PUMP and ENGINE control switches to
desired positions (HIGH or LOW) and position
DRIVE control switch to desired position (TOROUE
or SPEED).
3. to FORWARD, pull up on safety
Position controller
lock, and hold controller in position for duration ol
travel. Once drive is initiated, the safety lock can be
released and drive witl continue to function until con-
troller is returned to the center ofl position. Drive
speed is determined by the distance the controller is
moved from the center off position.

HIGH DRIVE SPEED IS CUT OUT WHEN PLATFORM IS RAISED

ABOVE STOWED POSITION, IF LIMIT SWITCH MALFUNCTIONS'
SHUT DOWN MACHINE AND HAVE AUTHORIZED SEBVICE PER-
SONNEL REPAIH OR REPLACE LIMIT SWITCH PRIOR TO RESUM.
ING OPERATION.

MACHINE MAY BE EOUIPPED WITH A 3 DEGREE TILT SWITCH

THAT ILLUMINATES A LIGHT ON THE PLATFOBM CONTROL
CONSOLE AND SOUNDS AN AUDIBLE ALARM WHEN THE
MACHINE IS ON A SEVERE SLOPE (OVEB 3 DEGREES) WITH THE
PLATFORM RAISED.

4-4 - JLG Sizzor' 3120825


4.9 PARKING AND STOWING
Park and stow machine as follows:
1. Drive machine to a reasonably well-protected and
well-ventilated area.
z, Ensure platform is fully lowered.
Position EMERGENCY STOP switch to OFF posi-
tion.
4. lf necessary, cover the instruction placards, caution
and warning decals so that they will be protected
from hostile environment.
q Chock at least two wheels when parking machine for
an extended period of time.
Turn lgnition/Emergency Stop switch to OFF and
remove key to disable machine from unauthorized
use.
4.10 PLATFORM LOADING
The platform maximum rated load capacity is shown on a
placard located on the platform and is based upon the fol-
lowing criteria.
1. Machine is positioned on a smooth, firm and level
surface.
2. All braking devices are engaged.
3. Refer to Table 4-1 , Operating Specifications.
NOTE: lt is impoftant to remember that the load should be
evenly distributed on the platform. The load should
be placed near the center of the platform when pos-
srb/e.
3120825 - JLG Sizzor
SECT'OA' 4 . MACHINE OPERATION
4.11 SAFETY PROPS
SAFETY PBOPS MUST BE USED WHEN MAINTENANCE PER.
FORMED ON MACHINE REOUIRES SIZZOR ARMS TO BE BAISED.
To engage safety props, raise platform so that both props
can be disconnected from locking arms and lowered to a
vertical position. Lower the platform until the safety props
rest on the pads provided on the frame. Maintenance can
now begin.
To store safety props, raise platform so that props can be
pivoted up and secured by their locking arms.
4.12 MACHINE TIE DOWN
When transporting machine, platform must be fully
retracted in the stowed mode with machine securely tied
down to truck or trailer deck. Four tie down lugs are pro-
vided. one at each corner of the machine frame.
WA RNING
USE TIE DOWN LUGS ONLY TO SECUBE THE MACHINE FOR
SHIPPING. DO NOT USE TIE DOWN LUGS TO LIFT MACHINE.
4.13 TOWING
The machine should not be towed, except in the event of
an emergency such as a machine malfunction or a total
machine power failure. Reler to Section 6 for emergency
towing procedures.
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