S 000 1378 001 - 1 - 0001

CLIENT DOC. No.
346Z-000-SP-J-87JX003
SONATRACH
JOB CODE
DOC. No.
0-5353
S-000-1378-001
DATE
GASSI TOUIL PROJECT
PROJECT SPECIFICATION
17
Aug
PREPD
O. IWASAKI
CHKD
S. OZAWA
APPD
T. INOUE
2010
REV.
1
SHEET
OF
53
SONATRACH
GASSI TOUIL PROJECT
(INSTALLATIONS DE TRAITEMENT DE GAZ DES CHAMPS DE GASSI TOUIL)
CONTRACT No. ENC 09 346Z
SPECIFICATION FOR INSTRUMENT INSTALLATION MATERIALS
Rev.
DATE
PAGE
11-JUN-2010
ALL
17-AUG-2010
ALL
DESCRIPTION
PREPD
CHKD
APPD
FOR APPROVAL
K.M
S.O
T.I
UPDATED
O.I
S.O
T.I
SONATRACH GASSI TOUIL PROJECT

DOC. TITLE
SPECIFICATION FOR INSTRUMENT

INSTALLATION MATERIALS
OWNERS DOC. No. 346Z-000-SP-J-87JX003
JOB
CODE :
DOC. No. :
0-5353
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SHEET 2 OF 53
INDEX
1
INTRODUCTION ..................................................................................................................................4
1.1
Scope ...............................................................................................................................................4
CODING SYSTEM OF INST. MATERIAL .............................................................................................5
2.1
3
Material Category..............................................................................................................................5
TUBING MATERIAL (CATEGORY: T)..................................................................................................6
3.1
Tube .................................................................................................................................................6
3.2
Tube Fittings .....................................................................................................................................6
3.3
Vent Plug (Bleeding Plug)..................................................................................................................9
3.4
Needle Valve...................................................................................................................................10
3.5
Ball Valve........................................................................................................................................10
3.6
Purge Orifice ...................................................................................................................................10
3.7
Manifold Valve.................................................................................................................................11
3.8
Flexible Metal Hose.........................................................................................................................13
3.9
Tube Adaptors.................................................................................................................................13
PIPING MATERIAL (CATEGORY: P).................................................................................................13

4.1
Pipe ................................................................................................................................................13
4.2
90 Elbow........................................................................................................................................13
4.3
Straight Tee ....................................................................................................................................14
4.4
Hexagonal Nipple............................................................................................................................14
4.5
Pipe Nipple......................................................................................................................................15
4.6
Union ..............................................................................................................................................15
4.7
Coupling..........................................................................................................................................16
4.8
Plug ................................................................................................................................................16
4.9
Ball Valve........................................................................................................................................16
4.10
Check Valve....................................................................................................................................17
4.11
Reducer ..........................................................................................................................................17
4.12
Reducing Bushing ...........................................................................................................................17
4.13
IA Header........................................................................................................................................18
4.14
Flange.............................................................................................................................................18
4.15
Gasket ............................................................................................................................................19
4.16
Stud Bolt .........................................................................................................................................19

DOC. TITLE

WIRING MATERIAL
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(CATEGORY: w).............................................................................................20
5.1
Junction Box ...................................................................................................................................20
5.2
Connection Box...............................................................................................................................21
5.3
Cable Gland ....................................................................................................................................22
5.4
Cable & Core Marker.......................................................................................................................28
5.5
Cable Tie ........................................................................................................................................28
JOB
CODE :
DOC. No. :
SUPPORTING MATERIALS (CATEAGORY: S).................................................................................30

6.1
Ladder Type Cable Tray..................................................................................................................30
6.2
Perforated Type Cable Tray ............................................................................................................35
6.3
Cable Duct ......................................................................................................................................38
6.4
Perforated Angle for Cable and Tube Support .................................................................................38
6.5
Rigid Steel Conduit Pipe..................................................................................................................38
6.6
Bushing...........................................................................................................................................39
6.7
Coupling..........................................................................................................................................39
6.8
Normal Bend ...................................................................................................................................39
6.9
Flexible Polyethylene ......................................................................................................................40
6.10
Accessory for Flexible Polyethylene Conduit....................................................................................40
6.11
Unistrut Channel .............................................................................................................................41
6.12
Unistrut Clamp with Bolts/ Nuts (Stainless Steel) .............................................................................41
6.13
Unistrut Clamp with Bolts / Nuts (Stainless Steel) ............................................................................41
6.14
Draft Gauge Board ..........................................................................................................................42
6.15
Instrument Stanchion ......................................................................................................................42
6.16
Sun Shade ......................................................................................................................................42
6.17
Name Plate and Holder for Field Instruments...................................................................................43
6.18
Support for Junction Box .................................................................................................................43
6.19
Over Bridge for Cable Crossing .......................................................................................................43
6.20
Raw Material ...................................................................................................................................44
6.21
Bolt and Nut ....................................................................................................................................45

Miscellaneous Material (CATEGORY M) ..........................................................................................49

DOC. TITLE

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INTRODUCTION
This specification describes the general requirements for instrument installation materials for the
Gassi Touil project to be constructed in Algeria. The project will provide a series of natural gas
production wells and collection pipelines, extraction facilities for hydrocarbon liquids, (LPG and
Condensates), and export of the gas by pipeline. The Gassi Touil area is located in the Sahara
Desert, approximately 1000km to the South of Algiers.
1.1
Scope
This specification provides the general instrument installation material requirements for the
project. The international codes and standards hereunder are referred as part of the
requirements.
International code and standard
ANSI
American National Standards Institute
API
American Petroleum Institute
ASME
American Society of Mechanical Engineers
ASTM
American Society for Testing & Material
ATEX
Atmospheres Explosibles
IEC
International Electrotechnical Committee
ISA
Instrument Society of America
ISO
International Organization for Standardization
NEMA
National Electrical Manufactures Association

DOC. TITLE

JOB
CODE :
DOC. No. :
CODING SYSTEM OF INST. MATERIAL
MATERIAL,RATING,SIZE AND CONNECTION

PART ABBREVIATION
MATERIAL CATEGORY
2.1
Material Category
CODING SYSTEM OF INSTR. MATERIAL
T
Tubing Material
Piping Material
Wiring Material
Supporting Material
Miscellaneous
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DOC. TITLE

TUBING MATERIAL
3.1
Tube
3.1.1
Stainless Steel Tube

Material:
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CODE :
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(CATEGORY: T)
Tube material stainless steel to ASTM A269 Grade TP316 or equivalent.

Hardness is preferably 70 to 74 Rockwell B but not exceeding 80.
3.2
3.2.1
T-TUB-001
Stainless Tube
L=6m 1/2"OD0.049"t
T-TUB-002
Stainless Tube
L=6m 3/8"OD0.035"t
T-TUB-003
Stainless Tube
L=6m 1/4"OD0.049"t
T-TUB-004
Stainless Tube
L=6m 1/4"OD0.035"t
Tube Fittings
Type
Double ferrule compression type (SWAGELOK), screwed NPT
Material
ASTM A182 Grade F316
Connection
NPT (ANSI B1.20.1)
Union Connector
/ A182 Gr. F316
T-UNN-001
Union Connector
1/2OD1/2OD
T-UNN-002
Union Connector
3/8OD3/8OD
T-UNN-003
Union Connector
1/4OD1/4OD

DOC. TITLE

3.2.2
3.2.3
3.2.4
Union Elbow Connector
JOB
CODE :
DOC. No. :
S-000-1378-001
SHEET 7 OF 53
/ A182 Gr. 316
T-UEL-001
Union Elbow
1/2OD1/2OD
T-UEL-002
Union Elbow
3/8OD3/8OD
T-UEL-003
Union Elbow
1/4OD1/4OD
Union Tee Connector
0-5353
/A182 Gr. 316
T-UTE-001
Union Tee Connector
1/2OD1/2OD1/2OD
T-UTE-002
Union Tee Connector
3/8OD3/8OD3/8OD
T-UTE-003
Union Tee Connector
1/4OD1/4OD1/4OD
Female Tee Connector

T-FTE-001
/ A182 Gr. 316
Female Tee Connector
1/2OD1/2OD1/2NPT (F)
(Swagelok No.:810-3-8TFT)
3.2.5
Male Connector
/ A182 Gr. 316
T-MCN-001
Male Connector
1/2OD1/2NPT (M)
T-MCN-002
Male Connector
3/8OD1/2NPT (M)
T-MCN-003
Male Connector
3/8OD3/8NPT (M)
T-MCN-004
Male Connector
1/4OD1/4NPT (M)

DOC. TITLE

3.2.6
3.2.7
3.2.8
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CODE :
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T-MCN-005
Male Connector
1/4OD1/2NPT (M)
T-MCN-006
Male Connector
3/8OD1/4NPT (M)
T-MCN-009
Male Connector
3/8OD1/4NPT (M)
Male Elbow Connector
/ A182 Gr. 316
T-MEL-001
1/2OD1/2NPT (M)
T-MEL-002
3/8OD1/2NPT (M)
T-MEL-003
3/8OD3/8NPT (M)
T-MEL-004
1/4OD1/4NPT (M)
Blind Plug
/A182 Gr. F316
T-PLG-001
Blind Plug
1/2OD
T-PLG-002
Blind Plug
3/8OD
T-PLG-003
Blind Plug
1/4OD
Cap
/A182 Gr. F316 for Tube Fitting
T-CAP-001
Cap Union
1/2OD
T-CAP-002
Cap Union
3/8OD
T-CAP-003
Cap Union
1/4OD

DOC. TITLE

3.2.9
Front and Back Ferrule
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/A182 Grade F316
T-FER-001
Front & Back Ferrule Paired
1/2OD
T-FER-002
3/8OD
T-FER-003
1/4OD
3.2.10 Domed Nut
3.3
JOB
CODE :
DOC. No. :
/A182 Grade F316
T-DNT-001
Domed nut
1/2OD
T-DNT-002
Domed nut
3/8OD
T-DNT-003
Domed nut
1/4OD
Vent Plug (Bleeding Plug)

Application is safety bleed for line de-pressuring. Back stop is provided to prevent drop out of
bleeding stem. Rating shall be 400 barg.
Material: A182 Gr.316
T-VET-001
Vent Plug
1/2 NPT (M) (SWAGELOK No. SS-BVM8)
T-VET-002
Vent Plug
3/8 NPT (M)
T-VET-003
Vent Plug
1/4 NPT (M)

DOC. TITLE

3.4
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Needle Valve
Material / Type
Stainless Steel ASTM A182 (Forging) Gr.F316 / 316L, ASTM A279 or A479
(Bar-stock) Type316.
3.5
JOB
CODE :
DOC. No. :
Union / Integral Bonnet, 345 Bar G at 38C rating
T-NDV-101
Needle Valve
1/2OD1/2OD
T-NDV-102
Needle Valve
3/8OD3/8OD
T-NDV-103
Needle Valve 1
1/4OD1/4OD
T-NDV-111
Needle Valve
1/2NPT (M) 1/2OD
T-NDV-112
Needle Valve
3/8NPT (M) 3/8OD
T-NDV-113
Needle Valve
1/4NPT (M) 1/4OD (SWAGELOK No.: SS-20VM4-S4)
Ball Valve
ASTM A182 Gr.F316 / 316L. ASTM A279 or A479 (Bar-stock) Type 316. Union / Integral Bonnet,
345 Bar G at 38C rating
T-BLV-101
3.6
Ball Valve
1/2OD1/2OD (SWAGELOK No. SS-63TF8)
Purge Orifice
Purge orifice with mated ID plate, 316SS.
T-PGO-001
Purge orifice
1/4
(Swagelok No.:K5981S-2D-xx)
xx is bore size definition (later on)

DOC. TITLE

3.7
Manifold Valve
3.7.1
Manifold Valve (2-Valves)

Material/Type:
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CODE :
DOC. No. :
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2-Valve manifold, A479-316, One for process isolation other for Drain/Vent
valves. Rating shall be 400 barg as a min. Flange connection to be provided
with bolts & gaskets.
3.7.2
T-2MV-300 (N)
Manifold Valve
1/2NPT (F) x 1/2 Flange (Parker No. HDS2HLH)
T-2MV-310 (N)
Manifold Valve
1/2"NPT (M) x 1/2"NPT (F)
T-2MV-320 (N)
Manifold Valve
1/2"Flange x 1/2"Flange
T-2MV-330 (N)
Manifold Valve
1/2"NPT (F) x 3/4" Flange

Material/Type:
3-Valve manifold, A479-316, Two for process isolation other for Equalization
valves. Rating shall be 400 barg as a min. Flange connection to be provided
with bolts & gaskets
3.7.3
T-3MV-300 (N)
Manifold Valve
1/2"NPT (F) x 1/2"Flange
T-3MV-310 (N)
Manifold Valve
1/2"NPT (F) x 1/2"NPT (F)
T-3MV-320 (N)
Manifold Valve

Material/Type:
5-Valve manifold, A479-316, Two for process isolation, two for Drain/Vent
and one for Equalization. Rating shall be 400 barg as a min. Flange
connection to be provided with bolts & gaskets

DOC. TITLE

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CODE :
DOC. No. :
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SHEET 12 OF 53
T-5MV-300 (N)
Manifold Valve
1/2"NPT (F) x 1/2"Flange (Parker No.HDS5M)
T-5MV-310 (N)
Manifold Valve
1/2"NPT (F) x 1/2"NPT (F) (Parker No.xxxx)

To be remote mounted for diff. press. Gauge
T-5MV-320 (N)
3.7.4
Manifold Valve
Mono Flange Manifold

Material/Type:
Application is process isolation for pressure gauge. Material is A479-316.

Single block and bleed 2V valve. Process connection is 2 RF flange and
gauge connection is 1/2 NPT (F). The manifolds shall allow pressure gauge
in vertical regardless flange face posture in horizontal or vertical.
T-2MV-410 (N)
3/4" CL150 Flange x 1/2" NPT (F)

(Parker no: MFH120-B-12F-150-8F-PN)
T-2MV-420 (N)

T-2MV-430 (N)

T-2MV-440 (N)

JOB
CODE :
DOC. No. :
DOC. TITLE

3.8
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SHEET 13 OF 53
Flexible Metal Hose

Material / Type
ASTM A182 Gr. F316, Industrial corrugated flexible hose with stainless steel
braid. Connection end piece is welded / threaded.
T-FMH-001
3.9
Flexible metal hose L = 1000
Tube Adaptors
Type
Double ferrule compression type
Material
316SS
T-ADP-001
Tubing Adaptor
PIPING MATERIAL
4.1
Pipe
4.2
1/2NPT (M) 1/2NPT (F)
3/4 NPT (M) 1/2NPT (F)
(CATEGORY: P)
Material / Type
Galv. SMLS Carbon Steel pipe sch. 80 to ASTM A106/B53/API 5L Gr B
P-PIP-001
Pipe
1/2 NPT
L=5m
P-PIP-002
Pipe
3/4 NPT
L=5m
P-PIP-003
Pipe
1 NPT
L=5m
90 Elbow
Material / Type
ASTM A105 Galv. CL3000 NPT with threaded connection ASME-B16.11

DOC. TITLE

4.3
4.4
JOB
CODE :
DOC. No. :
P-ELB-901
90 Elbow
1/2 NPT (F)
P-ELB-902
90 Elbow
3/4 NPT (F)
P-ELB-903
90 Elbow
1 NPT (F)
Material:
A182-F316 CL3000 ASME-B16.11
P-ELB-915
90 Elbow
1/2 NPT (F)
P-ELB-916
90 Elbow
3/4 NPT (F)
P-ELB-917
90 Elbow
1 NPT (F)
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Straight Tee
Material / Type
ASTM A105 Galv. CL3000 NPT with threaded connection ASME-B16.11
P-STT-001
Straight Tee
1/2 NPT (F)
P-STT-002
Straight Tee
3/4 NPT (F)
P-STT-003
Straight Tee
1 NPT (F)
Hexagonal Nipple
Material / Type
ASTM A105 Galv. CL3000 NPT with threaded connection ANSI B1.20.1
P-HGN-001
Hexagonal Nipple
1/2 NPT (F)
P-HGN-002
Hexagonal Nipple
3/4 NPT (F)

DOC. TITLE

P-HGN-003
4.5
Hexagonal Nipple
JOB
CODE :
DOC. No. :
0-5353
S-000-1378-001
SHEET 15 OF 53
1 NPT (F)
Pipe Nipple
Material / Type
ASTM A105 Galv. CL3000 NPT with threaded connection
P-NIP-001
Nipple
1/2 NPT x PE
P-NIP-002
Nipple
3/4 NPT x PE
P-NIP-003
Nipple
1 NPT x PE
Material / Type: A312-TP316 SMLS ASME-B36.19M SCH80S
4.6
P-NIP-005
Nipple
1/2 NPT x 1/2 NPT x 50L
P-NIP-006
Nipple
1/2 NPT x 1/2 NPT x 100L
Union
Material / Type
ASTM A105 Galv. CL3000 NPT INTEGRAL TYPE with threaded connection
P-UNN-001
Union
1/2 NPT (F)
P-UNN-002
Union
3/4 NPT (F)
P-UNN-003
Union
1 NPT (F)

DOC. TITLE

4.7
JOB
CODE :
DOC. No. :
Coupling
Material / Type
A105 Galv. CL3000 THR-THR NPT ASME-B16.11
P-CPG-001
Coupling
1/2 NPT (F)
P-CPG-002
Coupling
3/4 NPT (F)
P-CPG-003
Coupling
1 NPT (F)
Material / Type: A182-F316 CL3000 ASME-B16.11
4.8
4.9
P-CPG-015
Coupling
1/2 NPT (F)
P-CPG-016
Coupling
3/4 NPT (F)
P-CPG-017
Coupling
1 NPT (F)
Plug
Material / Type
A105 Galv. ROUND HEAD NPT ASME-B16.11
P-PLG-001
Plug
1/2 NPT (M)
P-PLG-002
Plug
3/4 NPT (M)
P-PLG-003
Plug
1 NPT (M)
Ball Valve
Material / Type
B62 Ball: B62 STRG: PTFE CL150 NPT PER
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DOC. TITLE

JOB
CODE :
DOC. No. :
MANUF.STD F-PORT, WRENCH-OPER

Removable Handle
4.10
4.11
4.12
P-BLV-001
Ball Valve
3/8NPT (F)
P-BLV-002
Ball Valve
1/2NPT (F)
P-BLV-003
Ball Valve
3/4NPT (F)
Check Valve
Material / Type
B62 TRIM: B62 CL150 NPT MSS-SP80 SWING-SC
P-CKV-001
Check Valve
1/2NPT (F)
Reducer
Material / Type
ASTM A105 CL3000 NPT ASME-B16.11
P-RDC-001
Reducer
3/4 NPT (F) x 1/2 NPT (F)
P-RDC-002
Reducer
1 NPT (F) x 3/4 NPT (F)
P-RDC-003
Reducer
1 NPT (F) x 1/2 NPT (F)
Reducing Bushing
Material:
P-RDB-001
Type: A105 Galv. CL3000 NPT ASME-B16.11

Reducing Bushing
3/4"NPT (M) x 1/2NPT"(F)
0-5353
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SHEET 17 OF 53

DOC. TITLE

4.13
JOB
CODE :
DOC. No. :
P-RDB-002
Reducing Bushing
1"NPT (M) x 3/4"NPT (F)
P-RDB-003
Reducing Bushing
1"NPT (M) x 1/2"NPT (F)
Material:
A182-F316 CL3000 ASME-B16.11
P-RDB-040
Reducing Bushing
3/4"NPT (M) x 1/2"NPT (F)
P-RDB-041
Reducing Bushing
1"NPT (M) x 3/4"NPT (F)
0-5353
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SHEET 18 OF 53
IA Header
Air supply header, 2 sch.10S pipe 304SS, 3/4NPT (F) inlet and drain.
P-AHD-001
4.14
IA Header
450mm long, 1/4" NPT (F) x 8 port
Flange
Material:
A105 Galv. Smooth finished ASME-B16.5
P-FLG-001
Flange
CL150 1/2 RF x 1/2 NPT (F)
P-FLG-002
Flange
CL150 3/4 RF x 3/4 NPT (F)
P-FLG-003
Flange
CL150 1 RF x 1 NPT (F)
P-FLG-004
Flange
CL300 1 RF x 1 NPT (F)

DOC. TITLE

4.15
0-5353
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SHEET 19 OF 53
Gasket
Material:
4.16
JOB
CODE :
DOC. No. :
SPIRAL-WOUND W: 304SS / F: GRPH/ OR: CS/ 4.5MM ASME-B16.20
P-GSK-050
Gasket
CL150 1/2 RF
P-GSK-051
Gasket
CL150 3/4 RF
P-GSK-052
Gasket
CL150 1 RF
P-GSK-053
Gasket
CL300 1 RF
Stud Bolt
Material:
P-B&N-011
A193-B7 A194-2H STUD W / 2HVY-HEX-NUTS UNIF ASME-B1.1

Stud bolt with nuts
U1/2" x 65mm

DOC. TITLE

WIRING MATERIAL
5.1
Junction Box
JOB
CODE :
DOC. No. :
(CATEGORY: W)
Increase safe and Weather Proof Type

Class
Increased safety Eexe II, IP-65 as minimum of IEC 60529
Material
Stainless Steel 316L
Cable entries Bottom

Terminal
Insulation Displacement Connection (IDC)
Earthling strips
as required
Name plate JB number on stainless steel plate
JBM-5P
15point terminals with Earth Bar
JBM-12P
JBM-5T
JBM-12T
JBS-5P
JBS-12P
JBE-12C
JBE-24C
0-5353
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SHEET 20 OF 53

DOC. TITLE

5.2
Connection Box
5.2.1
GA Box with Terminal 3 Way (Tee Type)
JOB
CODE :
DOC. No. :
0-5353
S-000-1378-001
SHEET 21 OF 53
Class
Increased safe EExe
Material
Aluminium Alloy
Finish
Stone enamelled or Electrostatic epoxy painting / or Equivalent
Entries hub
NPT 3 way (ANSI B1.20.1 1983)
Terminal
3 pcs terminal block
Note: blind plug to close 1 way, to use it as 2 ways.

W-OBT-001
GA Box with terminals
M203 WAY
W-OBT-002
M253 WAY
W-OBT-003
M323 WAY

DOC. TITLE

5.3
JOB
CODE :
DOC. No. :
0-5353
S-000-1378-001
SHEET 22 OF 53
Cable Gland
Application
:For use with SWA, elastomer and plastics insulated cables, field instruments, JBs
and local panels. Reversible armour clamp glands
5.3.1
Dual certified
Increased safety EExe or
Gland Material
Brass
Classification Hazardous Area
EExe II / EExd IIC
Continuous Operation Temp. Range
-5 to +50 deg.
Ingress Protection
IP65 as minimum
Cable Type
Steel Wire Armour
Armour Clamping
Two Part Armour Lock
Sealing Areas
Inner and Outer Sheath
Flameproof EExd
Type: Metric (for Junction Boxes and local panels).

W-CGD-101
Cable Gland
M20 x 1.5mm pitch (Hawke no: O-M20)
W-CGD-102
Cable Gland
M20 x 1.5mm pitch (Hawke no: A-M20)
W-CGD-103
Cable Gland
M25 x 1.5mm pitch (Hawke no: B-M25)
W-CGD-104A
Cable Gland
M32 x 1.5mm pitch (Hawke no: C-M32)
W-CGD-104B
Cable Gland
M32 x 1.5mm pitch (Hawke no: C-M32 with option *)
W-CGD-105
Cable Gland
M40 x 1.5mm pitch (Hawke no: C2-M40)
Option * = RAC 1.2 to 1.6
JOB
CODE :
DOC. No. :
DOC. TITLE

5.3.2
0-5353
S-000-1378-001
SHEET 23 OF 53
Type: Imperial (for all field instruments)

W-CGD-151
Cable Gland
1/2NPT
(Hawke no: O-1/2)
W-CGD-151
Cable Gland
1/2NPT
(Hawke no: A-1/2 with Option**)
W-CGD-155
Cable Gland
3/4NPT
(Hawke no: A-3/4)
W-CGD-157
Cable Gland
1NPT
(Hawke no: B-1)
W-CGD-160
Cable Gland
1 1/4NPT (Hawke no: C-1.1/4)
Option ** = 1/2 NPT connection on 3/4 body
5.3.3
Stopping Plug
Application
To close unused cable gland entries (Hawke no: 375)
Material
Brass
Class
Increased Safety EExe
W-SPG-101
Stopping Plug
M20 x 1.5mm pitch
W-SPG-102
Stopping Plug
M25 x 1.5mm pitch
W-SPG-103
Stopping Plug
M32 x 1.5mm pitch
W-SPG-104
Stopping Plug
M40 x 1.5mm pitch
W-SPG-105
Stopping Plug
M50 x 1.5mm pitch

DOC. TITLE

5.3.4
5.3.5
JOB
CODE :
DOC. No. :
0-5353
S-000-1378-001
SHEET 24 OF 53
Locknut
Application
Secures a cable gland and stopping plug
Material
Brass
W-LKT-101
Locknut for Cable Gland
M20 x 1.5mm pitch
W-LKT-102
M25 x 1.5mm pitch
W-LKT-103
M32 x 1.5mm pitch
W-LKT-104
M40 x 1.5mm pitch
W-LKT-105
M50 x 1.5mm pitch
Earth Tag
Application
Provides an earth bound attachment for a cable gland
Material
Brass
W-ELG-001
Earth Tag for Cable Gland
M20
W-ELG-002
M25
W-ELG-003
M32
W-ELG-004
M40
W-ELG-005
M50

DOC. TITLE

5.3.6
5.3.7
JOB
CODE :
DOC. No. :
0-5353
S-000-1378-001
SHEET 25 OF 53
Serrated Washer
Application
For use on cable gland entry threads
Material
Stainless Steel
W-STW-101
Serrated Washer for Cable Gland
M20
W-STW-102
M25
W-STW-103
M32
W-STW-104
M40
W-STW-105
M50
Adaptor (Straight)
Application
: Provides a means of connection between the equipment and cable glands with
dissimilar thread sizes or types. Material: Brass
Class
Suitable for flame proof EExd and increased safety EExe
W-ADP-001
Adaptor for Cable gland
M20 (M) x M25 (F)
W-ADP-002
M25 (M) x M32 (F)
W-ADP-003
M32 (M) x M40 (F)
W-ADP-004
M40 (M) x M50 (F)

DOC. TITLE

5.3.8
JOB
CODE :
DOC. No. :
0-5353
S-000-1378-001
SHEET 26 OF 53
W-ADP-101
1/2"NPT (M) x M25 (F)
W-ADP-102
3/4"NPT (M) x M32 (F)
W-ADP-103
1"
W-ADP-104
1-1/4"NPT (M) x M50 (F)
W-ADP-105
1/2"NPT (M) x M20 (F)
NPT (M) x M40 (F)
Adaptor (90 Elbow)

Application
: Provides a means of connection between the equipment and cable glands with
dissimilar thread sizes or types. Material Brass.
Class
5.3.9
Suitable for flame proof EExd and increased safety EExe
W-ADL-001
M20 (M) x M20 (F)
W-ADL-002
M25 (M) x M25 (F)
W-ADL-003
M32 (M) x M32 (F)
W-ADL-004
M40 (M) x M40(F)
Sealing Washer
Application
Sealing of Cable Gland

DOC. TITLE

Material
JOB
CODE :
DOC. No. :
S-000-1378-001
SHEET 27 OF 53
NYLON
Size ref.
Metric
W-SGW-001
M20
W-SGW-002
M20
W-SGW-003
M25
W-SGW-004
M32
W-SGW-005
C2
M40
W-SGW-006
M50
Material
0-5353
Red Fibre
Size ref.
Metric
W-SGW-021
M20
W-SGW-022
M25
W-SGW-023
M32
W-SGW-024
C2
M40
W-SGW-025
M50
W-SGW-030
M20

DOC. TITLE

5.4
Cable & Core Marker
5.4.1
Core Marker
JOB
CODE :
DOC. No. :
0-5353
S-000-1378-001
SHEET 28 OF 53
Material: Polyolefin heat shrink tube white. Character is printed using special machine at site.
5.4.2
W-WMK-001
Core marker
1/8" for 0.8 mm2 (Panduit No.:H000X025H1C)
W-WMK-002
Core marker
3/16" for 1.5 to 2.5 mm2 (Panduit No.: H000X034H1C)
Cable Marker
Material: Stainless steel, Character is embossed using special machine at site.
W-CMK-001
Cable marker plate
89Wx19Hx0.25t 304SS (Panduit No.: MMP350-C)
W-TBD-001
Stainless steel band
4.6Wx201Lx0.25t 304SS (Panduit No.: MLT-2S-CP)
5.5
Cable Tie
5.5.1
Plastic Cable Tie

Material: Nylon, weather resistant, black.
W-PCT-001
Plastic cable tie
3.0Wx106L bindle dia. 23mm (Panduit No.: SG150I-CO)
W-PCT-002
Plastic cable tie
4.3Wx157L bindle dia. 38mm (Panduit No.: SG150I-CO)
W-PCT-003
Plastic cable tie
5.7Wx211L bindle dia. 51mm (Panduit No.: SG200S-CO)

DOC. TITLE

5.5.2
JOB
CODE :
DOC. No. :
0-5353
S-000-1378-001
SHEET 29 OF 53
Stainless Steel Cable Tie

Material: Stainless Steel
M-STB-001
SS Band
4.3Wx127Lx0.25t (Panduit No.: MLT1S)
M-STB-002
SS Band
4.3Wx202Lx0.25t (Panduit No.: MLT2S)
M-STB-003
SS Band
4.3Wx259Lx0.25t (Panduit No.: MLT 2.7S)
M-STB-004
SS Band
4.3Wx363Lx0.25 (Panduit No.: MLT4S)

DOC. TITLE

SUPPORTING MATERIALS
6.1
Ladder Type Cable Tray
6.1.1
Code and Standard
JOB
CODE :
DOC. No. :
0-5353
S-000-1378-001
SHEET 30 OF 53
(CATEAGORY: S)
NEMA VE1 (2002) Metallic Cable Tray Systems

6.1.2
Material
Cable ladder and accessories shall be carbon steel with ASTEM A-386 hot-dipped galvanized
after fabrication. Bolts, washers, nuts and hold-downs shall also be galvanized.
6.1.3
Fittings
Fittings shall be of the continuous arc type with radius as shown below. Fittings shall have the
same load carrying capacity as straight sections. To save space, fittings shall have no tangents.
Vertical inner bend: R=400
Vertical outer bend: R=400
Horizontal bend: inner curve R=300
6.1.4
Duty
Cable ladder shall be of heavy design and capable of supporting a minimum safe working load as
shown below based on a 6 meter of simply supported span. Thickness of the side rails shall be
determined based on the actual loading data. The cable ladder manufacturer shall provide a
certified test report or shall perform a witnessed type test to demonstrate the ladder meets these
load criteria.
900W x 6m span: 120Kg/m

DOC. TITLE

6.1.5
JOB
CODE :
DOC. No. :
0-5353
S-000-1378-001
SHEET 31 OF 53
Covers
Covers shall be flat, non-ventilated type and constructed of the same material as the cable
ladder.
6.1.6
Joints
Splice joints shall have the same load carrying capacity as straight sections. Splice joints hall be
utilized stainless steel bolts, washers, and nuts. Each splicing joint shall be provided 8 of
bolts/nuts (4x2) at least.
6.1.7
Separator
Where required, separators shall be of the same material as the cable ladder with nominal height
equal to cable ladder loading depth and 1.6mm thick. Separators shall be furnished with
mounting clips.
6.1.8
Testing
The VENDOR shall perform the following type tests in accordance with NEMA VE1 (where
applicable). Load of destructive test is 150% of rated safe working load.
Destructive Load Test
Deflection Test
6.1.9
Dimensional Data
Vendors proposal shall include all dimensional data of the ladders and accessories including
fittings, joints, bolts etc, unit mass (kg/m, Kg/pc) and rated loading capacity as well.

DOC. TITLE

JOB
CODE :
DOC. No. :
NOTE: (T) shows rail plate thickness.

Material
Hot-dip Galvanized ASTM A-386

Straight Type
S-TST-001
300mm (W) x 150mm (H) x 2.0mm (T) x 6m (L)
S-TST-002
600mm (W) x 150mm (H) x 2.6mm (T) x 6m (L)
S-TST-003
900mm (W) x 150mm (H) x 3.2mm (T) x 6m (L)

Elbow 90deg Outside Vertical
S-TLD-001
300mm (W) x 150mm (H) x 2.0mm (T)
S-TLD-002
600mm (W) x 150mm (H) x 2.0mm (T)
S-TLD-003
900mm (W) x 150mm (H) x 2.0mm (T)

Elbow 90deg Inside Vertical
S-TLI-001
300mm (W) x 150mm (H) x 2.0mm (T)
S-TLI-002
600mm (W) x 150mm (H) x 2.0mm (T)
S-TLI-003
900mm (W) x 150mm (H) x 2.0mm (T)

Elbow 90deg Horizontal
S-TLF- 001
300mm (W) x 150mm (H) x 2.0mm (T)
S-TLF-002
600mm (W) x 150mm (H) x 2.0mm (T)
S-TLF-003
900mm (W) x 150mm (H) x 2.0mm (T)

Tee
S-TTF-001
300mm (W) x 150mm (H) x 2.0mm (T)
S-TTF-002
600mm (W) x 150mm (H) x 2.0mm (T)
S-TTF-003
900mm (W) x 150mm (H) x 2.0mm (T)

Offset reducer, Right hand
S-TRD-002
600mm (W) x 300mm(W) x 2.0mm (T)
S-TRD-003
900mm (W) x 600mm(W) x 2.0mm (T)
S-TRD-004
900mm (W) x 300mm(W) x 2.0mm (T)

Offset reducer, Left hand
S-TRD-006
600mm (W) x 300mm(W) x 2.0mm (T)
0-5353
S-000-1378-001
SHEET 32 OF 53

DOC. TITLE

JOB
CODE :
DOC. No. :
S-TRD-007
900mm (W) x 600mm(W) x 2.0mm (T)
S-TRD-008
900mm (W) x 300mm(W) x 2.0mm (T)
0-5353
S-000-1378-001
SHEET 33 OF 53
Tray Connector (Splicing plate)

(Include Fixing Round Head Bolts, Nuts and Washers, St. steel)
S-TCN-001
Tray Connector (Fix)
S-TCN-002
Free Type Tray (Adjustable) Connector Vertical
S-TCN-003
Free Type Tray Connector (Adjustable) Horizontal

Tray End Plate
(Include Fixing Round Head Bolts, Nuts and Washers, CS galv.)
S-TEP-001
300mm (W)
S-TEP-002
600mm (W)
S-TEP-003
900mm (W)
Tray Cover Plate
S-TCV-001
300mm (W) x 1.0mm(T) 3m (L) for Straight Tray
S-TCV-002
S-TCV-003
S-TCV-004
300mm (W) x 1.0mm(T) for Elbow 90deg Outside Vertical
S-TCV-005
S-TCV-006
S-TCV-007
300mm (W) x 1.0mm(T) for Elbow 90deg Inside Vertical
S-TCV-008
S-TCV-009
S-TCV-010
300mm (W) x 1.0mm(T) for Elbow 90deg Horizontal
S-TCV-011
S-TCV-012
S-TCV-013
300mm (W) x 1.0mm(T) for Tee
S-TCV-014
S-TCV-015

Tray Cover Plate Fixing Material (Cover Clump)

DOC. TITLE

JOB
CODE :
DOC. No. :
0-5353
S-000-1378-001
SHEET 34 OF 53
(Include Fixing Bolts, Nuts And Washers, C. Steel galv.)

S-TCF-001
For tray cover.

Separator
S-TSP-001
150mm(H) x1.0mm(T) x 3m(L) C. Steel galv.
S-TSC-001
Clump for Separator

S-THD-001
Hold-down Clump
Bolt length is suitable for 6mm thick of angle steel.
Side Post for Cable Ladder Support
S-SLD-001
100x50 Channel steel, carbon steel painted

DOC. TITLE

6.2
Perforated Type Cable Tray
6.2.1
Material
JOB
CODE :
DOC. No. :
0-5353
S-000-1378-001
SHEET 35 OF 53
Perforated tray and accessories shall be carbon steel with ASTEM A-386 hot-dipped galvanized
after fabrication. Standard length of straight trays shall be 2.4m at least.
6.2.2
Fixing Mean
Vendor shall descript in his proposal possible fixing means of tray onto angle steel supports
And also advice if it is practical that the preferred fixing mean is direct onto the angle support
using galvanized round head bolt/nut/ washers.
6.2.3
Covers
Cover plates shall have flap edges, non-ventilated type and constructed of the same material as
the trays. Vendor shall descript in his proposal possible fixing means for purchasers choice.
6.2.4
Joints
Vendor shall descript in his proposal possible joint means for purchasers choice.
6.2.5
Dimensional Data
Vendors proposal shall include all dimensional data of the ladders and accessories including
fittings, joints, bolts etc, unit mass (kg/m, Kg/pc) and rated loading capacity as well.

DOC. TITLE

Material
JOB
CODE :
DOC. No. :
0-5353
S-000-1378-001
SHEET 36 OF 53
Hot Dip Galvanized ASTM A-386

Straight Type Standard
S-PRT-001
100mm (W) x 25mm (H) x 1.2mm (T) x 2.4m(L)
S-PRT-002
200mm (W) x 25mm (H) x 1.6mm (T) x 2.4m(L)

Straight Type Heavy Duty
S-PRT-003
100mm (W) x 25mm (H) x 2.6mm (T) x 6m(L)
S-PRT-004
200mm (W) x 25mm (H) x 2.6mm (T) x 6m(L)

Elbow 90deg Outside Vertical
S-POE-001
100mm (W) x 25mm (H) x 1.2mm (T)
S-POE-002
200mm (W) x 25mm (H) x 1.6mm (T)

Elbow 90deg Inside Vertical
S-PIE-001
100mm (W) x 25mm (H) x 1.2mm (T)
S-PIE-002
200mm (W) x 25mm (H) x 1.6mm (T)

Elbow 90deg Horizontal
S-PHE-001
100mm (W) x 25mm (H) x 1.2mm (T)
S-PHE-002
200mm (W) x 25mm (H) x 1.6mm (T)

Tray Connector
(Include Fixing Round Head Bolts, Nuts And Washers)
S-TRC-001
Tray Connector
100W
S-TRC-002
Tray Connector
200W
S-TRC-003
Free Type Tray Connector (Vertical) 100W
S-TRC-004
Free Type Tray Connector (Vertical)
S-TRC-005
Free Type Tray Connector (Horizontal) 100W
S-TRC-006
Free Type Tray Connector (Horizontal) 200W

Tray End Plate
200W

DOC. TITLE

JOB
CODE :
DOC. No. :
0-5353
S-000-1378-001
SHEET 37 OF 53
(Include Fixing Round Head Bolts, Nuts And Washers)

S-TRP-001
100mm (W)
S-TRP-002
200mm (W)
Tray Cover Plate
S-TRV-001
100mm (W) x 1.0mm (T) x 2.4m(L) for Straight Tray
S-TRV-002
200mm (W) x 1.0mm (T) x 2.4m(L) for Straight Tray
S-TRV-007
100mm (W) x 1.0mm (T) for Elbow 90deg Outside Vertical
S-TRV-008
200mm (W) x 1.0mm (T) for Elbow 90deg Outside Vertical
S-TRV-013
100mm (W) x 1.0mm (T) for Elbow 90deg Inside Vertical
S-TRV-014
200mm (W) x 1.0mm (T) for Elbow 90deg Inside Vertical
S-TRV-019
100mm (W) x1.0mm (T) for Elbow 90deg Horizontal
S-TRV-020
200mm (W) x1.0mm (T) for Elbow 90deg Horizontal

Tee
S-TEE-001
100mm (W) x 25mm (H) x 1.2mm (T)
S-TEE-002
200mm (W) x 25mm (H) x 1.6mm (T)

Cross
S-CRO-001
100mm (W) x 25mm (H) x 1.2mm (T)
S-CRO-002
200mm (W) x 25mm (H) x 1.6mm (T)

Tray Cover Plate
S-TCO-001
100mm (W) x 1.0mm (T) for Tee
S-TCO-002
200mm (W) x1.0mm (T) for Tee
S-TCO-006
100mm (W) x1.0mm (T) for Cross
S-TCO-007
200mm (W) x1.0mm (T) for Cross

Fixing Material
(Include Fixing Bolts, Nuts and Washers)
S-FXM-001
For Tray Cover Plate 100mm (W)
S-FXM-002
For Tray Cover Plate 200mm (W)

DOC. TITLE

6.3
JOB
CODE :
DOC. No. :
0-5353
S-000-1378-001
SHEET 38 OF 53
Cable Duct
Cable duct body is embedded in concrete floor and only cover is just at floor surface level.
6.4
Material
Body : Galvanised carbon steel, Cover 304SS polished
S-DTB-001
Duct body 200Wx300Dx1.5t with separator
S-DTC-001
Duct cover
200W x1.5t
Perforated Angle for Cable and Tube Support

Application is branch cable supporting and impulse line tubing support. Long holes shall be perforated
at both side of angle steel. Size and pitch of the long holes shall be suit for the M6x3/8 U-bolt.
6.5
Material
Hot Dip Galvanized ASTM 283 (Min. thickness 60 microns))
S-PAG-001
40mm x 40mm x 4t x 3m (L) Angle Steel
Rigid Steel Conduit Pipe

Application
Support of Cable laying
Material
Rigid Steel Conduit Pipe
Finishing
Hot-dip galvanized (Min. Thickness 60 microns)
S-CND-001
1/2
L=3000mm
S-CND-002
3/4
L=3000mm
S-CND-003
S-CND-004
1-1/4
L=3000mm
S-CND-005
1-1/2
L=3000mm
S-CND-006
L=3000mm
L=3000mm

DOC. TITLE

6.6
6.7
6.8
JOB
CODE :
DOC. No. :
Bushing
Material
Rigid Steel Bushing
Finishing
Entry Treads
NPT (ANSI B1.20.1-1983)
S-BUS-001
1/2 NPT
S-BUS-002
3/4 NPT
S-BUS-003
1 NPT
S-BUS-004
1-1/4 NPT
S-BUS-005
1-1/2 NPT
S-BUS-006
2 NPT
Coupling
Material
Rigid Steel Coupling
Finishing
Entry Treads
NPT (ANSI B1.20.1-1983)
S-CUP-001
1/2 NPT
S-CUP-002
3/4 NPT
S-CUP-003
1 NPT
S-CUP-004
1-1/4 NPT
S-CUP-005
1-1/2 NPT
S-CUP-006
2 NPT
Normal Bend
Material
Rigid Steel Normal Bend
Finishing
Entry Treads
NPT (ANSI B1.20.1-1983)
0-5353
S-000-1378-001
SHEET 39 OF 53

DOC. TITLE

6.9
S-NRB-001
1/2 NPT (F)
S-NRB-002
3/4 NPT (F)
S-NRB-003
1NPT (F)
S-NRB-004
1-1/4 NPT (F)
S-NRB-005
1-1/2 NPT
S-NRB-006
2NPT (F)
JOB
CODE :
DOC. No. :
Flexible Polyethylene
Underground lying corrugated hard polyethylene duct.
6.10
S-FPE-001
Flexible Spiral Waved PE Conduit 40
S-FPE-002
S-FPE-003
Accessory for Flexible Polyethylene Conduit

S-FPA-001
Bell mouth 40
S-FPA-002
Bell mouth 50
S-FPA-003
Bell mouth 65
S-JOP-001
Joint set to other pipes (H type) 40-1-1/2
S-JOP-002
Joint set to other pipes (H type) 50-2
S-JOP-003
Joint set to other pipes (H type) 65-2-1/2
S-JOT-001
Straight Joint set 40
S-JOT-002
S-JOT-003
0-5353
S-000-1378-001
SHEET 40 OF 53

DOC. TITLE

6.11
6.12
6.13
JOB
CODE :
DOC. No. :
Unistrut Channel
Material
Hot-dip Galvanized ASTM 283
S-USC-001
40 x 30 x 10 x 2.5t x 2500 (L)
Unistrut Clamp with Bolts/ Nuts (Stainless Steel)

Material
S-UCA-001
For 1/2 Conduit
S-UCA-002
For 3/4 Conduit
S-UCA-003
For 1 Conduit
S-UCA-004
For 1-1/4 Conduit
S-UCA-005
For 1-1/2 Conduit
S-UCA-006
For 2 Conduit
S-UCA-007
For 3 Conduit
Unistrut Clamp with Bolts / Nuts (Stainless Steel)

Material
S-UCC-001
For 10 ~ 15 Cable
S-UCC-002
For 15 ~ 20 Cable
S-UCC-003
For 20 ~ 25 Cable
S-UCC-004
For 25 ~ 30 Cable
S-UCC-005
For 30 ~ 35 Cable
S-UCC-006
For 35 ~ 40 Cable
S-UCC-007
For 40 ~ 45 Cable
0-5353
S-000-1378-001
SHEET 41 OF 53

DOC. TITLE

6.14
JOB
CODE :
DOC. No. :
Draft Gauge Board
Material
Structural carbon steel /painted
S-DGB-001
For 4 gauges.
Instrument Stanchion
Material
Hot-dip Galvanized Carbon Steel

Pipe : ASTM A120
6.16
S-000-1378-001
SHEET 42 OF 53
Draft gauges for fired heater are installed.
6.15
0-5353
Plate: ASTM A36
S-STN-001
Type-A, Single type
S-STN-002
Type-B, Dual type
S-STN-003
Type-C, Triple type
S-STN-004
Type-D, L-shaped single type
Sun Shade
Stainless steel (304SS), thickness is 1.2mm.
S-SSH-001
Type-A, for stanchion mount
S-SSH-002
Type-B, for head mount temp. Tx
S-SSH-003
Type-C, for displacement type level meter
S-SSH-004
Type-D, for radar type level meter
S-SSH-005
Type-E, for tank gauge
S-SSH-006
Type-F,

DOC. TITLE

6.17
JOB
CODE :
DOC. No. :
0-5353
S-000-1378-001
SHEET 43 OF 53
Name Plate and Holder for Field Instruments
6.17.1 Name Plate
Only tag no. is shown, UV resistant plastic, white back ground black letters engraved, thickness is
3.0mm. Refer to name plate list.
S-NPT-001
Type-A (standard), 100mm (W) x 50mm (H)
S-NPT-002
Type-B
S-NPT-003
Type-C
6.17.2 Name Plate Holder
Stainless steel plate (304SS). Thickness is 1.2mm.
6.18
6.19
S-NPH-001
Type-A (standard) 110Wx60H
S-NPH-002
Type-B 110Wx60H for Temp. element
S-NPH-003
Type-C
S-NPH-004
Type-D
S-NPH-005
Type-E
Support for Junction Box

Material
Structural carbon steel /painted
S-SJB-001
Left hand channel
S-SJB-002
Right hand channel
Over Bridge for Cable Crossing

Application is over bridge for cabling under floor in the main control building.

DOC. TITLE

6.20
JOB
CODE :
DOC. No. :
0-5353
S-000-1378-001
SHEET 44 OF 53
Material
3.2t checker plate Carbon steel painted (only rust prevention)
S-BRG-001
Over bridge Type-A 300Wx500Lx300Hx3.2t
S-BRG-002
Over bridge Type-B
Raw Material
The
listed raw materials shall be painted prior to shipment in accordance with painting
requirements provided in the requisition.
Material
Structural grade carbon steel painted

Angle Steel
S-SAG-001
40mm x 40 mm x 5mm (t)
S-SAG-002
S-SAG-003
S-SAG-004
S-SAG-005
S-SAG-006
S-SAG-007

Channel Steel
S-SCH-001
75mm x 40mm x 5mm (t)
S-SCH-002
100mm x 50mm x 5mm (t)

Flat Bar
S-SFB-001
38mm x 6mm (t)
S-SFB-002
50mm x 6mm (t)
S-SFB-003
300mm x 6mm (t)

Steel Plate
S-SPT-001
100 mm x 50 mm x 2.3mm (t)
S-SPT-002
450 mm x 150 mm x 6mm (t)
S-SPT-003
4 x 8 x 6mm (t)

DOC. TITLE

JOB
CODE :
DOC. No. :
0-5353
S-000-1378-001
SHEET 45 OF 53
Checker Plate
S-SCP-001
6.21
3 x 6 x 3.2mm (t)
Bolt and Nut

Bolt and Nut
Material
Stainless ASTM A182, Hexagon Head, Metric Coarse Thread with

nut and washer
S-BLT-001
M6 x 12mm (L)
S-BLT-002
M6 x 20mm (L)
S-BLT-003
M6 x 30mm (L)
S-BLT-004
M8 x 20mm (L)
S-BLT-005
M8 x 40mm (L)
S-BLT-006
M10 x 30mm (L)
S-BLT-007
M12 x 30mm (L)
S-BLT-008
M12 x 50mm (L)
S-BLT-009
M16 x 50mm (L)
Material
Carbon steel galvanized, Hexagon Head, Metric Coarse Thread

with nut and washer
S-BLT-010
M14 x 40mm (L)
Full threaded rod

Uni-rod threaded (no head), Carbon Steel Galvanized
S-BLT-011
M12x 3000mm (L) = standard length

Nut
Carbon Steel Galvanized, Hexagon Head
S-NUT-011
M12
Plane Washer

DOC. TITLE

JOB
CODE :
DOC. No. :
0-5353
S-000-1378-001
SHEET 46 OF 53
Carbon Steel Galvanized

S-WAS-016
M12
Taper Washer
Carbon Steel Galvanized
S-WAT-011
M12, 5
Screw and Nut
Carbon Steel Galvanized, Cross grooved pan head, with nut and
washer
S-BNT-003
M6 x 20mm (L)
Screw and Nut
Cross grooved pan head304SS, with nut and washer
S-SWN-001
M6 x 30mm (L)
S-SWN-002
M6 x 35mm (L)
S-SWN-003
M4 x 10mm (L)
S-SWN-004
M4 x 25mm (L)
S-SWN-005
M5 x 20mm (L)
S-SWN-006
M5 x 10mm (L)
Plane Washer, 304SS
S-WAS-001
Nominal M4
S-WAS-002
Nominal M5
S-WAS-003
Nominal M6
S-WAS-004
Nominal M8
S-WAS-005
Nominal M10
S-WAS-006
Nominal M12
Plane washer, Galvanized
S-WAS-011
Nominal M4
S-WAS-012
Nominal M5
S-WAS-013
Nominal M6

DOC. TITLE

S-WAS-014
Nominal M8
S-WAS-015
Nominal M10
S-WAS-016
Nominal M12
Spring washer, 304SS
S-SPS-001
Nominal 4
S-SPS-002
Nominal 5
S-SPS-003
Nominal 6
S-SPS-004
Nominal 8
S-SPS-005
Nominal 10
S-SPS-006
Nominal 12
Spring washer, Galvanized
S-SPS-011
Nominal M4
S-SPS-012
Nominal M5
S-SPS-013
Nominal M6
S-SPS-014
Nominal M8
S-SPS-015
Nominal M10
S-SPS-016
Nominal M12
U-Type Bolt With Nuts

Carbon steel zinc Plated
S-UBT-001
3/8 x M6
S-UBT-002
1/2 x M6
S-UBT-003
3/4 x M6
S-UBT-004
1 x M6
S-UBT-005
2 x M8
S-UBT-006
3xM8
Carbon steel non plated
S-UBT-011
4xM10
S-UBT-012
6 xM10
JOB
CODE :
DOC. No. :
0-5353
S-000-1378-001
SHEET 47 OF 53

DOC. TITLE

S-UBT-013
8 xM12
S-UBT-014
10 xM12
S-UBT-015
12 xM12
S-UBT-016
14 xM16
S-UBT-017
16 xM16
S-UBT-018
18 xM16
S-UBT-019
20 xM16
JOB
CODE :
DOC. No. :
U-Type Bolt with Nuts

Material
Stainless Steel
S-UBS-002
3/8 x M6 (to be used for 1/2 impulse tube)
S-UBS-003
1/2 x M6
S-UBS-004
3/4 x M6
S-UBS-005
1 x M8
S-UBS-006
2 x M8
S-UBS-007
3xM8
Masonry Anchor With Stud And Nut
Material
Stainless Steel
S-MAS-001
M6
S-MAS-002
M8
S-MAS-003
M10x80L
S-MAS-004
M12x50L
S-MAS-005
M16
S-MAS-006
M10x30L
Anchor Bolt and Nut
Material
Stainless Steel
S-ANB-001
M12 x 160mm (L)
S-ANB-002
M10 x 120mm (L)
S-ANB-003
M10 x 150Lmm (L)

Anchor Plug for Tapping Screw
0-5353
S-000-1378-001
SHEET 48 OF 53

DOC. TITLE

Material
Resin
S-APR-001
For 4 Screw
JOB
CODE :
DOC. No. :
0-5353
S-000-1378-001
SHEET 49 OF 53
Tapping Screw
For S-APR-001
S-APS-001
For 4
S-APS-002
For 5
MISCELLANEOUS MATERIAL (CATEGORY M)
Crimp Terminal Lug,

Ring termination (round), Copper tin plated without insulation
sleeve
M-TLG-001
0.5 mm2 stud size M4
M-TLG-002
0.8 mm2-stud size M4
M-TLG-003
M-TLG-004
M-TLG-005
4 mm2-stud size M5
M-TLG-006
6 mm2-stud size M5 (for earth bonding)
M-TLG-007
6 mm2-stud size M4 (for instrument grounding)
M-TLG-008
10 mm2-stud size M6
M-TLG-009
16 mm2-stud size M8
M-TLG-010
25 mm2-stud size M10

T-Type Connector
Compression type. Copper tin plated. For grounding wire
branching.
M-TCN-001
Connector 6mm2
M-TCN-002
Connector 25mm2

DOC. TITLE

M-TCV-001
PVC cover 6mm2
M-TCV-002
PVC cover 25mm2
JOB
CODE :
DOC. No. :
0-5353
S-000-1378-001
SHEET 50 OF 53
Plastic Tube
Vinyl, green, used for drain wire insulation
M-VTU-001
ID 2.0mm
Adhesive Insulation Tape
M-AIT-001
Black 10m/roll
M-AIT-002
White 10m/roll
M-AIT-003
Red 10m/roll
M-AIT-004
Blue 10m/roll
M-AIT-005
Yellow 10m/roll
M-AIT-006
Brown 10m/roll
Cable route marker

Stainless Steel 100mm x 100mm x 2mmt with Anchor bar 100L
M-CRM-001
Sign A
M-CRM-002
Sign B
M-CRM-003
Sign C
M-CRM-004
Sign D
M-CRM-005
Sign E
M-CRM-006
Sign F
M-CRM-007
Sign G
Cable Protection Net-Mesh
HDPE protection net for of underground cable. Colour :yellow
M-CPN-001
600Wx3tx50m, (BODDINGTONS no.:015900)
M-CPN-002
1500Wx3tx50m, (BODDINGTONS no.:044351)

Cable fixing tie
M-CBT-001
Bind wire 0.9 mm mild steel with PVC sheath

DOC. TITLE

JOB
CODE :
DOC. No. :
0-5353
S-000-1378-001
SHEET 51 OF 53
Cable Fixing Band

PVC sheathed aluminium band with mated fixture. Application is
branch cable ting.
M-ALB-001
Band 12Wx1.0txm
M-ALB-002
PVC Bind ring, slit size 14Wx3.5H

Anti-freezing agent
Application is liquid fill for impulse line.
M-EGL-002
Ethylene glycol
500mL/can
Caulking Material
M-CAM-001
Caulking Gun
M-CAM-002
Caulking Cartridge
Liquid Gasket for Thread Sealing
M-LQG-001
Application is generaservice. Temperature range is -30 to 260

.
Hermetic Seal No.H-500, 300g / 1 can (or equivalent)
M-LQG-002
Application is high temperature over 200 and cryogenic services

below -20. Temperature range is -157 to 815.
Copaltite Liquid Form Seal (ESCO Inc.)/ 1 ounce tube (or
equivalent)
Colour Tag
M-CLT-001
Red
M-CLT-002
Yellow
M-CLT-003
Blue
Spiral Tube
M-SIR-001
4mmID x 6mmOD x 100m / Roll
M-SIR-002
8mmID x 10mmOD x 50m / Roll

PVC Duct

DOC. TITLE

JOB
CODE :
DOC. No. :
0-5353
S-000-1378-001
SHEET 52 OF 53
PVC
M-PVD-001
20mm (W) x 30mm (H) x 1700mm (L)
M-PVD-002
40mm (W) x 60mm (H) x 1700mm (L)

Flexible Bushing
Black colour, PE,
M-FBS-001
For 1.6t plate, Slit size 4.3mm (W) x 4.7mm (H) x1000mm(L)
(Panduit no. :GEE99F-A-508C0)
Foam Kit
Material
Polyurethane form sealant kid (DOW Chemical) or equivalent with

two splay guns
M-FOK-001
FORTH-PAK 12 (or equivalent)
M-FOK-002
FORTH-PAK 600 (or equivalent)

Sealing Compound
M-NSL-001
NEOSEAL (or equivalent)

Zinc Powder Paint
Application is rust prevention to patchwork for galvanised piping
and other galvanised members.
M-ZPP-001
Herme Zinc, 500g / 1 can (or equivalent)

Heat Shrink Tube
M-HST-001
For 0.8mm Wire
M-HST-002
Dryer for M-HST-001 220V

Solder
M-SOL-001
1.6mm with Paste

Splicing Kit
M-SPK-001
Type J3
M-SPK-002
Type J4

DOC. TITLE

M-SPK-003
Type J5
M-SPK-004
Type J6
M-SPK-005
Type J7
JOB
CODE :
DOC. No. :
0-5353
S-000-1378-001
SHEET 53 OF 53

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CLIENT DOC. No.

GASSI TOUIL PROJECT

SPECIFICATION FOR INSTRUMENT INSTALLATION MATERIALS

SONATRACH GASSI TOUIL PROJECT

SPECIFICATION FOR INSTRUMENT

Tube Fittings .....................................................................................................................................6

Vent Plug (Bleeding Plug)..................................................................................................................9

Purge Orifice ...................................................................................................................................10

Flexible Metal Hose.........................................................................................................................13

PIPING MATERIAL (CATEGORY: P).................................................................................................13

Straight Tee ....................................................................................................................................14

Reducing Bushing ...........................................................................................................................17

Stud Bolt .........................................................................................................................................19

SONATRACH GASSI TOUIL PROJECT

SPECIFICATION FOR INSTRUMENT

Junction Box ...................................................................................................................................20

Cable Gland ....................................................................................................................................22

Cable & Core Marker.......................................................................................................................28

Cable Tie ........................................................................................................................................28

SUPPORTING MATERIALS (CATEAGORY: S).................................................................................30

Ladder Type Cable Tray..................................................................................................................30

Perforated Type Cable Tray ............................................................................................................35

Cable Duct ......................................................................................................................................38

Perforated Angle for Cable and Tube Support .................................................................................38

Rigid Steel Conduit Pipe..................................................................................................................38

Normal Bend ...................................................................................................................................39

Flexible Polyethylene ......................................................................................................................40

Accessory for Flexible Polyethylene Conduit....................................................................................40

Unistrut Channel .............................................................................................................................41

Unistrut Clamp with Bolts/ Nuts (Stainless Steel) .............................................................................41

Unistrut Clamp with Bolts / Nuts (Stainless Steel) ............................................................................41

Draft Gauge Board ..........................................................................................................................42

Instrument Stanchion ......................................................................................................................42

Sun Shade ......................................................................................................................................42

Name Plate and Holder for Field Instruments...................................................................................43

Support for Junction Box .................................................................................................................43

Over Bridge for Cable Crossing .......................................................................................................43

Raw Material ...................................................................................................................................44

Bolt and Nut ....................................................................................................................................45

SONATRACH GASSI TOUIL PROJECT

SPECIFICATION FOR INSTRUMENT

American National Standards Institute

American Petroleum Institute

American Society of Mechanical Engineers

American Society for Testing & Material

International Electrotechnical Committee

Instrument Society of America

International Organization for Standardization

National Electrical Manufactures Association

SONATRACH GASSI TOUIL PROJECT

SPECIFICATION FOR INSTRUMENT

CODING SYSTEM OF INST. MATERIAL

MATERIAL,RATING,SIZE AND CONNECTION

SONATRACH GASSI TOUIL PROJECT

SPECIFICATION FOR INSTRUMENT

Stainless Steel Tube

Tube material stainless steel to ASTM A269 Grade TP316 or equivalent.

Double ferrule compression type (SWAGELOK), screwed NPT

ASTM A182 Grade F316

NPT (ANSI B1.20.1)

/ A182 Gr. F316

SONATRACH GASSI TOUIL PROJECT