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Floor Standing Type Air Conditioner

SERVICE MANUAL
MODEL: LP-K Series

Contents
Functions Product Specifications Dimensions Refrigeration Cycle Diagram Wiring Diagram Operation Details Installation of Indoor, Outdoor Unit Test Running 3-way Valve Cycle Troubleshooting Guide Electronic Parts Troubleshooting Guide Electronic Control Device Schematic Diagram Exploded View and Replacement Parts List 3 6 7 7 8 12 19 30 32 38 39 42 43 44

Functions
Indoor Unit

Power Switch ON/OFF Operation Mode Control Cooling, Heating, Soft Dry, Fan Indoor Fan Speed Control High, Low Jet Cool Speed Cooling operates super high fan speed in cooling mode Energy Saving Cooling Mode only Room Temperature control Maintains the room temperature in accordance with the Setting Temp. Up: up to 30C Down: down to 16C Sensing Heat Exchanger Temperature Heat exchanger temperature sensor (Thermistor)

Soft Dry Operation Mode Intermittent operation of fan at low speed. Time Delay Safety Control Restarting is inhibited for approx. 3 minutes. Fan Operation Used to circulate room air without cooling. AutoRestart The power comes on again after a power failure. 3

Remote Control

Operation ON/OFF Cooling Operation Mode

Heating Operation Mode Sot Dry Operation Mode Intermittent operation of fan at low speed. Fan Operation Used to circulate room air without cooling. Timer Control OFF Timer (1, 2, 3,......7 hour) Jet Cool Speed cooling operates super high fan speed in cooling mode. Energy Saving

Airflow Direction Control Airflow direction Auto-swing and Manual Contol. Room Temperature Control Up: up to 30C Down: down to 16C

Indoor Fan speed control High, Low

Outdoor Unit
Deice Control De-ice PCB Outdoor Fan Speed Control One speed Sensing Heat Exchanger Temperature Heat exchanger temperature sensor (Thermistor) Sensing Discharge Pressure For Compressor Discharge pressure sensor (High Pressure Switch)

Product Specifications
HEAT PUMP MODELS
MODEL ITEMS POWER SUPPLY , V, Hz COOLING CAPACITY HEATING CAPACITY (Incl. elec. Heater) POWER INPUT COOLING HEATING RUNNING CURRENT COOLING HEATING MODEL MAKER TYPE COMPRESSOR CAPACITY INPUT LRA NOISE LEVEL INDOOR OUTDOOR AIR CIRCULATION INDOOR OUTDOOR Btu/hr (KW) A dB(A) dB(A) CFM/CMM CFM/CMM OZ(kg) R/C/FPI R/C/FPI TYPE TYPE Btu/hr Btu/hr W W A A UNIT 1, 220-240, 50 27,800 27,800 + (2kw) 2,750 2,450 12.5 11.2 H23B33SABHA BRISTOL RECIPRO 28,300 2.76 76 48 58 670/19 2,225/63 88.1(2.5) 3/22/18 2/30/16 SIROCO PROPELLER MICOM CONTROL 19.68(500) inch(mm) 70.86(1800) 12.59(320) 34.25(870) inch(mm) 31.49(800) 12.59(320) Ib(kg) Ib(kg) inch(mm) inch(mm) 88.18(40) 143.2(65) 3/8"(9.52) 5/8"(15.88) 1, 220,60 27,800 27,800 3,400 3,200 16 14.5 AWG5532EXN TELUMSEH RECIPRO 31,500 3.3 90 48 58 670/19 2,225/63 82.9(2.35) 3/22/18 2/30/16 SIROCO PROPELLER MICOM CONTROL 19.68(500) 70.86(1800) 12.59(320) 34.25(870) 31.49(800) 12.59(320) 88.18(40) 143.2(65) 3/8"(9.52) 5/8"(15.88) LP-K3063ZA/ZL/HA/HB/HL/HM LP-K3023HA/HL

REFRIGERANT (R-22) HEAT EXCHANGER FAN INDOOR OUTDOOR INDOOR OUTDOOR

ROOM TEMPERATURE CONTROL D I M E N S I O N S WIDTH INDOOR HEIGHT DEPTH WIDTH OUTDOOR HEIGHT DEPTH INDOOR OUTDOOR CONNECTIONS LIQUID GAS

NET WEIGHT

Product Specifications
COOLING ONLY MODEL
MODEL ITEMS POWER SUPPLY , V, Hz COOLING CAPACITY HEATING CAPACITY (Incl. elec. Heater) POWER INPUT COOLING HEATING RUNNING CURRENT COOLING HEATING MODEL MAKER TYPE COMPRESSOR CAPACITY INPUT LRA NOISE LEVEL INDOOR OUTDOOR AIR CIRCULATION INDOOR OUTDOOR Btu/hr (KW) A dB(A) dB(A) CFM/CMM CFM/CMM OZ(kg) R/C/FPI R/C/FPI TYPE TYPE Btu/hr Btu/hr W W A A UNIT 1, 220-240, 50 20,000 1,900 9 FX24QP12CA LG SCROLL 20,000 1.94 53 45 53 600/17 2,046/58 55(1.56) 2/22/18 2/24/18 SIROCO PROPELLER MICOM CONTROL 19.68(500) inch(mm) 70.86(1800) 12.59(320) 34.25(870) inch(mm) 25.78(655) 12.59(320) Ib(kg) Ib(kg) inch(mm) inch(mm) 88.18(40) 138.6(63) 1/4"(6.35) 5/8"(15.88) LP-K2063CA/CL/AA LP-K3023CA/CL/ CM/AA 1, 220,60 27,800 3,400 16 AWG5532EXN TECUMSHE RECIPRO 31,500 3.3 90 48 58 670/19 2,046/58 63.5(1.8) 3/22/18 2/24/18 SIROCO PROPELLER MICOM CONTROL 19.68(500) 70.86(1800) 12.59(320) 34.25(870) 25.78(655) 12.59(320) 88.18(40) 138.6(63) 3/8"(9.52) 5/8"(15.88) LP-K3063CA/CL/ CM/AA 1, 220-240, 50 27,800 2,850 13 H23B33SABHA BRISTOL RECIPRO 28,300 2.76 76 48 58 670/19 2,046/58 60.0(1.7) 3/22/18 2/24/18 SIROCO PROPELLER MICOM CONTROL 19.68(500) 70.86(1800) 12.59(320) 34.25(870) 25.78(655) 12.59(320) 88.18(40) 138.6(63) 3/8"(9.52) 5/8"(15.88) LP-K4023CA/CL/AA 1, 220,60 36,000 3,500 17 CR38K6-PFV-502 COPELAND RECIPRO 38,200 3.52 102 52 62 741/21 2,225/63 84.6(2.4) 3/22/18 2/30/18 SIROCO PROPELLER MICOM CONTROL 19.68(500) 70.86(1800) 12.59(320) 34.25(870) 31.49(800) 12.59(320) 88.18(40) 147.7(67) 3/8"(9.52) 5/8"(15.88)

REFRIGERANT (R-22) HEAT EXCHANGER FAN INDOOR OUTDOOR INDOOR OUTDOOR

ROOM TEMPERATURE CONTROL D I M E N S I O N S WIDTH INDOOR HEIGHT DEPTH WIDTH OUTDOOR HEIGHT DEPTH INDOOR OUTDOOR CONNECTIONS LIQUID GAS

NET WEIGHT

Dimensions
Indoor Unit Outdoor Unit

Air Outlet Vent Remote Signal Receptor Air Intake Vent (Rear)

Air Inlet Vent

Air Outlet Vent

Refrigeration Cycle Diagram


INDOOR UNIT
CAPILLARY TUBE LIQUID SIDE

OUTDOOR UNIT
CHECK VALVE

CAPILLARY TUBE BY PATH CAPILLARY TUBE HEAT EXCHANGER HEAT EXCHANGER

GAS SIDE REVERSING VALVE COOLING HEATING

COMPRESSOR

Wiring Diagram
(1) LP-K3063ZA/ZL/HA/HL/HM/ZM
WIRING DIAGRAM
OUTDOOR UNIT INDOOR UNIT 1 2
POWER SUPPLY BK BR BR BL BR BL 4 8 1 2 6 0 WH BL BR PIPE TH BR FUSE(250V,5A) BK BK BL
FUSE

POWER SUPPLY HEATER


6 2 0 8 4 1
RY-BIMETAL RY-BIMETAL RY-BIMETAL RY-BIMETAL RY-BIMETAL ELECTRIC HEATER

BR BL RD GN/YL BR CAPA FAN -CITOR MOTOR YL

ZA,ZL (HEATER MODEL ONLY)

BK YL T/B1 T/B2

(250V/3.15L)

OR WH BK BL RD

S R

FAN
MOTOR BK HIGH PRESS SWITCH BK

COMP
REVERSING VALVE

MAIN PCB ASM


CN1

RY-AIRC

RD BL

OR

CAPACITOR YL

SUMP HEATER

RY-COMP

RY-S/HIGH RY-HIGH RY-MID RY-LO

CAPACITOR

OR

WH

EVAP TH

BK

BL BL BK FUSE(250V,5A) GN/YL

CN1

DISPLAY PCB ASM


HVB ASM

ROOM TH

NOTE
BL : BK : BR : RD : BLUE BLACK BROWN RED OR : ORANGE WH : WHITE YL : YELLOW GN/YL : GREEN/YELLOW
: OPTIONAL PARTS

BK WH RD

RY-SYNC

RY-4WAY RY-EH

(2) LP-K3063ZA(Australia only)

BR

BL

BL

POWER RELAY BR BR FUSE 5A BL FUSE 5A SUMP HEATER

4 2

8 6

1 0

REVERSING VALVE BR

BR

L3 L2 L1

BK WH BK BR BL BK BK TERMINAL BLOCK

BK

BK

POWER INPUT

TO INDOOR UNIT

3854AP2708X

DEICER PCB HIGH PRESSURE SWITCH BK

BL

BL

1(L) 2(N)

SM

L1 L3

L2

POWER RELAY

3 4 5 6

3 4 5 6
ZA,HA (AIR CLEANER MODEL ONLY)
DOOR S/W

A/CL UNIT

*HIDDEN LINE( ------- )

: FIELD WIRING

P/No.;3854A20172A

OUTDOOR WIRING DIAGRAM


BL CNR 3 3 S/Capacitor 4 4 CN- RD RD COMP S/Capa CN-POWER

BL YL

CAPACITOR

OR

COMP S
C

RD

CAPACITOR

FAN MOTOR

OR BK

YL TERMINAL BLOCK

(3) LP-K3063CA/CL/CM
INDOOR UNIT
GN/YL RD BL BR

CIRCUIT DIAGRAM

OUTDOOR UNIT
6 5 4 3

HIDDEN LINE: FIELD WIRING

POWER INPUT
FUSE (250V/3.15L)
RY-COMP RY-SYNC SM

1 F1 BR BR BL
YL

TERMINAL BLOCK(6P) GN/YL BK

Cr BR OR WH BK BL RD

F2

BL BR BL BR BK
0 1

OR

RY-AIRC

RY-S/HIGH RY-HIGH RY-MID RY-LO

FAN MOTER

POWER RELAY

2 4

6 8

MAIN PCB ASM


DOOR S/W CN-DISP(1) EVAP TH

GN/YL

BL BL BK OR YL BR RD BL S R

BK

CN1

DISPLAY TH PCB ASM


BK RD

ROOM

NOTE

CAPACITOR

CAPACITOR

HVB ASM

BK WH RD

A/CL UNIT

CA (AIR CLEANER MODEL ONLY)

BL : BLUE COMP. BK : BLACK BR : BROWN RD : RED OR : ORANGE WH: WHITE YL : YELLOW GN/YL:GREEN/YELLOW : OPTIONAL PARTS

FAN MOTOR

P/No.; 3854A20172B

(4) LP-K4023CA/CL/CM

CIRCUIT DIAGRAM

INDOOR UNIT
BK WH RD

OUTDOOR UNIT
BK WH RD

FUSE
RY-COMP (250V 3.15A) RY-SYNC

SM

FMo
Ci BK
OR YL

BR OR WH BK BL RD

YL WH RD PTCR WH WH S R C 63H BR BK T1 BK BK RD FUSE 250V 5A Tmo1 WH GN/YL FUSE 250V 5A Tmo2 RD WH BK WH RD L1 WH RD T2 L2 BK Cr


OR BK BR Co

RY-S/HIGH RY-HIGH RY-MID RY-LD

Fan Motor
GN/YL

MAIN PCB ASM

52C A B

DOOR S/W
CN-DISP(1) CN-DISP(2)

ROOM TH

EVAP TH

CM
BK
CN1 CN2

DISPLAY PCB ASM


BK RD

1 2 3

4 5 6

HVB ASM

BK WH RD

A/CL ASM

POWER SUPPLY 1, 220V, 60Hz

10

(5) LP-K3023HA/HL/HM
CIRCUIT DIAGRAM
INDOOR UNIT OUTDOOR UNIT
HIDDEN LINE: FIELD WIRING

NOTE
BL : BLUE BK : BLACK BR : BROWN RD : RED OR : ORANGE WH: WHITE YL : YELLOW GN/YL: GREEN/YELLOW : OPTIONAL PARTS

GN/YL BL RD BL BR

6 5 4 3

POWER INPUT
FUSE (250V/3.15L)
RY-COMP RY-REVERSING VALVE SM

1 F1 BR BR BL
YL

TERMINAL BLOCK(6P) BK WH BK BK YL T/B1 HIGH PRESS SWITCH OR BK OR


2 4 6 8 0 1

RY-SYNC

Cr BR OR WH BK BL RD

T/B2

BK

F2

BL

RY-AIRC

RY-S/HIGH RY-HIGH RY-MID RY-LO

FAN MOTER POWER RELAY

BR BL BL
L1 L2 L3

BK
0 1

2 4

6 8

MAIN PCB ASM


DOOR S/W CN-DISP(1) EVAP TH

GN/YL

BR BL

DEICER P.C.B OR

REVERSING VALVE

BK

CN1

BR RD BL BK OR YL S R

BK RD

DISPLAY ROOM PCB ASM TH HVB ASM


BK WH RD

CAPACITOR

CAPACITOR

A/CL UNIT

HA (AIR CLEANER MODEL ONLY)

COMP.

FAN MOTOR

P/No.; 3854A20172C

(6) LP-K3023CA/CL/CM/AA

CIRCUIT DIAGRAM

INDOOR UNIT
GN/YL RD BL BR

OUTDOOR UNIT
6 5 4 3

HIDDEN LINE: FIELD WIRING

POWER INPUT
FUSE (250V/3.15L)
RY-COMP RY-SYNC SM

1 F1 BR BR BL
YL

TERMINAL BLOCK(6P) GN/YL

Cr BR OR WH BK BL RD

F2

BL BR BL BR BK

RY-AIRC

RY-S/HIGH RY-HIGH RY-MID RY-LO

FAN MOTER

POWER RELAY

MAIN PCB ASM


DOOR S/W CN-DISP(1) EVAP TH

GN/YL

BL BL BK OR YL BR RD BL S R

BK

CN1

DISPLAY PCB ASM


BK RD

ROOM TH

NOTE

CAPACITOR

CAPACITOR

HVB ASM

BK WH RD

A/CL UNIT

CA (AIR CLEANER MODEL ONLY)

BL : BLUE COMP. BK : BLACK BR : BROWN RD : RED OR : ORANGE WH: WHITE YL : YELLOW GN/YL:GREEN/YELLOW : OPTIONAL PARTS

FAN MOTOR

P/No.; 3854A20172D

11

Operation Details
(1) The function of main control
1. Time Delay Safety Control
3min 3sec 30sec The compressor is ceased for 3 minutes to balance the pressure in the refrigeration cycle. (Protection of compressor) The indoor fan is ceased for 3 seconds to prevent relay noise. (Protection of fan relay and micro chip) The 4-way valve is ceased for 30 sec. to prevent the refrigerant-gas abnormal noise when the Heating operation is OFF or switched to the other operation mode.

2. Airflow Direction Control


This function is to swing the louver left and right automatically and to set it at the desired position. The procedure is as the following. 1st : Press the ON/OFF Button to operate the product. 2nd : Press the Airflow Direction Control Button to swing the louver left and right automatically. (Remote controller) 3rd : Repress the Airflow Direction Control Button to set the louver as the desired position. (Remote controller)

3. Cooling Mode Operation


When selecting the Cooling( ) Mode Operation, the unit will operate according to the setting by the controller and the operation diagram is as following.

Intake Air temp. Setting Temp. +1C (Compressor ON) Setting Temp. -1C (Compressor OFF) More than 3 minutes Indoor Fan Speed Compressor Selecting fan speed ON Selecting fan speed OFF Selecting fan speed ON More than 3 minutes Selecting fan speed OFF Selecting fan speed ON

4. Off Timer Function


This function is to set the time of stopping the unit operation. The procedure is as the following. 1st: Press the timer set button on the Remocon. 2nd: The buzzer sounds and then the display window shows the Off-Time to be set as - The Off-Time is shifted as the following by each press.

....

- If you select ' ', the Off-Timer function will be cancelled. - During Off-Timer Operation, if you repress the timer set button, the rest time will be displayed. 12

5. Heating Mode Operation


The unit will operate according to the setting by the remote controller and the operation diagram is shown as following.
Intake Air Temp. Setting Temp. +1C (Compressor OFF)
A A

Setting Temp. (Compressor ON) Setting Temp. -1C


Hot Start minimum 10sec. Selecting fan speed ON OFF ON minimum 10sec. minimum 10sec. minimum 10sec.

Indoor Fan Speed Compressor Electric Heater(Option)

OFF

LOW OFF OFF

OFF

Selecting fan speed ON ON

LOW OFF OFF

OFF

A point: The indoor pipe temperature to be less then 35C & Discharge air Temperature to be less than 29C. The indoor fan operates for minimum 10sec. even if falls lower than 34C. During heating operation, the operating procedure of the indoor fan is as the following.
Stop(VI) Low(V) Selecting Fan Speed(IV)

39C Discharge Air Temp.

34C

Indoor Pipe Temp.

28C 26C
Heating Start

(Hot-Start Release Point)

Stop(I) (Hot-Start Operating)

Low(II)

Selecting Fan Speed(III)

Step

Indoor fan speed Off Low Selecting speed Selecting speed Low Off

Pipe temp. 28 C(Hot start operating) 28 C 28 C 28 C 26 C 26 C 13

Air discharge temp. < 39C 39C > 34C 34C

5-1. Heating Mode Operation


The unit will operate according to the setting by the remote controller and the operation diagram is shown as following.
Intake Air Temp. Setting Temp. +1C (Compressor OFF)
A A

Setting Temp. (Compressor ON) Setting Temp. -1C


Hot Start minimum 1min Selecting fan speed minimum 10sec. minimum 10sec.

Indoor Fan Speed Compressor

OFF LOW ON

LOW OFF

OFF

Selecting fan speed ON ON

LOW OFF OFF

OFF

Electric Heater(Option) OFF

ON

OFF

A point: The indoor pipe temperature to be less than BC. The indoor fan operates for minimum 10sec. even if the indoor pipe temperature falls lower than BC. During heating operation, the operating procedure of the indoor fan is as the following.
Stop(VI) Low(V) Selecting Fan Speed(IV)

Heat OFF
CC

Heat ON Indoor Temp. 15C 20C 20C

Indoor Temp. 15C 20C CC 20C

32C 34C 36C 30C 31C 33C 28C 30C 32C 26C 28C 30C 27C 29C 31C -

Indoor Pipe Temp.

DC

DC BC
(Hot-Start Release Point)

22C 20C
Heating Start

Stop(I) (Hot-Start Operating)

Low(II)

Selecting Fan Speed(III)

Step

Indoor fan speed Off Low Selecting speed Low Off

Pipe temp. 22C(Hot start operating) 22C CC DC 20C

14

6. Hot-Start Control
The indoor fan stops until the evaporator piping temperature will be reached to 28C. During heating operation, if piping temperatures fall below 26C fan stops. The operation diagram is as following.

INDOOR PIPE TEMP. 28C 26C

Maximum 1min

INDOOR FAN SPEED COMPRESSOR

OFF

LOW ON

Selecting fan speed

OFF

7. Defrost Control
Defrost operation is controlled by timer and sensing temperature of outdoor pipe. The first defrost starts only when the outdoor pipe temperature falls below -6C after 45 minutes passed from starting of heating operation and more than. Defrost ends after 10 minutes pass from starting of defrost operation or when the outdoor pipe temperature rises over 12C even if before 10 minutes. The second defrost starts only when the outdoor pipe temperature falls below -6C after 45 minutes pass from ending of the first defrost and more than.

Outdoor Pipe Temp. 12C (Defrost OFF)

More than 45 minutes of heating operation

Within 10 minutes Defrost

More than 45 minutes of heating operation

Defrost

-6C (Defrost ON) HOTSTART

Indoor Fan Compressor 4-Way Valve

ON ON ON OFF

OFF ON ON

ON ON

OFF ON OFF

15

8. Soft Dry Operation Mode


During Soft Dry Operation, the compressor ON temperature is the setting temperature plus 2C, the compressor OFF temperature is the setting temperature minus 1C. When the room temperature rises over the compressor ON temperature, the operation mode is switched to the Cooling mode. When the room temperature falls between the compressor ON temperature and OFF temperature, the operation mode is switched to the Soft Dry Operation. The operation diagram is shown below.

Intake Air Temp.

Operation Cooling

Dry operation

Cooling operation

Setting Temp. +2C


(Compressor ON)

Setting Temp. -1C


(Compresso OFF)

3 min.

10 min.

maximum 7 min.

3 min.

maximum 10 min.

Indoor Fan Speed Compressor

Selecting fan speed ON

LOW OFF

LOW ON

LOW OFF

Selecting fan speed ON

LOW OFF

LOW ON

LOW OFF

9. Protection of the evaporator pipe from frosting


Compressor and outdoor fan stop when indoor pipe temperature is below -2C and restart at the pipe temperature is above 12C.

10. Air Purifying Operation(CA, HA, ZA Model only)


Mode Selecting Initial Starting of Air purifying Operation Operating Mode - Outdoor not operating - Fan operating + Air purifying operating Fan Speed - Low at the initial - But could be switched to Med. Hi Selecting Speed of Main Operating Mode Outdoor OFF

OFF

When switched to Air purifying operation

- Outdoor operating - Main Operating + Air purifying operating

ON or OFF depend on main operating

Repress Air purifying Button or ON/OFF Button

11. Child Lock function This function is to operate Air conditioner only by Remocon. The procedure is as the following 1st: Press the 2 buttons of the temperature control simultaneously, to raise-to lower on the Display Panel of the product for more 3 seconds. 2nd: The buzzer sounds and then the window of Display Panel shows CL (CL) mark. 3rd: To release this function, the reverse again the operating procedure could be done. During this function is operating, any buttons of Display Panel don't work. But it is possible to operate with Remote controller. 16

12. Alarm mode display / only displayed while operating.


CO : The sensor for sensing room temperature is open or short. C1: The sensor for sensing piping temperature is open or short.
13. Jet Cool During the JET COOL function at any moment, the A/C starts to blow the cool air at extremely high speed setting the room temp. automatically to 18C. It is especially used to cool the room temp. in the shortest time in a hot summer. In heat pump mode or neuro fuzzy mode however, the JET COOL function is not available. You can select this function during the operation of Cooling/ Soft Dry/ Auto/ Fan. When it is selected, JET COOL lamp is on immediately and fan speed graphic(red) is on 3 times off. Possible to select or cancel using JET COOL key. To cancel the JET COOL Mode, press the JET COOL button again or the Fan Speed button or the Room Temperature Setting button and the unit will operate in high Fan speed on Cooling mode(set up to 18C). During the operation when it stops and runs again setting up is high fan speed on cooling mode(set up to 18C).

14. Energy Saving


If setting temperature of starting energy saving operation is under 22C, first, setting temperature it up to 22C and perform energy saving operation. After energy saving operation starts, if adaptation time of the human body pass from the point which room temperature and setting temperature meet together, increase setting temperature 1C more. If it doesn't satisfy number even in 50 minutes from the start of energy saving operation, increase 1C. After increasing setting temperature 1C more by number , , perform number , again, if setting temperature goes up to 25C, maintain this temperature. If setting temperature goes down to under 25C, during the operation, do number , , again.

27C 26C 25C 24C 23C 22C 21C 28min. 50min. Setting energy saving operation 35min. 50min. Setting temp. 23C 47min. 50min. Setting temp. 25C maintains setting temp. 25C

Setting temp. 24C

15. AUTO RESTART


In case the power comes on again after a power failure, Auto Restarting Operation is the function to operate procedures automatically to the previous operating conditions.

17

16. Function of changing set temperature when re-operation after stop.


Operation is set the following condition when re-operation with start/stop button. 1.Operation mode. Cooling/soft dry mode Cooling mode Heating mode Heating mode 2. Setting the set temperature when cooling operation. Room temperature > Set temperature: to be set to the previous set temperature. Room temperature Set temperature a) Room temperature 26C: to be set to 24C b) 22C Room temperature 25C: to be set to 21C c) 19C Room temperature 21C: to be set to -1C less than room temperature. d) Room temperature 18C: to be set to 18C 3. Setting the set temperature when heating operation. Room temperature < Set temperature: to be set to the previous set temperature. Room temperature Set temperature a) Room temperature 20C: to be set to 23C b) 21C Room temperature 25C: to be set to 26C c) 26C Room temperature 28C: to be set to +1C more than room temperature. d) 29C Room temperature : to be set to 30C

17. Function for test operation


1) Outline of Operation - This is for checking the condition of installation during the installation, and it is operated by cooling, Fan speed is high, comp. on, and Auto air flow operations without setting temperature. 2) Operation or Cancel - Do test operation, if you push ON/OFF button and the down room temperature checking button over 3 seconds at the same time. - During the operation, if you push the stop button or push ON/OFF button and the down room temperature checking button over 3 seconds at the same time, the test operation will be cancelled and unit come to rest. - During the operation, if you input remocon key or key on Display panel, it performs its duties. 3) Function - It operates cooling, fan speed is high, auto air flow operation, comp. on for 18 1 minutes, regardless of room temperature. - After 18 1 minutes of operation, it becomes off itself. L - During the operation, signal 88 stands for "Lo"

18

Installation of Indoor, Outdoor Unit


1. Selection of the best location
1) Indoor unit
There should not be any heat source or steam near the unit. There should not be any obstacles to prevent the air circulation. A place where air circulation in the room will be good. A place where drainage can be easily obtained. A place where noise prevention is taken into consideration. Do not install the unit near the door way. Ensure the spaces indicated by arrows from the wall, ceiling, fence, or other obstacles.

5cm 10 0cm

5cm 40cm

2) Outdoor unit
If an awning is built over the unit to prevent direct sunlight or rain exposure, be careful that heat radiation from the condenser is not restricted. There should not be any animals or plants which could be affected by discharged hot air. Ensure the space indicated by arrows from the wall, ceiling, fence, or other obstacles.

50c

50c

0cm 10

50c

3) Piping length and the elevation


Cooling Only Model
PIPE SIZE

Indoor unit A B Outdoor unit

MODEL

Max. Length GAS SIDE LIQUID SIDE A (m) 5/8" 5/8" 5/8" 1/4" 3/8" 3/8" 30 30 30

Max. Elevation B (m) 20 20 20

20K 28K/30K 40K

19

2. Indoor Unit installation


The mounting floor should be strong and solid enough to prevent it from vibration. Drill the piping hole with 70mm diameter holecore drill at either the right or the left of indoor unit. The hole should be sightly slant to the outdoor side.

3. Outdoor unit Installation


Install the outdoor unit on the concrete or any solid base securely and horizontally by securing it with bolts (12mm) and nuts. If there is any vibration transmitted to the building, mount the rubber underneath the outdoor unit.

4. Refrigerant amount
Before shipment, this air conditioner is filled with the rated amount of refrigerant including additional amount required for air-purging, subject to 5m piping length. (The rated amount of refrigerant is indicated on the name plate.) But when the piping length exceeds 5 meters, additional charge is required according to the following table.
200mm 70mm 90mm 70mm

MODEL LP-K Series

REFRIGERANT CHARGE 30g per 1m

Wall Core Drill

Example) In case of 10m long pipe(one-way), the amount of refrigerant to be replenished is: (10 - 5) x 30 = 150g

INSIDE
Plastic tube (Bushing)

OUTSIDE
Wall

Tilt Cut if necessary

More than 15mm


Insert the plastic tube through the hole. Cut the extruded outside part of the plastic tube, if necessary.

20

s Installation Method
1. Procedure
No. 1 2 Installation works Preparation of tools and installation parts Flaring the pipes Descriptions Preparation of installation To insert the flare nuts, mounted on the connection parts of both indoor and outdoor unit, onto the copper pipes. To reduce the flow resistance of refrigerant. Connection of long piping Connecting the pipings of the outdoor unit. To remove dust and scale in working. Connecting the pipings of the indoor unit.

3 4 5 6 7 8 9

Pipe bending Connection of installation parts (elbows, socket etc) Tighten the flare nut (outdoor) Blowing the pipings Tighten the flare nut (indoor) Check a gas-leakage of the connecting part of the pipings. Air purging of the piping and indoor unit

The air which contains moisture and which remains in the refrigeration cycle may cause a malfunction on the compressor

10 11 12 13 14 15 16

Open the 3-way (liquid side) and 3-way (gas side) valves. Form the pipings Checking the drainage (indoor unit) Connecting the cable between outdoor and indoor unit Connecting the main cable to outdoor unit Supply the power to the crankcase heater (Before the operating the unit) Cooling operation, Heating operation (Use the remote control or display of the indoor unit) To prevent the liquid back to the compressor. (Heat pump only) To prevent heat loss and sweat To ensure if water flow drain hose of indoor unit. Preparation of the operating

21

2. Preparation of installation parts and tools


No. 1 2 3 4 5 6 7 8 9 10 11 Installation Parts, Tools Flaring tool ( 6,35 - 19,05) Remear Pipe cutter (MAX 35mm Copper pipe) Wrench (H5, H4 hexagonal wrench) Pipe bender Leak detector Manifold gauge Charge-nipple Vacuum pump Charge cylinder balance Refrigerant Vessel(Refrigerant R-22) Flaring the pipes Remove burrs from cut edges of pipes. Cutting the pipings To open the service valve Bending the pipings Check a gas-leakage of connecting part of the pipings To measure the pressure, to charge the refrigerant To connect the Refrigerant Vessel To remove the air in the pipe. To measure the refrigerant amount Gas charge Air purge Cleaning the pipe To tighten the connecting parts of the pipings Use

12 13 14 15 16 17 18 19 20 21 22 23 24 25 26

Spanner Monkey spanner Driver( , )

Pliers (150mm) Tapeline Core drill Voltmeter, Amperemeter, Clampmeter Insulation resistance tester Glass thermometer Copper tubes Insulation material Tape Electrical Leakage Breaker Cable Drain hose sockets, elbows

Cutting the wires To measure the length To make holes through the concrete wall and blocks To measure the current and voltage To measure the insulation resistance To measure the intake and outlet air temperature of the indoor unit To use the connecting pipings To cover the connecting pipings To finish the connecting pipings To shut off the main power To connect the cable from outdoor unit to indoor unit To remote the condensing water

22

s Piping of Indoor Unit


1. Preparation of piping
Cut the pipes and the cable Use the accessory piping kit or the pipes purchased locally. Measure the distance between the indoor and the outdoor unit. Cut the pipes a little longer than measured distance. Cut the cable 1.5m longer than the pipe length.

Pipe cutter

90

Slanted

Rough

Remove burrs. Remove burrs from cut edges of pipes. Turn the pipe end down to avoid the metal powder entering the pipe.
Pipe

Caution: If burrs are not removed, they may cause a gas leakage. Flaring the pipes. Insert the flare nuts, mounted on the connection ports of both indoor and outdoor unit, onto the copper pipes. Some refrigerant gas may leak, when the flare nuts are removed from the indoor unit, as some gas is charged to prevent the inside of the pipe from rusting. Fit the copper pipe end into the Bar of flare tool about 0~0.5mm higher. (See illustaration) Flare the pipe ends. Tape the flaring part to protect it from dust or damages.
Copper pipe Clamp handle Point down

Reamer

0~0.5mm Bar
Bar

Handle Yoke Cone

Red arrow mark

= Improper flaring = 2 3

Inclined

Surface damaged

Cracked

Uneven thickness

23

2. Connection of piping
Move the indoor tubing and drain hose to the hole Remove tubing holder and pull the tubing out of the chassis. Replace the tubing holder into original position Route the tubing and the drain hose staight backwards. Insert the connecting cable into the indoor unit through the hole. Do not connect the cable to the indoor unit Make a small loop with the cable for easy connection later. Tape the tubing and the connecting cable. Indoor unit installation. Connecting the pipings to the indoor unit. Align the center of the pipings and suffciently tighten the flare nut with fingers. Finally, tighten the flare nut with troque wrench until the wrench clicks. When tightening the flare nut with troque wrench, ensure the direction for tightening follows the arrow on the wrench. PIPE SIZE 3/8" 1/2" 5/8" 3/4" TORQUE 4.2 Kg.m 5.5 Kg.m 5.5 Kg.m 6.5 Kg.m

Indoor unit tubing

Flare nut

Pipings

Spanner

Torque wrench

3. Precautions in bending
If it is necessary to bend or stretch the tubing, use the spring which is attached to the tubing in stead of pipe bender. Please make a careful notice to make a smooth line. Hold the tubing with your two hands closely and then bend or stretch it slowly not to make any crack. Remember that the radius (R) should not exceed 70mm (Refer to Fig. 1) Do not repeat the bending process to prevent the tubing from cracking or crushing. Keep in mind that the bending part should not be cracked and make the radius (R) as long as possible (Refer to Fig. 2)`

Spring

R70mm

(Fig. 1)

(Fig. 2)
24

s Connecting the Cable to Indoor Unit


In order to protect cable, it should be inserted Bushing Rubber. The inside and outside connecting cable can be connected after opening the inlet grille.

Open the inlet grille manually.

Connet the supplied cables to the connector on the control board.

Close the inlet grille.

Knock-out holes

25

s Connecting Piping and the Cable to Outdoor Unit


1) Connecting pipings to outdoor unit
Align the center of the pipings and sufficiently tighten the flare nut with fingers. Finally tighten the flare nut with torque wrench until the wrench clicks. When tightening the flare nut with torque wrench, ensure the direction for tightening follows the arrow on the wrench. PIPE SIZE 3/8" 1/2" 5/8" 3/4" TORQUE 4.2 Kg.m 5.5 Kg.m 5.5 Kg.m 6.5 Kg.m
Gas side piping

Outdoor unit
Liquid side piping

Torque wrench

2) Connecting cable to outdoor unit


Open the control board cover from the outdoor unit by removing the screws. Connect wires to the terminals on the control board individually and secure the cables onto the control board with clamp.

CAUTION
Perform grounding
This product should be grounded. Defective grounding could cause an electric shock.

28K/30K/40K

2
CLAMP (10.7)

POWER SUPPLY

TO INDOOR UNIT CONNECTOR

26

s Power Supply and Wiring


The unit is completely wired internally at the factory according to general rule of electrical technology, but local rules, if they are required, should be complied with. UNIT
20K/30K H/P /40K C/O

VOLTS
450/750V 450/750V

Conductor cross-sectional area 4.0mm2 2.5mm2

Outside diameter 13.3mm 11.8mm

1. Power supply
Power source must fulfill the following conditions: The working voltage should be higher than 90% and lower than 110% of the rated voltage marked on the name plate. The starting voltage should be higher than 85% of the rated voltage marked on the name plate.

Provide a recognized circuit breaker as below between power source and unit. A disconnection device to adequately disconnect all supply lines must be fitted. (for service operations)

UNIT
20K/30K/ 40K H/P C/O

Circuit breaker capacity


30A 30A

Voltage Power source voltage working voltage Starting voltage Starting point Time

The screws which fasten the wiring in the casing of electrical fittings are liable to come loose from vibrations to which the unit is subjected during the course of transportation. Check them and make sure that they are all tightly fastened. (If they are loose, it could give rise to burn-out of the wires.) See to it that the starting voltage is maintained at more than 90 percent of the rated voltage marked on the name plate. The following troubles would be caused by voltage drop-down. Vibration of a magnetic switch, damage on the contact point there of, fuse breaking, disturbance to the normal function of a overload protection device.

2. Wiring
After the confirmation of the above conditions, prepare the wiring as follows: Use the power supply cord(Rubber insulation, type Ho7RNF approved by HAR or SAA) suitable for the product's electriccal capacity.

27

s Checking the Drainage and Form the Piping


1. Checking the Drainage
Remove the inlet grille with your hands as shown (right and left) and pull in the direction indicated by the arrow.

Check the drainage Pour a glass of water into the drain pan. Ensure if water flows drain hose of indoor unit.

28

2. Form the Piping

Wrap the connecting port of indoor unit with the insulation material and secure it with two Plastic Bands. (for the right Piping)

If you connect an additional drain hose, the end of the drain-outlet should be water, and fix it on the wall to avoid swinging in the wind.)

In case the outdoor unit is installed below position of the indoor unit.

Tape the Piping, and Connecting Cable from down to up.

From the piping gathered by taping along the exterior wall fix it on the wall by saddle or equivalent.

In case the outdoor unit is installed upper position of the indoor unit.

Tape the piping and connecting cable from down to up.

In order to prevent water from entering the room, tape the piping from a trap. Fix the piping onto the wall with saddle or bracket.

;; ;; ;; ;; ;; ;;
29

Gas side piping Main cable

Liquid side piping Connecting cable

Trap is required to prevent the electrical parts from entering the water.

Seal a small opening around the piping with gum type sealer. Trap

Trap

Drain water treatment of outdoor Unit(Heat Pump Only) When using the drain elbow hose, use a mount of 3cm of higher. In the cold district (0c continued for 2~3 days), the drain water is frozen and the fan fails to function, do not use the drain elbow.

Drain elbow Hose(inner diameter 20) Arrange the hose downward slope without waving.

Test running
1. PRECAUTIONS IN TEST RUN
The initial power supply must provide at least 90% of the rated voltage. Otherwise, the air conditioner should not be operated. Carry out the test run more than 5 minutes without fail. Caution (Test run will be cancelled 18 minutes later automatically) The test run is started by pressing the down room temperature checking button and ON/OFF button for 3 seconds at the same time. To cancel the test run, press ON/OFF button.

CHECK THE FOLLOWING ITEMS WHEN INSTALLATION IS COMPLETE


After completing work, be sure to measure and record trial run properties, and store measured data, etc. Measuring items are room temperature, outside temperature, suction temperature, blow out temperature, wind velocity, wind volume, voltage, current, presence of abnormal vibration and noise, operating pressure, piping temperature, compressive pressure. As to the structure and appearance, check following items. Is the circulation of air adequate? Is the draining smooth? Is the heat insulation complete (refrigerant and drain piping)? Is there any leakage of refrigerant? Is the remote controller switch operated? Is there any faulty wiring? Are not terminal screws loosened? M4...118N.cm{12kgf.cm} M5...196N.cm{20kgf.cm} M6...245N.cm{25kgf.cm} M8...588N.cm{60kgf.cm}

2. Connection of power supply


1. Connect the power supply cord to the independent power supply. Circuit breaker is required. 2. Operate the unit for fifteen minutes or more.

3. Evaluation of the performance


1. Measure the temperature of the intake and discharge air. 2. Ensure the difference between the intake temperature and the discharge one is more than 8C (Cooling) or reversely (Heating).

30

CAUTION
After the confirmation of the above conditions, prepare the wiring as follows: 1) Never fail to have an individual power specialized for the air conditioner. As for the method of wiring, be guided by the circuit diagram pasted on the inside of control box cover. 2) Provide a circuit breaker switch between power source and the unit. 3) The screw which fasten the wiring in the casing of electrical fittings are liable to come loose from vibrations to which the unit is subjected during the course of transportation. Check them and make sure that they are all tightly fastened. (If they are loose, it could give rise to burn-out of the wires.) 4) Specification of power source 5) Confirm that electrical capacity is sufficient. 6) Be sure that the starting voltage is maintained at more than 90 percent of the rated voltage marked on the name plate. 7) Confirm that the cable thickness is as specified in the power sources specification. (Particularly note the relation between cable length and thickness.) 8) Never fail to equip a leakage breaker where it is wet or moist. 9) The following troubles would be caused by voltage drop-down. Vibration of a magnetic switch, damage on the contact point there of, fuse breaking, disturbance to the normal function of a overload protection device. Proper starting power is not given to the compressor.

HAND OVER
Teach the customer the operation and maintenance procedures, using the operation manual (air filter cleaning, temperature control, etc.).

31

3-way Valve
1. Pump down

Indoor unit

Liquid side 3-Way valve

Open

Outdoor unit

Gas side

Closed
3-Way valve

Lo
CLOSE CLOSE

Purge the air

Procedure
(1) Confirm that both liquid side and gas side valves are set to the open position. Remove the valve stem caps and confirm that the valve stems are in the raised position. Be sure to use a hexagonal wrench to operate the valve stems. (2) Operate the unit for 10 to 15 minutes. (3) Stop operation and wait for 3 minutes, then connect the charge set to the service port of the 3-way valve. Connect the charge hose to the service port. (4) Air purging of the charge hose. Open the low-pressure valve on the charge set slightly to air purge from the charge hose. (5) Set the liquid side valve to the closed position. (6) Operate the air conditioner in cooling mode and stop it when the gauge indicates 1kg/cm2g. (7) Immediately set the 3-way valve to the closed position. Do this quickly so that the gauge ends up indicating 3 to 5kg/cm2g. (8) Disconnect the charge set, and mount the 2way and 3-way valves stem nuts and the service port nut. Use torque wrench to tighten the service port nut to a torque of 1.8 kg.m. Be sure to check for gas leakage.

32

1) Re-airpurging
(Re-installation)

Indoor unit

Liquid side 3-Way valve

Closed

Outdoor unit

Gas side

Closed
3-Way valve

Gas cylinder

Lo R22 OPEN
CLOSE

Procedure
(1) Confirm that both the liquid side valve and the gas side valve are set to the closed position. (2) Connect the charge set and a gas cylinder to the service port of the 3-way valve. Leave the valve on the gas cylinder closed. (3) Air purging. Open the valves on the gas cylinder and the charge set. Purge the air by loosening the flare nut on the liquid side valve approximately 45 for 3 seconds then closing it for 1 minute; repeat 3 times. After purging the air, use a torque wrench to tighten the flare nut on liquid side valve. (4) Check for gas leakage. Check the flare connections for gas leakage. (5) Discharge the refrigerant. Close the valve on the gas cylinder and discharge the refrigerant until the gauge indicates 3 to 5 kg/cm2g. (6) Disconnect the charge set and the gas cylinder, and set the 2-way and 3-way valves to the open position. Be sure to use a hexagonal wrench to operate the valve stems. (7) Mount the valve stem nuts and the service port nut. Use torque wrench to tighten the service port nut to a torque of 1.8 kg.m. Be sure to check for gas leakage. * CAUTION: Do not leak the gas in the air during Air Purging.

33

2) Balance refrigerant of the 3-way valve


(Gas leakage)

Indoor unit

Liquid side Outdoor unit 3-Way valve

Open

Gas side

3-Way valve

Open

Lo
OPEN CLOSE

Procedure
(1) Confirm that both the liquid side and gas side valves are set to the back seat. (2) Connect the charge set to the 3-way valves port. Leave the valve on the charge set closed. Connect the charge hose to the service port. (3) Open the valve (Lo side) on the charge set and discharge the refrigerant until the gauge indicates 0 kg/cm2G. If there is no air in the refrigerant cycle (the pressure when the air conditioner is not running is higher than 1 kg/cm2G), discharge the refrigerant until the gauge indicates 0.5 to 1 kg/cm 2 G. if this is the case, it will not be necessary to apply a evacuatin. Discharge the refrigerant gradually; if it is discharged too suddenly, the refrigeration oil will also be discharged.

34

2. Evacuation
(All amount of refrigerant leaked)

Indoor unit

Liquid side Outdoor unit 3-Way valve

Open

Gas side

3-Way valve

Open

Vacuum pump
Lo
OPEN CLOSE

Procedure
(1) Connect the vacuum pump to the center hose of charge set center hose (2) Evacuation for approximately one hour. Confirm that the gauge needle has moved toward -76 cmHg (vacuum of 4 mmHg or less). (3) Close the valve (Lo side) on the charge set, turn off the vacuum pump, and confirm that the gauge needle does not move (approximately 5 minutes after turning off the vacuum pump). (4) Disconnect the charge hose from the vacuum pump. Vacuum pump oil. If the vacuum pump oil becomes dir ty or depleted, replenish as needed.

35

3. Gas Charging
(After Evacuation)

Indoor unit

Liquid side 3-Way valve

Open

Outdoor unit

Gas side

Open
Check valve 3-Way valve

Charging cylinder Lo
(1) OPEN CLOSE

Procedure
\

(1) Connect the charge hose to the charging cylinder. Connect the charge hose which you disconnected from the vacuum pump to the valve at the bottom of the cylinder. If you are using a gas cylinder, also use a scale and reverse the cylinder so that the system can be charged with liquid. (2) Purge the air from the charge hose. Open the valve at the bottom of the cylinder and press the check valve on the charge set to purge the air. (Be careful of the liquid refrigerant). The procedure is the same if using a gas cylinder. (3) Open the valve (Lo side on the charge set and charge the system with liquid refrigerant. If the system can not be charged with the specified amount of refrigerant, it can be charged with a little at a time (approximately 150g each time) while operating the air conditioner in the cooling cycle; however, one time is not sufficient, wait approximately 1 minute and then repeat the procedure (pumping down-pin). 36

This is different from previous procedures. Because you are charging with liquid refrigerant from the gas side, absolutely do not attempt to charge with larger amounts of liquid refrigerant while operating the air conditioner. (4) Immediately disconnect the charge hose from the 3-way valves service port. Stopping par tway will allow the gas to be discharged. If the system has been charged with liquid refrigerant while operating the air conditioner turn off the air conditioner before disconnecting the hose. (5) Mount the valve stem nuts and the service port nut. Use torque wrench to tighten the service port nut to a torque of 1.8 kg.m. Be sure to check for gas leakage.

2) Heating Mode
(After Evacuation)
Charging cylinder Lo (1) Check valve Liquid side Open 3-Way valve Outdoor unit OPEN CLOSE

Indoor unit

Gas side Open 3-Way valve

Procedure
(1) Connect the charge hose to the charge cylinder. Connect the charge hose which you disconnected from the vacuum pump to the valve at the bottom of the cylinder. If you are using a gas cylinder, use a scale and reverse the cylinder so that the system can be charged with liquid. (2) Purge the air from the charge hose. Open the valve at the bottom of the cylinder and press the check valve on the charge set to purge the air. (Be careful of the liquid refrigerant). The procedure is the same if using a gas cylinder. (3) Open the valve (Lo side) on the charge set and charge the system with liquid refrigerant. If the system can not be charged with the specified amount of refrigerant, it can be charged with a little at a time (approximately 150g each time) while operating the air conditioner in the cooling cycle; however, one time is not sufficient, wait approximately 1 minute and then repeat the procedure (pumping down-pin). This is different from previous procedures. Because you are charging with liquid refrigerant from the gas side, absolutely do not attempt to charge with larger amounts of liquid refrigerant while operating the air conditioner. (4) Immediately disconnect the charge hose from the 3-way valve's service port. Stopping partway will allow the gas to be discharged. If the system has been charged with liquid refrigerant while operating the air conditioner turn off the air conditioner before disconnecting the hose. (5) Mount the valve stem nuts and the service port nut. - Use a torque wrench to tighten the service port nut. - Be sure to check gas leakage.

37

Cycle Troubleshooting Guide


Trouble analysis
1. Check temperature difference between intake and discharge air and operating current. Temp. difference Current : approx. 0C : less than 80% of rated current All amount of refrigerant leaked out Check refrigeration cycle

Temp. Difference

Temp. difference Current

: approx. 8C : less than 80% of rated current

Refrigerant leakege Clog of refrigeration cycle Defective compressor

Operating Current

Temp. difference Current

: less than 8C : over the rated current

Excessive amount of refrigerant

Temp. difference

: over 8C

Normal

Notice : Temperature difference between intake and discharge air depends on room air humidity. When the room air humidity is relativery higher, temperature difference is smaller. When the room air humidity is relatively lower temperature difference is larger. 2. Check temperature and pressure of refrigeration cycle. Suction pressure (Compared with the normal value) Temperature (Compared with the normal value) High Higher Normal

Cause of Trouble Defective compressor Defective 4-way reverse valve Excessive amount of refrigerant Insufficient amount of refrigerant (Leakage) Clogging

Description Current is low High pressure does not quickly rise at the beginning of operation Current is low Current is low

Lower

Higher

Notice : 1. The suction pressure is usually 4.5~6.0 kg/cm2G at normal condition. 2. The temperature can be measured by attaching the thermometer to the low pressure tubing and wrap it with putty.

38

Electronic Parts Troubleshooting Guide


1) No Cooling operation performed
Possible Trouble 1 : The unit does not operate.

Is the input voltage of transformer AC220V? YES Is the output voltage of transformer about AC14V? YES

NO

Check the FUSE and the wiring diagram.

NO

Is shorted the transformer output? YES

NO

Check the main P.C.B pattern Exchange the transformer Check the D02D~D05D

Is the input voltage of IC01D DC14V? YES Is the output voltage of IC01D DC12V? YES

NO

NO

Exchange IC01D

Is the output voltage of IC03D DC5V? YES

NO

Exchange IC03D

Is the PIN 55,64 of MICOM. DC5V? YES Exchange MICOM

NO

Check the 5V P.C.B pattern.

Possible Trouble 2
Is IC03M operated normally? YES Is the each Relay any problem? NO Check the fan motor and connector. (CN-MOTOR)

: The indoor fan does not operate.


NO

Exchange IC03M

YES Exchange Relay

39

2) No heating operation works


Is the AC220V (AC 240 V) between connector (CN-outunit) and of Main P.C.B

YES
Is the input power AC220V (AC240V) at COMP magnetic coil contactor?

NO

NO NO
Is the unit operating?

YES
Check the COMP magnetic contactor of outdoor unit. Check the wiring connection

YES
Reset the power ON/OFF S/W ON

Is it heating mode?

NO
Select the heating operation mode.

YES
Room temp <Set temp?

NO

YES
Is the DC5V at 14 pin of terminal MICOM

Room temp. < Set temp. Setting

NO
Replacement MICOM

YES
Is the DC5V at 18 pin of terminal MICOM

NO

Replacement MICOM

YES
Is the DC12V at each terminal? (RY-4WAY COIL)

NO

Replacement IC02M

YES
Is the AC220V (AC 240 V) between connector(4WAY) and CN-outunit of Main P.C.B

NO

Replacement RY-4WAY

YES
Is the DC12V at each terminal? (RY-COMP COIL)

NO

Replacement IC02M

YES
Is the AC220V (AC 240 V) between connector(CN-outunit) and of Main P.C.B

NO

Replacement RY-COMP

YES
Check the wiring diagram.

40

3) No heater operation works


NO

Is the heating operating?

Select the heating operation mode.

YES

Is the Compressor operating?

NO

Compressor "ON"

YES

Is the Heat S/W of Main PCB "ON"?

NO

Heat S/W "ON"

YES

Is the heater S/W of Main PCB"ON"?

NO

Heater S/W "ON"

YES

Is the DC 5V at 15 pin of MICOM

NO

Replacement MICOM

YES

Is the DC 12V at eack terminal? (RY-HEATER COIL)

NO

Replacement IC02M

YES
Is the AC220V (AC 240 V) between connector(HEATER) and CN-outunit of Main P.C.B

NO

Replacement RY-HEATER

YES
Check the heater wiring

41

Electronic control device


MAIN P.C.B ASM

TELE CONTROL PCB ASM

DISPLAY P.C.B ASM

42

Schematic Diagram

43

Exploded View and Replacement Parts List


1. Indoor Unit
135310

147582

146812

147581-1 147581-2 137211-1

268712 159830 249310 137211-2

135313

152302 267110

266090 150170

44

135515

149750

336610

346810

359011

330860 249951 268714

W0CZZ

352150

330870

130411

354211

45

Parts List (Indoor Unit )


LOCATION No. 130411 135310 135313 135515 137211-1 137211-2 146812 147581-1 147581-2 147582 149750 150170 152302 159830 249310 249951 266090 267110 268712 268714 330860 330870 336610 346810 352150 354212 359011 W0CZZ PART No. DESCRIPTION BASE ASSY DIFFUSER ASSY INLET GRILLE ASSY COVER TOP PANEL FRONT PANEL FRONT SUB MOTOR SYNC. LOUVER,HORIZONTAL LOUVER,HORIZONTAL LOUVER,VERTICAL GUIDE ASSY MAGNET FILTER,A/C AIR CLEANER ASSY HOLDER CONTROL BOX ASSY H.V ASSY REMOTE CONTROLLER PCB DISPLAY PCB MAIN DRAIN PAN DRAIN PAN ASSY HOUSING ASSY MOTOR HOSE DRAIN EVAPORATOR ASSY BLOWER CAPACITOR LP-K3063HA/HB/HL/HM LP-K3023HA/HL LP-K3063ZA/ZL 3041A20003B 3531A10011C 3531AP2352K 3531AP1141J 3551A30019B 3721A20057H 3721A20057J 3721A20007N 2H01102A 4758A30002C 4758A30003B 3A01943F 4975AP3778A 4A70152B 5230AP3116A 5983AP1156C 4930A30009C 4995A1004P 4995A1004D 6609AQ2219C 6711A20021V 6711A20021T 6871A20222E 6871A20222F 6871A20213A 6871A20213B 3086AP1217A 3087AP2581B 3661AP2582B 4681AP2949D 5251AR1222J 5421AP2578P 5834AP1097B 2H00841J 3041A20003B 3041A20003B 3531A10011C 3531A10011F 3531AP2352K 3531AP2352K 3531AP1141K 3531AP1141J 3551A30019B 3551A30019B 3721A20057H 3721A20057F 3721A20057J 3721A20057G 3721A20007N 3721A20007N 2H01102A 2H01102A 4758A30002C 4758A30002C 4758A30003B 4758A30003B 3A01943F 3A01943F 4975AP3778A 4975AP3778B 4A70152B 4A70152B 5230AP3116A 5230AP3116A 5983AP1156C 5983AP1156C 4930A30009C 4930A30009C 4995A1004C 4995A1004A 4995A1004D 4995A1004B 6609AQ2219A 6609AQ2219C 6711A20021V 6711A20021U 6711A20021T 6711A20021S 6871A20222E 6871A20222A 6871A20222F 6871A20222B 6871A20213A 6871A20213A 6871A20213B 6871A20213B 3086AP1217A 3086AP1217A 3087AP2581A 3087AP2581C 3661AP2582B 3661AP2582B 4681AP2949E 4681AP2949D 5251AR1222J 5251AR1222J 5421AP2578Q 5421AP2578P 5834AP1097B 5834AP1097B 3H00611C 2H00841J 2H00841J Q'TY 1 1 1 1 1 1 1 1 1 1 1 1 2(4) 1 1 1 1 1 Remark

1 1 1 1 1 1 1 1 1 1 1 1

46

Parts No. Location No. 135310 147581-1 147581-2 146812 147582 137211-1 137211-2 249310 268712 135313 135314 152302 150170 159830 66090 130411 135515 149750 336610 346810 359011 330860 352150 W0CZZ 330870 268714 249951 354211 267110 Parts Name FRAME DIFFUSERR ASSY LOUVER HORIZONTAL LOUVER HORIZONTAL SYNCHRONOUS MOTOR LOUVER VERTICAL PANEL FRONT ASSY PANEL FRONT SUB HOLDER DISPLAY ASSY DISPLAY PCB GRILLE INLET GRILLE INLET FILTER MAGNET ASSY A/CL UNIT ASSY SUPPORTER ASSY BASE ASSY TOP COVER GUIDE ASSY HOUSING ASSY MOTOR BLOWER DRAIN PAN DRAIN HOSE CAPACITOR DRAIN PAN ASSY MAIN PCB ASSY CONTROL BOX ASSY EVA COIL ASSY REMOCON LPK3023CA/CL/CM /AA 3531A10011C 4758A30003B 4758A30002C 2H01102A 3A01943C 3721A20057K 3721A20057L 3721A20007C 4931A30009B 6871A20222C 6871A20222D 3531AP2352J 5230AP3116A 4A70152B 5983AP1156C 4980AP1154A 3041A20003B 3551A30019B 4975AP3778A 3661AP2582A 4681AP2544E 3086AP1217A 5251AR1222J 3H00611C 3087AP2581A 6871A20213C 6871A20213D 4995A10049J 4995A10049K 5420AP2577E LPLPK4023CA/CL/CM K3063CA/CL/CM /AA 3531A10011C 3531A10011C 4758A30003B 4758A30002C 2H01102A 2H01102A 3A01943C 3721A20006P 3721A20057K 3721A20006N 3721A20057L 3721A20007C 3721A20007C 4931A20001S 4931A30009B 4931A20001R 6871A30008C 6871A20222C 6871A30008D 6871A20222D 3531ap2352k 3531AP2352J 3530A10011B 5230AP3116A 5230AP3116A 4A70152B 4A70152B 5983AP1156C 4980AP1154A 3041A20003B 3041A20003B 3551A30019B 3551A30019B 4975AP3778A 4975AP3778A 3660AP1221A 3661AP2582A 4681AP2544H 4681AP2544H 4681AP2949D 5834AP1097A 3086AP1217A 5251AR1222J 3H00611C 3087AP2581A 6871A20213C 6871A20213D 4995A10049J 4995A10049K 5420AP2577E Q'TY 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 2(4) 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 Remark

5834AP1097A 5834AP1097A 5251AR1222J 3H00611C 2h00841J 3087AP2581B 6871A20067A 6871A20067B 4995A2084B 4995A2084A 5420AP2577E

6711A20021R 6711A20021R 6711A20021R 6711A20021Q 6711A20021Q 6711A20021Q

47

435512 437212-1 263230 437213-2

2. Outdoor Unit

554031

437213-1

546810 W0CZZ-2 559010 269201 649950

437210 W0CZZ-1 268711

48
447910
C S R

349480 W6640

435511 668713 552202 566000 554160 W0CZZ-3

135301

552203-1 552203-2 430410

Parts List (Outdoor Unit )


LOCATION No. 135301 137213-1 137213-2 263230 268711 269201 349480 430410 435511 435512 437210 437212-1 447910 546810 552202 552203-1 552203-2 554031 554160 559010 566000 649950 668713 W0CZZ-1 W0CZZ-2 W0CZZ-3 W6640 PART No. DESCRIPTION GRILLE, DISCHARGE PANEL ASSY, SIDE PANEL ASSY, SIDE THERMISTOR ASSY PCB, DEICER RELAY ORIFICE BASE ASSY, WELD COVER , CONTROL COVER, TOP PANEL FRONT GRILLE, REAR BARRIER ASSY MOTOR, FAN VALVE, REVERSING VALVE, SERVICE VALVE, SERVICE CONDENSER ASSY, BENT LP-K3063HA/HB/HL/HM LP-K3023HA/HL LP-K3063ZA/ZL 3530A20007B 1A00202C 3A02284L 3Q35015G 6871A20015R 6920AP3400A 4948AP2527A 3041A30003K 3A01919B 3H03266H 2A01041K 1A00208D 2A01043A 4681A20008P 3A02027B 2A00392E 2A00393Q 6140AP2096Q 5416AR1411J 1A00195B 3A02524A 4995A20025U 2A00986A 2A00986D 3H00390B 3530A20007B 1A00202C 3A02284L 3Q35015G 6871A20015R 6920AP3400A 4948AP2527A 3041A30003K 3A01919B 3H03266H 2A01041K 1A00208D 2A01043A 4681A20008N 3A02027B 2A00392E 2A00393Q 6140AP2096Q 2A01032D 1A00195B 3A02524A 4995A20025R 4995A20027F 6871A20052C 2A00986A 2A00986D 0CZZAP3478F 3H00390B Q'TY 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 (1) (1) 1 1 (1) 1 Remark

3530A20007B 1A00202C 3A02284L 3Q35015G 6871A20015R 6920AP3400A 4948AP2527A 3041A30003K 3A01919B 3H03266H 2A01041K 1A00208D 2A01043A 4681A20008N 3A02027B 2A00392E 2A00393Q 6140AP2096Q 2A01032D COMPRESSOR PROPELLER 1A00195B SWITCH, PRESSURE 3A02524A 4995A20025R CONTROL BOX, ASSY, OUTDOOR PCB, SOFT START CAPACITOR 2A00986A CAPACITOR 2A00986D CAPACITOR TERMINAL BLOCK 3H00390B

Only Australia Only Australia

Only Australia

49

Parts No. Location No. 430410 554031 554160 552203-1 552203-2 447910 546810 559010 437213-1 437212-1 437210 349480 135301 649950 W0CZZ-1 269201 W6640 W0CZZ-2 437213-2 435512 Parts Name BASE W. ASSY CONDENSER ASSY, BENT COMP VALVE SVC VALVE SVC BARRIER ASSY MOTOR, FAN PROPELLER FAN SIDE PANEL-L REAR GRILLE FRONT PANEL ORIFICE DISCHARGE GRILLE BOX ASSY, OUTDOOR SH-CAPACITOR RELAY TERMINAL BLOCK SH-CAPACITOR SIDE PANEL-R TOP COVER ASSY LP-K3023AA 2A00392F 2A00393A 2H02110A 1A00195B LPK3023CA/CL 2A00392F 2A00393A 2H02110A 1A00195B Q'TY Remark LPLPK3063CA/CL/CM K4023CA/CL/CM 2A02084A 2A01032D 2A00392F 2A00393A 2H02110A 1A00195B 6140AP2096E 2A01196A 2A00392F 2A00393A 2A01043A 2H02113R 1A00195A 1A00202C 1A00208D 2A01041C 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1

5403AP2041M 5403AP2042F 5403A20022H 5416AR1411J 5416AR1411J

4681A20008D 4681A20008D 4681AP2435K

3720AP0003D 3720AP0003D 3720AP0003D 3721A30011A 3721A30011A 3721A30011A

4948AP2527A 4948AP2527A 4948AP2527A 4948AP2527A 3530A20007B 3530A20007B 3530A20007B 3530A20007B 4995A20025Q 4995A20025Q 2A00986A 4G00103A 1A00986D 3H03266J 2A00986A 4G00103A 1A00986D 3H03266J 2A00986A 4G00103A 3A01919B 3H03266J 6615AP2793H 2H00841J 2A00771D 4G00103C 1A00986S 3A02284F 3H03266H

6920AP3400A 6920AP3400A 6920AP3400A

50

P/No.: 3828A20156A

November, 2001 Printed in Korea

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