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303-01-1

Engine 3.9L
General Specifications (Continued) Item Specification WSS-M2C153-H Valve seat width intake Valve seat width exhaust Valve seat angle intake WSS-M97B51-A1 Valve seat angle exhaust Camshaft Lobe lift intake WSE-M5B392-A WSE-M4G323-A4 Accessory Drive Belt Drive belt 3.9L (238 CID) 8 86 mm (3.386 in) 85 mm (3.346 in) 1-5-4-2-6-3-7-8 413-482 kPa (61-73 psi) Torque Specifications Description Intake manifold bolts Throttle body bolts Thermostat housing bolts EGR valve bolts 6.5 Liters (6.9 Quarts) EGR valve-to-exhaust manifold tube nut Engine compartment brace bolts Valve cover bolts Fuel line bracket bolt Oil level indicator tube nut Power steering pump reservoir upper bolt Power steering pump reservoir lower bolt Wiring harness bolts Ignition coil bolts Coil cover bolts 34.9 mm (1.728 in) 30.9 mm (1.216 in) 0.04 mm (0.002 in) 45 degrees Evaporative emission purge valve bracket nuts Wiring harness nuts Cylinder head bolts Fresh air box nuts Nm 25 10 9 25 50 9 10 11 6 6 12 8 5 5 10 lb-ft 18 18 37 8 9 6 ribs Lobe lift exhaust End play

303-01-1

SPECIFICATIONS
General Specifications Item Lubricants and Sealants SAE 5W-20 Premium Synthetic Blend Motor Oil XO-5W20-QSP Motorcraft Premium Gold Engine Coolant VC-7-A (in Oregon VC-7-B) Metal Surface Cleaner F4AZ-19A536-RA Silicone Gasket and Sealant F7AZ-19554-EA Engine Displacement Number of cylinders Bore Stroke Firing order Oil pressure minimum at 400 rpm (engine at normal operating temperature) Engine oil capacity (with filter change) Cylinder head gasket surface flatness Combustion chamber volume Valve stem diameter intake Valve stem diameter exhaust Valve stem-to-guide clearance intake Valve stem-to-guide clearance exhaust Valve head diameter intake Valve head diameter exhaust Valve face runout Valve face angle

Specification 1 mm (0.0393 in) 2 mm (0.0787 in) 14 degrees 13 degrees

9 mm (0.354 in) 8.4 mm (0.330 in) 0.100-0.125 mm (0.0003-0.007 in)

lb-in 89 80 80 89 53 53 71 44 44 89

Cylinder Head and Valve Train 0.08 mm (0.003 in) total 48.73 2.068-2.018 cc 4.9763-4.978 mm (0.196-0.197in) 4.955-4.970 mm (0.195-0.196 in) 0.022 mm (0.001 in) 0.030 mm (0.001 in)

8
a

71 89

10

Copyright 2003, Ford Motor Company


Last updated: 12/18/2003

2004 Thunderbird, 8/2003

303-01-2

Engine 3.9L

303-01-2

SPECIFICATIONS (Continued)
Torque Specifications (Continued) Description Fresh air duct nuts Wiring harness bracket bolts EGR tube bracket bolts Crankshaft pulley bolt Idler pulley bolts Engine front cover bolts Power steering pump bracket bolts Power steering pressure hose nuts Lower radiator hose bolts Coolant pump bolts Coolant pump pulley bolts Timing chain tensioner bolts Camshaft sprocket bolts Timing chain guide bolts Timing chain tensioner arm bolts Crankshaft position sensor bolt Camshaft bearing cap bolts Exhaust manifold nuts Exhaust manifold-to-catalytic converter nuts Camshaft position sensor bolt Cylinder head temperature sensor Power steering pump bolts Oil filter adapter bolts Oil filter Oil pan drain plug Oil pan bolts Oil pump bolts Nm 10 5 11
a

Torque Specifications (Continued) lb-ft 8 18 18 15 8 8 8 18 30 lb-in 89 44 89 89 Description Oil pump screen cover and tube bolts Flexplate spacer nuts Engine mount-to-frame bolts Engine mount bracket-to-cylinder block bolts Oil sump bolts Knock sensor bolts Oil pan bolts Heated oxygen sensor bracket bolts Generator bolts and nut Transmission-to-engine bolts Transmission wiring harness nuts Power steering hose bracket bolt Transmission cooler tube nuts Cowl panel support bracket bolts A/C compressor bracket bolts A/C compressor bolts Coolant crossover bolts Oil cooler assembly A/C high pressure hose Starter bracket nut A/C manifold nut Subframe bolts Steering coupling bolt Cooling fan hose bracket bolt Lower strut mount bolts Upper ball joint nuts Stabilizer bar link nuts Starter motor wiring harness nut Shift cable bracket bolt Nm 12 38 40 46 lb-ft 9 28 30 34 lb-in

25
a

15 35 26 30 18 43 15 76 26 129 66 41

53 89 89 80 89 71 89 89 53 89

25 20 10
a a

20
a

6
a

47 10 10 35 9 40 25 10 58 8 10 21 103 35 10 175 90 55 6 10

11
a

11 11 10
a

25 40

10 22 25 25
b

16 18 18 17 9

89

23
a

12

2004 Thunderbird, 8/2003

303-01-3

Engine 3.9L

303-01-3

SPECIFICATIONS (Continued)
Torque Specifications (Continued) Description Heater hose bracket bolt Ground strap bolt Radiator support bracket bolts Cylinder block flanged plug oil gallery Water jacket plug M30 cylinder block plugs Nm 10 10 10 110 45 50 lb-ft 81 33 37 lb-in 89 89 89 Torque Specifications (Continued) Description Radio interference capacitor nuts Inlet tube support bracket bolts Drive belt tensioner bolt Nm 6 10 40 lb-ft 30 lb-in 53 89

a Refer to procedure for staged torque. b Install oil filter until seal makes contact. Tighten an additional 270 degrees.

2004 Thunderbird, 8/2003

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