INTERACTIVE SCHEMATIC

Bookmarks
Options
X

Features Cover Page Information

Component Table Tap Table Fluid Power Symbols Electrical Symbols

This document is best viewed at a screen resolution of 1024 X 768.

To set your screen resolution do the following: RIGHT CLICK on the DESKTOP. Select PROPERTIES. CLICK the SETTINGS TAB. MOVE THE SLIDER under SCREEN RESOLUTION until it shows 1024 X 768. CLICK OK to apply the resolution.

Schematic Machine Views

Front Frame Rear Frame Tap Views

The Bookmarks panel will allow you to quickly navigate to points of interest.
EC-C2 EC-C3 E-C60 E-C61

Click on any text that is BLUE and underlined. These are hyperlinks that can be used to navigate the schematic and machine views.
EC-C1

VIEW ALL CALLOUTS

When only one callout is showing on a machine view this button will make all of the callouts visible. This button is located in the top right corner of every machine view page.

HOTKEYS (Keyboard Shortcuts)

FUNCTION
Zoom In Zoom Out Fit to Page Hand Tool Find

KEYS
CTRL / + CTRL / - CTRL / 0 (zero) SPACEBAR (hold down) CTRL / F

KENR3668-03 December 2009

CP-533E and CS-533E Vibratory Soil Compactor Hydraulic System

CP-533E: BZG1-UP TLH1-UP ASM1-UP DAM1-UP CS-533E: BZE1-UP TBE1-UP DAK1-UP ASL1-UP TJL1-UP

2009 Caterpillar, All Rights Reserved

Printed in U.S.A.

COMPONENT TABLE

Description
Cylinder GP - Steering Filter GP - Hydraulic Oil Motor GP - Axle Propel Motor GP - Drum Drive Motor GP - Vibrator Pump GP - Axle Propel Pump GP - Drum Propel Pump GP - Hand Metering Unit (HMU) Pump GP - Steering Pump GP - Vibratory Screen - Hydraulic Tank Tank GP - Hydraulic Valve GP - Hydraulic Oil Cooler Valve GP - Shift Control

Schematic Machine Part Number Location Location

206-7017 218-2976 218-3164 296-5159 136-8869 218-3160 218-3159 219-3050 255-0625 218-8490 1G-7663 222-7874 162-2453 220-4133 B-4 F-6 F-8 F-4 C-2 D-7 D-5 B-3 D-2 D-3 D-2 B-5 C-4 F-6 1 2 3 4 5 6 7 8 9 10 11 12 13 14

2009 Caterpillar, All Rights Reserved

TAP LOCATIONS

Tap Number
G MA1 MA2 MA3 MB1 MB2 MB3 P SOS

Description
Drum Propel Pump: Relief Valve Pressure Vibratory Pump: Reverse Pressure Drum Propel Pump: Reverse Pressure Axle Propel Pump: Reverse Pressure Vibratory Pump: Forward Pressure Drum Propel Pump: Forward Pressure Axle Propel Pump: Forward Pressure Steering Pump Pressure Oil Sampling Port

Schematic Location
D-5 D-2 C-5 C-6 E-2 C-5 C-6 E-1 E-6

2010 Caterpillar, All Rights Reserved

FLUID POWER SYMBOLS

BASIC COMPONENT SYMBOLS
MAIN AUX.

PUMP or MOTOR

FLUID CONDITIONER

SPRING

CONTROL VALVES

RESTRICTION

LINE RESTRICTION (FIXED)

2-SECTION PUMP

PUMP: VARIABLE and PRESSURE COMPENSATED

VARIABILITY

SPRING (ADJUSTABLE)

LINE RESTRICTION (VARIABLE)

PRESSURE COMPENSATION

HYDRAULIC PNEUMATIC ENERGY TRIANGLES

LINE RESTRICTION
VARIABLE and PRESSURE COMPENSATED

ATTACHMENT

VALVE ENVELOPES

VALVES

VALVE PORTS

ONE POSITION

TWO POSITION

THREE POSITION

TWO-WAY

THREE-WAY

FOUR-WAY

CONTROL VALVES
AB AB

CHECK VALVES

P T NORMAL POSITION

P T SHIFTED POSITION

INFINITE POSITION

BASIC SYMBOL

SPRING LOADED

SHUTTLE

PILOT CONTROLLED

FLUID STORAGE RESERVOIRS

VENTED

PRESSURIZED

RETURN ABOVE FLUID LEVEL

RETURN BELOW FLUID LEVEL

MEASUREMENT

ROTATING SHAFTS

PRESSURE

TEMPERATURE

FLOW

UNIDIRECTIONAL

BIDIRECTIONAL

COMBINATION CONTROLS

SOLENOID

SOLENOID or MANUAL

SOLENOID and PILOT

SOLENOID and PILOT or MANUAL

SERVO

THERMAL

DETENT

MANUAL CONTROL SYMBOLS

PUSH-PULL LEVER

MANUAL SHUTOFF

GENERAL MANUAL

PUSH BUTTON

PEDAL

SPRING

RELEASED PRESSURE

PILOT CONTROL SYMBOLS

REMOTE SUPPLY PRESSURE

EXTERNAL RETURN

INTERNAL RETURN

SIMPLIFIED

COMPLETE

INTERNAL SUPPLY PRESSURE

ACCUMULATORS

CROSSING AND JOINING LINES

HYDRAULIC AND PNEUMATIC CYLINDERS

SPRING LOADED

GAS CHARGED

LINES CROSSING

LINES JOINING

SINGLE ACTING

DOUBLE ACTING

HYDRAULIC PUMPS
FIXED DISPLACEMENT VARIABLE DISPLACEMENT NON-COMPENSATED UNIDIRECTIONAL

HYDRAULIC MOTORS
FIXED DISPLACEMENT VARIABLE DISPLACEMENT NON-COMPENSATED

INTERNAL PASSAGEWAYS
INFINITE POSITIONING THREE POSITION TWO POSITION

UNIDIRECTIONAL

BIDIRECTIONAL

BIDIRECTIONAL

FLOW IN ONE DIRECTION

PARALLEL FLOW

CROSS FLOW

FLOW ALLOWED IN EITHER DIRECTION

2009 Caterpillar, All Rights Reserved

ELECTRICAL SYMBOLS
Hydraulic Symbols (Electrical)

G
Transducer (Fluid) Transducer (Gas / Air) Generator

M
Electric Motor

Pressure Switch

Pressure Switch (Adjustable)

Temperature Switch

Electrical Wire

Electrical Symbols (Electrical)

Pressure Symbol

Temperature Symbol

Level Symbol

Flow Symbol

Wire Number Identification Codes

Electrical Schematic Example

Current Standard
Harness identification code This example indicates wire 135 in harness "AG". Wire

Hydraulic Schematic Example

Current Standard

Circuit Number Identification

Wire Color

325-AG135 PK-14 325-PK

Circuit Identification Number Wire Color Wire Gauge

Previous Standard
Wire Wire Color

325-PK-14
B
Circuit Number Identification Wire Gauge
(EXAMPLE VALVE)

2009 Caterpillar, All Rights Reserved

ELECTRICAL SYMBOLS
Hydraulic Symbols (Electrical)

G
Transducer (Fluid) Transducer (Gas / Air) Generator

M
Electric Motor

Pressure Switch

Pressure Switch (Adjustable)

Temperature Switch

Electrical Wire

Electrical Symbols (Electrical)

Pressure Symbol

Temperature Symbol

Level Symbol

Flow Symbol

Wire Number Identification Codes

Electrical Schematic Example

Current Standard
Harness identification code This example indicates wire 135 in harness "AG". Wire

Hydraulic Schematic Example

Current Standard

Circuit Number Identification

Wire Color

325-AG135 PK-14 325-PK

Circuit Identification Number Wire Color Wire Gauge

Previous Standard
Wire Wire Color

325-PK-14
B
Circuit Number Identification Wire Gauge
(EXAMPLE VALVE)

2009 Caterpillar, All Rights Reserved

A L L1
F

(14) VALVE GP - SHIFT CONTROL 220-4133 (2) FILTER GP - HYDRAULIC OIL 218-2976

DRUM BRAKE

A L L1
F

X M12 B

(4) MOTOR GP - DRUM DRIVE 296-5159

(3) MOTOR GP - AXLE PROPEL 218-3164

SOS

MB1

PS

FE

R T2

PS

FE B

MB R T1

PS G

(9) PUMP GP STEERING 255-0625

MB

IN S T1 T2 X1 X2 G MH S A MA T1 X1 X2 MH S MA A T2 X1 X2 G1
MA1

(11) SCREEN HYDRAULIC TANK 1G-7663

(6) PUMP GP - AXLE PROPEL 218-3160

(7) PUMP GP - DRUM PROPEL 218-3159

(10) PUMP GP - VIBRATORY 218-8490

MA3 MB3
C

MA2 MB2

A
C

TC

(5) MOTOR GP - VIBRATOR 136-8869

SHUT OFF NEEDLE VALVE

SHIFT

TO DRUM PROPEL PUMP (PORT P)

DRUM RELEASE BRAKE

(12) TANK GP - HYDRAULIC 222-7874

(13) VALVE GP - HYDRAULIC OIL COOLER 162-2453

(8) PUMP GP - HAND METERING UNIT (HMU) 219-3050

AXLE BRAKES

(1) CYLINDER GP -STEERING 206-7017

LINE PATTERNS
Pressure Line Pilot / Load Sensing Pressure

L
BRAKE RELEASE HAND PUMP
HYDRAULIC CIRCUIT COLOR DESCRIPTIONS
STEERING/CHARGE PUMP OUTPUT AXLE/DRUM PUMP OUPUT METERING PUMP OUTPUT VIBRATORY PUMP OUTPUT SUPPLY LINE DRAIN / RETURN LINE AXLE PROPEL CONTROL DRUM PROPEL CONTROL VIBRATORY CONTROL SHIFT CONTROL BRAKE RELEASE CIRCUIT (OPTIONAL)

Drain / Return Lines Component Group Optional Group

CALLOUTS
YY

Taps (Pressure, Sampling, Sensor - by letter)

(52) VALVE GP - CONTROL 138-1234 Part Number
Component Name

(Machine Location from Component LocationsTable)

Callout Number

THIS SCHEMATIC IS FOR THE CP-533E AND CS-533 VIBRATORY SOIL COMPACTOR
MEDIA NUMBER: KENR3668-03 PART NUMBER: 222-8001, CHANGE: 03, VERSION: Components are shown installed on a fully operable machine. Refer to the appropriate Service Manual for Troubleshooting, Specifications.

AXLE BRAKE WITH BRAKE RELEASE OPTION

8 7 6 5 4

COMPONENT LOCATIONS

14

13

11

2010 Caterpillar, All Rights Reserved

VIEW ALL CALLOUTS

AXLE/DRUM PROPEL, VIBRATORY, AND STEERING PUMPS

VIEW ALL CALLOUTS

FRONT RIGHT SIDE VIEW

10
MB1

MB3

MA3 MB2 MA2 G MA1

2010 Caterpillar, All Rights Reserved

AXLE PROPEL/DRUM DRIVE MOTORS AND HYDRAULIC TANK

VIEW ALL CALLOUTS

LEFT SIDE VIEW

12

2010 Caterpillar, All Rights Reserved

LINES GP - STEERING
VIEW ALL CALLOUTS

2
SOS

1
RIGHT SIDE VIEW
2010 Caterpillar, All Rights Reserved