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Fuel Filter/Water Separator with Heater
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In-line or In-Fuel-Line Fuel Heater
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In-Tank Fuel Heater
Consult application engineer or Racor Product Manager to develop a fuel heat circuit appropriate for your application.
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OHM Resistance 0-80 Ohms 240-33 Ohms 240-33 Ohms 240-33 Ohms 240-33 Ohms 240-33 Ohms 240-33 Ohms 240-33 Ohms 240-33 Ohms 240-33 Ohms 0-80 Ohms 240-33 Ohms 240-33 Ohms 240-33 Ohms 0-80 Ohms 240-33 Ohms 240-33 Ohms Thermostat Included Yes Yes Yes Yes Yes Yes Yes Yes Yes No No No No No No No No
The Racor Hot STK with integrated fuel sender and optional thermostat delivers warm fuel directly from the fuel tank for fast start-ups in cold weather and Biodiesel applications. Innovative dual action heating radiates heat into the tank and heats the fuel again as its drawn up through the standpipe producing a 32F temperature rise using hot engine coolant for optimum efficiency in extreme conditions.
Notes: Also available without fuel sender for custom applications. Also available in different lengths and ohm ranges upon request.
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Nomad coolant heaters are available with or without an internal thermostat.
Specication Engine HP Internal Thermostat Fuel Port Size Coolant Port Size Height Width Depth Weight (dry)
320HTR4 up to 300 No 7/8-14 UNF N/A 3.8 in. (9.7 cm) 3.9 in. (9.9 cm) 4.7 in. (11.9 cm) 2.1 lbs (1.2 kg)
320HTR4T up to 200 Yes 3/8 NPT N/A 3.8 in. (9.7 cm) 3.9 in. (9.9 cm) 4.7 in. (11.9 cm) 3.0 lbs (1.4 kg)
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The dependable W8791 is available in a thermostatically controlled heavy-duty version. Consult factory for heat rise information.
Specication Fuel Port Size Coolant Inlet Port Size Coolant Outlet Port Size
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The Nomad electric heater lets you install a high quality with a minimum amount of time, space, and money.
Specication Engine HP Power Output Voltage Amperes Draw Alternator Rating Fuel Port Size Height Width Depth Weight (dry)
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Internal Thermostat
In-Cab Control 7/8-14 SAE 2.6 in. (6.6 cm) 5.8 in. (14.7 cm) 5.4 in. (13.7 cm) 1.7 lbs (0.8 kg)
For on-highway trucks, assuming all tractor lights and blowers are on. Use of more accessories will require a higher rating.
Thermoline In-Fuel-Line Heater comes factory pre-wired with all hardware, ready for quick installation.
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clear bottom bowl that allows the operator to check for water and solid contamination at a glance, and a self-venting drain. Optional accessories include a vacuum gauge and a water detection system. Specications Maximum Flow Rate Port Size (fuel & Coolant) Height Width Depth Weight (dry) Maximum Working Pressure Ambient Temperature Range Maximum Fuel Temperature 777R 150 GPH (568 LPH) 1/2 NPT 18.8 in. (47.8 cm) 8.1 in. (20.6 cm) 6.8 in. (17.3 cm) 12.0 lb (5.4 kg) 30 PSI (2.1 bar) -40 to +250F (-40 to +121C) 190F (32C)
777 Series features an internal thermostat to protect electric engine controls from overheating by the fuel heater and regulates fuel temperature automatically; warm fuel in the winter, cool fuel in the summer (thermostat setting: on at 40F (4C), off at 61F (16C). This filter also offers temperature controlled fuel heating with return fuel or engine coolant. The thermostat valve closes at 95F (35C). Other features include a fuel primer port on top of the assembly, an internal check valve that guards against loss of prime, a heavy-duty integrated mounting bracket that is part of its onepiece billet machined body, a
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than 99% effective in eliminating water from fuel under SAE J1839 test parameters. The 525 and 424 Series units require no scheduled servicing, other than periodic water draining. The screen filtration system is also self-cleaning eliminating the need for additional maintenance. The 525 and 424 Series units are available with either a 12 volt or 120 volt preheater and optional thermostat. The unit cover rotates 360 for ease of installation on any existing engine configuration.
WFH424 60 gph (227 lph) 1/2 NPT 1/2 NPT 10.0 in (25.4 cm) 5.3 in (13.5 cm) 5.3 in (13.5 cm) 99% No
WFH525 120 gph (454 lph) 1/2 NPT 1/2 NPT 15.8 in (40.1 cm) 5.3 in (13.5 cm) 5.3 in (13.5 cm) 99% No -40 to +250F (-40 to +121C) 190F (32C)
WFH525/ACV 120 gph (454 lph) 1/2 NPT 1/2 NPT 15.9 in (40.3 cm) 5.3 in (13.5 cm) 5.3 in (13.5 cm) 99% Yes
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to 30F from 0F at 1 gpm. The 6400 Series offers automatic, thermostatically controlled coolant heating. The internal coolant shut-off valve eliminates problems with over-heated fuel during hot weather operation and expensive external connections and hardware (also available without automatic shut-off valve).
6400 120 gph / 454 lph No 7/8-14 #10 Barbed Fittings for 5/8 I.D. Coolant Hoses S6464 Coalescer or S3226P (30 Micron) 16.5 in (419 mm) 6 in (152 mm) 6 in (152 mm) 0.49 psi (3.4 kPa) 15 psi (103 kPa) 190F (32C) #10 Barbed Fittings for 5/8 I.D. Coolant Hoses S6464 Coalescer or S3226P (30 Micron) 16.5 in (419 mm) 6 in (152 mm) 6 in (152 mm) 0.49 psi (3.4 kPa) 15 psi (103 kPa) 6401 75 gph / 284 lph Yes
The 6400 Series fuel filter/water separator heaters feature not only a coolant fuel heater but it also offers coalescer and filtration options that provide superior engine protection in one complete system. The 6400 Series coolant heater delivers outstanding heat rise up
Specication Maximum Flow Rate Automatic Shut-off Valve Port size (Fuel) Port size (Coolant) Replacement Element Height Width Depth Clean Pressure Drop Maximum Allowable Pressure Ambient Temperature Range Maximum Fuel Temperature
300RC Series
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The 300RC Series features high capacity AquablocII media allowing for excellent contaminant removal and water separation. Available in 2, 10, and 30 micron ratings.
The 300RC Series Diesel Fuel Filter/Heater/Water Separators are specifically designed to handle todays tough cold weather and Biodiesel fuel system problems. These units feature a standard high efficiency coolant heat exchanger to heat incoming fuel.
Basic Models Fuel Ports Replacement Element Flow Rate Height Width Depth Heat Rise Ambient Temperature Range Maximum Fuel Temperature
345 3/8 NPTF R45 45 gph (170 lph) 8.7 in (221 mm) 4 in (102 mm) 4.8 in (122 mm) 59F @ 45 gph
360 3/8 NPTF R60 60 gph (227 lph) 10.4 in (264 mm) 4 in (102 mm) 4.8 in (122 mm) 52F @ 60 gph -40 to +250F (-40 to +121C) 190F (32C)
390 3/8 NPTF R90 90 gph (341 lph) 11.25 in (286 mm) 4 in (102 mm) 4.8 in (122 mm) 45F @ 90 gph
Racor Spin-On Series In-Bowl heaters are available installed in assembly upon order (consult catalog for part numbers) or as retrofit kits which are listed below.
RK 22354-02 200 Series 200 24V Clear RK 30900 3150, 3250, 4120, 6120 200 12V Clear RK 22616-02 300RC, 400, 600 Series 200 24V
Clear
RK 30925 3150, 3250, 4120, 6120 200 24V Clear RK 30895 320 Series 200 12V
Clear
and allow fuel to efficiently pass through the element. The heater is operated by turning the ignition switch on for a minimum of five minutes prior to starting the engine.
Turbine Series
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Racor Turbine Series heaters are available installed in assembly upon order (consult catalog for part numbers) or as retrofit kits which are listed below. 1000FH 900FH 500FG
The Racor Turbine Series comes available with a powerful heater which is situated directly below the filter element to assist with cold starting. Thermostats are standard to meet the requirements of todays advanced electronic engines. These heaters begin to work in just a few moments and place minimal demand on the battery.
Phase
Amps
TPS051GT8-000 TPS051GT10-000 TPS051GT12-000 TPS052GT8-000 TPS052GT10-000 TPS052GT12-000 TPS101GT8-000 TPS101GT10-000 TPS101GT12-000 TPS102GT8-000 TPS102GT10-000 TPS102GT12-000 TPS151GT8-000 TPS151GT10-000 TPS151GT12-000 TPS152GT8-000 TPS152GT10-000 TPS152GT12-000 TPS181GT8-000 TPS181GT10-000 TPS151GT12-000 TPS202GT8-000 TPS202GT10-000 TPS202GT12-000
1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1
4.2 4.2 4.2 2.1 2.1 2.1 8.4 8.4 8.4 4.2 4.2 4.2 12.5 12.5 12.5 6.3 6.3 6.3 15 15 15 8.3 8.3 8.3
80F 100F 120F 80F 100F 120F 80F 100F 120F 80F 100F 120F 80F 100F 120F 80F 100F 120F 80F 100F 120F 80F 100F 120F
Fuel Filter/Water Separators The worlds #1 brand of Fuel Filter/Water Separators turbine and spin-on designs for diesel and gasoline with clear and metal collection bowls.
Alternative Energy Racor offers the industrys first and most complete line of alternative fuel filter/coalescers and prefilter/ strainers. From pipeline to engine, they deliver the ultra-fine filtration required by alternative fuels.
Fuel Dispensing Systems Racor offers high capacity solutions to remove water and contamination from diesel fuel, kerosene, and light hydrocarbons at fuel pumps, in day tanks, and fuel tanks.
Heavy Duty Air Cleaners and Replacement Elements Racor has expanded its air filtration family of products to include Heavy Duty Air Cleaners and replacement air filter elements. These high-capacity, efficient and flexible products expand the breadth of line that Racor customers have grown to expect.
Bypass Oil Filtration Systems Racor Crankcase Ventilation Systems help to keep emissions low and engine rooms clean. The patented CCV contains Racors high-performance Vaporbloc filter made with depth loading, engineered fiber coalescing media. Removes dirt, varnish, ash, tar, soot and other contaminates along with condensed water which forms damaging acids if left in oil. Micron Filtration Extends the miles between oil changes Saves maintenance costs and downtime Keeps oil cleaner longer
Weve Bottled Racor Protection Racor additives are performance-enhancing products for all climates and seasons. There are several convenient sizes, including a 16 oz. bottle; 1 and 5 gallon containers; and a 55 gallon drum. The high concentration of active ingredients in Racor additives allows for higher treatment rates. All Racor fuel additives are alcohol-free.
Powershot+ Diesel Conditioner Racor Powershot+ Diesel Fuel Conditioner is recommended for use in all engine applications using #1 and #2 diesel fuels. With regular use fuel economy is improved, corrosion protection is provided, and fuel stability is enhanced during storage. Compatible with Biodiesel blends up to B20.
Diesel Conditioner Plus+ Racor Diesel Conditioner Plus+ is a multi-functional fuel additive for all season use. Its formulation contains a cetane improver. Its lubricity additives reduce friction and pass the scuffing BOCLE test for lubricity. Corrosion and rust formation are also reduced. Compatible with Biodiesel blends up to B20.
Diesel Winter Plus+ Racor Diesel Winter Plus+ is added to middle petroleum distillates such as No. 2 heating oil or diesel fuel to improve their low temperature operability as measured by pour point and cold filter plugging point. Racor Diesel Winter Plus+ prevents the plugging of lines, filter screens, and valves and allows the fuel to flow freely down to 32F (0C). Diesel Winter Plus+ contains a deicer, which can help reduce line freezing. Compatible with Biodiesel blends up to B20.
Diesel Biocide Racor Diesel Biocide is a multifunctional petroleum distillate fuel additive. It is used to help maintain color stability and clarity, control bacteria, fungi, organic reaction and sludge formation, inhibit corrosion, and disperse existent sludge. EPA Est. No. 072342-CA-001 EPA Reg. No. 1448-17-47099. Compatible with Biodiesel blends up to B20.
Diesel Performance Plus+ Racor Diesel Performance Plus+ has the same engine protection qualities as the Racor Diesel Conditioner Plus+ and it has five times the cetane improver to deliver optimal engine performance. The added performance comes with improved lubricity and is alcohol free for better fuel system component protections. Compatible with Biodiesel blends up to B20.
Powershot+ Gasoline Conditioner Racor Powershot+ Gasoline Conditioner is a convenient gasoline additive that cleans while it protects. It can be used in all types of internal combustion systems and gasoline blends. By cleaning the engines fuel injectors or carburetor, Racor Powershot+ Gasoline Conditioner provides better combustion, better fuel economy and lower exhaust emissions.
Gasoline Conditioner Plus+ Racor Gasoline Conditioner Plus+ is a diluted multifunctional gasoline additive that cleans as it protects. It is designed for secondary treatment applications and can be used with all types of internal combustion systems and gasoline blends. It provides better combustion, better fuel economy and lower exhaust emissions.
Synthetic Heavy Duty Engine Oil Racor also offers premium fullysynthetic engine oil crafted with the highest quality synthetic base stock and additive systems which provide superior film strength and oxidation resistance as well as exceptional soot and deposit control. Racors 100% Synthetic Engine Oil is formulated to meet CJ-4 API oil specification in model year 2007 engines and is backwards compatible to assure excellent engine protection no matter what engine you are running. Advances in lubrication technology allow Racor Synthetic Engine Oil to be used in both diesel and gasoline engines in year round operating environments.
Racor Division Global Headquarters Parker Hannifin UK Ltd. Filter Division Europe 3400 Finch Road
P.O. Box 3208 Modesto, CA 95353 USA toll free 800 344 3286 phone 209 521 7860 fax 209 529 3278 www.parker.com/racor
Inselstrasse 5
D 70327 Stuttgart Wangen Germany phone +49 0 711 7071 290 10 fax +49 0 711 7071 290 70 www.parker.com/racor
Argentina +54 3327 44 4129 Australia +61 2 9 634 7777 Austria +43 2622 23501 0 Belgium +32 67 280900 Brazil +55 12 4009 3500 Canada 1 800 272 7537 Central & South America/Caribbean 1 305 470 8800 Chile +56 2 623 1216 Parker Hannifin Oy Beaufort, SC, USA China +86 21 6445 9339 Filtration Division phone 843 846 3200 Salmente 260 Czech Republic +42 0 2 830 85 221 Holly Springs, MS, USA FI-31700 Urjala as. Finland Denmark +45 0 43 56 04 00 phone 662 252 2656 phone +358 20 753 2500 Finland +358 03 54100 fax +358 20 753 2501 Parker Hannifin Industria e France +33 0 254 740304 www.parker.com/fi Comercio Ltda. Filtration Division Germany +49 0 2131 4016 0 Estrada Municipal Joel de Paula, 900 Hong Kong +852 2 428 8008 domnick hunter Filter Division Eugenio de Melo, So Jos dos Campos Hungary +36 1 220 4155 Durham Road, Birtley CEP 12225 390 SP Brazil Co. Durham, DH3 2SF England India +91 22 5613 7081 82 83 84 85 phone +55 12 4009 3500 phone +44 (0) 191 410 5121 Italy +39 02 451921 fax +55 12 4009 3529 fax +44 (0) 191 410 2532 Japan +81 3 6408 3900 www.parker.com/br www.domnickhunter.com Jordan +962 6 810679 Parker Hannifin Shanghai Co. Ltd. Korea Choongnam +82 41 583 1410 Parker Korea Ltd. 280 YunQiao Road Korea Kyoungnam +82 55 389 0100 777 Jung-Ri JinQiao Export Processing Zone Korea Seoul +82 2 559 0420 Dongtan-Myeon, Hwaseong-City Shanghai 201206 China Kyunggi-Do, 445-813 Korea Mexico 1 800 272 7537 phone +86 21 5031 2525 phone +82 31 379 2200 Netherlands +31 0 541 585000 fax +86 21 5834 3714 fax +82 31 377 9710 New Zealand +64 09 574 1744 www.parker.com/china www.parker.com/korea Norway +47 64 91 1000 Parker Hannifin Thailand Co. Ltd. Poland +48 22 863 4942 Parker Hannifin Africa Pty Ltd. 1023 3rd Floor, TPS Building Singapore +65 6261 5233 Parker Place, 10 Berne Avenue, Aeroport Pattanakarn Road Kempton Park, 1620 South Africa South Africa +27 11 961 0700 Suanluang, Bangkok 10250 Thailand phone +27 11 9610700 Spain +34 91 675 7300 phone +66 2717 8140 fax +27 11 3927213 Sweden +46 8 5979 5000 fax +66 2717 8148 www.parker.com/eu Switzerland +41 0 22 307 7111 www.parker.com/thailand Taiwan +886 2 2298 8987 Parker Hannifin Japan Ltd Parker Hannifin Corporation India Thailand +66 2717 8140 626, Totsuka- cho, Totsuka-ku Plot EL 26, MIDC, TTC Industrial Area United Arab Emirates +971 2 6788587 Yokohama-shi, 244-0003 Japan Mahape, Navi Mumbai 400 709 India phone +81 45 870 1522 United Kingdom +44 0 1924 487000 phone +91 22 5613 7081 82 83 84 85 fax +81 45 864 5305 USA 1 800 272 7537 fax +91 22 2768 6618 6841 www.parker.com/japan Venezuela +58 212 238 54 22 www.parker.com/india
Shaw Cross Business Park Churwell Vale Dewsbury, WF12 7RD England phone +44 (0) 1924 487000 fax +44 (0) 1924 487038 www.parker.com/eurofilt
Dec. 2007
Parker Hannifin Corporation Racor Division P.O. Box 3208 Modesto, CA 95353 USA phone 800 344 3286 fax 209 521 7860 www.parker.com