VEM TECHNOLOGIES PVT. LTD.

An Integrated Engineering Solutions Company

Preface
The Core
VEM was ins tuted in 1988 and grown to diversify in hi-end and hi-reliable sub-systems and systems for Aerospace and defence. Design & Engineering, Manufacturing Engineering, Quality Engineering coupled with System Engineering is the core strength of VEM Technologies.

Integrated in-house Infrastructure

Department of Scien c & Industrial Research (DSIR), Government of India accredited Research & Development Centre Experienced D&E; Manufacturing Engineering.; Quality Engineering Competent System Engineering State of the art tool design & manufacturing Hi-precision machinery & Flow forming machine Hi-speed stamping division Engineering Plas c moulding division Hi-Pressure Pneuma c set up combined with armored room test facility Automated Pick & Place SMT line for avionics produc on Clean room Mul -engineering systems integra on Metrology, environmental & check out test facili es Industrial Licenses for O-set requirements

Technological Advancement
A dedicated Research & Development Centre to work on the hi-end technologies while leveraging on its core strengths that can be directly applied to the clientele requirements. Professionally managed Advance Systems Group is focused on RF Seekers, RF Fuzes, Antenna design & manufacturing & System engineering and simula on of seekers. VEM aligns with the customer mission and strive to achieve it in the perfect transparency doing the things right at every step from the design, manufacturing and qualica on of product with strict adherence to the successful delivery comple on.

Product Por olio

Diversica on with consolida on is an inherent strength of VEM. A wide range of assemblies, sub-systems, systems and systems integra on are on the oerings from VEM Technologies that include: Mechanisms and Mechanical Systems Electrical & Power Electronics Systems Embedded & Computa onal Systems So ware Systems Control Actua on Systems Electro Op cal Systems Advance Systems

Quality Standards
An AS 9100 B cer ed ISO 9001-2000; ISO 14001-2004; OHSAS 18001-1999 cer ed. ISO 27000 cer ca on is in progress Centre for Military Airworthiness (CEMILAC) cer ca on for design, development & Manufacturing of avionic sub systems & systems Six sigma oriented design & produc on ac vi es

VEM Oerings
VEM strong base is its team of professionals with high mo va on and stand assure to deliver the products and services that perform with hi-reliability with con nual upgrada on covering: Build-to-Print/ Design/ Idea Build-to-repeat manufacturing
Unit I: Design & Manufacturing of Assemblies & Sub Systems

TUV India Private Ltd.

Unit II: Systems Integra on with Environmental & Check out test facili es

Electro-Optical Systems
VEM has experience in system design, thermal engineering & integra on of Electro-Op cal Systems. VEM has manufacturing setup for assemblies & subsystems in the domain of Electro-Op cs. VEM has an establishment for fuze design/manufacturing and has an exclusive agreement for Laser Proximity Sensors to develop and manufacture the Laser Proximity Fuzes.

Advance Systems
VEM has capability in design & system engineering in the area of RF Seekers & their sub-systems. Sub-systems include hi-power transmi ers and their power supplies. It has capability in antenna design & manufacturing with in-house analysis and tes ng set up. VEM has an-exclusive consor um with SAMEER SAMEER , Dept. Of Informa on Technology, Govt. Of India, for RF Systems of Seekers and Microwave Communica ons Links. VEM has capability to do simula on and op miza on of seeker designs. It is also focussed on Radio Proximity Fuzes, Phase shi ers and Vaccum tubes.

In-house capabili es
Design and manufacturing of stabiliza on systems Verica on, valida on and conformance of manufacturability of designs Assembly and integra on of Servo Electronics, Torquers, Gyros & Resolvers/Encoders Op cs assembly and Tes ng Sealing in sta c and dynamic condi ons Structural, Shock & Vibra on analysis, Thermal & CFD Analysis Magne c Analysis for Motor / Torquer designs Electronics packaging within envelop space Dedicated test facili es including MRTD test set up Produc on set up for small and medium batch quan es

Engineering capability:
Seeker engineering for op mal packaging Seeker Simula on for parametric op miza on Antenna design skills with external exper se Experience in manufacturing of phase shi ers Design and fabrica on of Radar pulsed power supplies Design/Analysis of low RF/Microwave receiver RF instrumenta on & test set up upto 40 GHz

Products Products
IIR Seekers Electro-Op cal Directors Two/Four/Five Gimbal systems with hi-stabiliza on accuracies Semi Ac ve Laser Seekers Stabilisa on Pla orms for Op cal & RF Pay loads Commander Panoramic Sight Systems Laser Proximity Fuzes Ku/Ka band RF Seekers & sub-systems Hi-power transmi ers Analog Phase shi ers and Phased Shi er Arrays Command Guidance Units Radio Proximity Fuzes Vaccum Tubes Pedestals and rotary joints

IIR Seeker

a consor um eort

RF - Fuze

Commander Panoramic Sight

Electro Op c Director/Turret

RF - Seeker

Homing head

Electrical & Power Electronic Systems

VEM has an in-house design & manufacture set up for varied applica ons

Software Systems
Pla orm So ware
Launch Control Centre Customized so ware for launch control processes including pre-launch checks and post launch analysis. Mission Control Centre Customized so ware for mission planning, execu on & monitoring, integra on of real- me communica ons for mission data, geographical informa on systems, mission process, communica ons and command & control. Checkout systems for mul - disciplinary systems, ight control systems

Design
Electrical Design & Magne c Design Control Design Design of algorithms-PID Controllers

Analysis
Torque Speed & Performance Characteris cs Analysis Thermal Analysis Valida on of algorithms through simula on

Embedded Systems
Design, development, por ng and tes ng of embedded systems rmware, ash loadable so wares, CPLD / FPGA codes, device drivers, test & monitoring so wares and mission / applica on so wares and GUI for user friendly opera ons.

Products
Brushless DC Motors & Torquers Brushless DC Generators & Alternators Solenoids & Planar Transformers Tacho Generators & Resolvers Hi-Power DC-DC Converters Radar & Aircra Power Supplies Voltage Controllers

Test Benches & Special Test Equipment

PC based special test benches using program loading, health & diagnos cs and applica on programs for tes ng mission so ware. Specially developed automa c test benches / special test equipment suppor ng MIL 1553, RS 422, ARINC 429, DAC / ADC, DIP / DOPs, Ethernet, CAN J 1939 etc. Communica ons.

BLDC Motors

Brushless DC Generator

SAM

Electro Magne c Analysis

Shelter Integra on

Test bench

Control Actuation Systems

VEM has the inherent strength in Design Engineering, Concurrent Engineering, Quality Engineering and Manufacture Engineering capabili es. VEM has the experience and exper se in design, development & manufacturing of: Electro Mechanical Actua on Systems Linear Rotary Electro Pneuma c Actua on Systems Electro Hydraulic Actua on Systems Interface MIL-STD-1553, RS-422, RS-232, ARINC 429 & Ethernet Servo Control Electronics Analog Filters, Velocity Loop, Torque Loop & Current Loop Sensors, Condi oners Test benches for Tes ng and Programming Tools

Mechanical:
Integrated housing Transmission Mechanism Roller Screws & Ball Screw Mechanism Gears Spur, Bevel, Worm & Planetary gears Posi on Sensors Integra on of LVDT / RVDT / Poten ometers / Resolvers / Sha Encoders / Tacho Neutral Locking Machanisim

Inhouse Engineering Capabili es:

Electrical & Power Electronic Systems: BLDC Motors: 50 mW to 6000 W High Eciency and Heavy Duty Hi-Speed Motors: Upto 30000 rpm Low Speed Torquers: Upto 30 rpm LVDT / RVDT/Resolvers for feed back sensors Pulse Width Modula on and Hi-Frequency Opera ons Electronics: Digital & Analog Controllers DSP based designs Analog based designs

Control Engineering:
Digital lters, PIDs, posi on loop, velocity loop, torque / current loop programs Modeling and Simula on of Servo Control Systems DSP based controllers Control Algorithms design and valida on Design valida on through simula on programs

Electro Pneuma c Linear Actua on System

Electro Mechanical Linear Actua on System

Electro Mechanical Linear Actua on System

Electro Mechanical Rotary Actua on System

Electro Mechanical Linear Actuator with Controller

Canard Control Module

Embedded & Computational Systems

VEM Technologies has a recognized R&D Division for the hands on experience on the latest technologies for design & development of hi-end and hi-reliable Sub-systems and Systems. The in-house R&D and engineering division handles the TOT to oer the Batch/Mass Produc on with built-in System Engineering and Quality Engineering. Requirement Capture & Analysis Design of Hardware, So ware & Analysis Schema c Design Hardware: Layout Design and Gerbers Thermal & Signal Integrity Analysis Automa c Pick & Place of PCB components Electronics PCB popula ng and assembly Design & Development of Special Test-Jigs for tes ng QT/AT Tests & First Ar cle Inspec ons PID based Control Systems Communica on Protocols H/W & S/W for: MIL-STD-1553B, ARINC 429, 422 & 485 (Sync & Async), RS 232, Ethernet,I2C, SPI DSP So ware Format Converters: Legacy System Integrators Programmable Pulse Code Modulators DSP based controller for BLDC motor (Assembly Language & C) Control System Design & Simula on Products: On-board Computers Communica ons Processor Units Telemetry Pulse Code Modulators Interface Units DSP based Controllers for Actua on Systems PCI based Add-on Cards for PCs PC based Data Acquisi on Systems

Embedded Systems using:

Processing: 8/16/32-bit Processors (Intel, Philips, Motorola) 16-bit Controllers (80196 & 8031-XA) DSP ADI & TI, FPGA/CPLD Mul -processor architecture

On-Board Mission Computer System

Programmable Pulse Code Modula on System

Mul Protocol Communica on Controller

On-Board Mission Computer System

Legacy System Integrator

On-Board Power Supply System

Automated Avionics Produc on Setup

Mechanisms & Mechanical Systems

VEM has an excellent and state of the art machining centers to achieve the highest accuracies and closest tolerances required to secure the pre-determined func onal metrics of any hi-end systems for Aerospace & Defence applica ons. VEM design capabili es combined with manufacturing engineering support delivering the hi-performance product to the customer s pulated quality and delivery norms. Engineering Plas c Centre Stamping Centre TIG Welding Centre for Alluminimu, Stainless Steel and Alloy Steels Blind and Solid rivi ng facility too meet aerospace quality requirement High Pressure Pneuma c Test Facility Precision Metrology with 3-axis CMM Mechanical Assembly & Integra on Facility Clean room facility for assembly Modern Paint shop with controlled atmosphere and a ached hea ng ovens Cap ve Environmental Test Facili es & Anechoic Chambers for RF Tes ng AS 9100 complaint QA / QC 5S, Kaizen, Customer Focused Supply base system

Design capabili es:

Design, Modeling and Analysis Tools - Uni-Graphics, Solid Works Structural Design Analysis Mode Shape Analysis Thermal Design & Analysis Computa onal Fluid Dynamics Dynamic Modeling

Manufacturing Engineering:
VEM has the strong manufacturing engineering group to develop a comprehensive manufacturing data package comprising the standard opera ng procedures including process plans, process sheets and special processes for each component, sub-assembly, sub systems and system integra on level.

Products
LGB Assemblies & Integra on Integrated Pneuma c Sec ons Precision Guided Muni ons Pedestals Small, Medium & Large Aerospace Sec ons

Manufacturing, Assembly & Integra on Consists of

Manufacturing Engineering & Tool Design Centre High Precision Machining Centre

LGB Assemblies & Sec ons

Integrated Pneuma c Sec ons

PGM

Homing Head

Umblical Connector

Seeker Steering Mechanim with Chassis

Hi-Pressure Pneuma c Regulators & Valves

Air Filter

Customer Centric Management

VEM is commi ed to the quality and work hand-in-hand with customers to demonstrate to achieve the total system integra on and performance. Two decades plus technical experience and exper se enables VEM to an cipate problems, plot eventuali es and apply the integrated resources for utmost success.

Vision
To be a leading technology solu ons and products company through innova ons, technology absorp on and improvements.

Mission
Consistently meet and excel customer requirements in providing superior producs through pro-ac ve interac on and mely solu ons.

VEM TECHNOLOGIES PVT. LTD.

UNIT: I
8-48/1, Bachupally Industrial Area, Quthubullapur Mandal, R. R. District, Hyderabad - 500090, Andhra Pradesh, INDIA Tel: +91 40 2304 6633/7733/8833, Fax: +91 40 2304 6655

UNIT: II
Sy. No. 1/1, Imarath Kanch, Hardware Park, Raviral Village, Maheswaram Mandal, Srisailam Road, Adjacent to R. G. Interna onal Airport, R.R. Dist., Hyderabad - 500005, Andhra Pradesh, INDIA

URL: www.vemtechnologies.com, Email : sales@vemtechnologies.com