Documente Academic
Documente Profesional
Documente Cultură
Actuator Controls
Push-Pull
Controls
Page 9-32
Design Data
Page 5-8
Power Equip.
Controls
DESIGN DATA
PUSH-PULL CONTROLS
Page 41-66
ACCESSORIES
Page 67-78
Accessories
CONDUIT/CABLE/INNERWIRE
Conduit/Cable
Innerwire
Page 33-40
Index
WESCON
TM
Actuator ........................................................................ 70
Boots ............................................................................ 73
Cable Loops
Amp ................................................................... 61
Nuts
Plain ................................................................... 61
Clevis ............................................................................ 75
Conduit .......................................................................... 42
Springs ................................................................................... 74
Swage Fittings
.................................................................................... 78
Cable .......................................................................... 60
Conduit ..................................................................... 45
Grips ............................................................................ 68
Turn-To-Lock ........................................................................ 37
Hardware ....................................................................... 78
Washers ................................................................................. 78
Innerwire ....................................................................... 63
Design Data
Design Data
Page
General Design Information........................................ 6
Conduit/Core Selection .............................................. 7
Product Performance
Conduit/Cable/Innerwire ............................................ 7
WESCON
TM
Wescon's experience over the past 50 years has provided a wealth of information to the design engineer. The
following pages represent some of the accumulated data Wescon has acquired.
Generally, conduit and cable or wire assemblies are the most complicated and confusing of all mechanical
linkage controls. Every assembly, almost without exception, is customized to one degree or another for its
particular application.
Consider the following ideas when designing a control:
1.
Estimate the working load to which the assemblies will be subjected and whether they are to be
push-pull or pull-pull.
2.
3.
4.
How important are aesthetics? Will the assembly be visible to the consumer?
5.
6.
Finally, consider expense. All the preceding points affect cost to some degree. It is important to
design an assembly adequate for the application without over-designing.
Above all, Wescon wants its customers to obtain the best possible product for the least possible cost. This
means the best possible value. Spend a few moments to explain your needs to our sales and engineering staff
for they are experts in their fields and have your interests in mind.
Conduit/Core Selection
WESCON
TM
Design Data
Wire Size *
Cover
Part No.
None
HDPE
None
HDPE
None
HDPE
None
HDPE
None
HDPE
401187-00
402187-00
401218-00
402218-00
401250-00
402250-00
401280-00
402280-00
401310-00
402310-00
3/16
7/32
1/4
9/32
5/16
.054
.062
Cable Size *
3/64
.072
1/16
.059
5/64
3/32
1/8
Wire Size *
Cover
Part No.
None
HDPE
None
HDPE
None
HDPE
None
HDPE
None
HDPE
408187-00
415187-00
408218-00
415218-00
408250-00
415250-00
408280-00
415280-00
408310-00
415310-00
.054
.062
Cable Size *
3/64
.072
.059
1/16
5/64
3/32
1/8
Product Performance
WESCON
TM
.375
Stretch
(In/Ft)
.312
7 x 7 S.S.
.250
7 x 7 Galv.
.187
1 x 19 Galv.
1 x 19 S.S.
.125
.062
.00
10
30
50
70
90
Load (Lbs)
Product Performance
WESCON
TM
.187
.156
Stretch
(In/Ft)
.125
.093
1 x 19 S.S.
1 x 19 Galv.
.062
.032
.00
10
30
50
70
90
Load (Lbs)
.187
.156
Stretch
(In/Ft)
.125
7 x 7 S.S.
.093
7 x 7 Galv.
1 x 19 S.S.
.062
.032
.00
10
30
50
70
90
Load (Lbs)
.187
.156
Stretch
(In/Ft)
7 x 7 S.S.
1 x 19 S.S.
.125
.093
7 x 7 Galv.
1 x 19 Galv.
.062
.032
.00
10
75
450
525
600
Load (Lbs)
.187
.156
Stretch
(In/Ft)
.125
.093
.062
7
7
7
1
1
7
x
x
x
x
x
x
19 S.S.
19 Galv.
7 S.S.
19 S.S.
19 Galv.
7 Galv.
7
1
7
1
x
x
x
x
7 S.S.
19 S.S.
7 Galv.
19 Galv.
.032
.00
10
100
200
300
400
500
600
700
800
Load (Lbs)
.187
.156
Stretch
(In/Ft)
.125
.093
.062
.032
.00
10
200
400
600
800
Load (Lbs)
1000
1200
1400 1600
Page
Design Considerations............................................... 10
Negative Action Controls ........................................ 11
Positive Action Controls............................................ 15
Commercial Positive Action Controls ...................... 23
Commercial Negative Action Controls .................... 24
MZR Controls ............................................................ 25
BBC Controls ............................................................. 26
Ground Drive Controls ............................................. 28
Multifunction Lever Controls ................................... 30
Flip Choke .................................................................. 32
Knob Options ............................................................. 32
9
Power Equip.
Controls
Design Considerations
WESCON
TM
Slot in
Panel
Slot in
Panel
Length
of slot
Length
of slot
Width
of slot
Panel
R.S.T.
(Right Side of Tube)
L.S.T.
(Left Side of Tube)
R.S.S.
(Right Side of Slot Mount)
Panel
L.S.S.
(Left Side of Slot Mount)
Lever Motion
A Positive Action Lever Control moves the
lever and innerwire in the same direction
because the innerwire is attached to the lever
above the pivot point.
Lever Motion
Innerwire Motion
Innerwire Motion
Positive Action
Negative Action
00.00" - 23.99"
.12
24.00" - 59.99"
.18
60.00" - 119.99"
.25
120.00" - 240.00"
.50
Specify
.18
Specify
"L"
10
Specify
.06
Extension
with
Plain End
Extension
with
End Bend
WESCON
TM
Style I
Specify
XX.00.25
Style II
(2.10)
(.12)
I
II
I
Case
Part No.
17-0120 Brand
Type
Narrow Wide
23-3412-01
23-3411-04
23-3412-01
23-3411-01
23-3412-01
23-3411-05
-04
"T"
"A"
1.58
.46
-01
-10
II
1.58
-05
1.58
.58
00-0129
Head End Only
Standard Brands
"T"
"A"
(Travel)
Type I
Detent Location
(Travel)
"T"
Type II
Non-Detented
Specify
.06
Fully Extended
Power Equip.
Controls
3
Style
23-3184-15
Optional
Specify
XX.00.25
(.12)
23-3184-15
Optional
Use 1/4-20
Fastener
4
Specify
XX.00.25
(2.10)
Notes:
Use 1/4-20
Fastener
Specify
.06
Fully Extended
(.12)
(.12)
23-3184-15 3
Optional
With conduit fitting, specify control length in whole inch increments +.20 as shown (i.e. 24.20) for PVC conduit.
11
WESCON
TM
(2.38)
Knob Options
(See Page 32)
.25 Dia Fastener Location
"A"
.062 Dia Wire *
(.12)
(.44)
(.12)
80-2171-15
Cover Plate
3/16 Dia
Conduit *
Specify
.06
Specify
"L"
R.S.T. Version
(12-1259)
Wiper (Opt.)
Conduit Ftg. (Opt.)
7/8 Dia
Tube
Config.
"T"
"A"
.12
24.00" - 59.99"
.18
60.00" - 119.99"
.25
120.00" - 240.00"
.50
12-3100
12-3200
Config.
Type
"T"
"A"
0060
3167
3152
3169
3153
3168
3170
II
I
II
II
I
II
II
1.00
1.18
.88
1.23
1.56
1.23
1.18
.75
.40
-
Detent
Position
2
3
2
1
3.00
Label Options
(See Standard Labels)
Control Length "L" Tolerance
00.00" - 23.99"
.12
24.00" - 59.99"
.18
60.00" - 119.99"
.25
120.00" - 240.00"
.50
"A"
1
3/16 Dia
Conduit *
(.12)
1.44
L.S.T. Version
(12-3200)
2.15
Detent Location
"T"
1.87
Type II
Specify
.06
Specify
"L"
12
80-3300-02
Standard Labels
Type I
Knob Options
(See Page 32)
(.12)
"T"
80-3300-01
7/8 Dia
Tube
WESCON
TM
12-3020 (Left Side of Tube or Right Side of Slot) Shown, 12-3040 (R.S.T. or L.S.S.) Opposite
Handle Mount (3/4" Dia) or Panel Mount
(2.56)
Optional Hole Sizes: .136 Dia, .147 Dia,
12-3060 (L.S.T. or R.S.S.), 12-3080 (R.S.T. or L.S.S.)
.172 Dia, .203 Dia, .218 Dia
Handle Mount (7/8" Dia) or Panel Mount
Materials: Lever 13 Ga. (.090)
Bracket 14 Ga. (.075)
Finish: Plated for Corrosion Protection
** Material Options Available
*** Detent Options Available
.81
.50
(1.31)
(No Detent)
6032
7022
7021
7020
I
II
II
II
"T"
"A"
"B"
1.18
1.62
1.62
1.62
.43
.43
.43
.65
.65
.65
(.50)
(.50)
(.50)
.203
.136
.218
.172
6003
7045
6001
7019
I
II
I
II
*** (4 Detents)
Knob Options
(See Page 32)
Hole for
.25 Dia Bolt
"T"
"A"
"B"
1.62
1.62
1.18
1.62
.43
.43
.65
.65
(.50)
(.50)
.218
.172
.136
.136
7016
6006
6051
II
I
I
"A"
"B"
1.62
1.62
.62
.43
-
.65
-
(.50)
-
.136
.136
.136
(.12)
Specify
.06
7014
6002
7015
6041
II
I
II
I
Specify
"L"
2.62
.87
.87
.87
L.S.S.Version
Panel Cutout
Wiper (Opt.)
1.87
"T"
"A"
"B"
1.62
1.18
1.62
.87
.43
.43
-
.65
.65
-
(.50)
(.50)
-
.147
.136
.136
.136
"C"
(.12)
1.62
12-3080 (R.S.S.)
Config. Type
"B"
3/16 Dia
Conduit**
.75
.75
.75
.75
"T"
"A"
12-3060 (L.S.S.)
Config. Type
"T" (Travel)
Type II
.75
.75
.75
.75
12-3040 (R.S.S.)
Config. Type
Cover Plate
w/ Brand Options
(See Below)
Power Equip.
Controls
1.87
(Std.)
12-3020 (L.S.S.)
Config. Type
"T" (Travel)
Type I
To Suit
.87
.87
.87
.87
00.00" - 23.99"
.12
24.00" - 59.99"
.18
60.00" - 119.99"
.25
120.00" - 240.00"
.50
.25
.187
To Suit
25-0560-* Brand Options for 12-3020, 12-3040, 12-3060, 12-3080, 12-0020, 12-0040, 12-0060, 12-0080 Controls
*Insert Dash No.
** Branded Border
-01
-24
-46
-02
-26
-47
-03
-27
-48
-04
-28
-49
-05
-29
-50
-06
-07
-08
-10**
-12
-30
-32
-33**
-34**
-35**
-53
-54
13
-13
-14
-16
-17
-18
-19
-36**
-37**
-39**
-41**
-42**
-43**
WESCON
TM
To Suit
.31
.65
1.94 Min.****
Type I
Config.
24-7608-00
"S"
26
Lever * Hole
Hole Centers
1.75 x .25
1.17
C
"T"
12-7608
12-7609
24-7609-00
24-7610-00
24-7610-00
III
II
II
.17
.30
26
8
8
.32
.59
1.17
.49
.89
C
A
B
1.75 x .25
1.75 x .25
1.75 x .25
00.00" - 23.99"
.12
24.00" - 59.99"
.18
60.00" - 119.99"
.25
120.00" - 240.00"
.50
"T" ****
Travel
Detent
Type II
("R")
Travel
Type III
Travel
Detent
"S"
"T" ****
"T" ****
(.25 Dia)
(Typ)
(.25 Dia)
(Typ)
(1.75)
(.62)
(.62)
Knob Options
(See Page 32)
Knob Options
(See Page 32)
(Degrees)
Degrees
(.12)
(.06 Strip)
(.12)
Specify
"L"
(.06 Strip)
(.12)
Specify ***
.06
Specify ***
.06
14
Specify
"L"
Wiper (Opt.) **
WESCON
TM
1.38
"T"
"A"
"B"
4715
1.18
1.28
.33
.97
.85
.31
4987
Detent
Position
1, 2 & 3
2
.47
80-2171-*
Cover Plate Options
* Insert Dash No.
Specify
"L"
(.12)
Specify
.06
"A"
-14
-15
00.00" - 23.99"
.12
24.00" - 59.99"
.18
60.00" - 119.99"
.25
120.00" - 240.00"
.50
"B"
-11
Travel
"T"
(.12)
-07
1.75
Power Equip.
Controls
Config.
Knob Options
(See Page 32)
Control Travel
(3.44)
12-3300 (R.S.T.)
Config.
Type
"A"
"B"
"C"
Travel
3304
3303
3305
3302
III
I
II
I
.41
.50
-
.75
(.50)
-
(.40)
-
1.56
1.56
1.00
1.56
12-3400 (L.S.T.)
Knob Options
(See Page 32)
.062 Dia
Innerwire *
Standard Label
(Options Available)
00-1311
Head End Only
3/16 Dia
Conduit *
(1.45)
(.12)
Specify
.06
(.12)
"T"
Specify
"L"
.25 Dia Fastener
Travel
Type I
Control Length "L" Tolerance
"B"
Travel
"T"
Travel
"T"
"C"
"A"
Type II
"B"
"A"
Type III
15
00.00" - 23.99"
.12
24.00" - 59.99"
.18
60.00" - 119.99"
.25
120.00" - 240.00"
.50
WESCON
TM
Config.
4639
4677
4701
Innerwire
Attach
Swivel
Z-Bend
Swivel
Construction
Type
Screw
Rivet
Rivet
Specify
"L"
Specify
.06
(.12)
(.12)
.062 Dia Innerwire *
3/16 Dia
Conduit *
2.00
.215 Dia
Construction Type
(See Chart)
00.00" - 23.99"
.12
24.00" - 59.99"
.18
60.00" - 119.99"
.25
120.00" - 240.00"
.50
Config.
4637
4641
4678
5300
Innerwire
Attach
Construction
Type
Swivel
Swivel
Z-Bend
Z-Bend
Screw
Screw
Rivet
Rivet
(L.H.)
(R.H)
(L.H.)
(R.H)
Specify
"L"
Specify
.06
(.12)
Knob Options
(See Page 32)
(.12)
3/16 Dia
Conduit *
2.00
.215 Dia
Construction Type
(See Chart)
Control Length "L" Tolerance
00.00" - 23.99"
.12
24.00" - 59.99"
.18
60.00" - 119.99"
.25
120.00" - 240.00"
.50
Specify
.06
(.12)
Travel: 1.75 In
Innerwire Attach
(Swivel Type)
Specify
"L"
Construction Type
(See Chart)
(.12)
Config.
4635 (L.H.)
4645 (R.H.)
Innerwire
Attach
Swivel
Swivel
Construction
Type
Screw
Screw
3/16 Dia
Conduit *
.12
24.00" - 59.99"
.18
60.00" - 119.99"
.25
120.00" - 240.00"
.50
16
.215 Dia
2.00
WESCON
TM
Specify
XX.00.25
(2.10)
(.12)
Style II
Style I
00-0129
Head End Only
(.12)
17-0120-01 17-0120-04 17-0120-10
Style
I
II
I
Case
Part No.
Standard Brands
"T"
17-0120 Brand
Type
Narrow Wide
23-3412-01
23-3411-04
23-3412-01
23-3411-01
23-3412-01
23-3411-05
Specify
XX.20.25
.25 Dia
Fastener
"T"
"A"
-04
1.58
.46
-01
-10
II
1.58
-05
1.58
.58
"A"
Type I
Power Equip.
Controls
23-3184-15
Optional
Specify PVC
or 3/16 Bowden Conduit
Detent Location
"T"
(Travel)
Type II
Specify
XX.00.25
Specify
.06
Fully Extended
(.12)
(.12)
(2.10)
Specify PVC or
3/16 Bowden Conduit
3
23-3184-15
Optional
Specify
XX.20.25
Specify
XX.00.25
(2.10)
Specify
.06
Fully Extended
(.12)
Specify PVC or
3/16 Bowden Conduit
Notes:
Specify
XX.20.25
23-3184-15
3
Optional
With conduit fitting, specify control length in whole inch increments +.20 as shown (i.e. 24.20) for PVC conduit.
17
(.12)
WESCON
TM
3.38
1.00
Brand Options
(See Below)
Type
"T"
"A"
"B"
"C"
4817
4957
4977
4978
5011
5095
5089
II
I
II
III
III
-
1.25
1.18
1.24
1.60
1.75
1.62
1.00
.38
.75
.38
.50
-
.87
.49
.75
.75
-
(.47)
(.50)
-
Specify
"L"
Specify
.06
(.12)
(.84)
2.12
3/16 Dia
Conduit **
.062 Dia
Innerwire **
(.12)
.12
24.00" - 59.99"
.18
60.00" - 119.99"
.25
120.00" - 240.00"
.50
Knob Options
(See Page 32)
"T"
.202 Dia
(2 Holes)
Optional
(2.00)
.50
Travel
Full R
Type I
.516
.09 (Typ)
"B"
Travel
"T"
Travel
"T"
"C"
"A"
"B"
Type II
3.00
.03 R
25
"A"
Type III
Min. Bend R
.375
20 Ga. (.035)
-03
-04
-05
-06
-07
-08
-09
-10
-11
-12
-13
-15
-16
-17
18
-18
WESCON
TM
(.81)
Knob Options
(See Page 32)
"T"
"A"
"B"
"C"
1252
1254
1255
1249
1248
4964
I
I
I
II
III
II
1.16
1.16
1.55
1.15
1.50
1.28
.32
-
.83
.81
.97
.38
-
Detent
Position
1
None
None
2&3
2&3
2
.12
24.00" - 59.99"
.18
60.00" - 119.99"
.25
120.00" - 240.00"
.50
2.58
#10 Fastener
(2) Holes
Specify
"L"
2.00
Specify
.06
Conduit Ftg.
(.12)
Travel
"T"
Type I
Full R
.614
Travel
.12 (Typ)
2.94
.03 R
(.447)
"A"
"B"
"C"
"B"
Type III
Type II
1
18 Ga.
"T"
Travel
"T"
"A"
25
Min. R
Power Equip.
Controls
Config.
-01
-02
-05
-06
-11
-15
-16
-17
-19
-20
-21
-22
-23
-24
-25
-27
-28
-29
-32
-33
-34
-35
-36
-37
-38
-39
19
WESCON
TM
.94
Brand Options
(See Below)
Type
"T"
("A")
"B"
II
II
I
II
I
.88
1.31
1.18
1.18
1.37
.51
.31
.81
-
.37
1.00
.37
-
Knob Options
(See Page 32)
3/16 Dia
Conduit **
.062 Dia
Innerwire **
(.12)
1.25
Travel
Type I
"T"
("A")
(.12)
Specify
.06
Specify
"L"
Travel
"B"
Type II
00.00" - 23.99"
.12
24.00" - 59.99"
.18
60.00" - 119.99"
.25
120.00" - 240.00"
.50
-01
-02
-03
-04
-05
-06
-07
-08
-09
-10
-12
-15
-16
-17
-18
-19
-20
-21
-23
-24
-25
-26
20
-13
-27
-14
-29
WESCON
TM
.94
"T"
("A")
"B"
"C"
II
II
III
II
I
1.38
1.36
1.53
1.31
1.32
.43
.41
.41
.40
-
.95
.95
.75
.91
-
.37
-
Knob Options
(See Page 32)
3/16 Dia
Conduit **
.062 Dia
Innerwire **
(.12)
Travel
"T"
1.25
Type I
"T"
("A")
(.12)
Travel
"B"
Specify
.06
Specify
"L"
Type II
3.42
Control Length "L" Tolerance
"T"
("A") "B"
Travel
"C"
Type III
00.00" - 23.99"
.12
24.00" - 59.99"
.18
60.00" - 119.99"
.25
120.00" - 240.00"
.50
WESCON
TM
No Choke
32-3301-02
32-3301-07
32-3302-03
Green
32-3302-07
32-3302-12
32-3302-04
Stop
32-3302-05
32-3302-15
Green
32-3301-15
Speed Control
32-3302-09
32-3301-10
Choke
32-3302-07
Green
21
32-3302-14
32-3302-12
32-3302-10
Power Equip.
Controls
Dash
No.
-01
-03
-11
-13
-14
Brand Options
(See Page 20)
TM
Table 1
Hole
Centers
(.65)
Knob Options
(See Page 32)
Standard Configuration
Part
No.
12-2021
(L.H.)
12-2020
(R.H.)
Config.
Type
"A"
"B"
7426
7427
6401
7426
7427
6401
II
II
I
II
II
I
1.56
1.56
1.56
1.56
1.56
1.56
1.10
.37
.37
1.10
-
Hole
Centers
1.75 x .218
1.75 x .218
1.75 x .218
1.75 x .218
1.75 x .218
1.75 x .218
R.H.Version
(12-2020)
00.00" - 23.99"
.12
24.00" - 59.99"
.18
60.00" - 119.99"
.25
120.00" - 240.00"
.50
2.03
Specify
"L"
1.87
.144
.281
-
1.75*
.218*
.136
.203
.281
Opt. Hole
Dia
WESCON
(.12)
Specify
.06
(.12)
To Suit
.31
"A"
(Travel)
"A"
(Travel)
.65
Type I
"B"
Type II
2.87
Detent Location
Knob Options
(See Page 32)
(.60)
* .218
Conduit Ftg.
(Opt.)
.062 Dia
Innerwire **
(.12)
2.50
*2.00
Table 1
Opt. Hole
Dia
1.87
.144
-
1.75
.144
.281
-
00.00" - 23.99"
.12
24.00" - 59.99"
.18
60.00" - 119.99"
.25
120.00" - 240.00"
.50
Specify
.06
Specify
"L"
* .125
See Table I
for Optional Hole Sizes
& Centers
2.24
Travel
Type I
(No Detents)
12-0046
(R.H.)
Config.
Type
7209
7210
7212
6260
7214
7206
7201
6221
7203
II
II
II
I
III
II
II
I
III
1.63 Travel
1.38 Travel
"A" "B" "C" "A" "B" "C"
Std. Slot
.26 1.37 .21 1.17 1.87 x .144 1.13 .50
.96 .43
2.00 x .281 .26 1.37 .21 1.17 Std. Slot
Std. Slot
.87 .50
.75 .43
Std. Slot
.26 1.37 .21 1.17 2.00 x .281 .26 1.37 .21 1.17 Std. Slot
Std. Slot
.87 .50
.75 .43
-
Travel
Hole
Pattern
Type II
"A"
"B"
To Suit
.31
.60
Detent
Type III
Travel
"A"
"B"
"C"
(2 Detents)
3.15
22
Detents
(.12)
TM
Hole
Centers
Options
3/8-24
(.46)
(.83)
Knob Options
(See Page 32)
*
Standard Mounting Holes
**
Material Options Available
*** .06 In Less Travel When Conduit Ftg. & Wiper Is Used
Standard Configuration
Part No.
12-0021
(L.H.)
12-0022
(R.H.)
Type
"A"
II
II
I
II
II
I
1.56
1.56
1.56
1.56
1.56
1.56
Hole
Centers
1.10 1.75 X .218
.37 1.75 X .218
1.75 X .218
.37 1.75 X .218
1.10 1.75 X .218
1.75 X .218
"B"
3.50
2.03
.12
24.00" - 59.99"
.18
60.00" - 119.99"
.25
120.00" - 240.00"
.50
Specify
"L"
R.H.Version
(12-0022)
Specify
.06
(.12)
1.75
.218
"A"
(Travel)
.81
.39
Type I
Detent Location
(.12)
00.00" - 23.99"
.12
24.00" - 59.99"
.18
60.00" - 119.99"
.25
120.00" - 240.00"
.50
*.125
Specify
.06
Specify
"L"
1.75
.144
.281
-
2.50
*2.00
Table 1
3.50
3/8-24
*.218
*
Standard Mounting Holes
** Material Options Available
Optional Hole & Ctr.
Knob Options
(See Page 32)
(.73)
1.87
.144
-
"B"
Type II
2.00
.160
.166
.203
.281
"A"
(Travel)
2.88
Opt. Hole
Dia
00.00" - 23.99"
1.87
.144
.281
-
1.75*
.218*
.136
.203
.281
Opt. Hole
Dia
for Options
Table 1
Power Equip.
Controls
WESCON
See Table I
for Optional Hole Sizes
& Centers
2.24
Travel
Type I
(No Detents)
12-0046
(R.H.)
Config.
Type
7209
7210
7212
6260
7214
7206
7201
6221
7203
II
II
II
I
III
II
II
I
III
1.63 Travel
1.38 Travel
"A" "B" "C" "A" "B" "C"
Std. Slot
.26 1.37 .21 1.17 1.87 x .144 1.13 .50
.96 .43
2.00 x .281 .26 1.37 .21 1.17 Std. Slot
Std. Slot
.87 .50
.75 .43
Std. Slot
.26 1.37 .21 1.17 2.00 x .281 .26 1.37 .21 1.17 Std. Slot
Std. Slot
.87 .50
.75 .43
-
Travel
Hole
Pattern
Type II
"B"
"A"
2.00
Detent
.71
Travel
Type III
"A"
.39
"B"
"C"
(2 Detents)
3.15
Detents
23
(.12)
WESCON
TM
12-0020 (Left Side of Tube or Right Side of Slot) Shown, 12-0040 (R.S.T. or L.S.S.) Opposite
Handle Mount (3/4" Dia) or Panel Mount
12-0060 (L.S.T. or R.S.S.), 12-0080 (R.S.T. or L.S.S.)
Handle Mount (7/8" Dia) or Panel Mount
Materials: Lever 13 Ga. (.090)
Bracket 14 Ga. (.075)
Finish: Plated for Corrosion Protection
(2.56)
.50
.81
(1.31)
1.87
(Std.)
Cover Plate
w/ Brand Options
(See Below)
Knob Options
(See Page 32)
3.50
1.62
Specify "L"
2.62
12-0020 (L.S.S.)
Config. Type
6032
7022
7021
7020
I
II
II
II
"T"
"A"
"B"
1.18
1.62
1.62
1.62
.43
.43
.43
.65
.65
.65
(.50)
(.50)
(.50)
.203
.136
.218
.172
.75
.75
.75
.75
Config. Type
6003
7045
6001
7019
I
II
I
II
(No Detent)
"T" "A"
"B"
1.62
1.62
1.18
1.62
.65
.65
(.50)
(.50)
.43
.43
"T" (Travel)
Type I
12-0040 (R.S.S.)
.218
.172
.136
.136
.75
.75
.75
.75
"T" (Travel)
Type II
(4 Detents)
"A"
"B"
12-0060 (L.S.S.)
Config. Type
7016
6006
6051
II
I
I
"T"
"A"
"B"
1.62
1.62
.62
.43
-
.65
-
(.50)
-
.136
.136
.136
.87
.87
.87
1.87
12-0080 (R.S.S.)
Config. Type
7014
6002
7015
6041
II
I
II
I
"T" "A"
"B"
1.62
1.18
1.62
.87
.65
.65
-
(.50)
(.50)
-
.43
.43
-
Panel Cutout
.147
.136
.136
.136
.87
.87
.87
.87
To Suit
.12
24.00" - 59.99"
.18
60.00" - 119.99"
.25
120.00" - 240.00"
.50
24
.25
.187
To Suit
"C"
MZR Controls
WESCON
TM
Handlebar Mount
* Material Options Available
29-0056-03
Zinc Die Cast "Z" Ftg.
Conduit *
23-3315-Series
Engine Ftg.
(See Page 48)
Specify .06
23-3314-Series
Handle Bar Contour Ftg.
(See Page 48)
7/8 Dia
Tube
Specify
Zinc Die Cast Ftg.
(See Pages 54-59)
Specify "L"
Control Length
Length "L"
"L" Tolerance
00.00" - 23.99"
.12
24.00" - 59.99"
.18
60.00" - 119.99"
.25
120.00" - 240.00"
.50
12-1250-Series
Throttle Control
Throttle Mated
* Material Options Available
29-0056-03
Zinc Die Cast "Z" Ftg.
.059 Dia 1 x 19 Cable *
Conduit *
Specify
Zinc Die Cast Ftg.
(See Pages 54-59)
23-3184-Series
Snap Ftg.
(See Page 49)
Option A
Specify "L"
Specify .06
Throttle Mated
7/8 Dia
Tube
23-3327-Series
Throttle Mate Ftg.
(See Page 48)
Option B
Control Length "L" Tolerance
00.00" - 23.99"
.12
24.00" - 59.99"
.18
60.00" - 119.99"
.25
120.00" - 240.00"
.50
7/8 Dia
Tube
1/4-20 Nut
Furnished
29-0056-03
Zinc Die Cast "Z" Ftg.
.059 Dia. 1 x 19 Cable *
Conduit *
** Conduit Fitting is Placed
Between Control and Handle
Bar at Time of Assy
23-3184-Series
Snap Ftg.
(See Page 49)
Specify .06
25
.12
24.00" - 59.99"
.18
60.00" - 119.99"
.25
120.00" - 240.00"
.50
Power Equip.
Controls
BBC Controls
WESCON
TM
** Neutral Position
Released Position
Engaged
Position
(3.75)
.89
25
** Engaged
Position
Load
Specify
.06
1.81
Specify
.25
Brand
(.96)
6.00
Note:
Min. Travel: .25 In; Max Travel: 1.50 In
Min. Load: 5 Lbs; Max Load: 50 Lbs
** Neutral Position
Engaged
Position
(3.75)
.89
** Engaged
Position
Lever
Release
Load
Specify
.06
1.81
Specify
.25
Brand
(.96)
6.00
Note:
Min. Travel: .25 Max Travel: 1.50
Min. Load: 5 Lbs Max Load: 50 Lbs
Installation Data
Specify
Bail Pivot
.81
.25 Dia x 2.25 Long
Fastener
-A-
-A- .015
+.003
.220 -.002
.25 R
L.H.
R.H.
1.31
.38
.25 R
Detail "A"
(White)
26
BBC Controls
WESCON
TM
12-1301
12-1302
12-1303
12-1304
Power Equip.
Controls
.309/.316 Dia
.31 Max R
.780/.470
903
When Customer Bail Is in the
Engaged Position the Control Socket
Must Be Rotated 8 to 10 Degrees
from Handlebar Center Line
* Specify End Connection
Approximatly
2.00 Travel With
5 Lb. Load
Released Position
15.0
91
Specify
.15
.059 Dia Cable *
BLADE
CONTROL
12
"L"
(2.187)
Engaged
Position
BBC CONTROL
ARTWORK
To Be Developed
by Customer
Customer to Specify
(7/8 or 1.00)
Handlebar
Condut Length
Core Extension Length
* Conduit Type
* Core Type
Conduit End Connection
Core End Connection
Type of Blade Brake Clutch
BLADE
CONTROL
Fastener Location
M6 x 38mm to 45mm
Length
Notes:
1.
2.
27
00.00" - 23.99"
.12
24.00" - 59.99"
.18
60.00" - 119.99"
.25
120.00" - 240.00"
.50
WESCON
TM
Neutral Position
1/4 Dia
Min. R
Engaged
Position
Specify
Release Position
60
7/8 Dia
Tube
15
Engaged Position
Specify
Extension
Customer to Specify
Condut Length
Core Extension Length
Conduit Type, High Temp or Standard HDPE
Core Type, Galvanized or S.S. Cable
Core End Fitting
Conduit End Fitting
Drive Control
MZR Control
Bail Pivot
Notes:
1.
2.
3.
4.
5.
6.
7.
Mounting
Fastener
28
WESCON
TM
Neutral Position
See Detail "A" Below
Engaged
Position
Released Position
(3.75)
.89
Engaged Position
Load
1.81
Specify
.25
(.96)
6.00
Power Equip.
Controls
Specify
.06
Note:
Min. Travel: .25 Max Travel: 1.50
Min. Load: 5 Lbs Max Load: 50 Lbs
(3.75)
.89
Released Position
Engaged
Position
10
Load
Specify
.06
1.81
Specify
.25
(.96)
6.00
Note:
Min. Travel: .25 Max Travel: 1.50
Min. Load: 5 Lbs Max Load: 50 Lbs
Specify
Installation Data
Bail Pivot
.81
.25 Dia x 2.25 Long
Fastener
-A-
-A- .015
+.003
.220 -.002
.25 R
L.H.
R.H.
1.31
.38
.25 R
Detail "A"
(White)
29
WESCON
TM
Specify .12
Specify
Specify
Specify
Specify .12
Specify "L"
Specify "L"
7/8 Dia
Specify
21-1082-10 Case Ferrule
Customer to Specify
Specify
-02
-03
-04
30
-05
00.00" - 23.99"
.12
24.00" - 59.99"
.18
60.00" - 119.99"
.25
120.00" - 240.00"
.50
WESCON
TM
Specify
Specify
Specify
.06
Power Equip.
Controls
7/8 Dia
Specify "L"
Left Side of Tube
Specify
Specify "L"
Adjuster
Specify See Chart
Specify
80-0002-01 End Cap
21-1067-23 Conduit Ftg. 1/4-28
Specify
Specify "L"
Specify
21-1082-10 Case Ferrule
21-1082-09 Ferrule 1/4-28 Thd.
Customer to Specify
-02
-03
-04
31
-05
00.00" - 23.99"
.12
24.00" - 59.99"
.18
60.00" - 119.99"
.25
120.00" - 240.00"
.50
Flip Choke
WESCON
TM
Travel Position1
.220 In .03
Travel Position 2
.380 In .03
Position 1
439155-00-01
Optional
End Terminations
(.72)
(1.25)
Specify
"L"
(2.09)
Specify
.06
(.82)
Control Length "L" Tolerance
(1.68)
TM
.50
.12
24.00" - 59.99"
.18
60.00" - 119.99"
.25
120.00" - 240.00"
.50
Knob Options
WESCON
1.25 Dia
00.00" - 23.99"
1.28
1.12 Dia
.48
.44
1.50
1.34
.80
Disc
Ball
Paddle
Tee
30-0370-00
30-0127-00
30-0133-00
30-0141-00
1.50
1.35
1.38 Dia
1.38 Dia
30-3137-01
32
Push-Pull Controls
Page
Push-Pull Controls ..................................................... 34
33
Push-Pull
Controls
Push-Pull Controls
WESCON
TM
11-0122 Rotational
Travels: 1.00 (Config. 4541)
2.00 (Config. 4067)
4.00 (Config. 4204)
Upper Seal
Option
.50
EXTENSION TOLERANCE
A. With End Bend: .06
B. No End Bend: .18
.12
24.00" - 59.99"
.18
60.00" - 119.99"
.25
120.00" - 240.00"
.50
.50 Hex
(.12)
3/8-24 Thread
Specify
Specify "L"
(.12)
EXTENSION TOLERANCE
A. With End Bend: .06
B. No End Bend: .18
Upper Seal
Option
.340
.350
00.00" - 23.99"
.12
24.00" - 59.99"
.18
60.00" - 119.99"
.25
120.00" - 240.00"
.50
.50 Dia
(.12)
11-0182 Rotational
Specify
Specify "L"
(.12)
3/8-24 Thread
Specify
Specify "L"
.50
.543
9/16-18 Thread
EXTENSION TOLERANCE
A. With End Bend: .06
B. No End Bend: .18
.510
.500
00.00" - 23.99"
.12
24.00" - 59.99"
.18
60.00" - 119.99"
.25
120.00" - 240.00"
.50
11-0175 Non-Rotational
Travels: 2.00 (Config. 5115)
4.50 (Config. 1261)
Specify "L"
EXTENSION TOLERANCE
A. With End Bend: .06
B. No End Bend: .18
.543
.510
.500
00.00" - 23.99"
.12
24.00" - 59.99"
.18
60.00" - 119.99"
.25
120.00" - 240.00"
.50
34
9/16-18 Thread
(.12)
Specify
(.12)
Push-Pull Controls
WESCON
TM
11-0196 Rotational
1
Specify .25
EXTENSION TOLERANCE
A. With End Bend: .06
B. No End Bend: .18
Specify
1
5/16-24 Thread
Specify .18
.437
Sq.
.439
(.12)
Specify
1
(3.38)
(.12)
Push-Pull
Controls
EXTENSION TOLERANCE
A. With End Bend: .06
B. No End Bend: .18
Wiper Available
Specify .18
Specify
(.12)
(.12)
.062 Dia Innerwire *
(M16X2-6g)
(2.50)
(.14)
.550 .005
35
Push-Pull Controls
WESCON
TM
Brand Options
(See Page 38)
Snap in Panel
Travel Capacity: 2.00
Specify .18
.12
Specify
(3.38)
EXTENSION TOLERANCE
A. With End Bend: .06
B. No End Bend: .18
.12
.437
Sq.
.439
Brand Options
(See Page 38)
Thread in Panel
Travel Capacity: 2.00
1
.12
Specify
Specify .18
(3.38)
EXTENSION TOLERANCE
A. With End Bend: .06
B. No End Bend: .18
.12
.41 Dia
WESCON
TM
Aluminum
3/8-24 Thread
Tube
(.87
Dia)
.25
(1.00 Dia)
1.38
Aluminum
Travel: 2.75
Specify
.25
(Typ)
3/8-24 Thread
6.00.18
Tube
Specify
.25
(Typ)
.87 Dia
(2.12)
.25
1.00 Dia
Travel
(6.50)
(1.38)
36
Turn-To-Lock Controls
WESCON
TM
11-1100 Turn-To-Lock
Travel: 2.00 or 4.00
1
EXTENSION TOLERANCE
A. With End Bend: .06
B. No End Bend: .18
Conduit
Size
.187 Dia
7/32 Dia
1/4 Dia
Wire
Size
.062 Dia
.072 Dia
.080 Dia
00.00" - 23.99"
.12
24.00" - 59.99"
.18
60.00" - 119.99"
.25
120.00" - 240.00"
.50
.605
.595
Dia
(.12)
Specify
Specify "L"
.66
1
9/16-18 Thread
.513
.503
(.12)
Knob 30-0129
w/Optional Brand
(See Page 39)
11-0199 Turn-To-Lock
EXTENSION TOLERANCE
A. With End Bend: .06
B. No End Bend: .18
00.00" - 23.99"
.12
24.00" - 59.99"
.18
60.00" - 119.99"
.25
120.00" - 240.00"
.50
Specify "L"
.59
Push-Pull
Controls
Travels: 1.31
1.75
4.50
(.12)
Specify
1
9/16-18 Thread
.605
.595
Dia
.510
.500
37
(.12)
WESCON
TM
.88 Dia
.72
-01
-02
-03
-04
-05
"Throttle"
-06
-08
-33
.38 Dia
-46
"Choke"
.87
1.25 Dia
.41 Dia
-25
-26
-37
-38
-39
-14
-15
-21
-22
-23
-28
-32
-35
(Throttle)
-36
-41
-42
-43
-20
-17
-24
-13
-12
-11
-27
-40
-46
(Choke)
1.06
1.31
.72 Dia
1.09
1.12 Dia
.48 Dia
38
.75
WESCON
TM
.56
.87
.480 Dia
.406 Dia
1.87
-01
-03
-02
.70
2.25
.56 Dia
-08
-13
-12
Push-Pull
Controls
-06
* Dash
Core Type
No.
-01
5/16-18 Insert
-02
.170 Dia
-03
.159 Dia
-04
#10-32 Tap
-05
1/4-28 Insert
-07
1/4-20 Insert
-10
.228 Dia with .190 Flats
** Color
Specify
Specify
Specify
Specify
Specify
Specify
Specify
.68
-00
-02
-03
-04
-05
-06
-07
-08
-09
-10
-11
-12
1.25
Core Type
2.25
.56 Dia
39
Notes
WESCON
TM
40
Conduit/Cable/Innerwire
Page
Conduit ....................................................................... 42
Conduit - Bulk ............................................................ 44
Conduit Swage Fittings .............................................. 45
Conduit Swage Fittings, Swivels & Adjusters ............ 47
Plastic Conduit Fittings .............................................. 48
Inline Adjuster (Conduit & Cable) ............................ 50
Cable ........................................................................... 51
Cable Die Cast Fittings .............................................. 54
Conduit/Cable
Innerwire
Conduit
WESCON
TM
Lined Conduit
"Lined" conduit by definition is a lined "Bowden" conduit. It
can be either covered or non-covered with polyethylene or
other materials. Poly-covered lined "Bowden" conduit was
developed specifically for the rugged demands of the
recreational vehicles. Consisting of a polyethylene-lined
conduit, the lined conduit is then extruded with a durable
polyethylene cover resulting in maximum weatherability.
* Other lining materials may be available for high temperature or other special applications. Contact your Wescon sales representative
for more information.
Polyethylene Cover
Polyethylene Liner
Unlined
"Bowden"
Conduit
20
15
10
Lined
"Bowden"
Conduit
5
0
90
180
270
360
450
540
630
720
"Bowden" Conduit
Conduit
Size
Part
Number
O.D.
I.D.
Min.
Cover
O.D.
Cover
Type
.185
.191
.080
.215
.221
HDPE
401187-00
Galvanized M.B. Wire or
S.S. Wire *
3/16
O.D.
Cover
O.D.
402187-00
*403187-00
HDPE
*406187-00
I.D.
7/32
401218-00
402218-00
401250-00
1/4
402250-00
.215
.221
.094
.245
.251
.244
.250
.103
.275
.281
405250-00
9/32
401280-00
402280-00
.274
.280
GALV. = Galvanized
HDPE = High Density Polyethylene
PVC = Polyvinylchloride
42
.133
.304
.310
HDPE
HDPE
NYLON
HDPE
Conduit
WESCON
TM
Conduit
Size
I.D. Min.
Part
Number
O.D.
I.D.
Min.
.188
.080
Cover
O.D.
Cover
Type
Liner
Type
HDPE
408187-00
3/16
.218
HDPE
415187-01
.237
HDPE
430187-00
.218
NYLON
415187-00
447218-01
.090
448218-00
7/32
453218-00
454218-00
NYLON
.218
408218-00
.093
.248
HDPE
.095
HDPE
415218-00
1/4
9/32
5/16
408250-00
415250-00
408280-00
415280-00
408310-00
415310-00
.247
.100
.278
.277
.130
.307
.308
.158
.337
GALV. = Galvanized
HDPE = High Density Polyethylene
PVC = Polyvinylchloride
HDPE
NYLON
TEF.
NYLA.
HDPE
HDPE
HDPE
HDPE
HDPE
HDPE
TEF. = Teflon
NYLA. = Nylatron
Cover O.D.
Conduit
Size
155
156
Part
Number
415155-00
438155-00
444156-00
445156-00
Conduit/Cable
Innerwire
O.D.
I.D.
O.D.
I.D.
.156
.064
.156
.068
43
Cover
O.D.
Cover
Type
.188
HDPE
.188
NYLON
Liner
Type
HDPE
TEF
Conduit
WESCON
TM
I.D.
04-2081-A1-01
04-2081-C1-01
Cover
O.D.
.085/.091 .235/.240
Liner
Type
HDPE
Cover
Type
HDPE
NYLON
18 Oil Tempered
Spring Wires
Color
BLACK
O.D.
(I.D.)
Cover O.D.
HDPE Liner
Wires Embedded
in Cover
Section A-A
Part
Number
404187-02-01
410187-00-01
3/16
O.D.
I.D.
O.D.
Material
(.080)
PVC
PVC = Polyvinylchloride
I.D.
Conduit - Bulk
WESCON
TM
Description
Conduit
Size
Description
Part
Number
3/16
483187
3/16
480187
3/16
484187
3/16
482187
7/32
483218
7/32
480218
7/32
484218
7/32
482218
1/4
483250
1/4
480250
1/4
484250
1/4
482250
44
WESCON
TM
Dash
Dash
No.
No.
"L"
"L"
"A"
"A"
-22
1.50
-53
2.00
-55
1.50
"T"
"T"
Finish
Finish
Dash
No.
"L"
"A"
"T"
Finish
1.00
1/4-28
-03
2.00
1.50
5/16-24
1.50
5/16-18
-11
2.12
1.50
1/4-28
.81
M6x1.0
-13
1.50
1.00
5/16-24
"T"
(Threads)
Dash
No.
"L"
"A"
"T"
Finish
Dash
No.
"L"
"A"
"T"
Finish
-01
1.50
1.00
5/16-24
-04
2.00
1.44
5/16-24
-02
2.00
1.50
5/16-24
-26
1.25
.75
5/16-24
-42
1.57
.95
1/4-28
"L"
"A"
"T"
Finish
-47
3.12
2.50
5/16-24
Dash
No.
-60
1.69
1.12
M6x1.0
-45
2.12
1.50
5/16-24
-75
1.69
1.12
1/4-28
-76
2.62
1.97
1/4-28
"A"
"L"
"T"
(Threads)
18 or 6 Wire
Dash
No.
"L"
"A"
"T"
-06
2.25
1.50
5/16-24
-09
1.75
1.00
5/16-24
"A"
"L"
Dash
No.
"A"
"B"
Hex
Threads
Dash
No.
"A"
"B"
Hex
Threads
-07
.37
.09
.38
1/4-20
-08
.37
.09
.38
1/4-20
-14
.25
.12
.31
1/4-28
-57
.37
.09
.38
1/4-28
-77
.75
.18
.50
5/16-24
Threads
"A"
Dash
No.
Conduit
"A"
"B"
"D1"
"D2"
Dash
No.
Conduit
"A"
"D1"
"D2"
-50
3/16
.30
.10
.315
.44
-58
3/16 Cov.
.38
.235
.31
.44
-36
3/16 Cov.
.50
.200
.31
.44
-82
3/16 Bare
.74
.210
.31
-28
7/32 Cov.
.44
.229
.31
-83
3 or 6 Wire
.72
.230
.34
-62
-60
3/16
7/32
.25
.30
.12
.10
.305
.315
Conduit/Cable
Innerwire
Hex
"D1"
"D1"
Conduit
"D2"
"B"
"A"
45
Conduit
"D2"
"A"
WESCON
TM
Dash
No.
"A"
"B"
"C"
"D"
Dash
No.
"A"
"B"
"C"
"D"
-19**
.029
.055
.245
.220
-01**
.039
.185
.245
.210
"D"
Dia
"A"
"C" Dia
"B"
Conduit
-18
-27
3/16 Cov. or
7/32 Bare
-30
-43
-28
7/32 Cov.
or 1/4 Bare
-52
"A"
"B"
"D1"
.102
.120
.182
.087
.06
.182
.10
.10
.211
.115
.06
.182
.087
.06
.182
.102
.120
.182
"A"
"A"
"D1"
"D1"
"B"
"B"
"A"
"B"
-01
.29
.365
.255
.375
-13
.88
.134
"C"
.303 Dia
"D"
.12
.12
"A"
.312 Dia
"D"
Conduit
"B"
.039
.18
1.31
Dash
No.
Conduit
"D"
-01
.258
-02
3/16 Bare
.155 Cov.
Dash
No.
Conduit
"L"
-04
5/16
Covered
2.25
-05
.220
3.75
"L"
1.00
"D" Dia
.096 Dia
.50
.50 Dia
46
3/8-24 Threads
WESCON
TM
1.50
1.56
.88
5/16 Hex
1.00
M6 x .75-6G
5/16-24 2A
.90
Dash
No.
.31
"A"
Threads
-25
1/4-20
-29
5/16-18
.38 Hex
"A"
Type
(1.87)
(2.82)
-03
.43
-04
.62
-05
.75
II
-09
.43
II
-10
.43
III
-26
1.00
Type I
21-2254-39
Adjuster
21-2254-40
Conduit Fitting,
Swivel
13-5025-05
Liner
Conduit
(1.56)
(3.56)
Type II
Type III
Swivel Fitting
Adjuster Assy
Conduit
21-1064-02
Conduit Fitting,
Threaded
1.00.06 R
Stake to Swivel
(.43)
Swivel Fitting
Adapter
47
80-0006-68
Nut, Jam
(5/16-24)
Conduit/Cable
Innerwire
21-0190-11
Tube
Dash
Adjustment
No.
WESCON
TM
.50
(1.10)
.187
Position 1
6 Wire Conduit
Bolt
Size
Bolt
Size
Dash
No.
Hole
Dia
.260
1/4
-04-01
.260
1/4
.205
#10
-04-02
.205
#10
.325
5/16
-04-03
.328
5/16
Dash
No.
Hole
Dia
-05-01
-05-02
-05-03
.75
Position 2
Hole Dia
Conduit Location
Optional
1.12
(.223)
.42
(6-Wire Conduit)
Installation Data
.88
(.80)
.203 Dia
Dash
No.
Conduit
Type
Engine
Type
-06
6-Wire Conduit
Tecumseh
-08
Tecumseh
-07
6-Wire Conduit
-09
.380 Dia
.203 Dia
.75
.434
Tecumseh
-06, -08
1.18
.081
(-16)
.076
(.95)
.54 (-16)
.56 (-18)
.076 (-18)
.48
48
.320
WESCON
TM
Material Thickness
Type
Part
No.
Conduit
Size/Type
Material
Thickness
"A"
"B"
"C"
"D"
23-3184-14
6-Wire
12/13 Gage
.95
.42
.54
1.31
12/13 Gage
.95
.42
.54
1.31
II
10/11 Gage
.92
.45
.50
1.34
II
10/11 Gage
.92
.45
.50
1.34
III
12/13 Gage
.86
.90
.62
1.79
III
12/13 Gage
.86
.90
.62
1.79
III
10/11 Gage
.83
.93
.62
1.82
III
10/11 Gage
.83
.93
.62
1.82
III
.208/.210
.74
1.02
.62
1.91
Type I
"C"
"B"
"A"
Material Thickness
Type II
"C"
"B"
Material
Thickness
"A"
"A"
Material
Thickness
03-0004-00 Boot
Type III
"C"
"D"
"C"
"B"
Type III
.164.005
"A"
"B"
-21
1.09
.430
-23
1.08
.418
-26
1.09
.430
+.000
.197 -.020 Dia
Conduit
30
.109.005 R
.31
Min.
.175 Dia
.079
"A"
+.008
-.000
.080 Max.
"B" Dia
(.50)
Usage
-22
-24
-25
(.220)
(.594)
(.22)
(.34)
.35
Dia
Conduit
1.00
.65
.03 R
Usage
.30
-27
-28
-33
.198
1.00
.410
Max.
Thickness
= .125
.77
49
Conduit/Cable
Innerwire
.256
Dash
No.
Inline Adjuster
WESCON
TM
Conduit Adjuster
1.32 Total Adjustment in
Eight Increments of .165
(2.50)
29-0135-01
23-3431-01
(1.12)
26-3282-01
23-3433-01
7/8 Dia
Handlebar
(.51)
(.72)
Cable
Optional
(.26 Dia)
(.71)
(1.77 Min.)
(3.07 Max.)
Conduit
Cable Adjuster
1.48 Maximum Suggested Adjustment
2.56 Maximum Suggested Travel
(2.57)
(.65)
(1.42)
(29-0007-24)
(21-0190-07)
(3.87)
(2.50)
(.25)
(.31)
(10-24 Thd.)
80-0006-26
Jam Nut (1/4-20)
21-2322-01
Adjuster Rod
21-2254-38
Adjuster, Nut
Extension Spring
(See Page 74)
50
Cable
WESCON
TM
Strength
The factors determining cable strength are material, diameter and construction. Cable strength is specified as a minimum breaking
strength in pounds. Actual strength will exceed the required minimum; however, it is recommended that the minimum be used
when designing a cable assembly system. The cable strength required should be a minimum of 4 times the system load in the
absence of shocks and a minimum of 5 times the system load when a shock load is present. For use over pulleys, the ratio should
be larger to obtain a longer flex life.
Friction
Cable
Type
Galvanized
1 x 19
Conduit Type -- Under normal load conditions, plastic-lined conduit offers less frictional resistance than unlined. Under higher loads, however, the softer lining may
tend to abrade, particularly with 7 x 7 cable. Where loads
are high, 1 x 19 cable should be used, and if low friction is
important, stainless cable should be specified.
Cable
Material
Stainless
Steel
Galvanized
7x7
Stainless
Steel
Cable
Dia
Friction
Factor
3/64
1.5
1/16
1.15
3/64
1.3
1/16
1.0
3/64
3.0
1/16
2.3
3/64
2.6
1/16
2.0
Corrosion -- The surface condition of stainless cable remains relatively unchanged throughout its life, but the
surface of galvanized cable can change appreciably if repeatedly exposed to moisture as in most vehicle applications.
The corrosive effects on the galvanized surface will increase its roughness and result in increased friction.
Flexibility
The 7 x 7 cable construction is more flexible than the 1 x 19 construction by a factor of 3.5. Although more than twice as many
strands are being flexed in the 7 x 7 cable (49 vs. 19 in 1 x 19) the small strand diameter more than compensates for the larger
quantity in terms of flexibility.
51
Conduit/Cable
Innerwire
Cable used in sliding applications, as within a conduit, lined or unlined, creates a drag due to friction between the cable surface and
the conduit. The following factors are involved:
Cable
WESCON
TM
Corrosion
Both stainless and galvanized cable offer adequate corrosion protection for most applications. Galvanized cable does, however,
produce corrosive products when subjected to moisture conditions as would be found in most vehicle applications. The situation
is aggravated by the cable being confined in the conduit which prevents the cable from drying out. Corrosion adversely affects the
properties of friction in galvanized cable but does not mechanically weaken it.
Abrasion Resistance
Thread
Dia
Pulley or
Sheave
Cable will give increased service if: (1) It operates over the largest possible pulley or sheave diameter, and (2) It is properly
supported in the pulley or sheave groove. Working life of the
individual wire strand is greatly reduced as the pulley or sheave
diameter is diminished. The chart shows minimum tread diameters over which various sizes and constructions of cable should
operate.
When designing a pulley groove, the groove should be 150% of
the maximum tolerance of the wire rope. Example: a 1/8 " 7 x
19 aircraft cable has a maximum tolerance of .014" (.125 minimum, .139 maximum). Multiplying the .014" maximum tolerance by 150% = .021 to .139" maximum diameter = .160"
which should be the pulley groove diameter.
52
24:1
7 x 19
Minimum
28:1
7x7
18:1
7 x 19
1/16
2-5/8
3/32
2-15/16
2-1/4
1-3/4
2-5/8
1-11/16
1/8
5-1/4
3-1/2
2-1/4
5/32
6-9/16
3-3/4
4-3/8
2-7/8
3/16
7-7/8
4-1/2
5-1/4
3-3/8
7/32
9-3/16
5-1/4
6-1/8
1/4
10-1/2
4-1/2
5/16
13-1/8
7-1/2
8-3/4
5-5/8
3/8
15-3/4
10-1/2
6-3/4
7/16
18-3/8
10-1/2
12-1/4
7-7/8
1/2
21
12
14
Cable
WESCON
TM
Stranded Cable
(1 x 19 Stranded Cable/Wescon Specifications)
* Unless specified, diecast & swage fittings are rated at 80% of cable breaking strength
Specification Dia
Fraction Decimal Material
(inches) (inches)
3/64
3/64
5/64
5/64
3/32
3/32
1/8
1/8
.047
.047
.059
.059
.078
.078
.093
.093
.125
.125
Galv.
S.S.
Galv.
S.S.
Galv.
S.S.
Galv.
S.S.
Galv.
S.S.
Dia Tolerance
Min.
Max.
Min. Break
Strength*
(Lbs)*
.048
.048
.059
.059
.079
.079
.094
.094
.126
.126
.052
.052
.061
.061
.084
.084
.096
.096
.133
.133
375
375
500
500
800
800
1200
1200
2100
2100
Basic Cable
Covered Data
Size
Const.
Mat'l
Mat'l
Color
Diameter
559059-00
.059
1 x 19
Galv.
Nylon
Gray
.092 +004/-.000
544059-00
.059
1 x19
Galv.
Nylon
Black
.092 +004/-.000
Stranded Cable
(7 x 7 Stranded Cable/Wescon Specifications)
* Unless specified, diecast & swage fittings are rated at 80% of cable breaking strength
507047-00
508047-00
507062-00
508062-00
507078-00
508078-00
507093-00
508093-00
507125-00
508125-00
Dia Tolerance
.047
.047
.062
.062
.078
.078
.093
.093
.125
.125
Galv.
S.S
Galv.
S.S.
Galv.
S.S.
Galv.
S.S.
Galv.
S.S.
Min.
Max.
Min. Break
Strength*
(Lbs)*
.048
.048
.059
.059
.079
.079
.094
.094
.126
.126
.052
.052
.063
.063
.084
.084
.100
.100
.133
.133
270
270
480
480
650
650
920
920
1700
1760
Basic Cable
Covered Data
Size
Const.
Mat'l
Mat'l
Color
Diameter
542047-00
3/64
7x7
Galv.
Nylon
Black
.078+004/-.000
537047-00
3/64
7x7
Galv.
Nylon
Natural
.078+004/-.000
542062-00
1/16
7x7
Galv.
Nylon
Black
.092+004/-.000
537062-00
1/16
7x7
Galv.
Nylon
Natural
.092+004/-.000
526093-00
3/32
7x7
Galv.
Vinyl
Clear
.150+006/-.000
542093-00
3/32
7x7
Galv.
Nylon
Black
.150+006/-.000
537125-00
1/8
7x7
Galv.
Nylon
Natural
.184+007/-.000
542125-00
1/8
7x7
Galv.
Nylon
Black
.184+007/-.000
Conduit/Cable
Innerwire
Part
No.
Specification Dia
Stranded Cable
(7 x 19 Stranded Cable/Wescon Specifications)
* Unless specified, Diecast & Swage fittings are rated at 80% of cable breaking strength
Specification Dia
Fraction Decimal Material
(Inches) (Inches)
3/32
3/32
1/8
1/8
3/16
.093
.093
.125
.125
.187
Galv.
S.S.
Galv.
S.S.
Galv.
Dia Tolerance
Min.
.094
.094
.126
.126
.183
Max.
.100
.100
.133
.133
.190
Min. Break
Strength*
(Lbs)*
1000
920
2000
1760
4200
543093-01
538125-00
543125-00
53
Basic Cable
Covered Data
Size
Const.
Mat'l
Mat'l
Color
Diameter
3/32
1/8
1/8
7 x 19
7 x 19
7 x 19
Galv.
Galv.
Galv.
Nylon
Nylon
Nylon
Black
Natural
Black
.184 +007/-.000
.130.003
.184 +007/-.000
WESCON
TM
Barrel Fittings
Cable Sizes
Size
Dia x Length
.125
.16
.160
.187
.187
.194
.219
.20
.20
.23
.230
.250
.25
.250
.250
.276
.281
.313
.313
.375
.375
.313
3/64 Dia
1/16 Dia
29-0027-00
29-0026-02
29-0026-01
29-0029-00
29-0020-00
29-0006-15
x .187
x .18
x .285
x .105
x 200
x .275
x .250
x .30
x .40
x .25
x .375
x .160
x .25
x .312
x .375
x .235
x .313
x .313
x .375
x .500
x .530
x .400
5/64 Dia
3/32 Dia
1/8 Dia
29-0026-02
29-0029-00
29-0006-24
29-0006-16
29-0006-10
29-0006-19
Dia
Length
29-0006-21
29-0006-22
29-0006-06
29-0006-02
29-0006-03
29-0006-07
29-0006-12
29-0006-04
29-0006-03
29-0028-00
29-0006-07
29-0006-12
19-0006-13
29-0006-13
29-0006-01
29-0006-01
29-0006-03
Cable Size
29-0006-18 29-0006-18
29-0006-25 29-0006-25
29-0106-01
Barrel Fitting
1/16 Dia
Cable
29-0011-00
Barrel Fitting
.200
.185 Dia
.175
.49
.135
.333
.187 Dia
.185 Dia
Ball
Dia
1/16 Dia
3/64 Dia
Cov.
Bare
3/16
1/4
5/16
3/8
1/2
Bare
-00
-01
-02
-03
-00
-01
Ball Dia
Cable Sizes
5/64 Dia
3/32 Dia
Cov.
Bare
-02
-00
-01
-02
Cov.
Bare
1/8 Dia
Cov.
Bare
3/16 Dia
Cov.
Bare
Cov.
-01
-02
-03
-01
-02
-03
Cable Dia
-05
Ball Dia
x Shank Dia
3/16 x .105
1/4 x .125
5/16 x .156
3/8 x .188
1/2 .250
3/64 Dia
1/16 Dia
Cable Sizes
5/64 Dia
3/32 Dia
Bare
Cov.
Bare
Cov.
Bare
-00
-00
-00
-01
-00
-00
-01
-03
Cov.
Bare
-02
-03
Cov.
Ball Dia
1/8 Dia
Bare
Cov.
3/16 Dia
Bare
Shank Dia
Cov.
Cable
Dia
-03
-05
54
WESCON
TM
.115
Bare
Nylon
.234
#12
.205
#12
.265
1/4
"A"
"B"
"C"
"C"
"T"
-00-02 -00-03
"B"
1/16
Bare
Nylon
Bare
Nylon
-01-04 -01-05
3/64
-01-04 -01-05
1/16
Bare
Nylon
1/16
5/64
3/32
1/8
Bare
Bare
Bare
Bare
-00-01
-00-02 -00-03
-00-09 -00-01
-00-02 -00-03
.25
.42
"T"
.15
"A"
-00/-01
-01-04 -01-05
.90
.30
.54
.15
1.10
.37
.66
.25
1.10
.37
.74
.25
Hole
Size
-01-04 -01-05
-02-05 -02-07
-02-03
"C"
-02-10 -02-08
-02-08
-02-08
-03-08
"B"
"T"
"A"
-02/-03
.25
.410 R
1.05
.46
.385
.059 Dia
Cable
1.60
.387 Dia (-01)
.41 Dia (-02)
(.72)
.25
(9/64 Dia
Cable)
29-0050-00
29-0059-00
1.19
.80
Full R
.68
.31
.196
.65
.16
.092
1/8 Dia
Covered Cable
.40
.35
03-0003-25 Boot
(See Page 73)
29-0062-*
* Insert Dash No.
.25
.37
.33
.18
1.45
.23
.66
3/32 Dia
7 x 19 Cable
.21 R
.205 Dia
55
Conduit/Cable
Innerwire
.30
WESCON
TM
"B"
"A"
"B"
Type II
"C"
Type I
"C"
Dash
No.
Cable
Size
"A"
"B"
"C"
I
II
II
I
I
I
-02
-03
-04
-05
-06
-08
.062
.047/.062
.062
.062
.062
.059
.51
.51
.51
1.06
.61
1.05
.165
.168
.160
.197
.165
.170
.155
.162
.160
.155
.155
.245
.206
.198
.191
.227
.210
.183
.214
.206
.199
.234
.214
.183
.221
.216
.206
.241
.223
.190
8 Ga.
(.164)
.249
.197
.205
Recommended Min. Hole Dia
Cable Size
Dash
No.
3/64
1/16
3/32
1/8
-00
-01
-02
"A"
"B"
"C"
"D"
"E"
"F"
.156
.75
.305
.340
.255
.156
.183
.196
.217
N/A
N/A
.187
.210
1.00
1.00
.358
.413
.390
.450
.315
.355
.202
.225
.215
.229
.225
.236
.241
.244
.260
.255
N/A
.270
8 Ga. Breaking
Strength
(.164)
Lbs
225
N/A
350
N/A
400
.292
450
Material Thickness
"B"
"D"
"F"
Dia
"C"
Cable Size
"E" R
"A"
Dia
Length
Cable Dia
Size
Dia x Length
.119
.122
.158
.187
.187
.205
.250
.250
.250
.260
.281
.370
.370
.310
.317
.250
.437
.310
.250
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
.123
.185
.130
.500
.225
.220
.400
.500
.525
.375
.430
.750
.450
.560
.500
.298
.650
.400
.250
(.317 Dia)
Slug Dia
Cable Sizes
3/64 Dia
-01
-00
-05
-03
1/16 Dia
3/32 Dia
1/8 Dia
3/32 Dia
.34
-00
-05
-11
-03
.50
-08
-12
-09
-13
-10
-02
.79
-02
-06
-07
.240 Dia
.150 Dia
-14
-16
-18
-20
-26
-27
56
.23 Flat
.10
WESCON
TM
.460
.185
(.122
Dia)
.250 Dia
.127 Dia
3/64 Dia
Cable
.600
.185
.780
.31
.225
.190/.185 Dia
.150
.190 Dia
Dia
3/64
Dia Cable
Full Sphere R
29-0048-00
.188 R
.19 Sphere R
.24 Dia
.31
(.07)
.22
3/32 Dia
Cable
.185 Dia
.38 Dia
.24
.16
Full
Sphere R
.188 R
.56
.72
.93
57
Conduit/Cable
Innerwire
5/64 Dia
WESCON
TM
(Light Duty)
.135 Dia
(.613)
.125 Dia
.157
(.367 R)
.059 Dia
1x19 S.S. Cable
.340
.03 R
.250.002
Full R
.100
.015 x 45
.451 Dia
(No Dft.)
.156
.166
.172
.180
N/A
8 Ga.
(.164)
N/A
29-0048-02
(Light Duty)
(1.06)
.55
(.16)
.37 .20
(.41)
.18 Dia
.25
.047 Dia
1 x 19 Cable
.16
.43
.090 Dia Wire
.31
(Light Duty)
.062 Dia
S.S.Wire
.059 Dia
1 x 19 Cable
.047 Dia
1 x 19 Cable
.062 Dia
S.S.Wire
.18
.17 Dia
.12
.22
.187 Dia
.37
.38
.87
.68
58
WESCON
TM
1.15
.120
.031 R
.031 R
.172
.156 Dia
.312 Dia
Spher.
.165
.25 R
.125 Dia
.38 Dia
30
.187
.194
.201
.208
.216
8 Ga.
(.164)
N/A
.19 R
.59
.45
.09 R
.168
.50
.155
.10 R Typ
.67
.23
.175
.168
.295
.260 R
.050 R
30
.250
.257
.266
.266
.281
.295
.210
03-0003-16 Boot
(See Page 73)
.223
.265 Dia
.430
.03 R (Typ)
.424
.020 Flat
(Optional)
N/A
03-0003-06 Boot
(See Page 73)
.864
.750
.214
.199
(.66)
.330
.245
.200
.165.010 Dia
59
1.56.02
8 Ga.
(.164)
N/A
Conduit/Cable
Innerwire
.210
WESCON
TM
Cable
1/16 Dia
Cable
"A"
(Before Swaging)
5/64 Dia
"B"
3/32 Dia
1/8 Dia
"C" Dia
Threads
3/16 Dia
Dash
No.
"A"
-03**
1.375
.75
-04
1.875
1.25
-26**
2.750
2.00
-32
2.125
1.50
#10-32
-21
2.125
1.50
#10-24
-05**
1.625
.87
-06**
2.250
1.50
-12
2.00
1.31
1/4-28
-17
3.687
2.94
5/16-24
-08**
2.750
1.75
-23**
2.750
1.75
-10**
3.375
2.25
"B"
"C"
Dia
Thread
#10-24
3/16
1/4-20
1/4
5/16
5/16-18
5/16-24
3/8-16
3/8
"C" Dia
"A"
"B"
"C"
Thread
-01
3.62
2.25
.140 Dia
5/16-24
-05
4.31
3.31
.140 Dia
1/4-20
-08
2.25
1.00
.078 Dia
1/4-28
"B" .06
5/16 Dia
"A"
(Before Swaging)
"A"
"B"
-01
2.00
1.00
-02
2.50
1.50
-03
3.00
2.00
-04
3.25
2.25
Thread
3/8 Dia
"B" .06
"A"
(Before Swaging)
3/8-24
"D" Dia
Dash
No.
"L"
"D"
Dia
"F"
"T"
1/16 Dia
-22
1.37
.281
.56
.093
-10**
1.37
.281
.56
.125
-23**
1.37
.386
.56
.125
-24**
1.37
.265
.56
.125
-11
1.56
.203
.56
.125
-21
1.37
.250
.37
.125
3/32 Dia
1/8 Dia
("F")
"L"
(Before Swaging)
Cable
"T"
"D" Dia
(.75)
Dash
No.
"L"
"D"
Dia
-01
1.83
.265
-02
1.47
.375
-03
1.47
.386
-04
1.83
.329
-05
1.83
.386
-11
1.47
.329
"L"
(Before Swaging)
1/8 Dia Cable Only
60
(1.00)
(.25)
Cable - Chain
WESCON
TM
(.75)
29-0091-01
.059 Dia Cable
Notes:
1
Specify .12
Cable - Loops
WESCON
TM
Specify
80-0014-10
Stainless Steel
Amp Splice
"B" Bolt Size
.19 Max.
"A"
"B"
Bolt Size
-01
.38.06
(.19)
7x7
X
-02
.50.06
(.25)
-03
.63.06
(.31)
-04
.75.06
(.38)
-05
.88.06
(.44)
-06
1.00.06
(.50)
-07
1.25.06
(.63)
-08
1.50.06
(.75)
1 x 19
Conduit/Cable
Innerwire
"A"
Cable Construction
Dash
No.
Specify
80-0023-XX
Aluminum
Ferrule
"B" Bolt Size
.25.12
"A"
61
Cable Construction
Dash
No.
Cable
Dia
"A"
"B"
Bolt Size
-01
.047
.50.06
(.18)
5.00
-02
.062
.62.06
(.25)
6.25
-03
.093
1.00.09
(.37)
10.00
-04
.125
1.25.12
(.50)
12.50
-05
.187
1.75.18
(.75)
17.50
7 x 19
7x7
Linkage Fittings
WESCON
TM
23-3182
Style I
3/64 or 1/16 Dia Cable
Cable Guard
.87 Dia
23-3185-00 Retainer
.75
23-3182-00
.50 .50
29-0021-00 Retainer
23-3183
Style II
.31 Dia
Cable Guard
23-3183-00
.75
29-0021-00 Retainer
23-3182 / 23-3183
Style III w/o Cable Guard
3.75 Min.
5.75 Max.
23-3185-01 Retainer
.01 R
.525.005 Sq.
.218 Covered
Conduit
62
23-3182-00 or 23-3183-00
(See Above)
29-0021-00
Retainer
Innerwire
WESCON
TM
Figure 2
Load Capacities
Service Life
Conduit
Bend Radii
Bends in the conduit must be of sufficient radii to permit
the innerwire to flow smoothly without acquiring a
permanent set. Minimum recommended radii may vary
from 5 to 9 inches, depending upon innerwire diameter
and construction.
Solid Innerwire
Figure 1
63
Conduit/Cable
Innerwire
Construction
Innerwire
WESCON
TM
Friction
Design Procedure
Lost Motion
1. Determine:
a. Maximum load in each direction required at output
end.
b. Permissible lost motion.
c. Travel required.
d. Range of operating temperatures.
e. Other unfavorable conditions such as dust, dirt,
moisture, chemical corrosion, etc.
2. Use as few bends as possible, and keep bend-radii as
large as possible.
3. Provide positive location points for each end of the
conduit. Total length of the conduit assembly can now
be estimated.
4. Determine the proposed installation, duplicating and
relative location of the input and output ends, the load
required at the output end, as will as the proposed routing
and clamping arrangement.
5. Exact innerwire length can be determined now. It
should be just enough to provide adequate length
when all the manufacturing tolerances of the machine
components are combined to produce the maximum
overall length. Excess innerwire length necessitates
extra bends, which add to the lost motion and
friction load.
Installed Position
Compression Load
Tension Load
R2
R1
Backlash
Installed Position
Operating Environment
Figure 1
1. Deflection - Deflection loss results from "snaking" of the
innerwire under compression loads. Snaking depends
primarily upon the amount and uniformity of clearance
between the innerwire and the conduit. A minimum
uniform clearance permits the minimum snaking of
column-action buckling of the innerwire when it is under
compression loads.
64
Innerwire
WESCON
TM
Innerwire Chart
Size
Dia
.062
.072
Type
Part No.
501062-00
503062-01
511062-00
501072-00
503072-00
503072-02
511072-00
WESCON
TM
"Z" Bend
Standard Bend Configuration - Will be furnished unless
otherwise specified.
Bend No.
"X"
"Y"
Bend No.
"X"
"Y"
00-0122
00-0125
00-0131
00-0132
.125
.125
.156
.156
.125
.313
.250
.313
00-0138
00-0139
00-0152
.188
.188
.250
.250
.313
.250
"Y" .03
"X" .03
+15
90
-0
"L" Bend
00-0303
00-0304
00-0305
00-0306
00-0307
"X" .03
"X"
.03 R
.250
.310
.375
.437
.500
+15
90 -0
Centered Loop
Bend No.
I.D.
00-3101
00-3102
00-3103
00-3104
.25
.25
.195
.261
I.D.
Number
of Coils
Bend No.
I.D.
Number
of Coils
1-1/2
00-3106
00-3110
00-3111
.195
.195
.195
2
3
1-3/4
Conduit/Cable
Innerwire
Bend No.
+.016
-.000
65
Notes
WESCON
TM
66
Accessories
Page
Grips ........................................................................... 68
Twist Grip & Brake Lever Control ........................... 69
Acutator ..................................................................... 70
Molded Lever Control Acutator ............................... 71
Molded Lever Control............................................... 72
Seals & Wipers ........................................................... 72
Boots........................................................................... 73
Springs ........................................................................ 74
Wire Stops & Swivel Fittings..................................... 74
Clevises....................................................................... 75
Conduit Clips ............................................................. 76
Hardware.................................................................... 78
67
Accessories
Grips
WESCON
TM
Fin Grips
Here is a grip that was designed specifically for a new look, without
sacrificing comfort. The finned design makes it a natural for many specialty applications. Uses are limited only by your imagination. Universal
size gives it the versatility to fit almost any product. It stays pliable in cold
weather, yet soft with a sure grip.
RV Grips
Here is the perfect grip for a wide variety of recreational vehicles. Because of its special design, it is an ideal grip for applications where
brakes, throttle or clutch are controlled with a lever. Stays soft and
pliable down to -40 F.
Dash
No.
Tube
Dia
-00-01
-01-01
**-10-01
.875
1.00
.75
Thru Grips
Designed as a companion to our standard fin grip, the "Thru Grip"
aids in the handling of a tube or bar in the "middle" and not just from
the end. Optional holes in the flange allow easy routing of throttle
cables for a neat appearing package.
23-3160-* RV Grip
* Insert Dash No.
220 Per Box
1.75
Dia
4.38
Dash
No.
Tube
Dia
-03-01
-04-01
-09-01
.875
1.00
.75
1.62
Dia
5.00
1.25 Dia
.25 Dia
.25 Dia
Dash
No.
Tube
Dia
-01-01
-02-01
-03-01
.875
1.00
1.12
4.50
Dash
No.
Tube
Dia
-22-01
-23-01
.875
1.00
1.75
Dia
(4.45)
1.37 Dia
1.66 Dia
.25 Dia
Special Order
1.00 Tube Dia
200 Per Box
Special Order
1.00 Tube Dia
200 Per Box
4.31
1.75
Dia
1.75
Dia
4.31
68
WESCON
TM
29-0006-10
Die Cast Fitting
.187 Dia Conduit
.062 Dia
1x19 Cable
Specify .12
80-0002-02
21-1068-92
80-0006-05
Specify .12
.187 Dia Conduit
17-0024-01
69
Accessories
.062 Dia
1x19 Cable
Actuator
WESCON
TM
(2.67)
#6 Countersink/Flat
Head Fastner
(1.93)
(1.72)
(3.19)
(3.75)
(2.06)
#10 Countersink/Flat
Head Fastner
(1.40)
(1.94)
(.44 Typ)
(.89)
Conduit
Location "A"
(.60)
(1.30)
(55)
Conduit
Location "B"
(.250)
.12
24.00" - 59.99"
.18
60.00" - 119.99"
.25
120.00" - 240.00"
.50
(10)
Travel
Specify Style
of Actuator
Specify .06
Specify "L"
.187 Dia Conduit or
.155 Dia Conduit
Conduit Fitting
See Pages 45-50
Conduit Fitting
23-3184-44
70
Actuator
WESCON
TM
Return
Spring
"B"
"C"
Mounting Options
-03
.75
No
Yes
No
2.97
-04
.62
No
Yes
No
2.73
-08
.75
Yes
Yes
No
2.97
-09
.62
Yes
No
No
2.73
-10
.62
Yes
Yes
No
2.73
-11
.62
No
No
No
2.73
-13
.62
No
Yes
Yes
2.73
-14
.62
Yes
No
Yes
2.73
-15
.62
Yes
Yes
Yes
2.73
-16
.62
No
No
Yes
2.73
Snap-In Conduit
(See Chart)
(Ftg. Optional)
3/16 Cov.
6-Wire
"B"
29-0006-21
"A"
"C"
Snap-In Conduit
(See Chart)
(Ftg. Optional)
Mounting Options
(See Chart)
"B"
29-0006-21
Trigger Lock Options
(See Chart)
3/16 Cov.
6-Wire
"A"
71
Accessories
"C"
WESCON
TM
15-1802 Series
Control
Type
II
"B"
Control
Part No.
Core
Travel
"A"
"B"
"C"
12-2111-00
12-2111-07
12-2111-08
12-2111-09
12-2111-11
12-2112-01
12-2112-02
12-2112-03
12-2112-04
12-2112-05
12-2112-06
1.00
1.00
1.00
1.00
1.25
1.00
1.25
1.00
1.25
1.00
1.25
2.38
2.38
2.38
2.38
2.80
3.50
4.25
3.50
4.25
3.50
4.25
3.07
3.07
3.07
3.07
5.18
5.18
5.18
-
.875
1.00
.875
.875
1.00
1.00
1.00
.875
1.00
.875
1.00
"B"
"A"
"A"
(.93)
(.50)
(.50)
Type I
"C"
Tube Dia
Type II
WESCON
TM
23-3210-01
(1.69)
23-3210-02
.056 Dia
.084 Dia
23-3210-04
.40 Dia
.40 Dia
.68
.68
23-3109-01
23-3107-01
For .062 Dia Solid Wire,
7/32 Dia Covered or
1/4 Dia Bare Conduit
.05 Dia
.62
.059 Dia
.25
.44 Dia
.37 Dia
80-3112-*
* Insert Dash No.
"B"
"C" Dia
Dash
No.
-00
-01
-02
-03
-04
"A"
"B"
"C"
Color
(.37)
(.28)
(.34)
(.28)
(.34)
(.62)
(.50)
(.50)
(.50)
(.50)
.16
.09
.09
.06
.20
Black
Red
Black
Black
Black
23-3243-*
* Insert Dash No.
Dash
No.
"A"
Color
-01
-02
-03
.076
.056
.092
Grey
Black
Black
.44
.30 Dia
"A" Dia
"A" Dia
23-3040-*
.05 Dia
.372
Dash
No.
23-3041-00
Conduit
Color
Black
Grey
.248 Dia
.28 Dia
72
Boots
WESCON
TM
13-0025-01
1
EPDM Rubber
(03-0003-16)
(.62 Dia)
Cable Tie
(Optional)
.12 Dia
Standard Hex
(.50)
(5/16-24 Thd.)
3.18
Free Length
Extend to 4.00
Compress to 1.50
03-0003-20
03-0003-23
(.37 Dia)
(.50 Dia)
5.50 Free Length
Extend to 6.25
Compress to 3.00
(.15 Dia)
03-0003-02
(.51 Dia)
03-0004-00
2.38 Free Length
Extend to 3.00
Compress to 1.25
.05 (Typ)
(.05 Dia)
(.25 Dia)
(.25 Dia)
(.317 Dia)
.120.003 Dia
03-0003-25
03-0003-18
.25 Dia
08-0087-02
Cable Tie (Optional)
.56 Dia
03-0003-01
6.50 Free Length
Extend to 8.58
Compress to 2.38
.18
.25 I.D.
.500
Dia
.75
Dia
.43 Dia
.34
Dia
.31
73
.16 Dia
.84
Dia
Accessories
03-0003-11
.18 Dia
Springs
WESCON
TM
"D"
Cable w/
Die Cast Ball
"E" Dia
"D"
Cable w/
Die Cast Ball
"E" Dia
"E" Dia
"F" R
"F"
"C" Dia
"C"
Dia
"C" Dia
"G"
"A"
"B"
"A"
Style I
"G"
Style II
Style III
Initial Lbs Max. Lbs
Tension
Load
Max.
Ext.
Spring
Rate *
55.40
.38
113.00
32.00
1.98
54.00
15.50
83.00
.79
86.00
14.00
80.00
1.00
40.00
.50
8.61
35.00
1.50
16.94
.50
16.00
69.00
.36
145.00
.41
.30
16.25
70.50
.303
179.06
.44
.22
37.00
143.60
.55
189.00
.177
.75
.55
38.90
160.00
1.00
126.60
.085
.30
.21
8.00
58.00
.46
109.00
.119
.383
.59
10.00
85.00
.45
150.00
"C" "D"
"E"
(I.D.) (O.D.)
"F"
"G"
.410
.072
.08
.15
10.00
.400
.067
.26
.19
8.00
.22
.56
.095
.37
.50
1.50
.24
.57
.100
.37
.34
5.15
2.07
.27
.600
.085
.43
2.00
1.00
.25
.545
.095
.35
Zinc Plate
2.00
.92
.21
.625
.106
Black Oxide
2.62
.44
.31
.700
.135
Zinc Plate
3.12
.75
.38
1.20
Zinc Plate
1.76
.36
.19
.470
Zinc Plate
3.95
2.41
.22
.687
Part No.
Style
Finish
"A"
"B"
26-6306-02
III
Zinc Plate
1.23
.35
.19
26-6306-06
II
Zinc Plate
1.50
.36
.19
26-6308-01
II
Black Finish
2.50
.85
26-6308-05
II
26-6308-08
II
Black Zinc
26-6308-09
II
Zinc Plate
26-6308-12
II
26-6308-23
26-6308-24
26-6308-25
II
26-6308-60
II
"B"
"A"
WESCON
TM
Dash
No.
"A"
"B"
"C"
Thread
-01
-02
-03
.110
.144
.144
.31
.31
.31
.32
.32
.32
#8-32
#8-32
1/4-28
Material: Steel
Finish: Zinc Plate
Shipped Unassembled
* Insert Dash No.
Dash
No.
"Grip"
-00
-05
.110
.159
Washer
"A" Dia
#8-32 Screw
"B" Hex
.104 Dia
#8-32 Screw
.31 Hex
.247 Dia
"C"
74
Clevises
WESCON
TM
Clevis - Type I
"A" "B" "C" "D" "E" "F" "T"
22-2116-00
.22
No
3/16
22-2116-01
.22
.80
Yes
3/16
22-2116-03
.34
.88
Yes
3/16
22-2116-12
No
5/16
22-2116-15
.32
No
5/16
22-2120-01
Yes
3/16
22-2120-03
Yes
3/8
.75
"F"
"T"
"D" Dia
Key Slot
(See Chart)
"E"
"B"
Full R
"C"
Clevis - Type II
"A"
"E"
"C"
"D"
"E"
"F"
Key Hole
Slot
.41/.42
. 32/.33
1.44
.65
.21
No
.38/.39
.39/.41
1.88
.75
.21
No
.16/.22
.38/.39
.39/.41
1.56
.75
.21
No
.22/.28
.51/.52
.32/.33
1.75
.75
.21
No
22-2121-10
.20/.28
.51/.52
.39/.41
2.38
.75
.21
No
22-2121-11
.26/.28
.51/.52
.32/.33
1.45
.75
.21
No
22-2121-12
.16/.22
.38/.39
.39/.41
1.56
.75
.21
Yes
22-2121-13
.21/.27
.41/.42
.32/.33
1.44
.65
.21
Yes
Part No.
"A"
"B"
22-2121-01
.21/.27
22-2121-07
.22/,28
22-2121-08
22-2121-09
"C" Dia
Key Slot
(See Chart)
"D"
"F"
"B"
"E"
"C"
"D"
"E"
"F"
Key Hole
Slot
.39/.40
. 32/.33
1.62
.62
.21
No
.39/.40
.32/.33
2.00
.62
.21
No
.38/.45
.39/.40
.39/.40
2.00
.75
.21
No
22-2122-07
.49/.56
.51/.52
.32/.33
1.62
.62
.21
No
22-2122-08
.49/.56
.51/.52
.39/.40
1.94
.75
.21
No
22-2122-11
.49/.56
.51/.52 .315/.320
1.94
.75
.21
No
22-2122-20
.38/.45
.39/.40
1.62
.62
.21
Yes
Part No.
"A"
"B"
22-2122-01
.38/.45
22-2122-02
.38/.45
22-2122-03
.32/.33
"A"
"C" Dia
Key Slot
(See Chart)
"D"
"B"
"F"
"A"
"T"
Half Clevis
Part No.
"A"
"B"
"C"
"D"
"E"
"T"
22-2255-00
.562
.62
.090
.265
.218
.075
22-2255-02
.750
.91
.165
.325
.359
.105
"D" Dia
"B"
"E" Dia
"C"
75
Accessories
Part No.
"A"
Conduit Clips
WESCON
TM
22-2152 Series
22-2115 Series
Style I
Style II
Style III
Style I or II
Factory Installed
Factory Installed
Conduit Size
Mounting
Hole
"A"
"B"
Finish
-01
.44
.25
Bright
-05
.56
.25
Bright
-07
.50
.25
Bright
-24
No Hole
.56
.25
Bright
-31
.37
.32
Yellow
-34
.44
.25
Yellow
-38
.56
.25
Black
-39
.37
.32
Black
"B"
"A"
(.50)
Style I
Mounting Hole
Conduit Size
-15
.41
.34
.25
.15
Bright
-40
.43
.357
.19
.205
Yellow
Mounting
Hole
"A"
"B"
"C"
"D"
Finish
"A"
"B"
"D"
.50
Style II & V
Mounting Hole
.62
.218 Dia
.50
Style III
Part
No.
Conduit
Size
"A"
Finish
-00
3/16 Bare
.22
Yellow
-02
7/32 Bare
.28
Clear
-03
1/4 Bare
.28
Clear
-04
3/16 Bare
.28
Clear
"A" Dia
.50
Installed
Position
Style I or II
Material: Steel
Finish: Zinc Plate
Usage: 3/16 or 7/32 Dia Conduit
Material: Steel
Finish: Zinc Cobalt
Usage: 3/16 or
7/32 Dia Conduit
(.25 Dia)
.16
.210 Dia
.45
.50
.33
.75
.50
76
.25
Snap Clips
WESCON
TM
Tube
Dia
Cond.
O.D.
Material
22-0201-00
.75
22-0202-00
.87
22-0203-00
1.00
3/16
or
7/32
Spring
Steel
Zinc Plate
.44
.43
.63
.37 R
1.00
.32
Junction Box
WESCON
TM
23-3152-00-01 Cable
23-3153-02 Wire
23-3153-00
(1.82)
Specify
23-3131-01
77
Specify
Accessories
Hardware
WESCON
TM
Washers
Dash No.
Type
Fastener Size
80-0508-06
Flat
#10
80-0007-06
Spring Lock
#10
80-0007-29
Internal Tooth
#10
80-0508-08
Flat
1/4
80-0007-15
Spring Lock
1/4
80-0007-07
Internal Tooth
1/4
80-0508-11
Flat
5/16
80-0007-17
Spring Lock
5/16
80-0007-08
Internal Tooth
5/16
80-0508-52
Flat
3/8
80-0007-11
Spring Lock
3/8
80-0007-03
Internal Tooth
3/8
80-0508-04
Flat
1/2
80-0007-01
Internal Tooth
1/2
80-0007-04
Spring Lock
7/16
Flat Washer
Internal Tooth
Lock Washer
Spring Lock
Washer
Type
Thread
"B"
-14
Jam
#10-32 UNF
.12
-24
Jam
#10-24 UNC
.12
-26
Jam
1/4-20 UNC
.156
-27
Jam
1/4-28 UNF
.156
-19
Lock
5/16-24 UNF
.25
-21
Jam
5/16-18 UNC
.18
-22
Jam
5/16-24 UNF
.18
-94
Standard
5/16-18 UNC
.265
-05
Jam
3/8-24 UNF
.21
-13
Standard
3/8-16 UNC
.33
-39
Jam
3/8-16 UNC
.21
-06
Jam
7/16-20 UNF
.25
-12
Jam
7/17-14 UNC
.25
-04
Jam
9/16-18 UNF
.31
"B"
Jam Nut
"B"
Standard Nut
"B"
Lock Nut
Millimeter
Inch
"B"
Dash No.
Type
Thread
-38
Standard
M6X1-6H
4.8
.19
-49
Jam
M6X.75-6H
3.0
.12
-67
Standard
M6X1-6H
4.8
.19
-75
Jam
M8X1.25-6H
4.0
Standard
M12X1.25-6H
10.0
.16
-92
-105
Lock
M6X1-6H
6.0
"B"
"B"
"B"
.39
.24
Jam Nut
78
Standard Nut
Lock Nut
Notes
WESCON
TM
79
Proven technology and years of experience have gone into making the
Wescon push-pull cables top of the line in durability and dependability.
Polyethylene covers and a variety of conduit constructions can be customized to fit your specific cable usage. Other optional plastics or nylon
can be added to suit your environmental, corrosion resistant or extreme
temperature applications.
Our Power Take-Off (PTO), Turn-to-Lock and Vernier control systems are
all backed by a one-year replacement warranty and a wide range of
options to meet your specific needs. The PTO is designed for your remote
PTO shifting operations and its rugged polymer conduit cover is built to
withstand harsh environments. In severe vibration applications where a
reliable lock is needed, the Turn-to-Lock can be used for chokes, throttles,
engine shut-offs and valves. And the latest model of our Vernier control
system gives you the capability of precise RPM settings with a secure
construction that reduces corrosion and temperature hazards.
Contact your Wescon representative for specifications, prices and
delivery dates.
LDMCSr06