HIGH SPEED GEARING

DESIGN, FAILURE ANALYSIS, LIFE FACTORS, RECONDITIONING/REPAIR

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High Speed Gearing - Design

Standards
International AGMA (American Gear Manufactures Association) ISO Morgan Construction Company All MCCo gears are designed to ISO standards Internal Standards

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High Speed Gearing - Design

Types
Helical Spiral Bevel

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High Speed Gearing - Design Tooth Heat Treatment and Surface Conditions Case carburized and hardened gears

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High Speed Gearing - Design Terminology

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High Speed Gearing - Design

Tooth Bending Strength (Safety Factor > 2.0) Tooth Surface Durability (Safety Factor > 2.0) Infinite Life
Operational and Maintenance life factors Lubrication systems Misalignments System dynamics Increased Rolling Loads High volume of cobbles

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High Speed Gearing Life Factors

Maintenance factors
Lubrication
Quantity Quality (Water free and cleanliness) Viscosity Additives (EP)

Misalignments. (tooth contacts)

Machine alignment relative to foundations Machine bore alignments Shaft to Gear alignment and Run out

System dynamics
Dynamic balance Filtering of natural frequencies
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HighSpeedGearing_v02.ppt

High Speed Gearing Life Factors

Operational
Increase nominal rolling loads
Low temperature rolling Cold front end impacts Higher grade material

High volume of cobbles

High load impacts Cobble detection

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High Speed Gearing

Reconditioning / Repair
Tooth Failure and Wear
Not recommended for long term solution Emergency only

Major Failures (Checks Required)

NDT of all gearing Shafts to be checked for straightness Replace bearings Housing bore alignments Tightness of all bolts / Stretched bolts Gear contacts Vibration and noise levels at restart

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High Speed Gearing Failure Analysis General Class of Failure Wear Scuffing Plastic deformation Contact Fatigue Cracking Fracture Bending Fatigue Lubrication Lubrication Increased loads Misalignments / Increase loads Manufacturing High impact loads Misalignments / Increase loads System dynamics

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High Speed Gearing

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HighSpeedGearing_v02.ppt

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High Speed Gearing

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HighSpeedGearing_v02.ppt

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High Speed Gearing

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High Speed Gearing

CONTACT FATIGUE

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High Speed Gearing

BENDING FATIGUE

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Thank you for your attention!

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CopyrightProtection notice2010. All rights reserved Siemens AG / Copyright notice