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Dedicated I/O Units

Temperature Control Units


F CQM1-TC00j/TC20j: Thermo-

couple Inputs CQM1-TC10j/TC30j: Platinum Resistance Thermometer Inputs

Temperature Control Units are available for either 4-loop temperature control or 2-loop temperature control, and Units with 2-loop temperature control provide a heater burnout alarm. Parameters can be set and data read for these Temperature Control Units by transferring commands. Therefore, only one word each is allocated to the Temperature Control Unit for inputs and outputs, enabling high-density temperature controls. Commands can be easily transferred using the TRANSFER I/O COMMAND instruction (see note 1) that was been added to the CQM1H CPU Units.
The PID with advanced feed-forward circuitry (2 degrees of freedom) assures stable temperature control. The Units can also be set to ON/OFF control.

Note

1.

Parameters can be set and data read for the TC20j and TC30j using the new IOTC() instruction. The IOTC instruction is supported by the following combination of CPU Unit and Support Software: CX-Programmer version 2.0 or later and a CQM1H CPU Unit with a lot number of 0160 or later. The SYSMAC Support Software can also be used by uploading the expansion instructions from a CPU Unit.

2.

Performance Specifications
Item Thermocouple input CQM1-TC00j K: 200 to 1,300 _C (300 to 2,300 _F) J: 100 to 850 _C (100 to 1,500 _F) Platinum resistance thermometer input CQM1-TC10j JPt: 99.9 to 450.0 _C (99.9 to 800.0 _F) Pt: 99.9 to 450.0 _C (99.9 to 800.0 _F) Thermocouple input CQM1-TC20j K, J, T, L, R, S, B (See the following table for temperature ranges.) Platinum resistance thermometer input CQM1-TC30j Pt100, JPt100 (See the following table for temperature ranges.) Input Input sensors and set point ranges

Number of control loops Control mode Setting and display accuracy

Two (either 1 or 2 loops can be used) ON/OFF or advanced PID control (2 degrees of freedom) C Ranges (Set point 1% or 3 C, whichever is larger) 1 digit max. F Ranges (Set point 1% or 6 F, whichever is larger) 1 digit max. C Ranges (Set point 1% or 2 C, whichever is larger) 1 digit max. F Ranges (Set point 1% or 4 F, whichever is larger) 1 digit max.

4 loops or 2 loops with heater burnout alarm ON/OFF control, advanced PID control (2 degrees of freedom), or manual operation C Ranges (Set point 0.3% or 1 C, whichever is larger) 1 digit max. F Ranges (Set point 0.3% or 2 F, whichever is larger) 1 digit max. 0.1 C Ranges (Set point 0.3% or 0.8 C, whichever is larger) 1 digit max. 0.1 F Ranges (Set point 0.3% or 1.6 F, whichever is larger) 1 digit max. (See note 1.) 0.01 C Ranges (Set point 0.3% or 0.5 C, whichever is larger) 1 digit max.

Temperature adjustment Proportional band Derivative time Integral time Manual output Control period Input shift range

0.8 _C/_F 40.0 _C/_F 240 s 40 s --20 s ---

0.1 to 999.9 C/F (0.1C/F unit) 0.1 to 999.9 C/F (0.1C/F unit) 0 to 3,999 s (1 s unit) 0 to 3,999 s (1 s unit) 0.0% to 100.0% (0.1% unit) 1 to 99 s (1 s unit) 99.9 to 999.9 C/F (0.1C/F unit) 0.1 C Ranges 99.9 to 999.9 C/F (0.1C/F unit) 0.01 C Ranges 9.99 to 99.99 C/F (0.01C/F unit)

Sampling period Output Out ut Output refresh period Output form Maximum switching capacity Leakage current Residual voltage External supply voltage Internal current consumption Heater burnout b t alarm Maximum heater current Input current monitoring accuracy Heater burnout alarm setting Minimum ON time for detection

1s 1s NPN or PNP outputs (with short-circuit protection) 100 mA, 24 V DC +10%/15% 0.3 mA max. 3.0 V max. 15 mA min., 24 V DC +10%/15% 220 mA max. at 5 V DC ---------

0.5 s 0.5 s NPN or PNP outputs (with short-circuit protection) 100 mA, 24 V DC +10%/15% 0.1 mA max. 0.8 V max. 30 mA min., 24 V DC +10%/15% 190 mA max. at 5 V DC 50 A, single-phase AC 5 % FS 1 digit 0.1 to 49.9 A (0.1 A unit) (See note 1.) 200 ms (See note 2.)

Note

1. 2.

Heater burnout detection will be disabled if the alarm is set to 0.0 A. The heater burnout alarm output will turn ON if the alarm is set to 50.0 A. If the control output is ON for less than 200 ms, heater burnout will not be detected and the heater current will not be measured.

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Dedicated I/O Units


Temperature Ranges
Units for Thermocouples
Input type K K J J T L L R S B Code No. 0 1 2 3 4 5 6 7 8 9 C 200 to 1300 0.0 to 500.0 100 to 850 0.0 to 400.0 200.0 to 400.0 100 to 850 0.0 to 400.0 0 to 1700 0 to 1700 100 to 1800 F 300 to 2300 0.0 to 900.0 100 to 1500 0.0 to 750.0 300.0 to 700.0 100 to 1500 0.0 to 750.0 0 to 3000 0 to 3000 300 to 3200

Units for Platinum Resistance Thermometers


Input type Pt100 JPt100 Pt100 JPt100 Code No. 0 1 2 3 C 200.0 to 650.0 200.0 to 650.0 20.00 to 250.00 20.00 to 250.00 F 300.0 to 1200.0 300.0 to 1200.0 Do not set. o o se

System Configuration Example


CQM1-TC00j/20j CQM1-TC10j/30j

Output Circuits
CQM1-TCj01/TCj03: Sinking Outputs (NPN) +DC
Internal circuitry

OUT

COM CQM1-TCj02/TCj04: Sourcing Outputs (PNP) COM Thermocouple


Internal circuitry

OUT 0V

Platinum resistance thermometer

Current Detector Ratings


Item Continuous maximum heater current Range for accurate measurement Withstand voltage Shock resistance Hole diameter Weight Accessories 50 A E54-CT1 E54-CT3

0 to 30 A 1,000 VAC

0 to 50 A

50 Hz (Approx. 98 m/s2)
5.8 mm Approx. 11.5 g None 12.0 mm Approx. 50 g Contactors: 2 Plugs: 2

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Dedicated I/O Units


Linear Sensor Interface Units
F CQM1-LSE01 (Standard) F Performance Specifications
Item Input No. of analog input points Input signal g range Input impedance Voltage input Current input Voltage input Current input 1 9.999 to 9.999 V, 5 to 5 V, 1 to 5 V 4 to 20 mA 1 M min. 10 0.1% FS 1 digit max. with input sampling speed set to slow 0.5% FS 1 digit max. with input sampling speed set to fast Signed binary (9999 to 9999) 0.3 ms with input sampling speed set to fast and 0.6 ms with input sampling speed set to slow 1 ms with input sampling speed set to fast and 2 ms with input sampling speed set to slow 5 ms TIMING/GATE, ZERO, ZERO RESET, RESET 1 input word and 1 output word ------------9.999 V to 9.999 V 0.1% FS 1/8192 0.5 s 0.5 s 10 k min. CQM1-LSE01 CQM1-LSE02

CQM1-LSE02 (with Monitor Output)

The Linear Sensor Interface Units measure voltage or current inputs from linear sensors quickly and accurately and convert the measurements to numeric data for comparative decision processing. You can also sync internal processing using external timing signals. F A high-speed sampling cycle of 1 ms can be combined with high-speed external timing at 0.3 ms to easily detect high-speed changes in analog signals. F Scaling and comparative decision processing reduces the burden on the CQM1Hs CPU Unit, achieving faster processing both in the Unit and for the PLC all around. F A forced-zero function lets you easily change reference points for different workpieces. F The monitor output allows a specified voltage to be output from the ladderdiagram program to provide analog output capability (CQM1-LSE02 only).

Linearity

PLC output code Sampling time Sampling cycle Arithmetic processing time External control inputs Words allocated Monio tor t output ut Output signal Output linearity Output resolution Output refresh period Output response time Allowable load resistance Insulation Dielectric strength

Photocoupler insulation between input terminals and PLC signals and between input terminals and output terminals. 500 V AC for 1 minute between input terminals and output terminals 1,000 V AC for 1 minute between I/O terminals and FG 380 mA max. at 5 V DC 230 g max. 450 mA max. at 5 V DC

Internal current consumption Weight

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Dedicated I/O Units


Control Input Specifications
Item Input voltage Input impedance Input current ON voltage OFF voltage ON/OFF response time (see note) Circuit configuration
COM 24 V DC 820 (1.2 k) 2.2 k (2 k) Figures in parentheses are values for TIMING/GATE input. Internal circuitry

Specification 24 V DC +10%/15% TIMING/GATE: Other control output: TIMING/GATE: Other control output: TIMING/GATE: Other control output: TIMING/GATE: Other control output: TIMING/GATE: Other control output: 2 k 2.2 k 9.2 mA TYP. (24 V DC) 10.0 mA TYP. (24 V DC) 16.3 V DC min. 17.1 V DC min. 3.8 V DC max. 3.6 V DC max. 50 s TYP. 4 ms TYP.

Note

The ON/OFF response time is the time required for the Units CPU Unit to detect input turned ON or OFF.

System Configuration Example


Z4M or Z4W-V Linear sensor

CQM1-LSE02 Linear Sensor Interface Unit 4 to 20 mA CQM1H

Linear Sensor Amplifier

Timing signal Monitor output 9,999 to 9,999 V K3TX Intelligent Signal Processor

Programming Console

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Dedicated I/O Units


Safety Relay Unit
F CQM1-SF200

Safety Relay Unit

F Reduces wiring effort and installation space


for safety circuits. safety circuit.
1.

3. 4.

K1 Relay Operating Status K2 Relay Operating Status Monitors the status of the internal relays that form the safety circuit. This helps troubleshooting safety circuit problems.

F Monitors the following four statuses of the


Safety Circuit Output Status Monitors if the safety circuit is operating and producing outputs. Safety Circuit Power Status Monitors the status of the power supply to the safety circuit.

2.

F General-purpose Inputs In addition to the safety circuit, a general-purpose input section (4 inputs and 1 common) is provide, which can be used for general controls.

F Performance Specifications
Item Contact resistance (See note 1.) Operating time (See note 2.) Response time (See notes 2 and 3.) Durability Mechanical 100 m 300 ms max. 10 ms max. 5 million operations min. (switching frequency: 7,200 times/hour) 100,000 operations min. (rated load, switching frequency: 1,800 times/hour) 1 mA at 5 VDC 260 g max. 1. Measurement conditions: 1 A at 5 VDC voltage drop method Specifications

F Control Input Specifications

Electrical

Indicator

Error rate (P level: reference value) Weight Note: 2. Bounce time is not included.

Safety circuits

3. The response time is from when the input is turned OFF to when the main contact turns OFF.

F Ratings (Safety Circuit)

Power Supply Section


Item Supply voltage Permissible voltage fluctuation range Power consumption 24 VDC 15%/+10% of supply voltage 24 VDC: 1.7 W max. Specifications

Indicator

Input Section
Input current 75 mA max.

General-purpose Inputs

Item

Specifications

Switching Section
Item Load Rated load Rated switching current 5 A at 250 VAC 5A Specifications Resistive load (cos=1)

4.0 k 0.01 F 820

Input indicator

F Ratings (General-purpose Input)


Item Rated input voltage Input impedance Input current ON voltage/ON current OFF voltage/OFF current ON/OFF response time Number of circuits Number of points that turn ON simultaneously Internal current consumption 4.0 k 6 mA typ. (24 VDC) 14.4 VDC min./3 mA min. 5 VDC max./1 mA max. 8 ms max. (selectable from 1 to 128 ms using System Setup.) 4 inputs and 1 common 100% simultaneously ON 50 mA max. Specifications 24 VDC 15%/+10%

Internal Circuits

Indicator

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