Busworks 900Mb Series Modbus-Rtu I/O

Modbus
I/O
Discrete I/O Modules
Analog I/O Modules
BusWorks 900MB Series Modbus-RTU I/O

Introduction
Series overview . . . . . . . . . . . . . . . . . . . . . .Page 50
904MB active high inputs . . . . . . . . . . . . . . . . . . .56 905MB sourcing outputs . . . . . . . . . . . . . . . . . . .56 906MB active high inputs, sourcing outputs . . . .56
Accessories
Software interface package . . . . . . . . . . . . .Page 69 Power supplies . . . . . . . . . . . . . . . . . . . . . . . . . .69 Mounting hardware . . . . . . . . . . . . . . . . . . . . . . .69 RS-232/485 signal converter . . . . . . . . . . . . . . . . .70 RS-485 network repeater . . . . . . . . . . . . . . . . . . .70
BusWorks Modbus I/O
Analog I/O Modules

913MB DC current input . . . . . . . . . . . . . . .Page 58 914MB DC voltage input . . . . . . . . . . . . . . . . . . .58 917MB DC current output . . . . . . . . . . . . . . . . . .60 918MB DC voltage output . . . . . . . . . . . . . . . . . .60 924MB Thermocouple/millivolt input . . . . . . . . . .62 932/934MB RTD input . . . . . . . . . . . . . . . . . . . . .64 942MB Frequency/counter input . . . . . . . . . . . . .66
Discrete I/O Modules

901MB active low inputs . . . . . . . . . . . . . . .Page 54 902MB sinking outputs . . . . . . . . . . . . . . . . . . . .54 903MB active low inputs, sinking outputs . . . . . .54
Technical Documentation
Application notes . . . . . . . . . . . . . . . . . . . . .Page 71 Dimension diagrams . . . . . . . . . . . . . . . . . . . . . . .68
901/2/3 DISCRETE INPUTS Active low input Active high input ANALOG INPUTS DC voltage/current input DC millivolt input Thermocouple input RTD/resistance input Frequency input AC current input (requires external sensor) DISCRETE OUTPUTS Sinking output (low-side switch) Sourcing output (high-side switch) Limit alarm (open-drain MOSFETs or relays) ANALOG OUTPUTS DC voltage/current POWER CONFIGURATION DC-powered AC-powered x
904/5/6
913/914
917/918
924
932/934
942
x x x x x x x x x x x x x x x x x x x x x x x x x x x x x
Tel: 248-295-0880 Fax: 248-624-9234 e-mail: sales@acromag.com www.acromag.com 49
900MB
Series
I Analog Input
These units monitor DC or thermocouple sensor inputs and provide alarm outputs if conditions exceed user-defined limits. Each module has four analog input channels and four discrete outputs for independent local alarms or host-controlled on/off switching. Inputs I DC current I DC voltage I DC millivolts I Thermocouple I RTD/resistance I Frequency I AC current Outputs I Open drain MOSFETs (1A solid-state switches) Functions I Temperature monitoring I Process variable measurement I Limit alarms with high and/or low setpoints I On/off control
Modbus I/O Network
I Special Features
I
High-speed RS-485 communication allows data transfers up to 115K baud Modbus RTU protocol interfaces to popular HMI and SCADA software packages Wide-range, polarity-insensitive power supply supports 10-36V DC and 24V AC sources Powerful watchdog timers allow user-defined failsafe state when host communication is lost Isolation eliminates potential ground loops between I/O, power, and network circuitry Default switch allows user to set module to known communication parameters Menu-based Windows configuration software simplifies setup and trouble-shooting
BusWorks Modbus I/O
900MB Series Modbus-RTU I/O Modules

The 900MB series is a high-performance line of multi-function I/O modules. These units feature universal input/output ranges and an intelligent microcontroller to provide extreme flexibility and powerful monitoring and control capabilities. Select from a variety of analog and discrete I/O models to meet your application requirements. To ensure unsurpassed performance, these I/O modules employ the latest digital technology. State-of-the-art flash microcontrollers plus optically isolated input, output, power, and network circuits increase noise/transient immunity and prevent ground loops. Status LEDs provide diagnostic feedback and visually indicate which channels are outside their calibrated range. Sophisticated watchdog timer functions allow the application to define the module's failsafe output state. The watchdog timer invokes the failsafe condition when communication between the host and module exceed a duration specified by the application. For further security, a second hardware watchdog timer monitors the microcontroller for failed operations or a lock-up condition and automatically resets the unit.
I Discrete I/O
These modules monitor discrete levels of various devices and/or provide on/off control capabilities depending on the model selected. Each module offers high channel density to save space and keep costs low. Models are available with twelve inputs, twelve outputs, or twelve bidirectional I/O channels. Inputs I Active-high inputs, 0 to 35V DC I Active-low inputs, 0 to 35V DC Outputs I Sourcing outputs, 5.5 to 35V DC, 250mA I Sinking outputs, 0 to 35V DC, up to 1A Functions I Monitor discrete state or level I On/off control I Activate audible or visual alarms I Transmit discrete data to other control systems
I Analog Output
Analog output modules are ideal for controlling a wide variety of industrial machinery. The host defines the output of voltage or current signals to control speed, flow, temperature, frequency, level, force, torque, intensity, and many other properties. Each module has four analog output channels plus four discrete outputs for on/off switching applications. Outputs I DC voltage I DC current I Open drain MOSFETs (1A solid-state switches) Functions I Write data to local displays or recorders I Control drives, valves, and other equipment I Transmit discrete data to other control systems I On/off control (alarms)
Modbus
I/O
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BusWorks Modbus I/O
Modems
HMI Software
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901 902 903 904 905 906
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PER I ATU (W NPUT RE /AL AR MS )
Frequency/Counter TTL, dry contact, high/low-side transistor switches, magnetic pickups, proximity sensors Thermocouple/Millivolt/RTD sensors: temperature, O2, cathodic monitor, DC shunt Voltage/Current Signal Generation variable frequency drives, valves, motors, positioners, displays, recorders
Acromag 900MB Series I/O Modules

901MB 902MB 903MB 904MB 905MB 906MB 12 DI (active low) 12 DO (sinking) 12 DI/DO (as above) 12 DI (active high) 12 DO (sourcing) 12DI/DO (as above) 913MB 914MB 917MB 918MB 924MB 934MB 942MB 4 AI (mADC), 4 DO 4AI (VDC), 4 DO 4 AO (mADC), 4 DO 4 AO (VDC), 4 DO 4 TC/mV, 4 DO 4 RTD, 4 DO 2 Freq, 2 DO
Voltage/Current Signal Measurement sensors: flow, level, speed, pressure, etc. On/Off Monitoring & Control, High/Low Status & Switching motors, pumps, heaters, solid-state relays, other discrete devices
900MB
I Software Support
Series 900 I/O modules are compatible with popular Human-Machine Interface (HMI) software packages that support Modbus communication. The I/O modules may be configured using generic drivers provided with the HMI software to access the Modbus register maps. A list of popular third-party HMI software manufacturers: I AB/Rockwell I National Instruments I Citect I Steeplechase I Iconics I Think and Do I Intellution I Wonderware Acromag also offers a configuration utility for faster and easier setup. This software provides an intuitive approach to select configuration options for your application. Familiar Windows pull-down selection menus and fill-in-the-blank fields speed you through a few brief configuration screens. No programming is required. The utility also helps you monitor and verify proper operation of the module outside the main control software. This diagnostic tool provides a simple alternative to using Modbus register maps.
Series
BusWorks Modbus I/O
Acromags configuration software can be used offline to set up a module and save the configuration to a file.
Module Configuration
Acromag Configuration Software for Windows RS-232/485 Converter and RS-485/3-wire Cable
900MB Module (all models)
I Easy Configuration
Acromags configuration software is designed for offline setup at a bench or in the field with a laptop computer. Configuration settings can be saved to a file or printed for archival purposes. Setup is quick and easy using the steps below. 1) Connect the module to a PC with the cable and RS-232/485 converter (typical system). Apply power. 2) In the software, open a saved configuration or select the Module Upload option. 3) Configure the operating parameters as desired and download the configuration into the module. 4) Use the softwares Test function to verify module operation and communication. 5) Install the module on the network.
Limit alarms are easy to configure with fill-in-the-blank fields in engineering units for high/low alarm setpoints.
Modbus
I Accessories
Configuration Tools Acromag provides a full set of tools to help you get your modules set up and ready to install.
I
I/O
Watchdog Timer (Network Communication)
All modules have a communication watchdog timer function. The watchdog timer is configurable for timeout periods of up to 18 hours. This timer function monitors I/O communications with the host controller. In the event of lost communications, output ports optionally reset to a user-defined state or level. The watchdog timer restarts with a read/write to an I/O channel.
I General Module Specifications

Communication Interface Network Communication
I
Software Interface Package See Page 69 for more information. Includes the following: - Configuration Software Utility - Instruction manuals - Serial port converter - Interface cable Network Devices Everything you need to drive your network is available from Acromag: isolators, converters, signal boosters, and power sources.
I
Modbus-RTU protocol, RS485 (3-Wire). Standard Protocol implementation as defined under Modicon Modbus Reference Guide PI-MBUS-300 Rev. J. Reference: http://public.modicon.com. Search on: PI-MBUS-300 for technical publication.
Baud Rate
2400, 4800, 9600, 14.4k, 19.2k, 28.8k, 38.4k, 57.6k, 76.8k, or 115.2k baud. Default 9600 baud.
Environmental Ambient Temperature

I
Operation: -25C to +70C (-13F to +158F). Storage: -40C to +85C (-40F to +185F).
Module Addressing
0 to 247, selectable. Default address 247.
Relative Humidity
5 to 95% non-condensing.
Network Distance
4000 feet without network repeater.
Radiated Field Interference Immunity (RFI)

Complies with EN61000-4-3 Level 2 and EN50082-1 (3V/M, 80 to 1000MHz AM and 900MHz keyed).
BusWorks Modbus I/O
Nodes
Supports up to 32 modules without the use of a network repeater.
Universal 50W Power Supply (Page 69) Isolated RS-232/485 Converter (Page 70) Isolated RS-485 Network Repeater (Page 70) Mounting Hardware Installation is a snap with Acromag accessories.
I
Electrical Fast Transient Immunity (EFT)

EN61000-4-4 Level 1 and EN50082-1 (0.5KV power, signal lines).
Parity
Odd, even, or none. Default setting none.
Electrostatic Discharge (ESD) Immunity

EN61000-4-2 Level 3 and EN50082-1 (8KV/4KV air/direct discharge).
Stop Bits
One with parity, one or two with no parity. Default setting is two stop bits with no parity.
Surge Immunity
EN61000-4-5 (0.5KV) and EN50082-1.
DIN RAIL Bars (Page 69) 19" Rack-Mount Kit (Page 69)
Watchdog Timer (Hardware)

A hardware watchdog timer is built into each module to perform a reset if the microcontroller fails to return from an operation in a timely manner or "locks up".
Radiated Emissions
Meets EN50081-1 for Class B equipment.
Approvals
CE marked. UL listed for US and Canada. Class I; Division 2; Groups A, B, C, D.
Enclosure/Physical Enclosure
I
Self-extinguishing NYLON type 6.6 polyamide thermoplastic UL94 V-2, color beige; general purpose NEMA Type 1 enclosure.
Connectors (Removable Terminal Blocks)

Wire Range: AWG #12-24, stranded or solid copper.
Dimensions
1.05W x 4.68H x 4.35D inches 26.7W x 118.9H x 110.5D mm.
DIN Rail Mounting

DIN rail mount, Type EN50022; "T" rail (35mm).
Shipping Weight
1 pound (0.45 Kg) packed.
900MB
Series
Modbus/RS-485
High-Density Discrete I/O Module
Inputs (4) or Outputs (4)
Twelve Discrete Inputs or Outputs

Isolation
RS-485
Modbus
10-36V DC or 24V AC
Power
BusWorks Modbus I/O
901/902/903MB Multi-Channel Discrete I/O Modules

Active-Low Inputs Sinking Outputs (Low-Side Switching)
Models 901MB: 12 input channels 902MB: 12 output channels 903MB: 12 input/output channels Input Twelve input channels (901, 903 models only) 0 to 35V DC Output Twelve output channels (902, 903 models only) O to 35V DC Network Communication Modbus-RTU high-speed RS-485 Power Requirement 10 to 36V DC, 24V AC Approvals CE marked. UL, cUL listed Class I; Division 2; Groups A, B, C, D.
I Description
These modules provide twelve discrete input and/or output channels. Isolation separates the I/O, power, and network circuits. Network communication adheres to the industry-standard RS-485 Modbus RTU protocol. Both AC and DC power sources are supported with wide range, nonpolarized, diode-coupled terminals. The open-drain outputs are intended for currentsinking or low-side switching applications. The buffered inputs are active-low. These models are the complement of the 904, 905, and 906 units which have open-source, high-side output switches and active-high inputs. Socketed pull-up resistors are easily removed or exchanged to satisfy your application requirements. The 903MB model has twelve input/output points that may be used as inputs or outputs on a bit-by-bit basis. Outputs may be read back to verify output settings. Combining flexible I/O types, wide I/O ranges, and a network interface in a single package, makes this instrument extremely powerful. Multi-channel design adds cost-efficiency and allows high-density mounting. Plus, safe, rugged construction makes these modules reliable for use in both control room and distributed field I/O applications. Custom module configurations are also possible (consult factory for details).
I Special Features
I
Standard Modbus RTU protocol with high-speed RS-485 communication (up to 115K bps) Twelve I/O channels in a single inch-wide unit reduces system costs and saves panel space High-voltage, high-current, open-drain outputs enable direct (low-side) control of external devices High-voltage buffered inputs monitor discrete levels from a variety of industrial devices Tandem input/output circuitry (903 models only) connects input buffers with open-drain outputs for convenient loopback monitoring of the output state Outputs have built-in over-temperature and over-current shut-down protection, plus active clamping circuits for switching inductive loads Watchdog timers provide a configurable failsafe output state for use when host I/O communication is lost Three-way isolation eliminates potential ground loops between power, I/O, and network circuitry Self-diagnostics monitor microcontroller activity to detect operational failures (lock-up) and execute a reset to restore communication
Modbus
I Performance
I Discrete Inputs (901 & 903 models only) Input Type
I/O
I Ordering Information
Models
901MB-0900 Discrete input module 902MB-0900 Discrete output module 903MB-0900 Discrete input/output module
General I/O Pull-ups and Socket

I
5.6K ohm pull-up resistor SIPs are installed in sockets at each port (four-channels per port).
12 active-low, buffered inputs, with a common connection. Inputs include transient suppression devices and series connected 100K ohm resistors, plus diode over-voltage clamps to the internal +5V supply.
Excitation (per port)

External excitation voltage for each four-channel port is limited to 35V or less.
Supported Modbus Commands

The command/response protocol for communicating with this module adheres to the Modbus/RTU standard for the following Modbus Functions. Read Coil (Output) Status Read Input Status Read Holding Registers Force Single Coil (Output) Preset Single Register Reset Slave Force Multiple Coils (Outputs) Preset Multiple Registers Report Slave ID
Input Signal Voltage Range

0 to 35V DC, maximum.
Input Current
293A, typical at 35V DC.
Accessories
900C-SIP Configuration Software Interface Package (includes software CD-ROM for Windows, RS-232/485 converter, and RS-485/three-wire cable) 5034-225 USB-to-RS232 adapter. See page 68 for more info. TBK-B02 Optional terminal block kit, barrier strip style, 4 pcs. TBK-S02 Optional terminal block kit, spring clamp style, 4 pcs. PS5R-D24 Power supply (24V DC, 2.1A). See Power Supplies on Page 199. For more information on software, network hardware, and mounting accessories, please see Pages 69-71.
Input Signal Threshold

TTL compatible with 100mV of hysteresis, typical. Low-to-High threshold is 1.7VDC, High-to-Low is 1.6VDC, typical. Limited to TTL levels of 0.8VDC (max. LOW level) and 2.0VDC (min. HIGH level).
BusWorks Modbus I/O
Input Resistance
100K ohms, typical.
Input Hysteresis
100mV DC, typical.
LED Indicators
LEDs indicate power, status, and discrete level.
Power Requirements
10 to 36V DC, 22 to 26V AC.
Discrete Outputs (902 & 903 models only) Output Type

I
Supply Current
Supply 10V DC 24V DC 24V AC Current Draw 80mA maximum 40mA maximum 70mA rms maximum
12 independent, open-drain, DMOS MOSFET switches with a common source connection that operate as low-side switches.
Output Voltage Range

0 to 35V DC max. (0 to 500mA/channel continuous). External voltage source required.
Isolation
1500V AC for 60 seconds or 250V AC continuous. 3-way isolation between I/O, network, and power circuits. Optional terminal blocks: barrier strip (left) and spring clamp (right). Cage clamp terminal is standard.
Output ON Resistance
0.28 ohms maximum.
Output Response Time

Force Single Coil: Output updates within 250s of receipt of a command. Force Multiple Coils: First coil updates in 250s, followed successively by additional coils every 180s.
DIGITAL INPUT CONNECTIONS (ACTIVE LOW)
5V TTL LOGIC - INPUT CAN BE PULLED UP INTERNALLY OR EXTERNALLY +5V EXC INP RTN INP
TB1
11 12 13 14 15 16 46 45 44 43 42 41 DIGITAL IN or OUT DIGITAL IN or OUT
DIGITAL OUTPUT CONNECTIONS

903MB
+5V
EXC
LOAD
EXC1 CH 0 CH 1 CH 2 CH 3 RTN
RTN CH11 CH10 CH 9 CH 8 EXC3
100K
TO OTHER 3 CHAN OF PORT
DIGITAL I/O
TB1
DIGITAL I/O
902MB/903MB
ON
V I/O 5-35V
EXC + 12-24V DC, TYPICAL DUP SPST RELAY RTN TB1 INP DIGITAL I/O SHARES RETURN RTN EXC1 CH 0 CH 1 CH 2 CH 3 RTN INTERNAL INPUT PULL-UPS ARE PRESENT
RTN
TB2
21 22 23 24 25 26 DIGITAL IN or OUT
903MB shown. 901MB & 902MB are similar.

RS485
TB4
TB4
OFF
36 35 34 33 32 31
COM COM D D
PWR
DIGITAL I/O
TB2
NETWORK COMMUNICATION AC/DC POWER

10 TO 36V DC OR 24V AC NON-POLARIZED OUT DIGITAL I/O SHARES RETURN RTN
RTN
B A
TB1 EXC1 CH 0 CH 1 CH 2 CH 3 RTN
TB3
TB3
900MB
Series
Modbus/RS-485
High-Density Discrete I/O Module
Twelve Discrete Inputs or Outputs

Isolation
RS-485
Modbus
10-36V DC or 24V AC
Power
BusWorks Modbus I/O
904/905/906MB Multi-Channel Discrete I/O Modules

Active-High Inputs Sourcing Outputs (High-Side Switching)
Models 904MB: 12 input channels 905MB: 12 output channels 906MB: 12 input/output channels Input Twelve input channels (904, 906 models only) 0 to 35V DC Output Twelve output channels (905, 906 models only) 5.5 to 35V DC Network Communication Modbus-RTU high-speed RS-485 Power Requirement 10 to 36V DC, 24V AC Approvals CE marked. UL, cUL listed Class I; Division 2; Groups A, B, C, D.
I Description
These modules provide twelve discrete input and/or output channels. Isolation separates the I/O, power, and network circuits. Network communication adheres to the industry-standard RS-485 Modbus RTU protocol. Both AC and DC power sources are supported with wide range, nonpolarized, diode-coupled terminals. The outputs are intended for current-sourcing or high-side switching applications. The buffered inputs are active-high. These models are the complement of the 901, 902, and 903 units which have low-side output switches and active-low inputs. Socketed pull-down resistors are easily removed or exchanged to satisfy your application requirements. The 906MB model has twelve input/output points that may be used as inputs or outputs on a bit-by-bit basis. Outputs may be read back to verify output settings. Combining flexible I/O types, wide I/O ranges, and a network interface in a single package, makes this instrument extremely powerful. Multi-channel design adds cost-efficiency and allows high-density mounting. Plus, safe, rugged construction makes these modules reliable for use in both control room and distributed field I/O applications. Custom module configurations are also possible (consult factory for details).
I Special Features
I
Standard Modbus RTU protocol with high-speed RS-485 communication (up to 115K bps) Twelve I/O channels in a single inch-wide unit reduces system costs and saves panel space High-voltage, high-current, open-source outputs enable direct (high-side) control of external devices High-voltage buffered inputs monitor discrete levels from a variety of industrial devices Tandem input/output circuitry (906 models only) connects input buffers with open-source outputs for convenient loopback monitoring of the output state Watchdog timers provide a configurable failsafe output state for use when host I/O communication is lost Three-way isolation eliminates potential ground loops between power, I/O, and network circuitry Self-diagnostics monitor microcontroller activity to detect operational failures (lock-up) and execute a reset to restore communication
Modbus
I Performance
I Discrete Inputs (904 & 906 models only) Input Type
I/O
Models
904MB-0900 Discrete input module 905MB-0900 Discrete output module 906MB-0900 Discrete input/output module

Outputs update within 50ms of a write command and switch within 5mS of receipt of command. Loopback response (906MB) is 1S low-to high, 5S high-to-low.
I
General
12 active-high, buffered inputs, with a common connection. Inputs include transient suppression devices and series connected 100K ohm resistors, plus diode over-voltage clamps to the internal +5V supply.
I/O Pull-downs and Socket

5.6K ohm pull-down resistor SIPs are installed in sockets at each port (four-channels per port).
Input Signal Voltage Range

0 to 35V DC, maximum.
Excitation (per port)

External excitation voltage for each four-channel port is limited to 35V or less.
Input Current
293A, typical at 35V DC.
Accessories
Supported Modbus Commands

The command/response protocol for communicating with this module adheres to the Modbus/RTU standard for the following Modbus Functions. Read Coil (Output) Status Read Input Status Read Holding Registers Read Input Registers Force Single Coil (Output) Preset Single Register Reset Slave Force Multiple Coils (Outputs) Preset Multiple Registers Report Slave ID
Input Signal Threshold

TTL compatible with 100mV of hysteresis, typical. Thus, Low-to-High threshold is 1.5VDC, High-to-Low is 1.4VDC, typical. Limited to TTL levels of 0.8VDC (max. LOW level) and 2.0VDC (min. HIGH level).
BusWorks Modbus I/O
Input Resistance
5.6K ohms with standard factory pull-down resistors installed. 100K ohms without pull-downs.
Input Hysteresis
100mV DC, typical.
Input Response Time

500ns for low-to-high, 2S for high-to-low, typical. Microcontroller samples inputs as a group every 10mS.
I Discrete Outputs (905 & 906 models only) Output Type
LED Indicators
LEDs indicate power, status, and discrete level.
Power Requirements
10 to 36V DC, 22 to 26V AC.
12 independent, open-source, MOSFET switches that operate as high-side switches.
Supply Current

5.5 to 35V DC (0 to 250mA/channel continuous). External excitation voltage required.
0.15 ohms maximum.
Isolation
1500V AC for 60 seconds or 250V AC continuous. 3-way isolation between I/O, network, and power circuits.
Optional terminal blocks: barrier strip (left) and spring clamp (right). Cage clamp terminal is standard.
DIGITAL INPUT CONNECTIONS (ACTIVE HIGH)

5V TTL LOGIC INPUT IS ACTIVE HIGH AND PULLED DOWN INTERNALLY +5V
11 12 13 14 15 16 TB1 DIGITAL IN or OUT DIGITAL IN or OUT EXC1 CH 0 CH 1 CH 2 CH 3 RTN TB4 COM CH11 CH10 CH 9 CH 8 EXC3

RELAY COIL/SOLENOID DRIVER (905MB/906MB)
EXC 905MB
46 45 44 43 42 41
ON (1) OFF (0) I/O

+
TO OTHER 3 CHAN OF PORT
INP COM
DIGITAL I/O
TB1
DIGITAL I/O
TB4
R
CH LED
5-35V Typical
UP TO 35V DC +
SPST RELAY
TB2 DIGITAL IN or OUT 21 22 23 24 25 26
906MB shown. 904MB & 905MB are similar.

RS485
OPEN
RTN
INTERNAL PULLDOWN IS OPEN FOR 905MB
TB3 36 35 34 33 32 31 COM COM D D PWR B A
INP RTN
DIGITAL I/O
TB2

10 TO 36V DC OR 24V AC NON-POLARIZED
Locate Snubber at Coil
TB1 INP DIGITAL I/O SHARES COMMON COM EXC1 CH 0 CH 1 CH 2 CH 3 RTN INTERNAL INPUT PULL-DOWNS ARE PRESENT
TB1 OUT DIGITAL I/O SHARES RETURN RTN EXC1 CH 0 CH 1 CH 2 CH 3 RTN
TB3
900MB
Series
Modbus/RS-485
DC Current/Voltage Input Module
Inputs (2) Four DC Current or DC Voltage Inputs Inputs (2)
Four Discrete Outputs or Limit Alarms

Isolation
Outputs (4)
RS-485
Modbus
10-36V DC or 24V AC
Power
BusWorks Modbus I/O
913/914MB Multi-Channel Analog Input Modules

DC Current, DC Voltage or AC Current Input Limit Alarms or Discrete Outputs
Models 913MB: 4 current input channels 914MB: 4 voltage input channels Input Ranges 0 to 20mA DC, 10V DC, 0 to 20A AC (with 5020-350 sensor) Output Four output channels: Open-drain MOSFETs (1A DC loads) 0 to 35V DC Network Communication Modbus-RTU high-speed RS-485 Power Requirement 10 to 36V DC, 24V AC Approvals CE marked. UL, cUL listed Class I; Division 2; Groups A, B, C, D.
I Description
This signal conditioner is a four-channel analog input module with four discrete outputs. It provides isolation between input, output, power, and network circuits. Network communication adheres to the industry-standard RS-485 Modbus RTU protocol. AC and DC power sources are supported with nonpolarized, diode-coupled terminals. The inputs accommodate wide DC voltage or current ranges. Flexible discrete outputs operate as alarms or on/off controllers. As limit alarms, each discrete output can be configured with high and/or low setpoints exclusively tied to an analog input channel. Alarm trips function without host communication enabling low-cost stand-alone alarms, as well as local backup for the primary control system. Otherwise, on/off control is based on commands issued by the host system. Combining flexible transmitter functions, mixed signal I/O, alarm support, and a network interface in a single package, makes this instrument extremely powerful. Multi-channel design adds cost-efficiency and allows high-density mounting. Plus, safe, rugged construction makes these modules reliable for use in both control room and distributed field I/O applications. Custom module configurations are also possible (consult factory for details).
I Special Features
I
Standard Modbus RTU protocol with high-speed RS-485 communication (up to 115K bps) 16-bit sigma-delta A/D yields 0.1% of range resolution and accuracy Four inputs in a single inch-wide module reduces system costs and saves panel space Four discrete outputs enable local limit alarms or host-controlled on/off switching Heavy-duty 1A solid-state relays provide dependable on/off control of industrial devices Self-calibration lowers maintenance costs by reducing periodic manual calibration checks Watchdog timers provide a configurable failsafe output state for use when host I/O communication is lost Four-way isolation eliminates potential ground loops between power, input, output, and network circuitry Self-diagnostics monitor microcontroller activity to detect operational failures (lock-up) and execute a reset to restore communication AC Current Sensor Model 5020-350
0.375" dia. Red Black 5020-350
IN+ IN-
1.05"
1.35"
TB1/TB2
For 913MB. Order separately (one per channel).
Modbus
I Performance
General Input Resolution
I
I/O
Power and Isolation Power Requirements
I
Discrete Output Output Type

I
Four independent open drain MOSFET switches with a common return that operate as low-side switches.
10 to 36V DC or 22 to 26V AC.
0.005% or 1 part in 20,000.
Supply Current

0 to 35V DC. External voltage source required.
Noise Rejection
Normal mode: 40dB @ 60Hz, typical. Common mode: 140dB @ 60Hz, typical.
Output Current Range

0 to 1A DC continuous for each output.
Input Filter Bandwidth

-3dB at 3Hz, typical.
Isolation
1500V AC for 60 seconds or 250V AC continuous. 4-way isolation between input, network, power, and discrete I/O circuits. Inputs are isolated channel-tochannel for common mode voltage to 4V DC.
Output OFF Leakage Current

50A maximum.
Input Conversion Rate

180ms per channel.
0.15 ohms maximum.
Current Input (913MB) DC Current Input Ranges

I

4.1ms typical, from receipt of command to gate transition of the output MOSFET.
Range user-configured. Range selected applies to all channels. 0 to 1mA, 0 to 20mA, 4 to 20mA, 0 to 11.17mA (for use with 5020-350 AC sensor).
Models
913MB-0900 914MB-0900 DC current (913MB) or voltage ( 914MB) input module
BusWorks Modbus I/O
Operation
Digital outputs are set to their OFF state following a software or power-on reset. Outputs can optionally be set to user-defined states following a watchdog timeout. Watchdog timeout output control takes precedence over limit alarm control. Alarm control takes precedence over host control.
DC Current Input Resistance

49.9 ohms.
DC Current Input Accuracy

0.1% of input range.
Accessories
900C-SIP Configuration Software Interface Package (includes software CD-ROM for Windows, RS-232/485 converter, and RS-485/three-wire cable) 5034-225 USB-to-RS232 adapter. See page 68 for more info. 5020-350 AC current sensor for 913MB. One for each channel. (See page 205) TBK-B02 Optional terminal block kit, barrier strip style, 4 pcs. TBK-S02 Optional terminal block kit, spring clamp style, 4 pcs. PS5R-D24 Power supply (24V DC, 2.1A). See Power Supplies on Page 199. For more information on software, network hardware, and mounting accessories, please see Pages 69-71.
Voltage Input (914MB) DC Voltage Input Ranges

I
Communication Supported Modbus Commands

I
Range user-configured. Range selected applies to all channels. 10V, 5V, 2.5V, 1.25V, 625mV, 313mV, 156mV, 78mV
Input Impedance
110.5K ohms.
DC Voltage Input Accuracy

The command/response protocol for communicating with this module adheres to the Modbus/RTU standard for the following Modbus Functions. Read Coil (Output) Status Read Holding Registers Read Input Registers Force Single Coil (Output) Preset Single Register Force Multiple Coils (Output) Preset Multiple Registers Report Slave ID Reset Slave
LED Indicators
LEDs indicate power, status, and discrete level/alarm.
ANALOG INPUT CONNECTIONS
TWO-WIRE TRANSMITTER
+
TB1 11 12 13 14 15 16 DIGITAL OUTPUTS
TB4 46 45 44 43 42 41 RTN OUT3 OUT2 RTN OUT1 OUT0
MECHANICAL RELAY INTERFACE
IN0+ IN0IN1+ IN1-
INPUTS 0,1
2-WIRE XMTR
TB1/TB2 IN+ IN-
ANALOG INPUT
TB1
DIGITAL OUTPUT
UP TO 35V DC
TB4
TB2 21 22 23 24 25 26 RS485
CURRENT INPUT
DC CURENT (mA)
+ TB1/TB2 IN+ IN-
IN2+ IN2IN3+ IN3-
ANALOG INPUT
TB2

INPUTS 2,3
OUT RTN
TB3
VOLTAGE INPUT
+ TB1/TB2 IN+ IN-
RTN OUT DIGITAL OUT SHARES RETURN
TB4 RTN OUT 3 OUT 2 RTN OUT 1 OUT
VOLTAGE SOURCE
900MB
Series
Modbus/RS-485
Analog Output Module
Outputs (2)
Four Analog Outputs DC Current or DC Voltage
Four Discrete Outputs

Isolation
Outputs (4)
RS-485 Outputs (2) 10-36V DC or 24V AC
Modbus
Power
BusWorks Modbus I/O
917/918MB Multi-Channel Analog Output Modules

DC Current or DC Voltage Outputs Discrete Outputs
Models 917MB: 4 current output channels 918MB: 4 voltage output channels Analog Output 917MB: 0 to 20mA, 4 to 20mA, 0 to 1mA DC 918MB: 0 to 10V, 0 to 5V, 0 to 1V DC Discrete Output Four output channels: Open-drain MOSFETs (1A DC loads) 0 to 35V DC Network Communication Modbus-RTU high-speed RS-485 Power Requirement 12 to 36V DC (917MB), 10 to 36V DC (918MB), 24V AC Approvals CE marked. UL, cUL listed Class I; Division 2; Groups A, B, C, D.
I Description
These modules drive four analog output channels and also feature four discrete outputs for on/off control. Isolation separates the output, power, and network circuits. Network communication adheres to the industry-standard RS-485 Modbus RTU protocol. AC and DC power sources are supported with nonpolarized, diode-coupled terminals. The analog outputs generate a signal based on communication from the host. They accommodate wide DC voltage or current ranges. Discrete outputs provide simple on/off switching capability (open-drain) for external devices. Combining analog outputs, on/off controllers, and a network interface in a single package, makes this instrument extremely powerful. Multi-channel design adds cost-efficiency and allows high-density mounting. Plus, safe, rugged construction make it reliable for both control room and distributed field I/O use in a broad range of temperature control applications. Custom module configurations are also possible (consult factory for details).
I Special Features
I
Standard Modbus RTU protocol with high-speed RS-485 communication (up to 115K bps) 12-bit D/A yields 0.1% of span resolution and accuracy Four analog outputs in an inch-wide module reduces system costs and saves panel space Four discrete outputs enable host-controlled on/off switching Heavy-duty 1A solid-state relays provide dependable on/off control of industrial devices Self-calibration lowers maintenance costs by reducing periodic manual calibration checks Watchdog timers provide a configurable failsafe output state for use when host I/O communication is lost Three-way isolation eliminates potential ground loops between power, output, and network circuitry Self-diagnostics monitor microcontroller activity to detect operational failures (lock-up) and execute a reset to restore communication
Modbus
I Performance
General Analog Output Resolution
I
I/O
Voltage Output (918MB) DC Voltage Output Ranges

I
See current/voltage output specifications for more information.
Ambient Temperature Effect

Better than 0.001% of output span per C, or 1.0uV/C, whichever is greater.
Range user-configured. Selection applies to all channels. Resolution Accuracy (% span) Output Range 0 to 1V 0.274% 0.6% (6mV) 0 to 5V 0.055% 0.1% (5mV) 0 to 10V 0.027% 0.1% (10mV)

I
Maximum Output Voltage

11.255V DC typical.
Ambient Temperature
Operation (917MB): -25C to 60C* (-13F to 140F*). Operation (918MB): -25C to 70C (-13F to 158F). Storage: -40C to +85C (-40F to +185F). * Limit 917MB maximum ambient to 50C (122F) when using supply voltages less than 15V DC.
Integral Non-Linearity
0.1% of span or 2 LSB typical, whichever is larger, for spans equal to or greater than 5V.
Output Current
0 to 10mA DC maximum.
The command/response protocol for communicating with this module adheres to the Modbus/RTU standard for the following Modbus Functions. Read Coil (Output) Status Report Slave ID Read Holding Registers Reset Slave Read Input Registers Force Single Coil (Output) Preset Single Register Force Multiple Coils (Output) Preset Multiple Registers
Current Output (917MB) DC Current Output Ranges

I
Output Impedance
1 ohm.
LED Indicators
Range user-configured. Range selected applies to all channels. Resolution Accuracy (% span) Output Range 0 to 1mA 0.554% 2.0% (0.002mA) 0 to 20mA 0.028% 0.1% (0.02mA) 4 to 20mA 0.035% 0.1% (0.02mA)
Output Short Circuit Protection

Included.
Response Time
110s rise time typical, 150s fall time typical, unloaded, for output to reach 98% of the final value in response to a step command. Time varies with load.

I
BusWorks Modbus I/O
10 to 36V DC (918MB), 12 to 36V DC (917MB) 22 to 26V AC.
Supply Current
Supply 10V DC 12V DC 24V DC 24V AC Current Draw (917) Not Recommended 275mA maximum 120mA maximum 210mA rms max. Current Draw (918) 100mA maximum 85mA maximum 45mA maximum 85mA rms max.
Maximum Output Current

22.5mA DC typical.

I
Integral Non-Linearity
0.1% of span or 2 LSB typical, whichever is larger, for spans equal to or greater than 16mA.

0 to 35V DC (up to 1A/channel continuous). External voltage source required.
Isolation
1500V AC for 60 seconds or 250V AC continuous. 3-way isolation between outputs, network, and power circuits.
Output Compliance
12V minimum, 12.7V typical.
Output Load Resistance Range

0 to 630 ohms typical.
0.15 ohms maximum.
Response Time
11ms typical into 500 ohms, for measurement to reach 98% of the final value in response to a step command. Actual response time will vary with load.
Operation
Digital outputs are set to their OFF state following a software or power-on reset. Outputs may be set to user-defined states following a watchdog timeout. Watchdog timeout output control takes precedence over limit alarm control. Alarm control takes precedence over host control.
Models
917MB-0900 918MB-0900 DC current (917MB) or voltage (918MB) output module
Accessories
ANALOG OUTPUT CONNECTIONS
DC CURRENT OUTPUT
I TB1/TB2 I+ RTN
TB1 ANALOG OUTPUTS 11 12 13 14 15 16 11 12 13 14 15 16 I0+ RTN RTN I1+ RTN RTN TB1 ANALOG OUTPUTS DIGITAL OUTPUTS V0+ RTN RTN V1+ RTN RTN TB4 46 45 44 43 42 41 RTN OUT3 OUT2 RTN OUT1 OUT0
ANALOG OUTPUT
TB1
DIGITAL OUTPUT
WIRING CONNECTIONS SAME AS 913/914MB TB4
+
RL
TB2 ANALOG OUTPUTS 21 22 23 24 25 26 21 22 23 24 25 26 I2+ RTN RTN I3+ RTN RTN
TB2 ANALOG OUTPUTS V2+ RTN RTN V3+ RTN RTN RS485
DC VOLTAGE OUTPUT
TB1/TB2 V+
ANALOG OUTPUT
TB2

+
RL RTN
TB3
900MB
Series
Modbus/RS-485
Thermocouple/Millivolt Input Module
Inputs (2) Four Thermocouple or DC Millivolt Inputs Inputs (2)

Isolation
Outputs (4)
RS-485
Modbus
10-36V DC or 24V AC
Power
BusWorks Modbus I/O
924MB Multi-Channel Temperature Control Modules

Thermocouple or Millivolt Input Limit Alarms or Discrete Outputs
Model 924MB: 4 input channels Input Four input channels: Thermocouple (types J, K, T, R, S, E, B, N), 100mV DC Output Four output channels: Open-drain MOSFETs (1A DC loads) 0 to 35V DC Network Communication Modbus-RTU high-speed RS-485 Power Requirement 10 to 36V DC, 24V AC Approvals CE marked. UL, cUL listed Class I; Division 2; Groups A, B, C, D.
I Description
This signal conditioner is a four-channel analog input module with four discrete outputs. It filters and linearizes thermocouple inputs while providing isolation between input, output, power, and network circuits. Cold junction compensation and upscale/downscale sensor break detection are standard. AC and DC power sources are supported with nonpolarized, diode-coupled terminals. The programmable inputs accommodate eight thermocouple types plus wide-range millivolt signals. Flexible discrete outputs operate as alarms or on/off controllers. As limit alarms, each discrete output can be configured with high and/or low setpoints exclusively tied to an analog input channel. Alarm trips function without host communication enabling low-cost stand-alone alarms as well as local backup for the primary control system. Otherwise, on/off control is based on commands issued by the host system. Combining flexible transmitter functions, mixed signal I/O, alarm support, and a network interface in a single package, makes this instrument extremely powerful. Multi-channel design adds cost-efficiency and allows high-density mounting. Plus, safe, rugged construction makes these modules reliable for use in both control room and distributed field I/O applications. Custom module configurations are also possible (consult factory for details).
I Special Features
I
Standard Modbus RTU protocol with high-speed RS-485 communication (up to 115K bps) 16-bit sigma-delta A/D yields 0.1C resolution and 0.5C measurement accuracy Thermocouple linearization and sensor break detection ensure reliable measurements Four discrete outputs enable local temperature limit alarms or host-controlled on/off switching Heavy-duty 1A solid-state relays provide dependable on/off control of industrial devices Self-calibration lowers maintenance costs by reducing periodic manual calibration checks Watchdog timers provide a configurable failsafe output state for use when host I/O communication is lost Four-way isolation eliminates potential ground loops between power, input, output and network circuitry Self-diagnostics monitor microcontroller activity to detect operational failures (lock-up) and execute a reset to restore communication
Modbus
I Performance
General Input Resolution
I
I/O
LED Indicators
DC Millivolt Input Millivolt Input Ranges

I
100mV DC.
100mV DC input: 0.1%. Thermocouple input: 0.1C (0.18F).
Millivolt Input Accuracy


I

Better than 0.005% of input span per C, or 1.0uV/C, whichever is greater.

I
10 to 36V DC, 22 to 26V AC.
Supply Current
Noise Rejection

0 to 35V DC, 1A DC maximum for each output. External voltage source required.

Isolation
1500V AC for 60 seconds or 250V AC continuous. 4-way isolation between input, network, power and discrete I/O circuits. Inputs are isolated channel-tochannel for common mode voltage to 5V DC.
0.15 ohms maximum.

90ms per channel.
Operation
Digital outputs are set to their OFF state following a software or power-on reset. Outputs can optionally be set to user-defined states following a watchdog timeout. Watchdog timeout output control takes precedence over limit alarm control. Alarm control takes precedence over host control.
Thermocouple Input Thermocouple Input Ranges

I
Thermocouple type user-configured. Type selected applies to all channels. Signal linearization, cold-junction compensation, and open circuit or lead break detection are included. Accuracy TC C Range (F Range) J -210 to 760C (-346 to 1400F) 0.5C K -200 to 1372C (-328 to 2502F) 0.5C T -260 to 400C (-436 to 752F) 0.5C R -50 to 1768C (-58 to 3214F) 1.0C S -50 to 1768C (-58 to 3214F) 1.0C E -200 to 1000C (-328 to 1832F) 0.5C B 260 to 1820C (500 to 3308F) 1.0C N -230 to 1300C (-382 to 2372F) 1.0C Note 1: Accuracy is given with CJC switched off. Relative inaccuracy with CJC enabled may increase by 0.5C.
924MB-0900 Thermocouple/millivolt input module 900C-SIP Configuration Software Interface Package (includes software CD-ROM for Windows, RS-232/485 converter, and RS-485/three-wire cable) 5034-225 USB-to-RS232 adapter. See page 68 for more info. TBK-B01 Optional terminal block kit, barrier strip style, 2 pcs. (Does not include terminal block for input wiring.) TBK-S02 Optional terminal block kit, spring clamp style, 2 pcs. (Does not include terminal block for input wiring.) PS5R-D24 Power supply (24V DC, 2.1A). See Power Supplies on Page 199. For more information on software, network hardware, and mounting accessories, please see Pages 69-71.
BusWorks Modbus I/O


I
Thermocouple Break Detection

TC sensor failure can be configured for either upscale or downscale. Selection applies to all channels.
The command/response protocol for communicating with this module adheres to the Modbus/RTU standard for the following Modbus Functions. Read Coil Read Holding Registers Read Input Registers Force Single Coil Preset Single Register Force Multiple Coils Preset Multiple Registers Report Slave ID Reset Slave

TC INPUT
TB1/TB2 IN+ INTB1

TB1 CJC-0 INPUTS 0,1 11 12 13 14 15 16 DIGITAL OUTPUTS TB4 RTN OUT3 OUT2 RTN OUT1 OUT0
46 45 44 43 42 41
IN0+ IN0IN1+ IN1-
ANALOG INPUT
DIGITAL OUTPUT
UP TO 35V DC
TB4
TB2 CJC-1 INPUTS 2,3 21 22 23 24 25 26 RS485
VOLTAGE INPUT
+ TB1/TB2 IN+ INTB2
IN2+ IN2IN3+ IN3-
VOLTAGE SOURCE
ANALOG INPUT

OUT RTN
TB3
RTN OUT DIGITAL OUT SHARES RETURN
TB4 RTN OUT 3 OUT 2 RTN OUT 1 OUT 0
900MB
Series
Modbus/RS-485
RTD/Resistance Input Module
Inputs (2) Four RTD or Resistance Inputs Inputs (2)

Isolation
Outputs (4)
RS-485
Modbus
10-36V DC or 24V AC
Power
BusWorks Modbus I/O
932/934MB Multi-Channel Temperature Control Modules

RTD or Resistance Input Limit Alarms or Discrete Outputs
Models 932MB: 2 input channels, 2 relay outputs 934MB: 4 input channels, 4 relay outputs Input RTD (100 ohm Pt, 120 ohm Ni, 10 ohm Cu), Resistance (0 to 500 ohms) Output Solid-state relays, Form A, SPST-NO Network Communication Modbus-RTU high-speed RS-485 Power Requirement 10 to 36V DC, 24V AC Approvals CE marked. UL, cUL listed Class I; Division 2; Groups A, B, C, D.
I Description
This signal conditioner is a dual or quad-channel analog input module with one discrete/relay output per input channel and a Modbus interface. It filters and linearizes RTD or resistance inputs while providing isolation between input, output, power, and network circuits. Lead wire compensation and upscale/downscale sensor break detection are standard. Low voltage AC and DC power sources are supported with nonpolarized, diode-coupled terminals. The programmable inputs accommodate four RTD types plus wide-range resistance signals. Flexible discrete outputs operate as alarms or on/off controllers. As limit alarms, each discrete output can be configured with high and/or low setpoints exclusively tied to an analog input channel. Alarm trips function without host communication enabling low-cost stand-alone alarms as well as local backup for the primary control system. Otherwise, on/off control is based on commands issued by the host system. Combining flexible transmitter functions, mixed signal I/O, alarm support, and a network interface in a single package, makes this instrument extremely powerful. Multi-channel design adds cost-efficiency and allows high-density mounting. Plus, safe, rugged construction makes these modules reliable for use in both control room and distributed field I/O applications. Custom module configurations are also possible (consult factory for details).
I Special Features
I
Standard Modbus RTU protocol with high-speed RS-485 communication (up to 115K bps) 16-bit sigma-delta A/D yields 0.1C resolution and 0.25C accuracy (Pt, Ni RTDs) RTD linearization and sensor break detection ensure reliable measurements Discrete relay outputs enable local temperature limit alarms or host-controlled on/off switching Heavy-duty 1A solid-state relays provide dependable on/off control of industrial devices Self-calibration lowers maintenance costs by reducing periodic manual calibration checks Watchdog timers provide a configurable failsafe output state for use when host I/O communication is lost Four-way isolation eliminates potential ground loops between power, input, output and network circuitry Self-diagnostics monitor microcontroller activity to detect operational failures (lock-up) and execute a reset to restore communication
Modbus
I Performance
RTD/Resistance Input Input Ranges
I
I/O
Isolation
Lead-Wire Compensation
Inherent for 3-wire RTD. The maximum lead resistance is 25 ohms per lead (Pt), 20 ohms per lead (Ni), 10 ohms per lead (Cu). All lead wires must be of equal size and length.
Input type user-configured. Type selected applies to all channels. RTD linearization, lead wire compensation, and open circuit or lead break detection are included. Accuracy Input Type Alpha Input Range Pt 100 ohm 1.3850 -200 to 850C 0.25C Pt 100 ohm 1.3911 -200 to 850C 0.25C Ni 120 ohm 1.6720 -80 to 320C 0.25C Cu 10 ohm 1.4272 -200 to 260C 1.00C Resistance linear 0 to 500 ohms 0.05 ohm

I
Solid-State Relay (SSR), one Form A (SPST-NO) switch per input channel. Outputs share a common return connection at the RTN terminals for low side switching
932MB-0900 Two channel RTD/Resistance input module 934MB-0900 Four channel RTD/Resistance input module

0 to 48V DC, 1A DC.
Resolution
Input Type Pt 100 ohm Pt 100 ohm Ni 120 ohm Cu 10 ohm Resistance Alpha 1.3850 1.3911 1.6720 1.4272 linear Resolution 0.1C 0.1C 0.1C 0.2C 7.8125 milliohms
0.4 ohms maximum.
Accessories

BusWorks Modbus I/O
Operation
Digital outputs are set to their OFF state following a software or power-on reset. Outputs can be set to user-defined states following a watchdog timeout.

Better than 0.005% of input span per C, or 1.0uV/C, whichever is greater.
Noise Rejection

I


300ms per channel typical.
RTD Break Detection

Sensor failure can be configured for either upscale or downscale. Selection applies to all channels.
The command/response protocol for communicating with this module adheres to the Modbus/RTU standard for the following Modbus Functions. Read Holding Registers Read Coil Read Input Registers Reset Slave Preset Single Register Report Slave ID Force Multiple Coils Force Single Coil Preset Multiple Register
LED Indicators
Excitation Current
1mA DC typical, all types.

I
10 to 36V DC (56mA max. at 24V DC). 22 to 26V AC (94mA rms max. at 24V AC).

3-WIRE RTD
TB1/TB2 IN+ ININL

TB1 DIG. OUT DIG. OUT 11 12 13 14 15 16 IN0+ IN0IN0L IN1+ IN1IN1L RTD INPUTS 0,1 932MB/934MB TB4 OUT3 RTN OUT2 OUT1 RTN OUT0
46 45 44 43 42 41
RESISTANCE
TB1/TB2
DECADE BOX
JUMP
IN+ ININL
ANALOG INPUT
TB1
DIGITAL OUTPUT
UP TO 48V DC
TB4
TB2 21 22 23 24 25 26 IN2+ IN2INL2 IN3+ IN3INL3 RTD INPUTS 2,3 934MB Only
TB3 36 35 34 33 32 31 LRTN COM D D B A RS485
2-WIRE RTD
TB1/TB2 IN+ ININL JUMP
ANALOG INPUT
TB2

OUT RTN
PWR
TB3
TB4 RTN OUT DIGITAL OUT SHARES RETURN OUT 3 RTN OUT 2 OUT 1 RTN OUT 0
900MB
Series
Modbus/RS-485
Frequency/Counter Module
Inputs (2)
Two Frequency or Pulse Waveform Inputs
Two Discrete Outputs or Limit Alarms

Isolation
Outputs (2)
RS-485
Modbus
10-36V DC or 24V AC
Power
BusWorks Modbus I/O
942MB Frequency/ Pulse Counter Modules

Periodic or Pulse Waveform Input Limit Alarms or Discrete Outputs
Model 942MB: 2 input channels Input Two input channels: 0 to 50KHz in three selectable ranges Amplitudes up to 140V AC or 200V peak Pulse counter range of 0 to 65535 Output Two output channels: Solid-state relays (1A DC loads) 0 to 48V DC Network Communication Modbus-RTU high-speed RS-485 Power Requirement 10 to 36V DC, 24V AC Approvals CE marked. UL, cUL listed Class I; Division 2; Groups A, B, C, D.
I Description
This signal conditioner is a two-channel analog input module with discrete outputs and Modbus communication. It conditions periodic or pulse waveform inputs and provides solid-state relays for limit alarms or ON/OFF control. Versatile inputs accommodate many applications using TTL, magnetic pickups, proximity sensors, or a variety of switches (high/low-side transistor, dry contact, open drain, open collector). Bipolar and unipolar waveforms are supported with a selectable input bias that accepts both zero and non-zero crossing signals. Voltage threshold and relative hysteresis are also user selectable. Inputs may also function as event counters with separate microcontrollers for each channel. The module counts pulses on the positive or negative edge. It can wrap around to zero for continuous counting, latch at a programmed count value (setpoint), or automatically reset itself to zero after reaching a setpoint value. Software controls enable remote resets. A variety of filters help remove noise, jitter, and other mechanical effects to prevent false counts. The discrete outputs can operate as independent alarms or provide on/off control regulated by the host system. As limit alarms, each output can be set for high and/or low setpoints exclusively tied to an analog input. These low cost modules are ideal for standalone alarms as well as for local backup of the primary control system.
I Special Features
I
Standard Modbus RTU protocol with high-speed RS-485 communication (up to 115K bps) Separate microcontrollers on each channel for pulse counting and period measurement Solid-state relay outputs enable local limit alarms or host-controlled on/off switching Bipolar and unipolar input signal support Programmable pulse counter functions Input filtering functions include hysteresis, averaging, debounce, relay time delay, and alarm deadband controls 4-way isolation (input, output, power, network) Watchdog timers provide a failsafe output Self-diagnostics monitor microcontroller activity to detect operational failures (lock-up) and execute a reset to restore communication
I I I
I I I
Modbus
I Performance
Frequency/Counter Input Input Ranges
I
I/O
LED Indicators

-3dB at 35kHz, typical.
Input Pullup/Pulldown
Software selectable 2.7K ohm input pullup to +5V and a 1K ohm input pulldown to return. The resistors may also be left floating (none).
Input type user-configured. Applies to both channels. Input Range Accuracy Accuracy over Temp. 0 to 100Hz 0.04Hz 0.06Hz 0 to 1000Hz 0.4Hz 0.6Hz 0 to 50,000Hz 10Hz 15Hz 0 to 65,535 pulses 1 pulse 1 pulse

I
10 to 36V DC. 22 to 26V AC.
Input Debounce
0 to 1.375 seconds, configurable in 5mS increments.
Isolation
Noise Rejection
Common mode: 80dB @ 60Hz, typical with 100 ohm input unbalance.
Unipolar Input Configuration

Amplitude: 0 to 3V minimum range, 0 to 200V peak maximum range. Threshold: Configurable for 1.5V or 5V, typical. Hysteresis: Configurable for 25mV (at 1.5V threshold), or 83mV (at 5.0V threshold), typical.

I
Bipolar (Zero-Crossing) Input Configuration

Amplitude (0-20KHz): 50mV minimum (with 25mV hysteresis), or 150mV minimum (with 83mV hysteresis), to 200V peak maximum. Amplitude (Above 20KHz): 100mV minimum (with 25mV hysteresis), or 200mV minimum (with 83mV hysteresis), to 200V peak maximum. Threshold: 0mV nominal, 0.01V typical with 25mV hysteresis; 0.03V typical with 83mV hysteresis. Hysteresis: Configurable for 25mV or 83mV, typical.
Solid-State Relay (SSR), one Form A (SPST-NO) switch per input channel. Outputs share a common return connection at the RTN terminals for low-side switching
942MB-0900 Frequency/counter input module
BusWorks Modbus I/O

0 to 48V DC, 1A DC.
Accessories
0.4 ohms maximum.

Operation
Digital outputs are set to their OFF state following a software or power-on reset. Outputs can be set to user-defined states following a watchdog timeout.
Resolution
0 to 100Hz input range: 0.01Hz 0 to 1000Hz input range: 0.1Hz 0 to 50,000Hz input range: 1Hz Pulse counter: 1 pulse
Minimum Input Pulse Width

10S (frequency input); 5mS (pulse input).

I
Counting Rate
100Hz maximum counting rate (5mS ON and 5mS OFF for 10mS period or 100Hz).
Input Impedance
35K ohms, typical.
The command/response protocol for communicating with this module adheres to the Modbus/RTU standard for the following Modbus Functions. Read Holding Registers Read Coil Reset Slave Read Input Registers Preset Single Register Report Slave ID Force Multiple Coils Force Single Coil Preset Multiple Registers

FREQUENCY INPUT
TB1 + FRQ0 RTN FRQ1 RTN

TB1 11 12 13 14 15 16 FREQ. INPUT 0, 1 DIGITAL OUTPUTS NC FRQ0 RTN NC FRQ1 RTN TB4
46 45 44 43 42 41
LOW-SIDE SWITCH (Open Collector/Drain)

or FRQ0
ANALOG INPUT
TB1
OUT1 RTN OUT0
DIGITAL OUTPUT
FREQUENCY GENERATOR
RTN
UP TO 48V DC
TB4
TB3 36 35 34 33 32 31 COM COM D D PWR B A RS485
MAGNETIC INPUT
+
HIGH-SIDE SWITCH (Open Collector/Drain)

V+ V+ or FRQ0 RTN

OUT RTN
MAGNETIC PICKUP
FRQ0 RTN
TB3
DRY CONTACT
FRQ0 RTN
TTL
V+
RTN OUT
TB4 RTN OUT 3 OUT 2 DIGITAL OUT SHARES RETURN RTN OUT 1 OUT 0
FRQ0 RTN
900MB
Series
900MB Series Technical Diagrams

TB4 Acromag
TB3 D D
TB3
DFT 0 1
4.68 (118.9)
RS485
PWR
C L
2 3
3.75 (95.3)
TB1
BusWorks Modbus I/O
2.34 (59.4)
11 12 13 14 15 16
TB2
21 22 23 24 25 26
B A
ST
COM COM
"T" Rail Din Mounting Din EN 50022, 35mm
RUN TB4
46 45 44 43 42 41
36 35 34 33 32 31
TB1 1.05 (26.7)

NOTE: ALL DIMENSION ARE IN INCHES (MILLIMETERS)
TB2
3.90 (99.1)
4.35 (110.5)
PERSONAL COMPUTER W/ WINDOWS 95/98 OR NT RS-232 SERIAL PORT CONNECTOR AT BACK OF PC RS-232 TO RS-485 CONVERTER MODEL 5034-214 CABLE 5034-202 CAUTION: DO NOT CONNECT THE CABLE DIRECTLY TO THE PC WITHOUT THE CONVERTER, OR DAMAGE TO THE MODULE MAY RESULT.
PC RUNNING ACROMAG MODBUS CONFIG SOFTWARE
INSTALL MODBUS CONFIGURATION SOFTWARE
CONNECT THE RS-232 SIDE OF CONVERTER TO THE PC
CONNECT THE RS-485 SIDE OF CONVERTER TO THE CABLE
900C-SIP COMMUNICATION CONNECTIONS
USB-to-RS232 Adapter
CB
CONNECT WIRES AS SHOWN

COM D D
WIRE
TB3
COLOR RED BLACK GREEN
RS-485 D D COM
TB4
TB4
A B
Acromag
RUN ST
RUN/PWR LED (GREEN) STATUS LED (YELLOW)

TB4
46 45 44 43 42 41 TB3
36 35 34 33 32 31
COM
COM
DFT 0 1
DEFAULT MODE SWITCH PUSH FOR DEFAULT MODE. STATUS LED FLASHES IN DEFAULT MODE.
RS485
PWR
ANY 900MB MODULE
REFER TO THE USER'S MANUAL THAT CAME WITH YOUR MODULE TO COMPLETE THE MODULE'S POWER AND I/O CONNECTIONS
11 12 13 14 15 16
21 22 23 24 25 26
TB1
TB1
TB2
Model 5034-225 USB-to-RS232 adapter Length: 3.15 in (8.0 cm) Height: 0.80 in (2.03 cm) Width: 1.75 in (4.44 cm) Weight: 1.6 oz (45.36 g)
TB1
TB2
Modbus
I/O
900C-SIP Software Interface Package. Includes Configuration Software (5034-186), Non-isolated RS-232 to RS-485 Serial Port Converter (5034-214), and RS-485 Cable (5034-202). Items can also be ordered separately below. 5034-186 Configuration Software for Windows (95/98/2000/ME/ NT4/XP) on CD-ROM. 5034-214 Non-isolated RS-232 to RS-485 Serial Port Converter, DB-9F to DB-9F. 5034-202 RS-485 to 3-wire Cable Converter, DB-9M to 3 x 12AWG RS-485 Cable, 8 ft.
Configuration Kit
Software Interface Package Model No. 900C-SIP
RS-485 Cable (DB-9)
Software Interface Package

This package includes Windows Configuration Software, an RS-232-to-485 Serial Port Converter, and an RS-485 Signal Cable. These components provide everything you need to set up a Series 900 I/O module from your desktop PC before installing it on the network.
RS-232/485 Converter (non-isolated) RS-485 to 3-wire
RS-232 to RS-485 Converter (non-isolated) Configuration Software for Windows
5034-214
5034-202
BusWorks Modbus I/O
Network Power
Universal 50W Power Supply

The PS5R-D24 is the ideal power source to drive your network. Input Power Requirement
Universal power 85 to 264V AC, 105 to 370V DC
PS5R-D24 Universal Power Supply
7.35
Top View
(dimensions in mm)
5 10 6. -
Side View
(dimensions in mm) 3.8
90 80 13 13 13 13
60 75
44 .5
DC ON
35.3
V.ADJ
Output
5
24V DC, 2.1A (50W)

M3.5 Terminal Screws 12
6 95
Mounting Hardware
DIN-Rail Mounting
For your convenience, Acromag offers several mounting accessories to simplify your system installation. Our 19 rack-mount kit provides a clean solution for mounting your I/O modules and a power supply. Or you can buy precut DIN rail strips for mounting on any flat surface.
20RM-16-DIN 19" rack-mount kit with DIN rail. DIN RAIL 3.0 DIN RAIL 16.7 DIN rail strip, Type T, 3 inches (75mm) or 16.7 inches (425mm)
Dimensions in inches (mm).

900MB
Series
Specifications Baud Rates
Switch-selectable from 300 to 38.4K baud.
RS-232 to RS-485
4SCC-TTM Isolated Signal Converter

This unit provides an isolated interface between the host PCs RS-232 port and RS-485 Modbus network devices. Signal conversion is bidirectional with operation that is transparent to all devices. The RS-485 network supports up to 32 devices (including the 4SCC-TTM Converter) across 4000 foot distances. Installation of additional network devices or extending the distance requires the 4SCR-TTM Network Repeater.
Duplex
Half duplex only.
Network Termination Resistors

Two terminal blocks and 120 ohm resistors provided to terminate both ends of the RS-485 network.
Wiring Connectors
Terminal blocks with screw clamps for 14-26AWG.
Operating Temperature Range

-25 to 60C (-13 to 140F).
Isolation
Withstands 1500V AC surge for 60 seconds (250V AC or 354V DC continuous).
BusWorks Modbus I/O
4SCC-TTM-1 Signal Converter, 115V AC (power cord included) 4SCC-TTM-2 Signal Converter, 230V AC (power cord included) 5020-924 Signal Cable, 8ft. long, DB-9 to three wires. Connects PCs RS-232 port to 4SCC-TTM-x.
Dimensions in inches (mm). Shipping Weight

3.0 lbs. (1.4 kg) packed.
RS-485 to RS-485
4SCR-TTM Isolated Network Repeater

This unit isolates and boosts RS-485 signals to extend communication distances or increase the number of devices on the network. Each Repeater permits the addition of a network branch with up to 32 devices (including the 4SCR-TTM) and will transmit RS-485 signals another 4000 feet. Operation is transparent to all devices and no handshaking is required. Two terminal blocks are provided for 120 ohm resistors to terminate both ends of the network branch.
Specifications Baud Rates

Switch-selectable from 300 to 38.4K baud.
Duplex
Half duplex only.
Network Termination Resistors

Two terminal blocks and 120 ohm resistors provided to terminate both ends of the RS-485 network.
RS-485 Wiring Connectors

Terminal blocks with screw clamps for 14-26AWG.
Power Wiring Connections

Terminal block with screw clamps for 12-18AWG.
Operating Temperature Range

-25 to 60C (-13 to 140F).
Isolation
Withstands 1500V AC surge for 60 seconds (250V AC or 354V DC continuous).
I Ordering Information Dimensions in inches (mm). Shipping Weight

3.0 lbs. (1.4 kg) packed. 4SCR-TTM-1 Signal Converter, 115V AC power 4SCR-TTM-2 Signal Converter, 230V AC power 40LC-GBW-1 115V AC power cord
Modbus
System Connection
I/O
USB-to-RS232 Adapter
Model 5034-225 USB-to-RS232 adapter Length: 3.15 in (8.0 cm) Height: 0.80 in (2.03 cm) Width: 1.75 in (4.44 cm) Weight: 1.6 oz (45.36 g)
RS-232
Isolated RS-232/485 Signal Converter

Acromag Model No. 4SCC-TTM RS-485 Daisy-Chain Topology
RS-485 Network: Up to 32 devices, 4000ft. max.
BusWorks Modbus I/O
Extending the Network

Isolated RS-485 Network Repeater
Acromag Model No. 4SCR-TTM
To Network Host RS-485 RS-485
Network Branch: Additional 32 devices, 4000ft. extension

Busworks 900Mb Series Modbus-Rtu I/O

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Busworks 900Mb Series Modbus-Rtu I/O

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Modbus

Discrete I/O Modules

Analog I/O Modules

BusWorks 900MB Series Modbus-RTU I/O

Analog I/O Modules

Discrete I/O Modules

Tel: 248-295-0880 Fax: 248-624-9234 e-mail: sales@acromag.com www.acromag.com 49

Modbus I/O Network

BusWorks Modbus I/O

900MB Series Modbus-RTU I/O Modules

Tel: 248-295-0880 Fax: 248-624-9234 e-mail: sales@acromag.com www.acromag.com 50

Simplified Enterprise Diagram

BusWorks Modbus I/O

400 85, S-4

QU (W ENCY /AL IN AR PUT MS )

PER I ATU (W NPUT RE /AL AR MS )

Acromag 900MB Series I/O Modules

Tel: 248-295-0880 Fax: 248-624-9234 e-mail: sales@acromag.com www.acromag.com 51

BusWorks Modbus I/O

900MB Module (all models)

I General Module Specifications

Environmental Ambient Temperature

Radiated Field Interference Immunity (RFI)

Electrical Fast Transient Immunity (EFT)

Electrostatic Discharge (ESD) Immunity

Watchdog Timer (Hardware)

Connectors (Removable Terminal Blocks)

DIN Rail Mounting

Tel: 248-295-0880 Fax: 248-624-9234 e-mail: sales@acromag.com www.acromag.com 53

High-Density Discrete I/O Module

Inputs (4) or Outputs (4)

Twelve Discrete Inputs or Outputs

Inputs (4) or Outputs (4)

Inputs (4) or Outputs (4)

BusWorks Modbus I/O

901/902/903MB Multi-Channel Discrete I/O Modules

Tel: 248-295-0880 Fax: 248-624-9234 e-mail: sales@acromag.com www.acromag.com 54

General I/O Pull-ups and Socket

Excitation (per port)

Supported Modbus Commands

Input Signal Voltage Range

Input Signal Threshold

BusWorks Modbus I/O

Discrete Outputs (902 & 903 models only) Output Type

Output Voltage Range

Output Response Time

DIGITAL OUTPUT CONNECTIONS

RTN CH11 CH10 CH 9 CH 8 EXC3

TO OTHER 3 CHAN OF PORT

903MB shown. 901MB & 902MB are similar.

NETWORK COMMUNICATION AC/DC POWER

TB1 EXC1 CH 0 CH 1 CH 2 CH 3 RTN

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High-Density Discrete I/O Module

Inputs (4) or Outputs (4)

Twelve Discrete Inputs or Outputs

Inputs (4) or Outputs (4)

Inputs (4) or Outputs (4)

BusWorks Modbus I/O

904/905/906MB Multi-Channel Discrete I/O Modules

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Output Response Time

I/O Pull-downs and Socket