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DATA INPUT
Prepared by
Date
English
Project Data
S. Hall
Client
15-Mar-2003
W.O.
Unit
SI
Area
Line ID
Line Number:
Service:
Pipe Material Specification:
Sample
10314
Process
Tank Farm
Liquid Example
General Pipeline Data
Raw Material Transfer
<< 150 lb Carbon Steel
A
None
Insulation
Ambient Temp
(deg F)
80.00
Process Data
Fluid Name
Molecular Weight
Actual Flow
Maximum Flow
Flowing Temperature
Nominal Pressure
Specific Gravity
Absolute Viscosity
Toluene
Liquid
(Entry Ignored>>>)
92.13
(gallons/minute)
100.00
Gas
(gallons/minute)
100.00
(deg F)
70.00
(psia)
14.70
0.87 (<<< Entry Ignored)
(centipoise)
0.779 (<<< Entry Ignored)
Size Selection Criteria
Toluene
150
Molecular weight:
92.13
2,310
Specific Diameter
Target Velocity
Desired acfm:
Molecular weight:
Pressure (psia):
Physical Layout
Length of pipeline
90 deg Ell
Long Rad. Ell
45 deg Ell
180 deg Bend
TEE-Line Flow
TEE-Branch Flow
Bell Mouth Inlet
Square Mouth Inlet
(feet)
0 Globe Valve
0 Gate Valve
0 Ball Valve (reduced port)
0 Butterfly Valve
0 Plug Valve
0 Angle Valve
0 Swing Check Valve
0 Re-Entrant Pipe
Report Selection
Results Summary
LIQFLOW
Datasheet Style
EquivLength
Instructions
OPTLIQ
Page 1
1000
0
0
0
0
0
0
0
0
150
92.13
14.7
70
2,144
3/15/2003
PREPARED BY
S. Hall
DATE
15-Mar-2003
Fluid Service
Pipe Specification
Surface Roughness
Insulation
Ambient Temperature
Fluid Pumped
Design Flow Rate
Maximum Flow Rate
Flowing Temperature
Nominal Pressure
Specific Gravity
Viscosity
CLIENT
LINE NO.
Sample
Liquid Example
W.O.
REQUISITION NO.
SPECIFICATION NO.
10314
18103
UNIT
AREA
PROCURED BY
INSTALLED BY
Process
Tank Farm
APPROVAL
General
Raw Material Transfer
A: 150 lb Carbon Steel
0.00015
None
80
(feet)
(deg F)
Process Data
Toluene (liquid)
100
100
70
14.7
(= 54.10 lb/cu.ft.)
0.867
0.583587
(gallons/minute)
(gallons/minute)
(deg F)
(psia)
(centipoise)
===>
Nom.
Size
2
3
4
Sched
80
40
40
O.D.
(in.)
2.375
3.500
4.500
Wall
(in.)
0.218
0.216
0.237
I.D.
(in.)
1.939
3.068
4.026
Reynolds
Number
2.42E+05
1.53E+05
1.17E+05
Friction
Factor
0.0207
0.0199
0.0198
Physical Layout
90 deg Ell
- TEE-Line Flow
- Globe Valve
Long Rad. Ell
- TEE-Brnch Flow
- Gate Valve
45 deg Ell
- Bell Mouth Inlet
- Ball Valve (red. port)
180 deg Bend
- Sq. Mouth Inlet
- Butterfly Valve
Straight Feet of Pipe (measured through centerline of fittings):
1000
Velocity
(ft/sec)
10.87
4.34
2.52
Plug Valve
Angle Valve
Swing Check Valve
Re-Entrant Pipe
feet
Heat Loss
===>
Nom.
Size
2
3
4
units
Btu/hr-ft
Btu/hr-ft
Btu/hr-ft
Bare
(7)
(11)
(13)
0.5 in
n/a
n/a
n/a
Pipe is Uninsulated
1 in
1-1/2 in
n/a
n/a
n/a
n/a
n/a
n/a
2 in
n/a
n/a
n/a
3 in
n/a
n/a
n/a
2 in
n/a
n/a
n/a
3 in
n/a
n/a
n/a
Summary of Results
===>
Nom. Eq Lgth
Size
(ft)
2
1,000
3
1,000
4
1,000
Pressure Drop
(psi) (ft water) (ft liq)
88.13 203.58 234.8
8.54
19.73
22.7
2.19
5.06
5.8
Bare
(7,363)
(11,336)
(13,417)
0.5 in
n/a
n/a
n/a
PREPARED BY
S. Hall
DATE
15-Mar-2003
Fluid Service
Pipe Specification
Surface Roughness
Insulation
Ambient Temperature
Fluid Pumped
Design Flow Rate
Maximum Flow Rate
Flowing Temperature
Nominal Pressure
Specific Gravity
Viscosity
Smaller Pipe Size
Schedule
Outside Diameter
Wall Thickness
Inside Diameter
APPROVAL
General
Raw Material Transfer
A: 150 lb Carbon Steel
0.00015
None
80
(feet)
(deg F)
(gallons/minute)
(gallons/minute)
(deg F)
(psia)
(centipoise)
(in.)
(in.)
(in.)
(in.)
(in.)
(in.)
CLIENT
LINE NO.
Sample
Liquid Example
W.O.
REQUISITION NO. SPECIFICATION NO.
10314
18103
UNIT
AREA
PROCURED BY
INSTALLED BY
Process Tank Farm
2 in.
80
2.375
0.218
1.939
3 in.
40
3.500
0.216
3.068
4 in.
40
4.500
0.237
4.026
Process Data
Toluene (liquid)
100
100
70
14.7
0.867
(= 54.10 lb/cu.ft.)
0.58359
Flow
(gpm)
10
20
30
40
50
60
70
80
90
100
Flow
(gpm)
10
20
30
40
50
60
70
80
90
100
Flow
(gpm)
10
20
30
40
50
60
70
80
90
100
Reynolds
Number
24,192
48,384
72,576
96,768
120,960
145,152
169,344
193,536
217,727
241,919
Reynolds
Number
15,289
30,579
45,868
61,158
76,447
91,737
107,026
122,316
137,605
152,895
Reynolds
Number
11,651
23,303
34,954
46,605
58,257
69,908
81,559
93,210
104,862
116,513
Friction
DeltaP/100 equiv ft Velocity
Factor
(psi)
(ft water) (ft/sec)
0.26
0.0270
0.11
1.09
0.95
0.0241
0.41
2.17
2.02
0.0229
0.87
3.26
3.48
0.0222
1.51
4.35
5.33
0.0217
2.31
5.43
7.56
0.0214
3.27
6.52
10.17
0.0211
4.40
7.61
13.17
0.0210
5.70
8.69
16.54
0.0208
7.16
9.78
20.30
0.0207
8.79
10.87
Friction
DeltaP/100 equiv ft Velocity
Factor
(psi)
(ft water) (ft/sec)
0.03
0.0289
0.01
0.43
0.10
0.0250
0.04
0.87
0.21
0.0233
0.09
1.30
0.35
0.0222
0.15
1.74
0.53
0.0215
0.23
2.17
0.75
0.0210
0.32
2.60
1.00
0.0206
0.43
3.04
1.29
0.0203
0.56
3.47
1.61
0.0201
0.70
3.91
1.97
0.0199
0.85
4.34
Friction
DeltaP/100 equiv ft Velocity
Factor
(psi)
(ft water) (ft/sec)
0.01
0.0306
0.00
0.25
0.03
0.0260
0.01
0.50
0.05
0.0240
0.02
0.76
0.09
0.0227
0.04
1.01
0.14
0.0219
0.06
1.26
0.19
0.0213
0.08
1.51
0.26
0.0208
0.11
1.76
0.33
0.0204
0.14
2.02
0.41
0.0201
0.18
2.27
0.50
0.0198
0.22
2.52
PREPARED BY
S. Hall
DATE
15-Mar-2003
APPROVAL
General
Raw Material Transfer
A: 150 lb Carbon Steel
Fluid Service
Pipe Specification
Pipe Size
Fittings
90 deg Ell
Long Rad. Ell
45 deg Ell
TEE-Line Flow
TEE-Branch Flow
180 deg Bend
Globe Valve
Gate Valve
Ball Valve (red. port)
Butterfly Valve
Plug Valve
Angle Valve
Swing Check Valve
Bell Mouth Inlet
Square Mouth Inlet
Re-Entrant Pipe
CLIENT
LINE NO.
Sample
Liquid Example
W.O.
REQUISITION NO. SPECIFICATION NO.
10314
18103
UNIT
AREA
PROCURED BY
INSTALLED BY
Process Tank Farm
Qty
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
2 inch
Equiv. Ft.
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.0
Qty
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
3 inch
Equiv. Ft.
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.0
Qty
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
4 inch
Equiv. Ft.
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.0
Straight Pipe
1,000
1,000
1,000
1000
1000
1000
DATE
15-Mar-2003
Fluid Service
Pipe Specification
Surface Roughness
Insulation
Ambient Temperature
Fluid Pumped
Design Flow Rate
Maximum Flow Rate
Flowing Temperature
Nominal Pressure
Specific Gravity
Viscosity
APPROVAL
(feet)
(deg F)
(gallons/minute)
(gallons/minute)
(deg F)
(psia)
(centipoise)
CLIENT
LINE NO.
Sample
Liquid Example
W.O.
REQUISITION NO. SPECIFICATION NO.
10314
18103
UNIT
AREA
PROCURED BY
INSTALLED BY
Process Tank Farm
General
Raw Material Transfer
A: 150 lb Carbon Steel
0.00015
None
80
Process Data
Toluene (liquid)
100
100
70
14.7
0.867
(= 54.10 lb/cu.ft.)
0.58359
Economic Data
Purchase cost of new pipe, 1 inch diameter, $/ft
Ratio of costs for fittings & installation to purch. cost of pipe
Factor relating pipe cost to diameter (exponential)
Frictional loss due to fittings and bends, % of straight pipe
Operation, hours/yr
Cost of electricity, $/kwhr
Efficiency of motor and pump, %
Annual fixed charges for maintenance, % of pipe cost
$1.75
5
1.30
35%
8,000
$0.15
60%
20%
Selected
Size
3
3.068
4.34
152,895
0.0199
0.854
2.59
3
Next Larger
Size
4
4.026
2.52
116,513
0.0198
0.219
Reference:
(power)
(capital expenditure)
(maintenance)
2
$11.02
$25.85
$5.17
$16.19
3
$1.20
$43.80
$8.76
$9.96
4
$0.32
$63.66
$12.73
$13.05
Table may be modified or supplemented. If adding new insulation material, insert new row prior to end of table (at row 15 for instance), add new material, then sort the table alph
Insulation
Material
Min.
Thickness
(in)
Calcium Silicate
Cellular glass
Elastometric
foam
Fiberglass
Mineral Wool
Perlite,
expanded
Phenolic foam
Polystyrene
foam
Polyurethane/
Polyisocyanurat
e foams
1
1
m
p
s
t
u
0.369 1.58E-04 3.92E-07 9.40E-11 0.00E+00
0.289 5.14E-04 4.36E-07 2.27E-10 2.76E-13
0.5
1
1
Maximum
Temperature
Minimum
Temperature
Thermal
Conductivity, K
(F)
(F)
[Btu*in/
(h*ft2*F)]
1000
900
250
-450
0.383
0.330
200
850
1200
-40
42
42
0.290
0.227
0.259
1
0.388 4.73E-04 3.06E-07 -8.00E-11 0.00E+00
1 0.116667 6.67E-04
1000
300
250
75
0.425
0.167
165
-65
0.230
250
-200
0.165
Intermediate Calculations
Wind Factor
0
2*pi*(Ti-Ts)
-62.83185307
K factor, per inch
0.02160625
Average temperature (fluid to ambient)
75 deg F
Table may be modified or supplemented. If adding new insulation material, insert new row prior to end of table (at row 15 for instance), add new material, then sort the table alph
Insulation
Material
Min.
Thickness
(in)
Calcium Silicate
Cellular glass
Elastometric
foam
Fiberglass
Mineral Wool
Perlite,
expanded
Phenolic foam
Polystyrene
foam
Polyurethane/
Polyisocyanurat
e foams
1
1
m
p
s
t
u
0.369 1.58E-04 3.92E-07 9.40E-11 0.00E+00
0.289 5.14E-04 4.36E-07 2.27E-10 2.76E-13
0.5
1
1
Maximum
Temperature
Minimum
Temperature
Thermal
Conductivity, K
(F)
(F)
[Btu*in/
(h*ft2*F)]
1000
900
250
-450
0.383
0.330
200
850
1200
-40
42
42
0.290
0.227
0.259
1
0.388 4.73E-04 3.06E-07 -8.00E-11 0.00E+00
1 0.116667 6.67E-04
1000
300
250
75
0.425
0.167
165
-65
0.230
250
-200
0.165
Intermediate Calculations
Wind Factor
0
2*pi*(Ti-Ts)
-62.83185307
K factor, per inch
0.02160625
Average temperature (fluid to ambient)
75 deg F
Pipes
Standard Specifications
Modify this table to incorporate project- or company-specific pipe specification designations. Keep it in alphabetical order by Spec.
The column "Size Table" refers to the Pipe Specification Lookup Table section located below. Add additional columns if necessary, or edit the existing ones.
Cost Factors
Min Temp Max Temp Max Press Roughness Purchase
Ratio
Exponent
deg F
deg F
psig
ft
$/ft (1 inch) Fittings
150 lb Carbon Steel
-10
450
150
0.00015
$1.75
5
1.3
125 lb Carbon Steel
-10
450
125
0.00015
$1.75
5
1.3
300 lb Carbon Steel
-20
750
300
0.00015
$1.75
5
1.3
316L SS Pipe
-100
500
145
0.0001
$4.50
8
0.89
Copper Pipe
-100
250
110
0.000005
$4.50
8
0.89
316L SS Sanitary Tubing
-100
450
150
0.000001
$4.50
8
0.89
316L SS Zephyrweld Tubing -100
450
150
0.000005
$4.50
8
0.89
Teflon-Lined Pipe
-20
500
170
0.000005
$4.50
8
0.89
PVDF-Lined Pipe, Heavy Duty -20
275
150
0.000005
$4.50
8
0.89
PVDF-Lined Pipe, Thick Wall -20
275
150
0.000005
$4.50
8
0.89
Polypropylene-Line Pipe
0
225
150
0.000005
$4.50
8
0.89
FRP Pipe, Epoxy Lining
0
225
150
0.000005
$4.50
8
0.89
Glass-lined Steel
-20
450
150
0.000005
$4.50
8
0.89
CPVC Pipe
0
180
100
0.000005
$0.75
18
0.91
Polypropylene Pipe, SDR Sizes 0
200
150
0.000005
$4.50
8
0.89
Type K Copper Water Tube -100
250
110
0.000015
$4.50
8
0.89
Type L Copper Water Tube -100
250
110
0.000015
$4.50
8
0.89
Type M Copper Water Tube -100
250
110
0.000015
$4.50
8
0.89
Page 1
Size
Table
2
2
2
8
6
15
14
9
10
11
12
13
7
16
17
3
4
5