Integrated Heat Pump Water Heater Models: ATI66 & ATI50

INSTALLATION AND OPERATING INSTRUCTIONS

Please read this manual carefully prior to installation.

CONTENTS

A. IMPORTANT REMARKS B. DESCRIPTION OF HEAT PUMP C. INSTALLATION INSTRUCTIONS D. PCB PANEL: OPTIONS & INSTRUCTIONS E. MAINTENANCE AND SERVICE F. UNIT CIRCUIT DIAGRAM

4 5 6-7 8-10 11-12 13

WARNINGS:
1. This unit must be installed by AUTHORIZED personnel only. Manufacturer cannot be held liable for accident or injury resulting from incorrect installation or operation of the unit. 2. Do not have the power supply to the unit on during installation or servicing of the unit. 3. Unit must not be installed near flammable objects.

WATER TEMPERATURE ADJUSTMENT

Safety and energy conservation are factors to be considered when selecting the water temperature setting via the water heaters user interface. Water temperatures above 125F can cause severe burns or death from scalding. Be sure to read and follow the warnings outlined on the label pictured below. This label is also located on the water heater near the top of the tank.

For your safety, the information in this manual must be followed to minimize the risk of fire or explosion, electric shock, or to prevent property damage, personal injury, or loss of life. Be sure to read and understand the entire Owner s Manual before attempting to install or operate this water heater. It may save you time and cost. Pay particular attention to the Safety Instructions. Failure to follow these warnings could result in serious bodily injury or death. Should you have problems understanding the instructions in this manual, or have any questions, STOP and get help from a qualified service technician or the local electric utility.

A. Important remarks
Please note the following before installing the unit:
1. 2. 3. This unit is for indoor installation only. Ambient temperature range for operating the heat pump is 35~110.

The air vent (for exhaust air) of the unit needs a minimum clearance of 3 feet from the ceiling. Do not insert your hand or any object into the vent. 4. Ensure that the unit is installed on a flat surface. Unit should be secured properly to the base and should stand in an upright position. 5. While moving or installing the unit, ensure that the unit does not incline more than 30 degrees. 6. To let the unit run efficiently, install the unit at a place with proper ventilation. 7. Ensure that the unit is installed on a dry surface. Water inflow and outflow lines should be sealed to prevent leaks. Condensate water should be drained. 8. Ensure that the unit is wired to a 220V power outlet that is rated for at least 30 amperes. 9. Do not change wiring scheme. Ensure wiring safety standards are met. Ensure earthing. 10. Before turning on the unit, ensure the unit is full with water.

B. Description of heat pump parts

Unit constructions (outside):
Top Cover Upper Rim
Condensate Hole Overflow

Air Outlet

Screen Panel

Decoration Bar Electric Board

Vent Pipe Ventilation Fan Host Chassis

Chassis Installation board Safety /T&P valve

Compressor
Evaporator Anode opening Left/Right Decoration Bar Decoration Panel

Hot Water Outlet Tank Cover

Electric Heater Cover -1 Primary electric heater

Thermostat Controller

Hand Grip
Condensate Drain Hole Cold Water Inlet

-2 Back-up Heater 2

Drainage hole

Supporting frame

C. Installation instructions
Note:
1. Unit should be installed indoors in an unobstructed space. Minimum clearance space (in millimeters) is highlighted in the figures below. Air outlet vent maybe connected to a 6-inch (diameter) air duct.

800mm

CLOCK

ON/OFF

TIMER

MODE

600mm

600mm

800mm
CLOCK ON/OFF TIMER MODE

500mm

(Fig.1)

(Fig.2)

2. Unit should stand vertical at 90 degrees do not let the unit lean against a wall or another object. 3. Ensure proper ventilation in the area where the unit is installed. 5. Ensure both condensate water pipes are drained. 6. For water inlet and outlet connections, please refer to Fig.3 below. 7. Water pressure inside the tank must not exceed 0.7MPa. Ensure T&P valve is operational. 8. Inlet water must have a minimum pressure of 0.1MPa. 9. Ensure the water tank is full with water before turning on the system.

Installation diagram:
Air Outlet

Vent Tube

Air Inlet
CLOCK ON/OFF TIMER MODE

Hot Water Outlet

Condensate Overflow drain

(Hot () Water use)

Condensate water drainage

Filter Safety Valve Three-port Valve Water Inlet Water () Supply

Ball Valve

Drainage Pipe

(Fig. 3)

D. PCB panel: Options & Instructions

1. Panel - Operation:

2. Panel - Display:

Set Temperature High Temperature Alarm Auxiliary Heater Status

HTG: Heating DEF: Defrost WARM

Working Mode

Time adjustment Time Timer On Timer Off Timer Period Water Temperature Temperature Gradient

:55,""
Note: When the water temperature exceeds 131, this indicator will be lighted.

3. Factory Settings:

Type

Code F11 F12

Parameter Name Set temperature On/off temp differential Heat pump stop highest ambient temp. Heat pump stop lowest ambient temp. Temp differential to re-start the heat pump Compressor start delay Defrost start temp. Defrost finish temp. Defrost start time Max. defrost time

Range 90-135 1 54 42 130 0 40 1 20 0 10 -20 77 0 122 1 999 Off, 1 99

Factory Setting 135 10 110 32 9 3 28 77 20 5

Unit minute minute minute

Remark

Temperature Control

F13 F14 F15

Compressor Defrost

F21 F31 F32 F33 F34

4. Error Handling:
ERROR CODE A1 ERROR STATUS Thermal sensor alarm Condenser coil sensor alarm Exhaust sensor alarm Ambient temp. sensor alarm REASONS
Water temp. malfunction. sensor

ERROR HANDLING
1. Check the water temp. sensor connection. 2. Change the water temp. sensor. 1. Check the condenser coil temp. sensor connection. 2. Change the coil sensor. 1. Check the exhaust temp. sensor connection. 2. Change the exhaust temp. sensor. 1. Check the Ambient temp. sensor connection. 2. Change the ambient temp. sensor. 1.1Check or change the high pressure protector. 1.2. Check if the surround temp. is too high. 2.1. Check or change the low pressure protector. 2.2. Check refrigerant level. 1. Check if the water temp. is as LCD display, or if water temp. is too high. 2. Change the Electric heater. 1. Check refrigerant level. 2. Change lubricating compressor.

A2

Condenser coil temp.sensor malfunction. Exhaust temp. malfunction. Ambient temp. malfunction. sensor

A3

A4

sensor

A5

Low /High pressure alarm

1.1. High pressure protection switch on. 1.2. Ambient temp. too high. 2.1. Low pressure protection switch on. 2.2. Refrigerant leak. 1. Electric heater protection switch on. 2. Tank water temp. too high.

A6

(Auxiliary) electric heater protection overheat alarm Exhaust temperature too high Blank screen

A7

1. Refrigerant leak.

oil

in

--

1. No power. 2. Panel wiring problem.

1. Check the power line and voltage. 2. Check panel wiring. Change panel if needed.

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E. Maintenance and service

Examination before trial run
1. Check the water tank is filled with water, and open the water outlet tap till water flow out. 2. Check the water pressure is normal (0.15Mpa~0.7Mpa). 3. Check the air inlet or outlet is well connected; and the air outlet pipe heat insulation is completed. 4. Check the power supply voltage is normal, whether according with the nameplate requirement. (Range 10%). 5. Check whether the equipped parts are screwed /locked well. 6. Check whether the wirings are according with the Circuit diagram, and the earth-wire is connected. 7. Check whether the wind inlet and outlet has been cleaned up and no obstacle. 8. Check whether the condensate drain pipe is connected well and no blockage. 9. After power-ON, check the control panel display is normal.

Trial running
1. After the machine starts, to hear and determine whether there is abnormal sound or collision during operation, if there is abnormal sound, stop the unit immediately and check for it until there is no abnormal sound to continue operation. 2. For the first time power on, the compressor will have 3 minutes delay protection function. 3. Observe whether the drainage of condensate water is smooth, prevent the chassis stagnant or spill water. 4. For the first time discharge hot water or start the units after a long time closure, the water tap of outlet pipe may flow muddy water, this is a normal phenomenon, and continue to drain for a period of time can be cleared. 5. After stop operation for a long time, there may have condensation water hereabout the air outlet or pipe (especial in humidity weather), this is a normal phenomenon, use a dry washcloth to clean it or by air dry. 6. The advance setting parameters of the operation panel has been set at the factory, users no need to reset it, the maintenance person should be carefully set if needed.

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E. Maintenance and service

Heat Pump main unit disassembly
Follow the steps in Figures 4 & 5 to disassemble the unit.

4
CLOCK ON/OFF TIMER MODE

2 3

7 6

(Fig.4)

(Fig.5)

1. Slide out Control panel along the slot. 2. Loosen the PCB panel wire. 3. Unfasten the decorative plate screw and remove the decorative panel. 4. Loosen the screws on this metal bar. 5. Loosen the bottom screws of the top cover. 6. Remove the power line from the top cover

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F. Unit circuit diagram

Heat pump WITH auxiliary electric heater:
WATER TEMP.SENSOR OPERATION PANEL
/

2 3
COIL TEMP.SENSOR AMBIENT TEMP.SENSOR

EXHAUST TEMP.SENSOR ELECTRIC HEATER-1 TEMP.SENSOR COMPRESSOR ELECTRIC HEATER-1 PROTECTOR PRESURE PROTECTOR

YELLOW/GREEN

4-WAY VALVE

YELLOW/GREEN

FAN MOTOR

Comp Elect

Valve

Fan

N
1 2

1 3

ELECTRIC.HEATER-1 YELLOW/GREEN

2 4
150 125

90

ELECTRIC.HEATER-2 YELLOW/GREEN
L1 L2 NG L1 L2 NG

YELLOW/GREEN

Primary Heater

Back-Up Heater

L1 L2 NG

Line1 Line2 Neutral / Ground

*Note: Back-Up Heater will only activate when Primary Heater fails.

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