0 TRtII BILT Operator's Manual

Wide-CutTM 33" Combination Mower Models 753B F753B

(fuel tank styles

vary by engine

model)

IMPORTANT:READ

SAFETY

RULES AND INSTRUCTIONS

CAREFULLY

Warning: This unit is equipped with an internal combustion engine and should not be used on or near any unimproved forest-covered, brush-covered or grass-covered land unless the engine's exhaust system is equipped with a spark arrester meeting applicable local or state laws (if any). If a spark arrester is used, it should be maintained in effective working order by the operator. In the State of California the above is required by law (Section 4442 of the California Public Resources Code). Other states may have similar laws. Federal laws apply on federal lands. A spark arrester for the muffler is available by contacting the service department at Troy-Bilt LLC, P.O. Box 361131 Cleveland, Ohio 44136-0019.

TROY-BILT
PRINTED IN USA

LLC, P.O. BOX 361131,

CLEVELAND,

OH 44136-0019
FORM NO. 770-10602E (03/2003)

TABLEOF CONTENTS
Content Safety ................................................................... Assembly................................................................. Features and Controls....................................................... Operation ................................................................ Maintenance .............................................................. Off-Season Storage ........................................................ Lubrications............................................................... Troubleshooting ........................................................... Parts List ................................................................. Warrany Information ........................................................ Page 1 4 8 11 16 24 25 27 28 Back Cover

FINDINGMODELNUMBER
This Operator's Manual is an important part of your new Wide-Cut TM mower. It will help you assemble, prepare and maintain the unit for best performance. Please read and understand what it says. Before you start assembling your new equipment, please locate the model plate on the equipment and copy the information from it in the space provided below. This information is very important if you need help from our Customer Support Department or an authorized dealer. You can locate the model number by looking at the rear surface of the tine shield. A sample model plate is explained below. For future reference, please copy the model number and the serial number of the equipment in the space below

Copy Model Number Here

OTRItV BILT.
www.troybilt.com
_.

TROY-BILT 361131 LLC P. 0. BOX CLEVELAND, 0H44136 330-558-7220 866-840-6483_

Copy Serial Number Here

ENGINEINFORMATION
The engine manufacturer is responsible for all engine-related issues with regards to performance, power-rating, specifications, warranty and service. Please refer to the engine manufacturer's Owner's/Operator's Manual packed separately with your unit for more information.

CALLING CUSTOMER SUPPORT

If you have difficulty assembling this product or have any questions regarding the controls, operation or maintenance of this unit, please call the Customer Support Department.

your unit's model number and serial number ready when you call. See previous section to locate this inCall 1- (330) 558-7220 or 1- (866) 840-6483 to reach a Customer Support representative. Please have formation. You will be asked to enter the serial number in order to process your call.

Safety
WARNING:
The engine exhaust from this product contains chemicals known to the State of California to cause cancer, birth defects, or other reproductive harm. Safety Alert Symbol his is a safety alert symbol. It is used in this Owner's Manual to alert you to potential hazards. Wheneveryou seethis symbol, read and obeythe safety message that follows it. Failureto obey the safety message could result in personal injury or property damage. _,

IMPORTANT Safe Operation Practices for Walk-Behind Mowers This cutting machine is capable of amputating hands and feet and throwing objects. Failure to observe the following safety instructions could result in serious injury or death.

I. GENERAL OPERATION
1. Read,understand,and follow all instructions on the machineand in the manuals.Be thoroughly familiar with the controls and the proper useof the mower beforestarting.
.

5. Be surethe areais clear of other peoplebeforemowing. Stop mower if anyoneentersthe area. Keepbystandersat least 25 feet away from the area of operation. 6. Do not operatethe mower when barefoot or wearingopen sandals. Always wearsubstantial foot wear.
.

wheneveryou leavethe unit, before cleaningthe mower or unclogging the chute.

Do not put handsor feet nearor under rotating parts. Keepclear of the mower bladeand discharge opening at all times.

Do not pull mower backwards unless absolutelynecessary.Look down and behind beforeand while moving backwards.

3. Onlyallow responsibleindividuals, who are familiar with the instructions, to operatethe mower. 4. Clearthe areaof objectssuch as rocks, toys, wire, bones,sticks, etc., which could be picked up and thrown by the blade.

8. Do not operatethe mower without proper guards, plates,grass catcher or other safety protective devicesin place. 9. Referto providedinstructions for proper operationand installationof accessories. Only useaccessories approvedby GardenWay Incorporated. 10. Stop the blade whencrossing gravel drives,walks, or roads. 11. Stop the engineand disconnectthe spark plug wire from the spark plug

12. Shutthe engineoff, wait until the blade comesto a completestop, and disconnectthe spark plug wire before installing or removing the mulcher cover or the optionalgrass catcher. Makecertain that the grass catcher is securelyattachedbefore operatingthe mower. Emptythe grass catcherafter each usedecomposingdebris could generate enough heatto catch fire. 13. Mow in daylight or good artificial light. 14. Do not operatethe mower while underthe influence of alcohol or drugs.

Section 1: Safety
15. Neveroperatemower in wet grass. Always be sure of your footing; keep a firm hold on the handleand walk;
never run.

II. SLOPE OPERATION

Slopesare a majorfactor relatedto slip and fall accidents whichcanresult in severeinjury. All slopesrequire extracaution.If youfeel uneasyon a slope, do not mowit.

IV. SERVICE
1. Use extracare in handlinggasoline and other fuels. They are flammable and their vaporsare explosive. a) Useonly an approvedcontainer. b) Neverremovegas cap or add fuel when the engine is running. Allow engine to cool before refueling. Do not smoke. c) Neverrefuelthe machine indoors.

16. Disengage Wheel Drive Leveron the self-propelled models beforestarting the engine. 17. If the unit should start to vibrate abnormally, stop the engine and disconnectthe spark plug wire. Then check immediatelyfor the cause. Vibration is generallya warning of trouble. 18. Alwayswear safety gogglesor safety glasseswith side shields when operating mower. 19. Watchfor traffic when operating near, or when crossing roadways. 20. Neverattempt to carry children or other passengerson the mower. They couldfall off and beseriously injured, or they could interferewith the safe operationof the mower. 21. Checkthe operationof the Operator PresenceControl Bar beforeeach use. Seethe MaintenanceSection of this manualfor instructions. If the engine runs longer than three seconds after the OperatorPresence Control Bar is released, he system t is not working properly. Immediately contact your local servicedealeror the factory TechnicalService Departmentfor instructions. Do not usethe mower until the mechanism is repaired. 22. The mower is equippedwith a safety dischargechute, comeswith special mulcher covers,and offers an optional grass catcher. The safety dischargechute must be working properly at all times. Neverattempt to disconnect or otherwisecausethis dischargechute to ceaseworking. If used, mulchercover or grass catcherattachmentmust be installed properly and function correctly. Do not useyour equipment otherwise. 23. Neverrun the enginein an enclosed area.Engineexhaustcontainscarbon monoxide,a deadlygasthat is odorless, colorless,and tasteless.Always run the engine outdoorsand make sure there is adequateventilation.

DO: Mow acrossthe face of slopes;never up and down. Exerciseextremecaution when changingdirection on slopes.Avoid slopes greaterthan 150. Removeobjectssuch as rocks, tree limbs, etc. Watch for holes, ruts, or bumps. Tall grass can hide obstacles. DONOT: Do not mow near drop-offs, ditches, or embankments.Theoperatorcould loosefooting or balance. Do not mow excessivelysteep slopes. Do not mow on wet grass. Reduced footing could causeslipping.

d) Neverstore the machine or fuel container insidewhere there is an openflame, such as a water heater,etc. e) Move mower awayfrom any gasolinefumes beforestarting the engine. 2. Never run an engineinside a closed area. 3. Never makeadjustmentsor repairs with the engine running. Disconnect the spark plug wire and keepthe wire away from the plug to prevent accidentalstarting. 4. Keepall nuts and bolts, especially the blade attachmentbolts,tight and keepequipmentin good condition. 5. Nevertamper with safety devices. Checktheir operationregularly. 6. Keepmower free of grass, leavesor other debris build-up. Cleanup oil or fuel spillage.Allow mower to cool beforestoring. 7. After striking an object,stop the engine and disconnectthe spark plug wire. Inspectthe mower and repair, if necessary,before restarting. 8. Neverattempt to makemower cutting height adjustmentswhile the engineis running. 9. Grasscatchercomponentsare subject to wear, damageand deterioration, which could expose moving parts or allow objectsto be thrown. Frequentlycheckcomponentsand replacewith factory recommended parts, when necessary.

III. CHILDREN
Tragicaccidentscanoccurif the operator is not alert to the presenceof children. Childrenare oftenattractedtothe mowerand tothe mowingactivity. Neverassumethat childrenwill remain whereyou lastsaw them. 1. Keepchildren out of the mowing areaand under the watchful careof a responsibleadult.
.

Be alert and turn mower off if children enter the area.

3. Beforeand while moving backwards, look behindand down for small children. 4. Neverallow children to operatethe mower. 5. Use extra carewhen approaching blind corners, shrubs,trees, or other objectsthat may obscure vision.

Section 1: Safety
13. To accessthe undersideof the mower,tip the mower rearward.Do not tip the mower forward or on either of its sides, unless specifically advisedto do so in this manual. 10. Mower bladesare sharp and can cut. Wrap the bladeor wear gloves, and useextra caution when servicing them. 11. Do not changethe engine governor setting or overspeed engine. the 12. Do not touch engine parts which may be hot from operation.Allow parts to cool completely beforeinspecting, cleaningor repairing the mower. 14. Maintain or replacesafety and instructional decals. Referto the separateParts Catalogfor replacement decalinformation. 15. For units equippedwith electric start: a) Batteriesproduceexplosive gases.Keepsparks,flame, cigarettes,etc., away. Ventilate the areawhenchargingthe battery. Do not chargethe batteryin an airtight space. b) Do not usea batterycharger otherthan the one providedwith the mower. c) The batterycontainstoxic materials. Do not damagethe battery case. If the case is brokenor damaged,avoid contact with the batterycontents. d) Properlydispose of a damaged or worn out battery. Checkwith localauthorities for proper disposalmethods. e) Do not short circuit the battery. Severeburns and fire can result.

SAFETYDECALS
Make certainall safety decals on this equipmentare kept cleanand in good condition. The decalsare shown (at reducedsizes) below. If you needa replacementdecal,pleasereferto the Parts Catalogthat accompaniedthis Manual.

On leftside ofmower deck

Beneathbelt/pulleycover

OnControl anel (for electricstartmodel) P

DANQER

On Control anel (for recoil startmodel) P

Ondischargechute

Assembly
ASSEMBLY STEPS
To preventpersonal injury or property damage, do not attempt to start the engine until all assembly steps are complete and you have read and understand the safety, controls and operatinginstructions this manual. in STEP1: Unpacking Mower NOTE:LEFT and RIGHTsides of the unit are as viewed from the operator'sposition behindthe handlebars. 1. Cut straps, if present,securing unit to pallet. Leaveunit on pallet during assembly (to safelyremove unit from pallet, wait until you havecompletedassembly steps 1-4). 2. Removeany protective packaging from aroundthe handlebars.Cut the plastic tie straps holding the control rods and struts to the handlebars. STEP2: Attach Handlebars to Engine Deck NOTE:Fourscrews (D, Figure2-2) are usedto connect the handlebarsto the engine deck. At the factory, two of these screws (front) are threadeddirectly into lock nuts weldedto the back sides of the deck.The remainingtwo screws (rear) securethe lower handleto the deck. 1. Removeand savethe two 5/16"-18 x 3/4" screws (front) mentionedin the NOTE above. 2. Loosen, but do NOTremove,the two 5/16"-18 x 3/4" screws (rear). Leavethe cardboardinsert found betweenthe lefthand handlebarand engine deck,in place. 3. Carefullypivot the handlebarsover the engine and position the handlebar ends (E, Figure2-2) againstthe sides of the engine deck. Do not alloow the handlebarsto rub against the enginewhile pivoting them. 4. Looselysecure the right-hand handlebar end to the deck by reinsertingthe screw (D, Figure2-2) removedearlier. Donot securethe left-hand handleat this point in assembly. 5. Removethe cardboardinsert from betweenthe left-hand handlebarand engine deck 8. Removethe nut from the lower screw (B, Figure2-1) which securesthe console to the handlebaron the left-hand Figure 2-1

INTRODUCTION
Pleasecarefullyfollow these assembly steps to properly prepareyour machine for use. We recommendthat you read this Sectionin its entirety beforebeginning assembly. NOTE:All referencesto left, right, front and rear of the machineare determined by standing behind the handlebarsand facing the direction of forward travel.

INSPECTION AFTERDELIVERY
Inspectthe shipping crate and machine immediatelyafter delivery. Makesure neitherthe carton/cratenor the contents havebeendamaged. If you find or suspectany damage,contact the carrier (trucking company) immediately. Inform them of the specific damageand that you wish to file a claim. To protectyour rights, be sure to put this in writing to the carrier within 15 days. Thecarrier will let you know how to proceedwith your claim. Pleaselet us know if you needany assistance.

,
i

Figure 2-2: Attach handlebars andstruts toengine deck. side of the unit. 7. Position a handlebarstrut's smaller hole (A, Figure2-1) over the screw (B, Figure 2-1) on the INSIDEof the console, with the strut's flat side againstthe console. 8. Usingthe nut removedearlier,secure the strut to the console/handlebar. 9. Align the loose end of the left-hand handlebarstrut (A, Figure2-2) over the front hole in the handlebarend. Secure the strut and handlebarto the deck with the 5/16"-18 x 3/4" screw (D, Figure2-2) removedearlier. 10. Removethe screw (front) that is loosely securing the right-handhandlebar end to the deck.and repeat6-9 on the right-handside of the unit. 11. On both sides of the unit, securely tighten the screws (D, Figure2-2) at the lower ends of the handlebarbeforetightening the screws (B & F, Figure2-1) on the console.

TOOLS/MATERIALS EEDED: N
Wire Cutter Two 7/16" Wrenches 3/8" Wrench 1/2" Wrench Scissors or Pen Knife Needle-nosePliers Tire Gauge

Section 2: Assembly
STEP 3 ATTACHINGTHE BATTERY CABLES(MODEL F753B) Thepositive batteryterminal is marked Pos. (+). The negativebatteryterminal is marked Neg. (-). The mower is shipped with the positive (Red) cablesecuredto the positiveterminal (+) on the battery. Attachthe ground (Black)cableto the negativeterminal (-) on the battery, asfollows: 1. Removethe plastic battery cover (G, Figure.2-3) by unthreadingthe two wing nuts (H, Figure. 2-3) which secure it to the batteryhold-down rods (I, Figure.23) 2. Remove the hex bolt and hex nut from the ground cable/ heavy blackwire (E, Figure.2-3). 3. Securethe ground cableto the negative batteryterminal (-) with the bolt and hex nut just removed. IMPORTANT: If the batteryis put into serviceafter the dateshown on top of battery, chargethe batteryas instructed in the Maintenencesectionof this manual prior to operatingthe tiller. STEP 4: Attach Control Rods A. AttachWheel DriveControlRod 1. Locatethe wheel drivecontrol rod (F, Figures2-4A & 2-7) and removethe angled end from the left handlebarby removing the hairpin clip which securesit to the Wheel Drive Control lever (V, Figure2-4A) 2. At left side of enginedeck, insert swivel block (H, Figures2-4 & 2-5) on wheeldrive control rod into wheeldrive control arm (U, Figure2-4). 3. Add a 5/16" washer (A, Figure2-4) and securewith a hairpin clip (B). 4. At upper end of control rod, re-insert the angledend into the Wheel Drive Control lever (V, Figure2-4A) and reattach with hairpin clip (BB) removed earlier. B. AttachOperator PresenceControl Rod 1. Locatethe OperatorPresenceControl rod (E, Figures.2-4 and 2-5). At bottom of control rod, insert swivel block (G, Figures2-4 & 2-5) into control arm (T, Figure2-4). Control rodsare adjusted at the factory and shouldnot requireadditional adjustmentduringassembly.After assembling unit, control rod adjustment should be checked (and re-adjusted,if necessary) according to information in Maintenance Section. Failureto follow this instruction could result in severe personal injury or propertydamage.

2. Add one 5/16" washerand secure with hairpin clip. C. AttachBladeDriveControl od R 1. Locatethe blade drive control rod (C, Figure2-5). Insert one end of control rod into bladedrive bracket (D, Figure2-5). Add one 5/16" washer and attachwith hairpin clip (CC). 2. Insertthe other end of rod into bottom end of Blade DriveControl lever(J, Figure2-5). Add one 5/16" washer and attach with hairpin clip (AA). D. AttachandAdjustGearSelectLever

Black (Negative Cable)

NOTE: The retainingplate (N, Figure2-5) mentionedin the following steps is secured to the rear of the mower with two screws (O, Figure2-5) and 1/4"-20 locknuts. Removethe retainingplateand save it, along with the two screws, before proceedingwith assembly. W

Red / (Positive Cable)

H
Figure2-3: Connectwire terminalsto batteryterminals.

A,B

_G

Figure 2-4:Left-handontrol c rodsdetail.

Section2: Assembly

BB

Figure2-4A: Attachwheeldrive controlrod to lever.

1. Removethe vinyl grip (B, Figure2-6) from the gearselect lever (I). Placethe wood edgeagainst the edge of the grip and slowly pull off the grip. 2. Insert nylon bushing(Z, Figure2-6) up into console (L). 3. Slide spring and washers (J) down onto gear select lever. 4. Insertgearselectlever(I) up through nylon bushing(Z) in handlebar console (L). Guidepin (K) on gearselectleverinto groovein shift quadrant(P). 5. Hold lower part of gear select lever(I, Figure2-7) against bracket(M). Position retaining plate(N), removedearlier, as shown in Figure2-7 (plate below bracket). Secureplatewith two 1/4"-20x 1/2" screws (0) and 1/4"-20 Iocknuts removed earlier. 6. Slide grip (B, Figure2-6) back onto gear selectlever (I). 7. Rotategearselect lever (I, Figures26 & 2-7) clockwise until spur (K - short rod) on gear select rod stops in the neutral position detenton the shift pattern quadrant(Figure2-6). 8. Move shift arm (X, Figure2-7) from side to sideas necessaryinto eachtransmission gear detent until transmissionis in neutral. NOTE:Moving shift arm (X) all the way to the left, and then one notch backto the right, should put transmissioninto neutral. Whentransmission is in neutral, unit will movefreely whenpushedwhile holding the OperatorPresenceControllever (W, Figure2-5) down. If transmissionis NOTin neutral,therewill be a slight drag on the wheelswhen pushingunit. K F

G N Figure 2-5: Rearviewofcontrol rods.

Pin (K) mustbe in this detent whentransmission neutralis --_ adjusted.

Figure2-6: Detail - GearSelectLeverin Neutral(N) position.

Section 2: Assembly
9. Whenshift arm (X) is in neutralposition, rotate shift link (P) toward end of gear selectlever rod (I). Adjust length of shift link (P) as necessary fit into to hole in bottom of gear selectlever (I). NOTE:Pin (K) on GearSelect Lever(I) must be held in the neutralposition detent on the shift quadrant(see Figure 2-6) while shift link (P, Figure2-7) is adjusted. 10. Insert hookedend of shift link (P, Figure2-7) into hole in bottom end of gear selectlever (I) and secure with hairpin clip (Q). NOTE:It may be necessary lift gear to selectlever (I) to install shift link (P). 11. Removeunit from shipping crate. To remove,hold down Operator PresenceControl lever (W, Figure2-5) which releasesthe wheel brake. 12. With unit on levelground, hold down OperatorPresenceControl lever (W, Figure2-5) and push unit forward and backward.Thewheels should move freely. If not, adjust length of shift link (P, Figure2-7) as necessary. 13. Putthe GearSelectLeverin neutral (N), releaseall of the control levers and try to push the unit forward and backward. The wheelsshould not turn. If they do turn, an adjustment is necessary. DONOTOPERATE THE UNIT UNTILTHEWHEELBRAKEMECHANISM HASBEENADJUSTED AND ISWORKINGPROPERLY.See "WheelBrake Adjustment"in Section5 "Maintenance." STEP5: Secure Wire Harness 1. At the unattachedend of the electrical wire harness,thereare four wires attachedto a large plastic connectorand two wires attachedto a small plastic connector.. Plug the large connector into the bottom of the ignition keyswitch that is locatedon the undersideof the handlebarconsole (not pictured). 3. Usetwo cableties to secure the wire harnessto the right handlebarand away from any moving parts. Placethe ties an equal distanceapart, STEP 6: Check Motor Oil Level 1. Move mower to a levelarea.Press and hold OperatorPresenceControl lever (W, Figure2-5) to move mower. 2. The mower is shippedwith oil in the engine. However,you MUSTcheckthe oil levelaccordingto the instructionsprovided in the separateEngineOwner's Manualincludedin the unit's literature packagebeforestartingthe mower. Do not use the mower if the wheels continue to turn after releasing the Operator Presence Control and the Wheel DriveControl. Severe personal injury or property damage could result if this instruction is notfollowed.

Figure 2-7: Detail- Transmission Neutral djustment. A

Keepoil levelat the FULLmark on the dipstick to avoidengine damage. Changeoil accordingto scheduleand instructionsin Section5 "Maintenance." STEP 7: Check Tire Pressure 1. Usea tire gaugeto checkthe air pressurein the reartires. The air pressure should be between15-20 PSI (20 PSI maximum). 2. Keepboth tires equallyinflated to help prevent machinefrom pulling to one side. STEP 8: After Assembling and Before Using Unit 1. Readthis entire Owner's Manualfor o. proper saTety, perationand mainteo nanceinformation. 2. Makesure spark plug wire is connectedto spark plug beforestarting unit.

Featuresand Controls
Before operating mower, be sure to read all safety, controlsand operating instructions in this Manual and on decals locatedon machine. Severe personal injury or property damage could result it this instruction is notfollowed.

MOWERFEATURES AND CONTROLS

This sectiondescribesthe various featuresand controls on the unit. Refer to the next section "Operation"for detailedoperatinginstructions. Also, readthe separateEngineOwner's Manualfor a detailedexplanationof the proper useof the enginecontrols. Operator Presence Control The OperatorPresenceControl lever (A, Figure3-1) regulatesthe operationof the rear wheel brakeand the separate BladeDrive Control. Alwaysengagethis control beforeengagingthe separate blade drive or wheeldrive controls. Always disengagethis control before starting the engine. To engagethe OperatorPresence Control,press and hold the leveragainst the handlebargrip. Doingso releases the brakeon the rear wheels,allowing the wheelsto turn. The engagedposition also permits the separateBladeDrive Control to lock in its engagedposition (allows the mower bladesto turn). Releasing lever (disengaged the position) appliesthe rear wheel brake and quickly stops the wheels. Releasing

the leverwill also disengagethe Blade Drive Control,which will apply a brake that stops the bladeswithin three (3) seconds. Blade Drive Control Usethis lever (B, Figure3-1) to engage drive to the mower blades. To engagethe blades,first engagethe OperatorPresenceControl (A, Figure31). Then,push the spring-loadedBlade Drive Control lever (B) forward until it stays in the engagedposition. To stop the blades,releasethe OperatorPresenceControl (A). Doingso will disengagethe BladeDrive Control (B) and automaticallyapply the brake that stops the blades. Alwaysdisengagethe Blade Drive Control beforestarting the engine. This helpsto ensurethat the bladeswill not start turning whenthe engine starts.

IMPORTANT: THE MOWER IS EQUIPPED WITH A BLADE-BRAKECLUTCHCONTROLSYSTEMWHICH IS DESIGNED TO STOP THE MOWER BLADESWITHIN THREE(3) SECONDS AFTER RELEASEOF THE OPERATOR PRESENCECONTROL. THIS SYSTEM WILL STOPTHE BLADESBUT NOTTHE ENGINE. HEREFORE, T YOUCAN DISENGAGETHE BLADEDRIVEAT ANYTIME WITHOUT HAVING TO STOP AND RESTART THE ENGINE. THIS FEATURE IS PARTICULARLY USEFUL WHENYOU NEEDTO CROSS GRAVELDRIVES OR ROUGH TERRAIN AND YOU DO NOT WANT THE SPINNING BLADES TO STRIKE STONES OR HIDDEN OBSTACLES.

The blade-brake-clutchcontrolsystem should stop the mower blades within three (3) secondsafter release of the OperatorPresence Control. If the blades do not stop within three (3) seconds, put the Engine Throttle Control in the STOP position. Disconnect he spark plug wire and do t not operatethe mower until the bladebrake-clutchcontrol system has been repaired.

B- BLADE DRIVECONTROL C- GEAR SELECT LEVER Disengage

A-OPERATOR PRESENCE ONTROL C

Disengage Engage

Engage

Figure3-1

Section 3: Featuresand Controls

Operating Symbols Varioussymbols are usedon the mowerto indicatecontrol settings (your modelmay not haveall of the symbols). Thesesymbols are shown below with a descriptionof their meaning.

FAST

SLOW

CHOKE

ENGAGE

DISENGAGE

ENGINE STOP

ENGINE START

ENGINE RUN

Gear Select Lever Use this lever (C, Figure3-1) to select any of four forward ground speeds (1 Slow, 2 and 3 - Medium,4 - Fast), N (Neutral)and R (Reverse).The gear shift pattern is shown in Figure3-2. To avoiddamagingthetransmission, do notshift gearswhenthe moweris moving. Forforward travel, use one of the four numberedsettings. To select reverse, shift to neutraland then pull up on the lever.Turn the leverto the R (reverse) position and releasethe lever. Put the leverin N (neutral)to manually pushthe mower and whenthe mower is not in use.

Presence Control along with the Wheel Drive Control. Whenstarting the engine,the Wheel Drive Control should be disengaged(released). This helpsto ensurethat the wheels will not start turning whenthe engine starts.

trated) on the right side of the mower deck show the cutting heightsettings rangingfrom A (highest) to G (lowest).

Do not engagethe Wheel DriveControl without first engaging the Operator Presence Control. Doing so could result in wear or damageto the wheel brakemechanism.

Figure3-4

Mulcher Cover The mulcher cover (F, Figure3-5) is pre-installedat the factory. It must be kept in placewhen using the unit as a mulching mower. The mulcher cover is designedto keepthe dischargechute raisedup while you mow. Whenthe cover is removedfor side-discharge mowing,the dischargechute lowers. Referto "4. SelectMulching or SideDischargeMowing" in the Operation Section for mulcher cover installation instructions.

A - OPERATOR PRESENCE ONTROL C

Figure3-2: Shiftpattern onconsole.

Disengage

Engage

Wheel Drive Control Use this lever (D, Figure3-3) to engage and disengagedrive to the wheels. To engagethe wheels,first selecta forward or reversegear with the Gear SelectLeverand squeezethe Operator PresenceControl (A, Figure3-3). Then, squeezethe Wheel Drive Control lever (D) againstthe handlebargrip. The ground speedcan be varied by increasing or decreasingpressureon the lever. To avoidsuddenacceleration,slowly squeezethe leverwhen first engaging the wheels. Release WheelDrive Control to the disengagethe wheels.Thewheels will graduallyslow to a stop. NOTE:To stop the wheelsquickly, releasethe Operator J Engage

Disengage D- WHEEL DRIVECONTROL Figure 3-3

Cutting Height Control Lever Usethis lever (E, Figure3-4) to adjust the cutting heightfrom 1 to 4 inches. Notethat actual cutting heights will vary according to soil conditions. Turnthe lever clockwiseto raisethe heightor counterclockwiseto lowerthe height. A decaland pointer (not illusFigure3-5

Section3: Featuresand Controls

Engine Throttle Control This lever(G, Figure3-6) is usedto adjust enginespeedsand to stop the engine. Always run engineat fast speed setting for best mower performance. The throttle settings are shown below. H - IGNITION/STARTER SWITCH

G- THROTTLE CONTROL

J
Figure3-6

I_1

CHOKE-Usewhen starting a cold engine.

FAST- Use during mower operation.

_._

SLOW- Use when idling engine.

Engine Recoil Starter The recoilstarter (I, Figure3-7) is usedto "pull-start" the engine. Detailed instructions for using the recoil starter are found in the OperationSectionof this Manualand in the EngineOwner's Manual.Do not pull the recoil starter until you havereadthe Operation Section.

STOP- Stops engine.

Ignition/Starter Switch (Electric Start Model) This three-position switch (H, Figure 3-6) is usedto start and stop the engine on electric start models. Theignition key settings are shown below. Do not turn the key until you havereadthe OperationSection in this Manual. Alwaysremove ignition key when leavingmower unattendedor when nspecting, cleaningor servicing mower.

I - RECOIL STARTER
Figure3-7

STOP- Stops engine.

RUN- After starting, key returns to run position.

START - Starts engine. Release key when engine starts.

10

Operation
9. Checkthe air pressure in the rear tires (15-20 PSI). Keeptires inflated equally. clean unleadedgasolinewith a minimum octanerating of 77. Leave1/2" of spacefor fuel expansion.Do not mix oil with gasoline.Do not use gasolinewhich contains Methanol. Seethe EngineOwner's Manualfor instructions and precautionsregarding the use of gasolinesthat are blendedwith alcohols or ethers (calledoxygenatedor reformulated gasolines). Securelyreplacecaps on fuel tank and fuel container. 11.Attach spark plug wire to spark plug after completingabovechecklist. 2. Set Mower Cutting Height

Before operating mower, be sure to read all safety, controlsand operating instructions in this Manual and on decals locatedon machine. Severe personal injury or property damage could result if this instruction is notfollowed.

GASOLINE HIGHLYFLAMMABLE IS AND ITS VAPORSARE EXPLOSIVE.To help preventseverepersonalinjuryor propertydamage: Follow gasoline safety rules in Section1: "Safety" of this Manual and in the separate Engine Owner's Manual. Never removethe gasolinefill cap or add fuel when indoorsor when engine is runningor still hot. Allow engine to cool at least three (3) minutes before refueling. Keep smoking materials, sparks or flamesfar away from fuel tank and fuel container. Store gasoline in an approved fuel containerand in a well-ventilatedarea. Store it safely out of the reach of children. Do not store gasolinewhere vaporscan reach an openspark or flame or where ignition sourcesare present (such as hot water or space heaters, furnaces, clothesdryers, stoves, electric motors,etc.). Fill tankto 1/2" below bottomof filler neckto allow for fuel expansion.Wipe up spilled gasoline immediately and movemoweraway from gasolinefumes before starting engine. Securely replace caps on fuel tank and fuel container. 10. Removethe fuel cap and checkthe levelof gasolineaccordingto the instructions in the EngineOwner's Manual.Cleanaround fuel fill area before removingfuel cap. Do not checkfuel level or add fuel while indoors or if engine is running or hot. Allow engineto cool for three (3) minutes. Fill the tank with fresh,

BEFORE OPERATINGMOWER 1. Pre-OperaUon Checklist With the spark plug wire disconnected from the spark plug, perform the following checksand services beforeeachuse: 1. ReviewSection1: "Safety" and Section 3, "Featuresand Controls" in this manual. Readthe separateEngineOwner's Manualprovidedwith the unit. 2. Checkunit for loose or missing hardware. Tighten or replaceas needed. 3. With the unit on levelground, check the engine oil level accordingto the instructions in the EngineOwner's Manual. Theoil levelshould be at the FULLmark on the dipstick or up to the top of the oil fill hole on engineswithout a dipstick. 4. Checkall leversfor freedom of movement. Readjustor repair as needed beforestarting engine. 5. Checkthat all guards and shields are in placeand properly secured. 6. Inspectthe areato mowed and removeany debris which could be picked up and thrown bythe mower blades. 7. Checkthat the mulcher cover is properly installed in the dischargeopening (seeinstructions in this Section). Removethe mulcher cover to usethe side-dischargemowing feature. 8. Onelectric start models,checkthat all wiring connectionsare cleanand tight.

To avoid personalinjury, do not adjust cutting height while wheels or blades are turning. Release all handlebar controlsand wait for all motionto stop beforeadjustingcuttingheight. 1. Release controls beforeadjusting all the cutting height. 2. Adjust the cutting height from 1 to 4 inches by rotating the CuttingHeight Control lever (Figure3-4) either clockwise to raisethe height or counterclockwise to lowerthe height. Notethat actual cutting heights will vary according to grass and soil conditions. A decaland pointer on the right side of the mower deck indicatesthe height setting. 3. In heavyor tall grass, it is usually betterto makethe first cut at a higher setting and then makea second cut at the desiredheight. In rough terrain, a higher setting is recommendedas it will minimizethe chancesof the bladestriking the ground or hidden obstructions.

11

Section4: Operation
3. Test Blade-Brake-Clutch Control System Themower is equippedwith a bladebrake-clutchwhich is designedto stop the mower bladeswithin three (3) secondsafter releaseof the Operator Presence Control or the BladeDrive Control. Nevertamper with, or attempt to defeatthe purposeof this safety device. Thecontrol system is a mechanical devicewhich is subject to wear. Therefore,test the operationof the blade-brake-clutch control system before each useof the mower. Referto "Blade BrakeControl Test"at the end of this Section. 4. Select Mulching or SideDischarge Mowing STARTING ANDSTOPPING THE ENGINE

B Figure Mulcher over 4-1: c 3. To removethe cover, slide the cover to the right (front of mower) to disengagethe slot (B) from the mower deck and then pry the left-side of the cover out and off. MOVINGTHE MOWERWITHOUT ENGINEPOWER The mower can be manuallypushed or pulled by putting the GearSelect Lever(C, Figure4-2) in N (neutral)and pressing and holding the Operator Presence Control (A, Figure4-2) down againstthe handlebargrip. To stop the wheels at anytime. releasethe OperatorPresenceControl.

Do not operate the engine in an enclosed area. Engine exhaust contains carbon monoxide, a deadly gas that is odorless, colorless and tasteless. Alwaysrunengine outdoors and make sure there is adequate ventilation.

To Start the Engine 1. Move mower to a levelarea. 2. Release controls on mower to preall vent wheels or mower bladesfrom rotating when enginestarts. 3. Move EngineThrottle Control (E, Figure4-2) fully upwardto choke setting to start a cold engine or to fast (rabbit) settingto start a warm engine.

Before installingor removingmulching cover, stop engine, wait for parts to stop moving,and disconnect parkplug s wire. Remove ignition key on electric startmodels.

You can usethe mower either as a mulching mower or as a side-discharge mower. To usethe mulching feature,insert the mulcher cover as described below. Removethe mulchercover to side-dischargegrass clippings. The mulchercover is designedto keepthe dischargechute raisedup while mowing. Whenthe cover is removed,the dischargechute will lower itself for sidedischarge mowing. To install or removemulcher cover: 1. Stop the engineand wait for all parts to stop moving. Disconnectthe spark plug wire from the spark plug. Remove the ignition key on electric start models. 2. To install the cover, insert the rightside tab of the cover into the front support bracket(A, Figure4-1). Insertthe cover into the discharge opening, making sure that the slot (B) in the left side of the cover is completely engagedin the rear edgeof the deck opening.

To avoidinjury: Keep handsand feet clear of mower blades or other rotating parts. Lookbehindyou to be sure there are no obstacles before pulling recoil starterrope.

C - Gear Select Lever F-Ig B - Blade Drive Control

E - Engine Throttle Control Presence Control A-Operator I

D - Wheel Drive Control

Figure4-2: MowerControls

12

Section4: Operation
4. To start engine using recoil starter: A. Standon left side (as viewedfrom behind handlebars)of machine.Be sure your feet are safelyaway from the undersideof the mower deck and all mower controls are released. Placeone foot on top of tire. B. Graspstarter rope handle (Figure37) and pull slowly until rope pulls slightly harder. Let rope rewind slowly. Thenpull rope with a rapid, full arm stroke. Let rope return slowly. If enginefails to start after three pulls, repeatinstructions starting with Step2 (try setting throttle at fast setting). C. Whenenginestarts, operatein fast throttle setting (move throttle from choke setting to fast setting). 5. To start engine using electricstarter: A. Stand behindthe handlebarsand releaseall mower controls. B. Turn ignition key (F, Figure4-2) fully clockwiseto crank engine. To avoid damageto starter motor, do not crank enginefor longer than five secondsat a time. Also, allow 15 seconds betweeneachstart attempt. If enginefails to start after three attempts, repeatinstructions starting with Step2 (try setting throttle at fast setting). C. Whenenginestarts, releasekey and it will returnto the run (middle) position. D. Operateengineat fast throttle setting (movethrottle from choke settingto fast setting). NOTE:If the electricstart system is not functioning, the engine can be started with the recoilstarter. To do so, first put the ignition key in the run (middle) position. Thenfollow Steps 1-4 above. Leavethe key in the run position during engine operation. To Stop the Engine 1. Release mower controls to stop all wheels or mower blade. 2. Move throttle control downto slow (turtle) position. (Wheneverpossible, graduallyreduceenginespeed before stopping engine.) 3. MoveThrottle Control all the way downto stop position or turn ignition key (electricstart models) fully counterclockwise to stop position. 4. Onelectric start models,removethe ignition key beforeleavingthe mower unattended. ENGAGING THE BLADES - Fast). Whenfirst practicingwith the mower, put lever in No. 1 setting. Selectforward speedsaccordingto mowing conditions and terrain. Use slower speedson rough terrain or when grass is heavy or thick. The forward speedcan be increasedon smooth terrain or if the grass cover is light. Allow the wheelsto stop completely beforeshifting from one forward speedinto another.

To avoid injury from rotating blades, keep face, hands and feet clear of mower bladesat all times.

To Engage the Blades 1. Start engine as describedin "To Start the Engine"instructions. Putengine throttle in fast speedsetting. 2. Press and hold OperatorPresence Control (A, Figure4-2) against handlebar grip. 3. Slowly push BladeDrive Control (B, Figure4-2) fully forward until it stays in the engagedposition. The bladesare now rotating. To Stop the Blades To stop the blades,releasethe Operator PresenceControl. TO ENGAGE THE WHEELS

Beforeengagingthe Wheel DriveLever for the very first time, check that the neutral (N) positionon the GearSelect Lever is properly adjusted. See "Neutral Adjustment" in Section 5: Maintenance for the procedure to follow. Failure to follow this instructioncould result in personal injury or property damage.

C. To start the wheels,slowly squeeze the Wheel Drive Control (D, Figure42). The harderyou squeeze,the faster the wheels will turn. To avoid sudden acceleration,slowly squeeze the lever. D. TO STOPTHEWHEELS: To stop drive powerto the wheels, releasethe WheelDriveControl. The wheelswill graduallyslow to a stop. To quickly stop the wheels, release boththe WheelDrive Control and the OperatorPresenceControl. 3. FORREVERSE TRAVEL:

To avoiddamagingthe transmission, do notshift gearswhile in motion. To avoid damagingthe wheel brake mechanism,do not engage the Wheel DriveControlwithoutfirst engagingthe Operator PresenceControl. 1. Start engine as describedin "To Start the Engine"instructions. 2. FORFORWARD TRAVEL: A. Pressand hold OperatorPresence Control (A, Figure4-2) againsthandlebar grip. B. Putthe GearSelect Lever(C, Figure 4-2) into one of the numberedsettings (1 - Slow, 2 and 3 - Medium,4

To avoidinjuryor propertydamage: Look behind the mower before and duringreverseoperation. Stopthe mowerbladesbeforeeperating in reverse. A. Stop the mower bladesand wheels by releasingthe OperatorPresence Control (A, Figure4-2). B. Pressand hold OperatorPresence Control againsthandlebargrip. 13

Section4: Operation
C.

Putthe GearSelect Lever(C, Figure 4-2) in R (reverse)setting by first moving leverto N (neutral). Then pull lever up,turn it to R position, and releaselever. To start the wheels,slowly squeeze Wheel Drive Control (D, Figure4-2). To avoid suddenacceleration,slowly squeezethe lever. TO STOPTHEWHEELS: To stop drive powerto the wheels, releasethe WheelDriveControl. The wheelswill graduallyslow to a stop. To quickly stop the wheels,release both the WheelDrive Control and the OperatorPresenceControl. Return the GearSelect Leverto the N (neutral)position whenyou have completedreverseoperation. Allow the wheelsto stop completelybefore shifting from R (reverse) into a forward speed.

Mow When LawnIs Dry To avoidinjury or propertydamage: For best results, avoid cutting grass when it is wet. Wet grass tends to form clumps which interfere with the cutting action. The besttime to mow is in the late afternoon or earlyeveningwhenthe grass is usually dry.
1

Maximum safe operating angle is 150. Exceedingmaximum safe operating angle may cause tipping or loss of footing. Do not mowwet slopes. Mow acrossslopes,not up and down. Exercise extreme caution when changing directiononslopes.

O.

E,

Cut Top1/3 of GrassBlades __'

/-_

Cutting morethan 1/3 of grass length may causethe grassto becomeexcessively dry. In tall grass,it may be necessary to mow at a higher setting andthen mow againat the desiredheight. NOTE: Thecutting height is critical to achieving a well-groomedlawn. You should experiment with various settings to find that "just right" cutting height. VaryCuttingPattern

MulchingLeaves The mower can be usedto mow fallen leaves.Theleaf particlesfilter down into the lawn and provideaddedfertilizer. The leavesmust be dry in order to be mulched. Usea slower ground speedif the leavesare not mulched into fine particles. If you mulch oakleaves(which add acid to the soil), add lime to the lawn in the spring to reducethe acidity of the soil. KeepMowerBladesSharp For best mower performance,keepthe bladessharp. Dull bladeswill tear, bruise and split the ends of grass. See bladesharpeninginstructions in Section 5: Maintenance. CleanMowerFrequently Cleanthe undersideof the mower deck frequently to removegrass build-up. Seemower cleaning instructions in Section5: Maintenance. PrecisionTrimming Forprecision trimming, usethe slowest gear and inch the mower along by "feathering"the WheelDrive Control lever. Or, disengagethe wheeldrive by releasingthe Wheel DriveControl so that you can manuallymaneuverthe mower (if needed,put the GearSelectLever in neutralso that the wheels turn freely).

MAKINGTURNS .....

The mower turns easily by pushing the handlebarsin the opposite direction that you want to turn. Thedifferential mechanisminside the transaxlewill allow the inside turning wheelto stop or slow down while the outsideturning wheelis poweredby the drive system. Reducethe wheel speedbeforeturning the mower. Fortight turns, disengagethe WheelDrive Control and manually push the mower through the turn (if needed,put the GearSelect Leverin neutral so the wheelsturn freely). MOWING TIPS AND HINTS

Varythe cutting pattern from week to weekto help prevent matting of the grass. Oneweek, mow from north to south, the next week mow from eastto west. Overlapseveralinches when mowing to obtainan evenappearance. Mowingon Slopes

To avoidinjuryor propertydamage: Before mowing, thoroughly inspect area where mower is to be used and remove all stones, sticks, wires, bones,nails and otherforeignobjects. Disengage mower blades before crossinggravel drives, roads, or sidewalks to preventbladesfrom throwing stonesor otherhazardous objects.

Do not mow excessivelysteepslopes (seeWARNINGstatementthat follows). Slow down and exerciseextremecaution whenchanging direction on slopes. Beforemowing on slopes,checkthe engine oil leveland makesure that the level is at the FULL mark. Maintaininga FULL oil levelis particularlyimportant when operatingon slopes as oil can be drained awayfrom vital engineparts.

14

Section4: Operation
BLADEBRAKECONTROL TEST Whenthe OperatorPresence Control is releasedduring operationof the mower, the engine doesnot stop, but the bladesshould stop within three (3) seconds. The following test provides a visual test of whether the BladeBrake Control System is functioning. Perform this test beforeeachuse of the mower. 3. Start the engine. 4. Pressthe OperatorPresenceControl down againstthe handlebargrip and pushthe BladeDrive Control fully forward until it stays in the engagedposition. 5. Putthe GearSelectLeverin the No. 1 setting. 6. Engage wheelswith the Wheel the Drive Control and drive the mowerfor severalfeet. Then releasethe Operator PresenceControl.
A.

1. Park mower on a portion of lawn which has not been recentlymowed. 2. Setthe cutting height so the mower cuts 1/3 of the grass height.

Look at the lawn just mowed.The lawn should be cut up to the point wherethe OperatorPresenceControl was released.

To avoid personal injury or property damage, make sure that the mower is on grass,and thatthe test area is clear of foreign objects and bystandersbefore you beginthe Blade Brake Control Test. If the OperatorPresenceControlor the Blade Drive Control are not adjusted correctly, the blades may continueto rotate after release of the Operator PresenceControl. If the blades do not stopwithin three (3) seconds release of ofthe Operator PresenceControl,move the EngineThrottleControl o the STOP t position, disconnect the spark plug wire, and movethe wire away from the spark plug. Do not operatethe mower until the Blade Brake Control System hasbeenrepaired. Failure to do this could result in personal injuryor property damage.

B. Pressthe OperatorPresenceControl againstthe handlebargrip but DO NOTre-engagethe BladeDrive Control. Drive the mowerforward for several morefeet. Release the OperatorPresenceControl and look at the lawn.The grass should NOT havebeencut. This indicatesthat the OperatorPresenceControl has disengagedthe bladedrive and stopped the blades. 7. If the mower cuts the grass in Step 6-B, the OperatorPresenceControl is NOTdisengagingthe blade drive. Immediatelystopthe engine,disconnectthesparkplug wire, and movethe wire away from thesparkplug. 8. Do not use the mower until the Blade BrakeControl Systemhas beeninspected, adjustedor repairedby an authorized dealer.

15

Maintenance
Before inspecting, cleaning orservicing themachine, shutoffengine, aitformoving w parts tostop,disconnect spark plug wireandmove wireawayfrom spark plug.Remove ignition key(elecb'ic startmodels). Failureofollow t theseinstructions canresultinserious personal injury orpropertyamage. d Carefully read this Section on mower and engine maintenance and service. Performing the required maintenance according to schedule will ensure the proper performanceand long life of your machine. MaintenanceChart. Referto Engine Owner'sManualfor oil capacity. OILTYPE:Useclean, high quality detergent oil havingan A.P.I. serviceclassification of SE,SFor SG. Useno special additiveswith oil. Referto the Engine Owner'sManualfor recommendedSAE viscosity gradesthat matchthe starting temperatureanticipatedbeforethe next oil change. Checking Level: Oil 1. Park machineon levelground. 2. Stopengine, waitfor parts tostop moving,and disconnect parkplug s wire. 3. Cleanareaaround dipstick (Z, Figure 5-1) to prevent dirt from entering oil fill hole. 4. Removedipstick. Oil level must be between"ADD" and "FULL" marks. Do not exceed"FULL" mark on dipstick. 5. To add oil, pour slowly into dipstick opening. While adding,check oil level frequently by securely replacingdipstick and removing to read oil level. Wipe dipstick cleaneachtime oil level is checked. 6. After filling to "FULL"mark, securely replacedipstick. Changing Oil: Changeoil while engineis still warm from recent operation. Warm oil flows morefreely and carries away more impurities. 1. Stopengine, waitfor parts tostop moving,and disconnect parkplug s wire. 2. Removedipstick (Z, Figure5-1). 3. Removeprotectivecap (A, Figure52) to exposeoil drain port (B). 4. Push oil drain hose (D) (includedin hardwarebagwith unit) onto oil drain port. Routeother end of hose to an appropriateoil collection receptacle. Figure 5-2:Oil drain. Figure 5-1:Briggs andStratton engine oil fill. 5. Twist oil drain fixture (C)to the open position. Pull out. Drainoil completely. 6. Pushin and twist oil drain fixture to the closed position. Removedrain hose. Replaceprotective cap (A). 7. Refill enginewith fresh oil and securely replacedipstick. NOTE:Pleasedispose of all waste materials in an ecologicallyresponsiblemanner. Useproper waste materialstorage containers.

Beforeinspecting, leaningor servicing c the machine, shut off engine, make surethat all movingpartshavecometo a completestop, disconnect parkplug s wire and move wire away from spark plug. Remove ignition key on electric startmodels. Failureto follow these instructions can result in personal injury or property damage. NOTE: All referencesto left, right, front and rearof the machinearedeterminedby standing behind handlebars facing the and the directionofforward travel. IMPORTANT:REFER TO MAINTENANCE HARTIN THIS C SECTION FORA LISTINGOFREGULARLYSCHEDULED MAINTENANCE PROCEDURES.

ENGINE SERVICE
Routineengine serviceis described below. Formore completeengine service information, referto the engine manualprovidedwith your machine. Forcompleteengine service,contact an authorizedengine dealer. ENGINE OIL OIL LEVEL: ith mower on level W ground, the engine oil level must be between the "ADD"and "FULL"marks on the dipstick at all times. Checkbefore each useand every 5 operatinghours. OIL CHANGE: n a newengine,change O oil after first 2 hours of use, then change oil regularlyas specifiedon the 16

Section 5: Maintenance
W!_LW:I-'t_II_[_I
i1"_ Before inspecting, cleaning orservicing themachine, shutoffengine, aitformoving w parts tostop,disconnect spark plug wireandmove wireawayfrom spark plug.Remove ignition key(ele_ic startmodels). Failureofollow t theseinstructions canresultinserious personal injury orpropertyamage. d

MI

ENGINE CLEANING Stopengine, waitfor partsto stop moving,disconnect parkplug wire, s and allow engineto coolbeforeinspectingor cleaningengine. Dailyor more often,before runningengine, removegrassand chafffrom recoil finger guard or rotating screento prevent enginedamagecausedby overheating. Also keepcooling vanes,governor linkage,springs and controls free of debris. Daily or more often, beforerunning engine, cleanmuffler area (be sure muffler is cool) to removeall grass and combustible debris. If engine is equipped with a spark arrestor screen, removeassemblyevery 50 hours for cleaningand inspection. Replaceif damaged. Grassor chaff mayclog engine'sair cooling system, especiallyafter prolonged operationcutting tall, dry grass. See EngineOwner's Manualfor instructions on cleaningunderneaththe engine blower housing. AIR CLEANERSERVICE Improperair cleanermaintenancecan causeengine damage.Referto the EngineOwner's Manualfor more completeair cleanerserviceinformation. SERVICE SCHEDULE: Outerfoam pre-cleaner- wash and re-oil every 25 operatinghours or every season, whicheveroccursfirst. Innerpaper cartridge - clean or replace every 100 operatinghours or every season, whicheveroccursfirst. To ServiceAir Cleaner(Figure5-3): 1. Stopengine,wait for partsto stop moving,and disconnect parkplug s wire. 2. Unscrewmounting screws and/or remove knobs (D). Removecovers (E). Removepaper cartridge (B) and foam pre-cleaner(A). Separatefoam precleanerfrom paper cartridge.
.030' FeelerGauge

Chargebattery only with charger suppliedwith machine. Do not shortcircuit batterywires. Removeany jewelry before working on or near the battery or electricstart system. Failure to follow these instructionscould result in personalinjuryor propertydamage.

Figure5-3: BriggsandStrattonair cleaner assembly.

detergentand warm water. Squeezedry in a clean cloth. 4. Saturatefoam pre-cleanerin clean engine oil. Wrap in clean,absorbent cloth and squeeze removeall excess to oil. 5. Replacepaper cartridge (B), if necessary. 6. Reassemble cleanercomponents. air Tighten knobs/screws(D) securely. Secure cover assembly (E) on air cleaner body. SPARKPLUG Inspectthe spark plug (Figure5-4) after every 100 hours of operation. Be sure the gap is set at .030".Do not reuseplug if it is severelyworn or damaged. Best resultsare obtainedwith a new plug. See EngineOwner's Manualto determine proper replacementplug. Use of incorrectplug can causeengine damage. NOTE:Do not cleanspark plug in machines which useabrasivegrit. Clean spark plug by scraping or wire brushing, or washing with a commercialsolvent.

BATTERY(if applicable) Chargebatteryif unit is to be stored for longer than three weeks. Duringthe mowing season,the batteryis kept chargedby the chargingsystem on the engine. To ChargeBattery: 1. Plug chargerconnector into wire harness connector locatedbelow ignition switch in handlebarconsole. 2. Plugchargerinto 120Vwall outlet. (Notethat batterychargeris designed for useindoorsand shouldnot be exposed to rain or snow.) 3. Chargebatteryfor 24-48 hours if unit is to be stored for longer than three weeks. 4. After charging, unplug chargerfrom outlet, then unplug chargerfrom connector on wire harnesslocated below handlebarconsole. CARBURETOR Thecarburetor is adjusted atthe factory. It should not needto be reset. If black exhaustis noted, checkthe air cleaner first. An over-rich mixture is usually caused by a poorly servicedor clogged air cleanerelement,not an improperly adjusted carburetor. If readjustmentis necessary,referto EngineOwner's Manualor contact your engine dealer.

3. Wash foam pre-cleaner(A) in liquid

Figure5-4: Sparkplug.

17

Section 5: Maintenance
!'T_TI-_I-'{_J _[']I Before I inspecting, cleaningrservicing o themachine, offengine, shut waitformoving arts p tostop,disconnect spark t _

MI

plug wireandmove wireawayfrom spark plug.Remove ignition key(elecb'ic startmodels). Failureofollow t these instructions canresultinserious personal injury orpropertyamage. d

ENGINESTORAGE If engine will be unusedfor 30 days or more, prepareit for storage byfollowing the recommendedproceduresfound in the EngineOwner'sManual.

The belt cover must be removedto perform severalmaintenanceprocedures. To RemoveBelt Cover: 1. Stopengine, wait for all parts to stopmoving,and disconnect park s plug wire. 2. Removefour screws (R, Figure5-5) and removecover. To ReinstallBeltCover: 1. Position belt cover in place. 2. Securewith the four screws removed earlier.

5. Loosenfour mounting bolts (L) securing spindle housing (beneathmower deck) to mower deck. 6. Slide spindle housing (with pulley attached) toward center. 7. Replacebelt (N) with new belt. IMPORTANT:SETBLADESPERPENDICULAR(90) TO EACHOTHER. 8. Rotatearm (K) to movespindle housing and apply tension to belt. Belt cogs and pulley grooves must mesh together. Whenapplying moderatefinger tension (8-12 Ibs.), belt should deflect approximately1/2" (12.7 mm) at (P), midpoint of deck. 9. Tighten bolts (L) to 15 ft.-Ibs. (20.3 Nm).Tighten screw (J). 10. Bladesmust not contact deck. Checkand readjustas needed. 11. Reinstallbladedrive beltand belt cover (removedearlier).

MOWERSERVICE
The following maintenance/repair procedurescan be performed by eitherthe owner or an authorizedservicedealer. Seean authorizedservicedealerfor complete mower service. TIPPING MOWER FOR SERVICE

Before servicing undersideof mower, stop engine, wait for all parts to stop moving, and disconnect spark plug wire. Remove ignition key from keyswifch on electric start models. Failure to follow this instructioncould result in personal injury or property damage.

t
FRO_T

When servicingthe undersideof the mower for any reason,the mower should only be tipped backwardon its rear wheels (and securelypropped up to preventit from falling). Tipping the mower forward or to either side could result in damageto engine. TIP: Beforetipping mower, install a small plastic sandwichstyle bag under the gascap and tighten securely. This will virtually eliminateany fuel seepage from the cap. Be sure to remove the plastic bag before re-usingmower. BELTCOVER REMOVAL

Figure5-5: Belt coverremoval.

BLADESPINDLE BELT REPLACEMENT Followthis procedureto removeand replacethe bladespindle drive belt (remove bladedrive beltfirst; see "Blade Drive Belt Replacement"in this Section). 1. Stop engine,wait forall parts to stopmovingand disconnect parkplug s wire. 2. Removebelt cover (see "Belt Cover Removal"). 3. Align sight holes (0, Figure5-6) in pulleywith spindle housing-to-mower deck mounting bolts (L). 4. Loosenscrew (J) and rotatearm (K) to the rear.
MUST BE PERPENDICULAR TO EACH OTHER

Figure5-6: BladeSpindleBell

Do not operate unit without belt cover installed. Failureto follow this instruction could result in personal injury or propertydamage.

18

Section 5: Maintenance
W!_LY_TI:I-'t_II_[_IBefore inspecting, cleaning orservicing themachine, shutoffengine, aitformoving w parts stop,disconnect to spark
t _ plug wireandmove wireawayfrom spark plug.Remove ignition key(elecb'ic startmodels). Failureofollow t theseinslxuctions canresultinserious personal injury orpropertyamage. d

BLADE DRIVE BELT REPLACEMENT Followthis procedureto removeand replacethe bladedrive belt. An assistant will be needed. To RemoveBelt: 1. Stopengine,wait for all parts to stopmoving,and disconnect park s plug wire. 2. Disengagebladedrive control (Figure 5-7) by releasingall controls on the mower. 3. Removebelt cover (see"Belt Cover Removal"). 4. Loosenbelt guides (B and C, Figure5-8). 5. Moveflap bracket(N, Figure5-8) out of the way by looseningtwo screws (M). 8. Removebelt (A, Figure5-8) from around sheaves. To Install Belt: 1. Route belt (A, Figure5-8) around sheavesasshown. 2. Havean assistanthold down OperatorPresenceControl andthen push the BladeDrive Controlforward until it latchesin place(Figure5-7). 3. With the BladeDrive Control leverengaged,adjust and tighten belt guide (B) to 1/32- 1/16" awayfrom tensioned belt. (Be surethat belt doesnot contact belt guide when belt is under tension.) Securebelt guide (C) rotated into position as shown in Figure5-8. 4. DisengageBladeDrive Control. 5. Re-tightentwo screws (M, Figure 5-8) that secureflap bracket(N). 6. Reinstallbeltcover securely.

BladeDriveDisengaged

BladeDriveEngaged \\ RIGHTVIEW
Figure5-7: BladeDrive Control

G
H

\ \

Figure5-8: Bladedrive.

19

Section 5: Maintenance
W!_LY_II:I;t_II_[_I Before inspecting, cleaning orservicing themachine, shutoffengine, aitformoving w parts stop,disconnect to spark
i_ _ plug wireandmove wireawayfrom spark plug.Remove ignition key(electrictartmodels). s Failureofollow t theseinslxuctions canresultinserious personal injury orpropertyamage. d

BLADEBRAKEREPLACEMENT Followthis procedureto install a new blade brake. To RemoveBladeBrake: 1. Stopengine,wait for all parts to stopmoving,and disconnect park s plug wire. 2. Removebelt cover as describedin "Belt CoverRemoval"instructions. 3. Removehardware(G, Figure5-8) securing blade brake(H). 4. Removeold brake(H) from idler arm (I). To Install Brake: 1. Position new brake(H) in placeon idler arm (I). 2. Centerbrakein sheavegroove and secure brake(H) with hardware(G) removed earlier. 3. Reinstallbeltcover securely. 4. Test operationof blade brake(see "BladeBrakeControlTest" in Operation section). BLADE DRIVE BELT ADJUSTMENT If the blade drive belt is slipping due to lack of belt tension, follow the steps below. 1. Stopengine,wait for all parts to stopmoving,and disconnect park s plug wire. 2. Removebelt cover as describedin "Belt CoverRemoval"instructions. 3. With mower on levelground, adjust blade cutting height at about 3" (measure from ground to flat portion of blade). 4. With the BladeDrive Control (Figure 5-7) in the disengagedposition, set a gap of 1/8" betweenthe spring (F, Figure 5-9) and flat washer (E) by adjusting the nut (g). 5. Reinstallthe belt cover securely. Figure 5-9:Blade driveadjustment. 6. Testthe operationof the blade brake (see"BladeBrakeControlTest" in the Operationsection). 7. If the drive beltslips during operation, it may be necessaryto relocateidler (J, Figure5-9) in the slot providedin the mounting bracket. With the enginestopped and thesparkplug wire disconnected, loosen the hardware on the idler(J) and slide it forward to take up slack in the belt. 8. Engagethe bladedrive and measure the distance(X, Figure5-8) betweenthe centers of pulleys and (L). Thedis(K) tance should be 5-1/2 to 5-5/8". After obtainingthe correct dimension,reinstall the belt cover securelyand test the operationof the blade brake. BLADEDRIVE CONTROLLEVER ADJUSTMENT Makethe following adjustment if the BladeDrive Control Lever releasesduring operation. 1. Stopengine, waitfor all partsto stopmoving,and disconnect park s plug wire. 2. Engagethe OperatorPresence Control and the BladeDriveControl. Without releasingthe controls, look inside the cutout at the rear of the frame
Figure5-10: BladeDrive ControlLever adjustment.
\

Adjust idlerin direction of arrow to tighten blade ...drive belt

1/8"

and makesure the OperatorPresence Control latches (A and B, Fig. 5-10) are fully engagedat point (C). If they are not fully engaged,improper operationor premature wearcould result. To adjust, loosen hexnut (D) and shorten length of control rod (E).To avoid over-adjusting, turn rod only 1 to 2 turns per adjustment. 3. Tighten hexnut securelyafter adjusting control rod. 4. Test by releasingthe Operator Presence Control. If properlyadjusted, the BladeDrive Control will disengage when the OperatorPresenceControl is released.Re-adjustas necessaryby repeatingSteps 2 and 3.

C E A

20

Section 5: Maintenance
W!_LW:I-'t_II_[_I
t _ Before inspecting, cleaning orservicing themachine, shutoffengine, aitformoving w parts tostop,disconnect spark plug wireandmove wireawayfrom spark plug.Remove ignition key(ele_ic startmodels). Failureofollow t theseinstructions canresultinserious personal injury orpropertyamage. d

WHEEL DRIVE BELT REPLACEMENT Followthis procedureto replacethe wheeldrive belt. 1. Stopengine,wait for all parts to stopmoving,and disconnect park s plug wire. 2. Release mower controls. all 3. Removebelt cover as describedin "Belt CoverRemoval"instructions. 4. Locatewheeldrive belt (0, Figure511) and removeit from top sheaveof enginesheave,backsidedidlers (P and Q) and transmission sheave(R). 5. Install new belt as shown in Figure511. Belt must be installed "inside out ""V" side of belt lies against enginesheaveonly. Flatside of belt lies againsttransmission sheave(R) and back-sidedidlers (P and Q). 6. Makesure belt is inside belt guide (S, Figure5-11). 7. Reinstallbeltcover securely. 8. An adjustmentto the drive belt may be necessary.See"Wheel Drive Belt Adjustment"in this Section. WHEEL DRIVE BELT ADJUSTMENT Thewheel drive belt requiresan adjustment if loss of drive belttension (slippage) occurs. This is most noticeable when moretraction is required (such as going up slopes). To TestWheelTraction: 1. Parkmachineon a paved(concrete, etc.) surfacewith front edge up against a sturdy wall, fence, etc. 2. Put GearSelectLeverin No. 1 setting. IMPORTANT: ONOTPARKAGAINSTA D PAINTED ORSIDEDWALL. TESTING THEWHEELDRIVESYSTEM REQUIRES MACHINE BE FORCIBLY TO PUSHED AGAINST WALL. DAMAGE PAINTOR TO SIDINGCOULDRESULT. 3. With engine running, and machine placedfirmly up against wall, hold down OperatorPresenceControl andfully en-

Figure5-11: Wheeldrive beltreplacement.

gage wheel drive by squeezingWheel Drive Control until it contactshandlebar. 4. Wheelsshould slip on pavedsurface. If they do not, an adjustment is required. To Adjust WheelDrive Belt: 1. Stopengine, waitfor all partsto stopmoving,and disconnect park s plug wire. 2. Removecotter pin (A, Figure5-12A) from upperend of Wheel Drive Control rod. Slide rod out of leverassembly. 3. Loosenjam nut (D, Figure5-12). 4. Threadrod (E, Figure5-12) one or two turns clockwisefor moretension or counterclockwisefor less tension. 5. Insert rod backinto hole in Wheel Drive Control leverand install cotter pin. Bendends of cotter pin to secure. 6. Retestwheeltraction. Repeatadjustment procedure,if necessary.Most comfortable operationwill be obtained when the adjustment allows the leverto just make contact with the handgrip as sufficient wheeltraction is achieved. When adjustment is complete,tighten jam nut (D) firmly against block (B).

Figure5-12A

WHEEL BRAKEADJUSTMENT This adjustment may be required if the machinedoesnot hold on a hill with the OperatorPresenceControl disengaged, or if the brakedrags with the Operator Presence Control engagedand the transmission in neutral. 1. Stopengine, waitfor all parts to stopmoving,and disconnect park s plug wire. 2. Disengage(release)the Operator Presence Control (M, Figure5-13). 21

Section 5: Maintenance
W!_LW:I-'t_II_[_I
t _) Before inspecting, cleaning orservicing themachine, shutoffengine, aitformoving w parts tostop,disconnect spark plug wireandmove wireawayfrom spark plug.Remove ignition key(electrictartmodels). s Failureofollow t theseinstructions canresultinserious personal injury orpropertyamage. d

Figure5-12: Wheeldrivebelt adjustmenL

2. Rotateshift rod (I, Figures5-14 and 5-15) clockwise until it stops in the neutral (N) position (from forward gear positions). 3. Hold down OperatorPresence Control (M, Figure5-13) and push unit forward and backward.Unit should movefreely. If not, continue with Step 4. 4. Removecotter pin securing shift link (P, Figure5-15) to shift rod (I). 5. Move shift arm (X) back and forth as necessaryinto eachdetent until transmission is in neutral. NOTE:Moving shift arm (X) clockwise all the way to the left, and then one notch back counterclockwise, should put transmission into neutral. Whentransmission is in neutral, unit will movefreely when pushedwhile holding the OperatorPresenceControl lever down. If transmission is NOTin neutral, there will be a slight drag on the wheels when pushingunit. 8. Whenshift arm (X) is in neutral position, rotateshift link (P) until hooked end fits back into hole in bottom end of shift rod (I). NOTE:Shift rod (I) must be held in the neutral position (seeFigure 5-14) while shift link (P) is adjusted. 7. Secureshift link (P) into shift rod (I) with cotter pin removedearlier. 8. Re-checkneutral by pushing unit back and forth and shifting lever (I) from reverseto neutral. A small fine-tune adjustment may be required.

i I I i

'N

0
Figure5-13: WheelbrakeadjustmenL

3. Slowly adjust at nut (0), if necessary, until the distancebetweenthe back of brakearm (N) and bracket(P) is 3/8"5/16". Usesmall adjustments(1/4 turn maximum). NOTE:It may be necessary to relievespring tension when decreasing distance. To do so, havean assistant engagethe OperatorPresence Control while you adjust the nut. 22

TRANSMISSION NEUTRAL ADJUSTMENT Followthis procedureto adjust neutral on the transmission. 1. Stopengine, waitfor all partsto stopmoving,and disconnect park s plug wire. NeutralPosition Detentfor

Figure5-14: Leverin neutral (N) position.

Section 5: Maintenance
W!_IW:I-'t_II_[_I
t _ Before inspecting, cleaning orservicing themachine, shutoffengine, aitformoving w parts tostop,disconnect spark plug wireandmove wireawayfrom spark plug.Remove ignition key(ele_ic startmodels). Failureofollow t theseinstructions canresultinserious personal injury orpropertyamage. d

I
I

I
I

h
I
I

New Blade

I
I

I
I

I
Worn Blade Replaceif separation begins to form.

PJj
Figure5-15: Transmission neutral(N) adjustmenL
SharpenedBlade

MOWER BLADES

Mowerbladesare sharp. When working near blades, wear heavyleather glovesor wrap blades in thick rags to protectyourself from the sharpedges. Wear eye protection when sharpening blades.

To SharpenBlades: Grind or file the same amount from each bladeend to maintain bladebalance. An unbalancedmower blade producesexcessivevibration and may damagespindle bearings.Sharpencutting edge straight across, parallelto rearedge of mower blade.See Figure5-16. After sharpening,blade balancemust be checked. IMPORTANT: ROFESSIONAL P SHARPENINGSERVICES ORYOURAUTHORIZEDDEALER AREEQUIPPED TO SHARPEN MOWERBLADESSAFELY. To Install Blades: Bladesmust be installed perpendicular to each other (seeFigure5-17). Install mower bladeas shown in Figure 5-18 with flat side down. Install washer on bolt. Tighten bolts to a torque value of 35 ft. Ibs. (47 Nm). NOTE: If top bolt is removed,reinstall using LOCTITE #242 threadsealant.

Sharpenbladecutting edgestraight across, parallel to bladetrailing edge.

Figure5-16: Blade Inspection

t
FRONT

BLADES MUST BE PERPENDICULAR TO EACH OTHER

Examinemower bladesbeforeoperation. Forefficient mowing, cutting edgesof bladesshould alwaysbe kept sharp. Checkfor bladewear or damage. See Figure5-16. Replace severelyworn or a damagedblade with a new one. To Inspect Blades: 1. Stopengine,wait for all parts to stopmoving,and disconnect park s plug wire. 2. Tip mower on rear wheelsby following instructions "Tipping Mower For Service"in this Sectionof Manual. To RemoveBlades: Removebolt (Figure5-18) and washer(s). Removemower blade.

Figure5-17

Torqueto

i
I

'Washer

N
Bolt H< Torqueto 35 Ft. Lbs.

Figure5-18: Blade spindle.

23

Section 5: Maintenance
w:_mw:ltt_ll_[_l
1__ Before inspecting, cleaning orservicing themachine, shutoffengine, aitformoving w parts tostop,disconnect spark plug wireandmove wireawayfrom spark plug.Remove ignition key(elecb'ic startmodels). Failureofollow t theseinstructions canresultinserious personal injury orpropertyamage. d

BATTERY MAINTENANCE

Failure to use this procedure could cause sparking, and the gas in either batterycould explode. Cleaning Clean the battery by removing it from the tractor and washing with a baking soda and water solution. If necessary, scrape the battery terminals with a wire brush to remove deposits. Coat terminals and exposed wiring with grease or petroleumjelly to preventcorrosion. Battery Failures Somecommon causesfor batteryfailure are: incorrect initial activation undercharging overcharging corrodedconnections freezing IMPORTANT: hesefailures are NOT T covered by your tractor's warranty. BatteryRemovaland Installation When removing and installing the battery, disconnectand connectthe cables in this order to avoid sparking: 1. To removethe battery,first disconnect the negative(-) cablefrom the grounding screw on the back of the battery bracketpost. Bendthe cable away from any metal parts. 2. Disconnectthe negative(-) cable from the negative (-) batterypost. 3. Disconnectthe positive (+) cable from the positive (+) batterypost and bend it awayfrom any metal parts. Coverthe cableterminal with its rubber boot. 4. Removethe batteryclamp. 5. To install the battery, reversethe abovesteps. Be surethat the battery postsface to the rear of thetiller and that the positive (+) post is on the left side as you face forward from the handlebars.

Use extreme cautionwhen workingon or near batteries. To helppreventpersonalinjuryor propertydamage:. Batteriesgenerate explosive gases. Keep sparks and flames away from the batteryat all times. Ventilatethe area when chargingor usingthe battery in an enclosed area.

BatteryStorage Chargebatteryfully. The battery loses some of its chargeeachdaywhen the unit is not used. IMPORTANT:NEVER store batterywithout a full charge.Rechargebatterybefore returningto service or everytwo months, whicheveroccursfirst. Whenstoring unit for extendedperiods, disconnect batterycables.Removing batteryfrom unit is recommended. CLEANING UNDERSIDE OF MOWER DECK

BatteryCare in Service The batteryis sealedand is maintenance-free.Acid levelscannot be checked. Always keepthe batterycables and ter minals cleanand free of corrosive build-up. After cleaningthe batteryand terminals, apply a light coat of petroleum jelly or greaseto both terminals Always keepthe rubber boot positioned overthe positiveterminal to prevent shorting. Charging If the tractor has not beenput into use for an extendedperiod of time, charge the battery with an automotive-type 12volt chargerfor a minimum of erie heur at sixamps. JumpStarting IMPORTANT:Neverjump your tiller's dead batterywith the batteryof a running vehicle. 1. Connectend of one jumper cableto the positiveterminal of the good battery, then the other end to the positiveterminal of the deadbattery. 2. Connectthe otherjumper cableto the negativeterminal of the good battery, then to the frame of the unit with the dead battery.

Mowerbladesare sharp. When working near blades, wear heavyleatherglovesor wrap blades in thick rags to protectyourselffrom the sharpedges.

Frequentlycheck, and cleanif necessary, the undersideof the mower deck. Grass build-up in this areacan affect the cutting performance.Beforeinspectingor cleaning, makesure that the engine is shut off and the spark plug wire is disconnectedfrom the spark plug. Inspection/Cleaningof Mower Deck: 1. Stopengine, waitfor all parts to stopmoving,and disconnect park s plug wire. 2. Tip mower on rear wheels byfollowing instructions "Tipping Mower For Service"in this Section. 3. Usea plastic or metal scraperto removegrass build-up from deck or blades.

24

Section 5: Maintenance
W!_[+_+I:I;t_II_[_I Before inspecting, cleaning orservicing themachine, shutoffengine, aitformoving w parts tostop,disconnect spark
i_ ,_) plug wireandmove wireawayfrom spark plug Remove ignition key(elecbic tartmodels) s Failureofollow t theseinsb_ctions canresultnserious i personal injury orpropertyamage d

LUBRICATION Oil and greasethe mower accordingto the recommendationslisted in the Lubrication Chart on the next page. Stopengine, waitfor all parts tostop moving,and disconnect parkplug s wire beforeperforminganylubrication procedures Thetransmission has beenfactory sealedand requiresno lubrication. If a leakshould develop,contact the factory or your local authorizeddealerfor serviceinformation.

OFF-SEASONSTORAGE Stopengine, waitfor all parts to stop moving,and disconnect parkplug s wire beforeperforminganystorage procedures Reviewthe storage safetyrulesin the SafetySectionof this Manual If engine will be unusedfor 30 days or more, prepare for storage by following it the recommendedproceduresfound in the EngineOwner's Manual. Inspect all parts for damage,breakage, and wear. Tighten or replacefasteners. Contactthe factory or your local authorizeddealerfor factory-approved replacementparts.

Cleanthe exterior of the mower thoroughly and touch up all chippedor scratchedsurfacesto preventrust from forming.

Lubrication Chart
ITEM EngineCrankcase INTERVAL First 2 hours LUBRICATIONYPE T ChangeOil AMOUNTREQUIRED SeeEngineManual

25-50 hours

ChangeOil (Lubrication IntervalsVary with OperatingConditions and Type of Oil Used) Grease Light Oil Grease

Changeoil more often in extremelydirty or dusty conditions.

FrontWheel Bearings Control Linkages/Pivots TransmissionOutput Shaft

50 hours 25 hours 100 hours or Annually

1-3 Strokes* A FewDrops 1-3 Strokes*

* A hand-type grease gun is recommended.

25

Section 5: Maintenance
W!_[+_+I:I;t_II_[_I
i_ ,_) Beforeinspecting, leaningor servicingthe machine,shut offengine, wait for movingpartsto stop, disconnect park c s plugwire andmovewire away fromsparkplug. Removeignitionkey(elecb'ic startmodels). Failureto followthese ins_ctions canresultin seriouspersonalinjuryor propertydamage.

ATTENTION! This chart describesserviceguidelinesonly. It does not provide completeserviceinformation. Completeservice is availablefrom your authorizedmower or enginedealer.Beforeperforming any of the maintenanceprocedures,referto the appropriateinformation containedin this Manualor the EngineOwner's Manualfor the correct safety precautionsand maintenanceprocedures.

Maintenance Chart
INTERVAL* Eachuse ITEM
Mower Blade Looseor Missing Hardware Belts Engine Oil Level Controls Mulching Cover

SERVICE
As Required Tighten or Replace Check Check Checkfor Proper Operation Checkfor Proper CoverInstallation

1st 2 hours

Engine Oil

Change

25 hours

Engine Oil*** FoamAir Filter.... Mower Blade(s) Control Linkagesand Pivots Engine Oil*** BladeDrive Belt Adjust Engine Cooling Fins GreaseFittings** Air Filter Element.... Spark Plug Transmission Output Shaft

Change Clean SharpenandBalance Lubewith Light Oil Change AdjustTension Clean Grease Replace Clean/Replace, e-gap R Grease

50 hours

Annually or 100 hours

Monthly

Linkages Belts

Adjust Check/Replace, djust A

Annually or 50 hours

Front Wheel Bearings

Grease

*Interval describesrunningtime. **A hand-typegreasegunis recommended whengreasingyour unit. High-pressure typegreasegunscouldcausedamageto fittings/seals. ***Consult enginemanualfor more detailedengineserviceinformation. .... Cleanmoreoftenunderdustyconditionsor whenairborne debris is present.Replaceair cleaner parts, if verydirty.

26

Section 5: Maintenance
W!_[W:I-'i_II_[_I
i_ _) Before inspecting, cleaning orservicing themachine, shutoffengine, aitformoving w parts tostop,disconnect spark plug wireandmove wireawayfrom spark plug.Remove ignition key(ele_ic startmodels). Failureofollow t theseinstructions canresultinserious personal injury orpropertyamage. d

ATTENTION!This table describesservice guidelinesonly. It doesnot providecompleteserviceinformation. Completeservice is availablefrom your authorized mower or enginedealer.Beforeperforming any of the corrections in this table, referto the appropriate information containedin this Manual or the EngineOwner'sManualfor the correct safetyprecautionsand operating or maintenanceprocedures.

Symptom

Troubleshooting Chart
Possible cause
!nginemalfunction (referto engine manual). mproperlyadjusted drivelinkage. )irty engine cooling fins or flywheel screen. :aultyignition. :aulty spark plug. !mpty fuel tank. _atteryor charging malfunction (if applicable). mproperlyadjusted or dirty carburetor. mproper oil level. )irty air cleanerelement. mproperlyadjusted choke (if applicable). ransmission malfunction. mproperlyadjusted drivelinkage. _roken,oose orworn belt(s). l )ull blade(s). hrottle control out of adjustment. _lade/brake systemout of adjustment. _lade(s)out of balance. .oosehardware.

27

PartsList
HANDLEBARAND CONSOLEASSEMBLY

141

133 ,_

118 114

149_

111

113 II

78 v _139 j_ 1_81_,"'"--._ 136

72

144

137 "_
r

118

113 114 115 117 _145

"" S

126 84

3OO 129

97 123 124 121 125 11 129 _

\

301

142

@
143

130 43

11o

92 19 118

28

Models753B,F753B

HANDLEBAR NDCONSOLE A ASSEMBLY Ref.

11 19 33 43 68 72 78 80 84 92 96 97 110 111 112 113 114 115 116 117 118 119 120 121 122 123

Part
1186393 1107382 1186389 1702646 1769888 1773607 1769872 1769874 1186308 1703051 1185279 1915545 710-0817 1770445 777100001 1915793 712-3055 1764922 1703539 1773605 1717897 1768191 1737118 1737041 1715716 1721492

Description
FlangeLocknut,3/8-16........................... FlatWasher,5/16 ................................... FlangeLocknut,1/4-20........................... FlatWasher, 1/2 ..................................... Upper BladeRod .................................... Upper Transmission Rod ........................ Upper Brake Rod.................................... Shift Rod ................................................ FlangeLock Screw,1/4-20 x 1/2 ........... Shoulder Bolt ......................................... Roll Pin, 1/4 x 2-1/4 ............................... Brace, Handlebar(A) (B) ........................ FlangeLock Screw,5/16 x 3/4 ............... Control Handle....................................... OperatorPresenceControl Decal........... Screw, 1/4-20 x 1-3/4, Grade8 ............. Locknut, 1/4-20 ..................................... Left Handlebar(A) (B) ............................ HandleGrip ............................................ Control Handle....................................... Hair Pin,5/64 ......................................... Throttle Control...................................... Knob....................................................... HandleGrip ............................................ Nylon Bushing........................................ CompressionSpring...............................

Qty.
1 4 2 1 1 1 1 1 2 1 1 2 4 1 1 6 2 1 2 1 3 1 1 1 1 1

Ref.
124 125 126 129 130 131 133 134 135 136 137 138 139 140 141 142 143 144 145 146 147 148 149 300 301

Part
1107385 777S32064 1768457 777D06080 1734196 720-0313 1768223 712-0397 725-1426 736-0222 712-0298 710-0599 710-0642 787-01120 725-1706 731-0707A 725-0157 1764923 711-0222A 725-04088 725-04086 725-04087 710-3015 712-0271 725-0201 1768625

Description
FlatWasher, 1/2 ..................................... Warning Decal(A) ................................. Warning Decal(B) ................................. Logo Decal(A) (B) ................................. Ignition Switch (B) ................................. HandleGrip ............................................ Mower EngageLever.............................. Wing Nut, 1/4-20 (B) .............................. Solenoid (B) ........................................... ExternalLock Washer,1/4 (B)................. Jam Nut, 1/4-20 (B) .............................. Self-tapping Screw,1/4-20 x 1/2 (B)...... Self-tapping Screw,1/4-20 x 3/4 (B)...... Battery Bracket(B) ................................. Battery,270 CCA(B) .............................. Battery Cover(B) .................................... PlasticTie............................................... Right Handlebar(A) (B).......................... Battery Hold-downRod (B) .................... Wiring Harness(B)................................. RedWire, 12" (B) ................................... BlackWire, 14" (B)................................. HexScrew, 1/4-20 x .75 (B)................... HexSems Nut, 1/4-20 (B) ...................... Ignition Key (B) ...................................... ConsoleAssembly..................................

Qty.
1 1 1 1 1 1 1 2 1 1 1 5 1 1 1 1 5 1 2 1 1 1 2 2 2 1

(A) Model 753B (B) Model F753B

29

Wide-CutCombination Mower

402. 403.
J,

14

TORQUE TO 3_ 40 FT. LBS.,_-1_4 LOCTITE PLACE IN

;!

J r _
I

36 4 4- 32

12

_172

DRIVEASSEMBLY

3O

Models753B,F753B

DRIVEASSEMBLY Ref. Part Description Qty. Ref.

56 57 58 60 61 62 63 64 65 66 67 68 69 70 71 72 75 76 78 79 80 81 83 84 85 87 90 91 102 118 159 167 168 169 170 171 172 177 302 303 304 305 400 402

Part
1104436 1732499 1770247 1770326 1118808 736-0463 1100002 712-3004A 712-0375 736-0329 712-3005 1769888 1768140 1767837 1768628 1769873 1768624 1768636 1769872 1111609 1769874 1769875 1768630 1186308 1769852 1770334 1768194 1762042 1186229 1717897 1916897 1769882 1769878 1100350 1187961 1730851 710-0604A 1740496 687-02014 1768180 1774129 1718086 GW-97092 GW-9532

Description

Qty.

2 3 4 5 6 8 9 10 11 12 13 14 15 16 18 19 20 21 23 25 26 27 28 29 30 31 32 33 36 39 41 42 43 44 48 49 50 51 53 54 55

1769904 736-0171 1740949 1773599 712-0266 1766326 1768865 1769006 1186393 1727379 1769870 1769869 1769885 1185147 1890234 1107382 1711864 1763219 1715538 1748393 1918370 1756151 736-3050 1715685 712-3000 1915831 710-0347 1186389 736-0169 1186347 1769881 1769877 1702646 1770361 1725264 712-3007 1185388 1708012 1701447 1769781

Engine, lectricStart .............................. 1 E Engine,RecoilStart ................................ 1 EnginePulley ......................................... 1 Lock Washer,7/16 ................................. 1 Bolt, 7/16-20 x 1-3/4.............................. 1 Washer, Nylon........................................ 1 GroundWire Jam Nut, 3/8-16 (B) .......... 1 Oil Valve Cap.......................................... 1 Oil Valve (Incl. Ref. 8) ............................ 1 Oil Drain Hose........................................ 1 FlangeLocknut, 3/8-16........................... 5 Pop Rivet,3/16 ...................................... 4 Flap........................................................ 1 FlapBracket............................................ 1 Lower Transmission Rod....................... 1 Cotter Pin, 3/32 x 5/8 ............................. 8 FlatWasher,1/2 ..................................... 1 FlatWasher,5/16 ................................... 5 CompressionSpring............................... 1 Shoulder Bolt ......................................... 1 Nyliner, 1/2 ............................................. 2 CarriageBolt, 3/8-16 x 1-3/4.................. 1 Idler Arm .............................................. 1 Idler Pulley............................................. 2 FlatWasher,3/8 ..................................... 3 Plastic Grip............................................. 1 Top Locknut,3/8-16 ............................... 1 Lift CrankAssembly............................... 1 Bolt, 3/8-16 x 1-3/4 ................................ 1 FlangeLocknut, 1/4-20........................... 4 Lock Washer,3/8 ................................... 1 FlangeLock Screw, 3/8-16 x 1 ............... 4 Interlock Cam......................................... 1 Lower Brake Rod.................................... 1 Washer, Flat1/2 ..................................... 3 Interlock Latch ....................................... 1 Swivel Block........................................... 2 Jam Nut, 5/16-18 ................................... 2 RetainingRing........................................ 2 FlatWasher............................................ 4 SpecialWasher .................................... A/R SquareKey, 3/16 x 2-1/2........................ 2 Transmission Assembly, Model 915-027 (See page36 for breakdown.)............. 1

Woodruff Key, 3/16 x 3/4 ....................... 1 Top Locknut, 5/16-18............................. 4 Lower BladeRod.................................... 1 TransaxlePulley .................................... 1 Retaining Ring........................................ 1 FlatWasher,1/4 ..................................... 3 Screw,1/4-28 x 3/4 ................................ 1 FlangeLocknut,5/16-18......................... 1 Locknut,3/8-16 ...................................... 2 Lock Washer, 1/4 ................................... 1 Screw,3/8 x 1-1/4.................................. 1 Upper BladeRod.................................... 1 TransmissionArm .................................. 1 BallJoint ................................................ 1 Shift Link Rod ........................................ 1 UpperTransmission Rod........................ 1 Spring AttachmentRod.......................... 1 ExtensionSpring .................................... 1 Upper BrakeRod.................................... 1 Screw,5/16-18 x 2-3/4 .......................... 2 Shift Rod................................................ 1 Clutch Arm Pivot.................................... 1 Shift Rod Bracket................................... 1 FlangeLock Screw,1/4-20 x 1/2 ........... 2 Backplate(A) (B).................................... 1 V-Belt ..................................................... 1 ThreadFormingScrew,3/8-16 x 1-1/2.. 1 ThreadFormingScrew,3/8-16 x 1 ........ 3 HexNut, 1/4-20 ...................................... 1 Hair Pin, 5/64 ......................................... 3 Pivot....................................................... 1 Pivot Shaft Assembly............................. 1 BrakeArm .............................................. 1 Cotter Pin ............................................... 3 Drive Pin, 5/32 x 1.................................. 1 Clevis Pin, 1/2 x 1-1/4 ............................ 1 Screw,5/16-18 x 3/4 .............................. 2 FlangeScrew,5/16-18 x 3/4................... 2 FrameWeldment Assembly ...................1 Wheel Rim.............................................. 2 Tire......................................................... 2 ValveStem ............................................. 2 Loctite 242, 0.02 oz.Tube...................... N/I Clip Ring ................................................ 1

, Orderparts from your localauthorizedengine dealer. Referto engine for model/type number. Orderparts from your local Peerless- Tecumsehdealer. A/R As required. N/I Item not includedwith unit; order separately. (A) Model 753B (B) Model F753B

31

Wide-CutCombination Mower

_,110 149 151 11 313 314 53 312

O
105 103

158

12_31

94

165 28

oo_.

'"-` _._--_ _
_:_2 _'_3

FRONT FRAME ASSEMBLY

32

Models753B,F753B

ELECTRICAL DIAGRAM MODELF753BONLY -

I
Yellow

Key Switch

/
Red/ White Red

Coil

FRONT FRAME ASSEMBLY Ref.

1 2 3 11 16 28 30 31 47 53 58 73 94 95 97 100 101 103 104 105

Part
1916897 GW-20546 GW-9532 1186393 1185147 736-3050 712-3000 1769895 714-0474 1701447 1770247 712-0266 1768231 1769521 777100006 1769344 1769007 726-04008 1764996 726-04006

Description
Pivot....................................................... Washer................................................... Clip Ring ................................................ FlangeLocknut,3/8-16........................... Cotter Pin, 3/32 x 5/8 ............................. FlatWasher,3/8 ..................................... Locknut, 3/8-16...................................... Lift Crank................................................ Cotter Pin ............................................... SpecialWasher....................................... Lower BladeRod.................................... FlangeLocknut,3/8-16........................... Pivot Block............................................. LevelerBar............................................. Cutting Height Decal............................... Tap Screw,#8 x 3/8 ............................... CompressionSpring............................... Speed Nut, 5/16-18 ............................... Belt Guard ............................................. Speed Nut, 5/16-18 ...............................

Qty.
1 1 1 9 2 6 1 1 1 4 1 5 1 1 1 8 1 2 1 2

Ref.
106 108 110 149 151 158 165 174 307 308 309 310 311 312 313 314 315 316 317

Part
1100352 1743891 1186329 777D06078 777D06077 1769767 1754125 1770355 1769903 1185469 736-0156 1770248 1768477 1764140 1769743 1185976 1185759 1769899 1186347

Description
Cotter Pin ............................................... GageWheel............................................ FlangeLock Screw,5/16 x 3/4 ............... Logo Decal ............................................ 33" Combination DeckDecal.................. V-Belt ..................................................... Shoulder Bolt ......................................... Toplock Nut............................................ RearLift Assembly................................. Roll Pin, 1/4 x 1...................................... FlatWasher, 5/8 ..................................... Front Lift Assembly................................ Spindle Assembly................................... FlangeBearing........................................ GageSupport ......................................... GreaseFitting ......................................... Drive Pin, 1/4 x 3.................................... Mower Support ...................................... Whizlock Screw,3/8-16 x 1....................

Qty.
4 2 2 1 1 1 5 1 1 2 1 1 2 4 1 2 2 2 4

(A) Model 753B (B) Model F753B

33

Wide-CutCombination Mower

LOCTITEINTO PLACE TORQUE TO 35 FT. LBS.

22

19

33
158

2@

:3@
4 320

2@

400 LOCTITE242, 0.02 OZ. TUBE 11

TORQUETO 35 FT LBS _

[1 9 '_

318

MOWERDECK ASSEMBLY 34

Models753B,F753B

MOWERDECK ASSEMBLY Ref.

2 3 4 7 8 9 10 11 13 14 15 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36

Part
1185574 1746869 1765092 711-04020 1918848 1765196 1765197 1910917 1771081 1771083 712-0271 1773600 777S00004 1774220 1769362 1736484 736-0171 1773523 1764140 1701055 1762794 1100062 1911054 1918371 1186059 1911021 1749911 1766787 1720717 1756595 712-3017

Description
Ball Bearing............................................ Spacer.................................................... Mower Spindle....................................... Spindle Shaft ......................................... Spacer(For right-hand spindle ass'y) .... Screw, 7/16-14 x 1................................ BellevilleWasher.................................... Blade,33" Mulching................................ FlatHead Screw, #10-24 x 1-1/4 ........... Brake Pad............................................... Seres Nut,#10-24 ................................. ToothedDrive Belt ................................. Caution Decal ........................................ Cogged Pulley,56T ................................ Drive Pulley............................................ FlatWasher,7/16 ................................... Lock Washer, 7/16 ................................. FlangeLock Screw,5/16-18 x 1 ............. FlangeBushing....................................... FlatWasher............................................ Idler Pulley............................................. HexHead Capscrew,3/8-16 x 2-1/2....... AdapterTrim .......................................... Idler Arm ................................................ Pop Rivet ............................................... Belt TensionAdjustment Bracket ........... Idler Pulley............................................. SpecialThrust Washer........................... Belt Guide............................................... ExtensionSpring .................................... Nut, 3/8-16 .............................................

Qty.
4 2 2 1 1 2 2 2 2 1 2 1 1 2 1 2 2 8 2 2 1 2 1 1 2 1 1 2 1 1 2

Ref.
37 38 39 40 41 42 43 44 46 47 48 50 51 52 53 54 55 56 57 58 59 60 158 318 319 320 400 401

Part
1732499 1723996 777S30118 1768818 736-0169 1701447 1764135 1769397 716-0101 777S00008 1185715 1771925 1771922 631-04011 1727342 1910931 687-02004 1910951 1910971 1910972 710-0650 GW-90077 1769767 1773595 1773587 1769048 GW-97092 1735222

Description

Qty.

Locknut,5/16-18 .................................... 1 PulleySpacer......................................... 1 DangerDecal.......................................... 1 FlatWasher, 3/8 x 3/4 ............................ 7 LockWasher, 3/8 ................................... 1 FlatWasher............................................ 2 Belt Guide............................................... 1 Screw, 7/16-14 x 1-1/4 ......................... 2 RetainingRing........................................ 1 Warning Decal........................................ 1 PyramidWasher, 3/8 .............................. 1 Triplask Screw, 1/4-20 x 5/8 .................. 8 Sprocket Plate........................................ 2 Mulcher Cover,Fold-UpStyle (Incl. Ref.28 and 30) ......................... 1 Cap......................................................... 2 DischargeChute..................................... 1 Weldment Doubler ................................. 2 Bracket,ChuteHinge.............................. 1 Spring, DischargeChut_ ......................... 1 Pin, DischargeChute.............................. 1 Screw,Thread-Formin .......................... 8 Bolt, Carriage,3/8-18 x 3/4 .................... 1 V-Belt ..................................................... 1 Mulching BladeKit (Incl. Refs.9,10 and11).................... 1 Mower DeckAssembly(A) (B) ............... 1 Mower SpindleAssembly (Incl. Refs.2, 3 & 4) ............................ 2 Loctite242, 0.02 oz. Tube...................... N/I Black Spray PaintCan,13 oz................. N/I

N/I

Item not included with unit; order separately.

(A) Model 753B (B) Model F753B

35

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TRANSAXLE ASSEMBLY Ref. Part Description Qty. Ref. Part Description Qty.

2 3 4 6 7 8 9 10 1_ 12 13 14 15 16 17 18 18A 20 22 23 25 26 27 28 29 30 3_ 32 33 34 36 37 38

TC-780086ANeedleBearing ................ TC_770_ 10 TransaxleCase ii..ii..ii..ii..ii..ii..ii..ii.. TC_776300 Countershaft i..ii..ii..ii..ii..ii..ii..ii..ii.. TC_77828_ Spur Gear(_6 teeth) ii..ii..ii..ii..ii..ii.. TC-778_22ASpurGear(22teeth) .. .. .. .. .. .. TC_792_60 Shift Key.ii..ii..ii..ii..ii..ii..ii..ii..ii..ii.. TC_784373 Shift Collar ..ii..ii..ii..ii..ii..ii..ii..ii..ii.. TC_784365 Shift Rod & Fork .ii..ii..ii..ii..ii..ii..ii.. TC_77826_ BevelGear&Bearing(Incl. 174_.ii.. TC-778262 Be_elPinion (14 teeth). .. .. .. .. .. TC-77822_ Be_elGear(16 _eeth_ . .. .. .. .. .. TC_778068 DifferentialPinion .ii..ii..ii..ii..ii..ii.. TC-778260 RingGear .................... TC-786_50 BearingStrip .................. TC_786_39 Drive Pin.ii..ii..ii..ii..ii..ii..ii..ii..ii..ii.. TC-786_47 NeutralSpacer ................ TC-786_59 NeutralSpacer ................ TC_792077 Balli5i16'_dia. ii..ii..ii..ii..ii..ii..ii..ii.. TC-792079 Spring....................... TC-78806_ Seal Ring..................... TC_792073 ScreWi_i4,20l _l/4"ii..ii..ii..ii..ii.. TC-792_25 Retaining Ring ................ TC-792035 Retaining Ring ................ TC-788040 Retaining Ring ................ TC_780072 Washer ii..ii..ii..ii..ii..ii..ii..ii..ii..ii..ii.. TC_780_08 Washerii..ii..ii..ii..ii..ii..ii..ii..ii..ii..ii.. TC_78000_ Washer ii..ii..ii..ii..ii..ii..ii..ii..ii..ii..ii.. TC_79200_ "0" Ring ..ii..ii..ii..ii..ii..ii..ii..ii..ii..ii.. TC-788076 "O"Ring...................... TC_780_9 Bushingi..ii..ii..ii..ii..ii..ii..ii..ii..ii..ii.. 5 TC_79007_ BrakeDisk i..ii..ii..ii..ii..ii..ii..ii..ii..ii.. TC_790007 BrakePad Plate i..ii..ii..ii..ii..ii..ii..ii.. TC_79902_ BrakePad (pkg. of 2) ..ii..ii..ii..ii..ii..

2 1 1 1 1 4 1 1 1 1 2 2 1 1 1 1 1 1 1 2 _7 4 1 1 6 3 2 1 1 1 1 1 2

41 42 43 44 46 47 48 49 50 51 52 54 56 57 58 59 61 65 65A 66 67 69 71 76 77 79 80 85 90 150 161 174

TC,790045 BrakeLeVeri..i .. .. .. .. .. .. .. .. TC,792073 Screw_114_20 1_1_4!!.ii..ii..ii..ii..ii x . TC,792075 Locknuti5f_6#24 .. .. .. .. .. .. .. TC,790025 BrakePadHolder.............. TC,786086 BrakeLeVerBracket .. .. .. .. .. .. TC-774747 _le(_6-1!41flong) ............ TC,774888 _le (_1'_long) ..ii..ii..ii..ii..ii..ii..ii..ii TC,778124ASpur Gear(30 teeth) .. .. .. .. .. .. TC,778123ASpur Gear(25 teeth) .......... TC,778122ASpur Gear(22 teeth) . .. .. .. .. .. TC,778273 Spur Gear(19 teeth) . .. .. .. .. .. TC,778263 Spur Gear(l_ teeth) . .. .. .. .. .. TC,778126ASpur Gear(20 teeth) . .. .. .. .. .. TC,778127ASpur Gear(25 teeth) .......... TC,778128ASpur Gear(28 teeth) . .. .. .. .. .. TC,778129ASpur Gear(30 teeth) . .. .. .. .. .. TC,778265 Spur Gear(34 teeth) . .. .. .. .. .. TC,780162 Washer..ii..ii..ii..ii.............. TC,780160 Washer..ii..ii..ii..ii..ii..ii..ii..ii..ii..ii..ii TC,776299 Input Shaft ii..ii..ii.. .. .. .. .. .. .. TC,776352 Shifter&Brake Shaft .......... TC,780161 Washer..ii..ii..ii..ii.............. TC,788069 SquareOutRing .............. TC,780090 Washer..ii..ii..i................ TC-788078A InvertedRetainingRing (pkg. o_2) TC-792144 Spring ...................... TC,790063A BrakeBracketii..ii..ii..ii..ii..ii..ii..ii..ii TC,792137 Lubrication Fitting .ii..ii..ii..ii..ii..ii..ii TC,788067BGrease (32 OZ.bottle Bentonitegrease) .ii..ii..ii..ii..ii..ii..ii 510334 GasketEliminator (Loctite#515) .. 776302 ReVerse Idler .ii..ii..ii..ii..ii..ii..ii..ii..ii 780085 NeedleBearing . ..............

1 2 _ _ _ _ 1 _ _ _ _ 1 _ _ _ _ 1 _ 2 _ _ _ 1 _ _ _ _ 2 _ _ _ _

0RDER

ALL TRANSAXLEPARTSFROM Y0U R LOCALPEERLESS_TECUMSEHEALER D

37

Wide,Cut Combination ower M

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FUELTANK ASSEMBLY Ref. Part Description

Se!f-tapping S0rew;1!420 1/2 ...i;ii... HexFlangeScrew;5/t6-t8 5i8....iiii.... FlangeLocknuti 5/t6-t8 iiii., iiii., iiii.. HoseClamp Screw, K80X3i59 FuelTanki 1 gal (Incl. FuelCap)1 Fue! ine, 1211.iii:....iii:....iii:....iii:....iii:.... L Mounting Bracket;FUelTank. iiii..iiii., Suppo_ Bracketi FuelTank Bracket;Fuel

Qty.
4 2 2 2 2 t t 1 I

17!0-0599 27!0-0759 37t2-3004A 4 726-0205 575t B095337 6751 B493337 7 75!-0535 878t-0497 9781 _0498 10787-01123

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The limited warranty set forth below is given by TrOy, Bilt LI_C d with respecttonewmerchandisepurchasedandusedinthesoldorexportedoutside united States, its poSseSsions and terr!t0ries Troy_Bift LLC warrants this pr0dUCt against defects for a period Of tw0 (2)years C0mmencing on the date 0f original pUrChase and willi at its opt!on;repair or rep!ace, free of chargei any part found tebe defective in materia!s or workmanship This !!ra!ted warranty shall on iy apply if this prod UCt has been 0perated and maintained in accordance with the Operat0s Manua! furnished with the product; and has not been subject to misusei abUse; commercial use;neglect; accident;improper maintenancei alter_ ation; Vandalism, theft;fire; water; or damage because 0f other per!! 0r natura! disaster. Damage resulting _rom the installation or use of any accessory or a_achment not approved by Troy-Bi!t ELC for use W!ththe prodUct(s)Covered by this manual w!]] Void your warranty as to any resulting damage Nermai wear parts or Components thereof are subject to sepa, rate terms as fo!!ows: A!! normal wear parts or component fail_ ures wi!! be CoVered on the product fora period of 90 days re-The gard!ess of cause After 90 days, but within the two year period; normal wear part failures will be CoVered ONLY IF caused by de_ fects in materia!s or workmanship of OTHER Component parts Norma! wear parts and components inClUde;bUt are not !imited to:batteries; be!ts; biades, b!ade adapters, grass bags; rider deck whee!s;seats;sn0w thrower skid shoes; shave p!ates; auger spira !rubber; tires HOW TO OBTAIN SERVICE; Warranty service is avaifable; WITH PROOF OF PURCHASE throug_ your local authoriZed service dealer. To locate the dealer in your area, check your Ye!!owPage s;0rcontactTroy_ Bilt LLCatP.O Box361131; cleveiand, Ohi0 44136"0019;1 866"840"6483; or leg on toour Web site at www troybilt.com This !imited warranty does not provide coverage in the following cases: The eng!ne or component parts thereof. These!tems carry a separate manufacturer's warranty Refer to the app!icabie manufacturer's warranty for terms andC0 nd tions b Log spl!tter pumps, va!Ves, and Cyl!nders have a separat e one year warranty. C. Routine maintenance items sUCh as !ubricants, filters; b!ade sharpening; tune-u ps, brake adju stments;c!utch adjustments, deck adjustments; and normal deterioration of the exterior finish due to Use or exposur e e f. g

Troy, Bilt LLC does not extend any warranty for products of the United States; itspos* sessions and terr!t0ries, except those sold thr0Ugh Troy_ B!lt LLCIs authOriZed Channels of export distribution Parts that are not genuine Troy-Bi!t parts are not covered by thiswarran_ Se_ice comp!eted by someone other than an authorized servic e dealer is not CoVered by this warranty. TransportatiOn charges and sewiCe caiis are not Covered

No implied warrantyi including any implied warranty of met, chantabllity of fitness for a particularpurposeiappllesafter the applicable period of express written warranty above as to the parts as ident ified. N o other express warrantyi whether written or oral, except as mentioned abovei given by any person or entityi including a dealer or retaileri with respect to any producti shatl bind Troy,Bilt LLCi During the period of the warranty i the exclusive remedy is repair o r replacement of the product as set forth above: provisions asset forth in this warranty provide the sole and exclusive remedy arising from the sale. Troy, Bllt LLC shall not be liable for incidental or consequential loss or damage includingi without limitationi expenses incurred for substitute or replacement lawn care services or for rental expenses to temporarily replace a warranted product; some states do not allow the exclusion or limitation of incidenta! or consequential damages, or limitations on how !ong an implied warranty !asts; so the above exclusions or limitations may not apply to you In no eVent sha!l rec0very of anyk !rid be greater than the amount of the purchase price of the product s0id. Alteration of the safety features of the product shall void this warranty; 0U assume the nsk and liability for loss; damagei or injury to you and your property and!or t0 others and their property arising OUtof the misus e or inability t Usethe prodUCt. This limited warranty shall not extend to anyone other than the origina! pUrChaser or to the person for wh0m it Was purchased as a gift; HOW STATE LAW RELATES TO THIS WARRANTi This timited warranty gives you specific legal rights, andyou may also have other rights which vary from state to state;

TROY_BILT

LLCi P.Oi BOX 361131i

CLEVELAND

i OHIO 44136.0019i

1.866.840.6483

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