Block Foundation

DESIGN OF MAIN PLANT BUILDING
2x15 MW
DESIGN OF ID FAN FOUNDATION
INDO-RAMA CPS
INDURE
II
III
IV
Design of Block Foundation for ID Fan

Grade of concrete
Operating speed of engine
Horizontal unbalance force in the dir'n of piston

Weight of machine part 2
weight of machine part 3
Height of unbalanced force acts above the top of foundation block2, 3 , 5 & 6
Length of raft
Width of Raft
Thickness of raft
Thickness of block 2, 3, 5 & 6 above raft
Thickness of block 4 above raft
Total height from axis of FD Fan to the bottom of raft
Bearing capacity of soil
co-effcient of elastic uniform compression
co-effcient of elastic nonuniform compr'n
co-effcient of elastic uniform shear
Density of concrete
Fatigue Factor
Px
0.62
0.34
0.65
0.34
0.37
0.25
0
0.87
1.82
2.8
3.79
4.49
0.35
0
=0.5+3.37+0.55 =
Cz
Cu
Ct
25
980 rpm
0.32 t
1.7 t
4.05 t
0t
3.2 t
0.85 t
0.55 m
5.21 m
3.25 m
0.5 m
3.37 m
1.2 m
4.42 m
10 t/m^2
10570 t/m3
18300 t/m3
5285 t/m3
2.5 t/m3
3
Part B
C
3
III
III
2
Part E
II
II
Part A
I
6
1
D
(0,0)
lxi(m)
Machine foundation part A
Part B
Part C
Part D
Part E
Part no. 1
2
5.21
1.23
lyi(m)
3.25
1.25
lzi(m)
-
wi(t)
1.7
4.05
0
3.2
0.85
0.5 21.17
3.37 12.95
Mass
mi(tsec^2/m) xi(m)
0.17
0.41
0
0.33
0.09
2.16
1.32
0.87
1.82
2.8
3.79
4.49
2.61
0.87
yi(m)
1.63
1.63
1.63
1.63
1.63
1.63
1.63
zi(m)
4.42
4.42
4.42
4.42
4.42
0.25
2.19
Static Moment of Mass
mixi
miyi
0.15
0.75
0.00
1.25
0.40
5.63
1.14
0.276
0.666
0.000
0.536
0.146
3.510
2.145
mizi
0.75
1.81
0.00
1.46
0.40
0.54
2.88
mi/12(l^2xi+l^2zi)
4.93
1.42
1.75
0.8
-0.18
-1.17
-1.87
0.01
1.75
2.56
2.56
2.56
2.56
2.56
1.61
0.32
mi(x^2oi+z^2oi)
Dimension of elements weight
Moment of inertia
of element abt. Y
axis passing thru
centre of gravity of
element
zoi=(z-zi)
elements of system marked in
Co-ordinates of centre of
gravity of element
xoi=(x-xi)
Computation for Centre of Gravity and Mass Moments of Inertia.
1.64
2.95
0
2.61
0.91
5.606
4.194
3
4
5
6
0.68
1.3
0.68
0.74
3.25
3.25
3.25
1.25
3.37 18.48
1.2 12.63
3.37 18.48
3.37 7.74
101.25
1.88
1.29
1.88
0.79
10.32
1.82
2.8
3.79
4.49
1.63
1.63
1.63
1.63
Common centre of Gravity of machine & Foundation
x
y
z
ex
ey
Eccentricity in x-dir'n
Eccentricity in y-dir'n
2.19
1.1
2.19
2.19
3.42
3.62
7.12
3.55
27.02
3.055
2.096
3.055
1.284
16.770
4.11
1.42
4.11
1.73
19.205
1.85
0.34
1.85
0.78
0.8
0.18
1.17
1.87
0.32
0.76
0.32
0.32
1.402
0.791
2.769
2.859
25.724
11.167
=27.017/(10.32) =
=16.77/(10.32) =
=19.205/(10.32) =
=(2.6179-2.605)x100/5.21 =
=(1.625-1.625)x100/3.25 =
2.62 m
1.63 m
1.86 m
0.25 %
0%
<5%
<5%
O.K.
DESIGN PARAMETERS
Mass of Foundation
mi
Moment caused by horizontal exciting force
My
=0.322(3.87+0.55-1.861) =
Operating frequency of machine
vm
=2x3.14x980/60 =
102.57 1/sec
Moment of Inertia of the Base Area Abt. The axis passing thru
Iy
=3.25x5.21^3/12 =
38.3 m^4
wy
=11.167+25.724 =
Mass Moment of Inertia
woy
=36.891+10.32x1.861^2 =
Ratio
ay
=36.891/72.632 =
10.32 t.sec^2/m
0.82 tm
its centre of gravity & prependicular to the plane of vibration.

Moment of Inertia of the Whole System Abt. The axis passing thru
Limiting frequency
36.891 tm.sec^2
72.63 tm.sec^2
0.51
v2uy
=(18300x38.301-101.25*1.861)/72.632=
9647.54 1/sec^2
v2x
=5285x5.21x3.25/10.32 =
8671.34 1/sec^2
( v2uy =CuIy-Wz ) / woy

(
v2x = CTAf /m)
Coupled Natural Frequencies

vn4 vn4 -
(9647.537+8671.34)/0.508
v2n +
2
36061 v n +
164679279 =
Amplitudes
Horz. Amplitude ax
9647.537x8671.34/0.508
0
vn12
=(36061+ 36061^2-4x164679279
vn22
=(36061- 36061^2-4x164679279
) /2 =
30696.19 1/sec^2
) /2 =
5364.81 1/sec^2
f1
27.9 cps
f2
11.66 cps
f(vm2)
=10.32x36.891(30696.19-102.573^2)(5364.81-102.573^2)=
=(18300x38.301-101.25x1.861+5285x5.21x3.25x1.861^2-36.891x102.573^2)x0.322+(5285x5.21x3.25x1.861)x0.823998)/-39605954.59493 =
Rotational Amplitude
Net amplitude at the base level
Net horizontal Amplitude at top of foundation
auy
=5285x5.21x3.25x1.861x0.322/-39605954594.93+(5285x5.21x3.25-10.32x102.573^2)x0.823998/-39605954594.93 =
=-0.009-(-0.001)x1.861 =
=-0.009+(3.87-1.861)x-0.001 =
###
-0.0090 mm
0 mm
-0.0071 mm
-0.01 mm
<0.2mm
O.K.
Dynamic Force
Dynamic Moment
Fd
Md
=3x5285x5.21x3.25x-0.007139 /1000 =
=3x18300x38.301x-0.001/1000 =
-1.92 t
2.1 tm
Max. Stress on soil
smax
=101.25/(5.21x3.25)+2.103x(5.21-2.6179)/38.301 =
6.122 t/m^2
smin
=101.25/(5.21x3.25)-2.103x(5.21-2.6179)/38.301 =
5.837 t/m^2
stress on soil
Moment in Longitudinal dir'n
Moment at section 1-1
0.87
1.82
101.25/5.21*3.25
<10 t/m^2
O.K.
5.98 t/m^2
5.98x3.25x0.865 ^2/2-2.5x3.25x0.5x0.865^2/2 -2.5*1.25*3.37*1.23^2/8 -0.85*0.3*4.0*2.5*(0.85/2+1.23/2)(1.0+1.75)*0.4*2.5*1.23^2/8=
5.891 tm
5.98x3.25x1.8175 ^2/2-2.5x0.5x3.25x1.8175^2/2-2.5*3.37*1.25*1.23x(0.9525)- 3.25x3.37x2.5x0.675^2/80.85*0.3*3.2*2.5*(0.85/2+1.23+0.3375)-1.23*0.4*(1.0+1.75)*2.5*(0.9525)
4.21 tm
2.3 tm
2.8
5.98x3.25x2.8025 ^2/2-2.5x3.25x0.5x2.8025^2/2-2.5*3.37*1.25*1.23*(1.23/2+1.3225)-2.5*3.25*3.37*0.675(0.985)2.5*3.25*1.2*1.295^2/8-0.85x3.25x0.3x2.5x(0.85/2+2.5525)-2.5x(1.75+1.0)x0.4x1.23(1.9375) =
3.79
5.98x3.25x3.7875 ^2/2-2.5x3.25x0.5x3.7875^2/2-2.5*3.37*1.25*1.23*(1.23/2+2.3075)-2.5x3.25x3.37x0.675x(1.97)2.5x3.25x1.2x1.295x(0.985)-2.5x3.25x3.37x0.675^2/8-0.85*3.25*0.3*2.5*B42*(0.85/2+3.5375)-2.5*(1+1.75)*0.4*(2.9225)=
3.86 tm
4.49
5.98x3.25x4.4925 ^2/2-2.5x3.25x0.5x4.4925^2/2-2.5*3.37*1.25*1.23*(1.23/2+3.0125)-2.5x3.25x3.37x0.675x(2.675)2.5x3.25x1.2x1.295x(1.69)-2.5x3.25x3.37x0.675x(0.3375)-2.5x1.25x3.37x0.735^2/8-0.85*3.25*0.3*2.5*B42*(0.85/2+6.12125)2.5*(1+1.75)*0.4*(3.6275)-(1.0+1.75)x0.4x2.5x0.735^2/8=
1.56
Moment inTransverse dir'n

1.63
2.25
Element of system
Macine part 1
Fdn Part
Where
2
3
1
2
3
4
xi & zi
Xi & Zi
Wt. Of element
Wi (t)
(t)
1.7
4.05
0
21.17
12.95
18.48
12.63
=
=
Inertial Force (Fm)x

Intertial Moment (Mm)y
5.98x5.21x1^2/2-0.5x2.5x5.21x1^2/2-2.5*(0.675+0.675)*3.37*1^2/2-2.5*1.295x1.2*1^2/22.5*((0.85+0.75)*0.3+(1.23+0.735)*0.4)*1^2/2=
5.98x5.21x1.625^2/2-0.5x2.5x5.21x1.625^2/2-2.5*1.23*3.37*1.25^2/8-2*2.5*0.675*3.37*1.625^2/2-2.5*1.295*1.2*3.25^2/8(0.85+0.75)x2.5x0.3x1.625^2/2-2.5x(1.23+0.735)x1.0(0.5+0.625)x0.4=
3.11 tm
6.57 tm
5.98x5.21x2.25^2/2-0.5x2.5x5.21x2.25^2/2-2x2.5*1.23*3.37*1.25^2/2-2x2.5*0.675*3.37*2.25^2/2-2.5*1.295*1.2*2.25^2/2(0.85+0.75)*2.5*0.3*2.25^2/2-(1.23+0.735)*2.5*0.4*1*(0.5+1.25)=
xi
(m)
1.75
0.8
-0.18
0.01
1.75
0.8
0.18
zi
(m)
-2.56
-2.56
-2.56
1.61
-0.32
0.32
-0.76
Xi = (xi-xo)
(m)
1.75
0.8
-0.18
0.01
1.75
0.8
0.18
Zi = (zi-zo)
(m)
6.44
6.44
6.44
10.61
8.68
9.32
8.24
Intertial forces
Vertical
Horizontal
t
t
0.01
0.035
0.01
0.084
0
0.000
0
0.723
0.07
0.362
0.05
0.554
0.01
0.335
0.15
2.093
1.09 tm
z0=--0.009/-0.001 =
x0=-0/-0.001 =
Inertial force
(Fmz)1
-9.00
0
W1x(Mm)y x X
w
g
Co-ordinates of the centre of gravity of part I of the foundation referred to common centre of gravity of machine foundation as origin
co-ordinates of same point reffered to centre of rotation as origin.
=
=
3x10.32x-0.009x102.573^2/1000
3x36.891x-0.001x102.573^2/1000
DYNAMIC LOAD
Dynamic Loads acting on Foundation in long. Dir'n area)
Exciting moment
Largest ordinate of varying load
2.93 t
1.16 tm
=
=
2.47 tm
0.55 t/m
0.37
=
=
3x0.823998
2.472x6/5.21^2
0.55
0.17
0.25
0.04
b)
c)
Dynamic moment
=
=
2.103
2.103x6/5.21^2
Dynamic moment due to dynamic load

0.87
1.82
2.8
=2x0.565*1.8575=
3.79 =2x0.565*0.8725=
4.49 =2x0.565x(2.5625+0.0825) =
Total Dynamic Moment in Longitudinal Dir'n

0.87
1.82
2.8
3.79
4.49
=
=
=
=
=
=
=
2.1 tm
0.47 t/m
0.4
0.04
0 tm
0 tm
0.99 tm
2.1 tm
2.99 tm
0.55
0.47
0.31
0.47
0.14
0.21
(0.546x2+0.365)x0.865^2/6-(0.465x2+0.311)x0.865^2/6-0 =
(0.546x2+0.165)x1.8175^2/6-(0.465x2+0.141)x1.8175^2/6-0 =
0.5x 0.546x2.605x(1.74+0.1975) - 0.041x0.1975^2/6- 0.5x 0.465x2.605x(1.74+0.1975)+0.035x0.1975^2/6 -0.985925 =
0.5x 0.546x2.605x(1.74+1.1825) - 0.248x1.1825^2/6- 0.5x 0.465x2.605x(1.74+1.1825)+0.211x1.1825^2/6-2.098975 =
0.5x 0.546x2.605x(1.74+1.8875) - 0.396x1.8875^2/6- 0.5x 0.465x2.605x(1.74+1.8875)+0.337x1.8875^2/6-2.98885 =
0.34
0.03 tm
0.1 tm
-1 tm
-2.37 tm
-3.31 tm
Dynamic Loads acting on Foundation in transvere dir'n area)

Exciting moment
0.54
=
=
3x0.823998
2.472x6/3.25^2
=
=
2.47 tm
1.4 t/m
2.103x6/3.25^2
=
=
2.1
1.2 t/m
1.4
0
0.54
1.4
b)
c)
Dynamic moment
=
=

1=
1.63 =
2.25 =
0.46
0
0.41
0.81
1.2
0.46
1.2
Dynamic Moment in Transverse dir'n

1=
1.63 =
2.25 =
(1.404*2+0.54)*1^2/6-(1.195*2+0.46)*1^2/6-0 =
0.08 tm
(1.404*2+0)*1.625^2/6-(1.195*2+0)*1.625^2/6-0.4068 =
-0.22 tm
=0.5x1.404x1.625x(1.083+0.625)-0.54x(1.083+0.625)^2/6-0.5x1.195x1.625x(1.083+0.625)+0.46x(1.083+0.625)^2/6-0.8136-0.91
= tm
Net Moments in longitudinal Dir'n

Net Moment at section 1-1
5.891+0.027
4.206+-0.102
2.299+-0.995
3.863+-2.365
3.863+-2.365
1.564+-3.306
Net Moments inTransverse Dir'n

3.11+0.083
6.572+-0.223
1.087+-0.909803125
d
Cover
=
=
=
=
=
=
=
=
=
=
=
=
=
=
5.918 tm
5.864 tm
4.31 tm
4.1 tm
1.3 tm
3.29 tm
1.5 tm
6.23 tm
1.5 tm
6.23 tm
-1.74 tm
4.87 tm
=
=
=
=
=
=
3.193 tm
3.027 tm
6.35 tm
6.49 tm
0.18 tm
2 tm
1.5x6.228*10^7/(0.138x3.25x1000x25)
=
=
91.28 mm
75 mm
1.5x6.489x10^7/0.138x5.21x1000x25
72.89 mm
Dia of bar
Mu/bd2
Pt.
Min pt.
Ast
No. of bars
Spacing
=
=
=
=
=
=
1.5x6.228*10^7/(3.25x1000x417^2)
=
=
=
=
=
=
=
16 mm
0.17
0.17
0.25
4062.5 mm2
21
154.76
Dia of bar
Mu/bd2
Pt.
Min pt.
Ast
No. of bars
Spacing
=
=
=
=
=
=
1.5x1.742*10^6*9.81/(3.25x1000x417^2)
=
=
=
=
=
=
=
12 mm
0.05
0.17
0.12
1950 mm2
18
180.56
In Longitudinal Dir'n
Bottom
Top
In Transverse Dir'n
0.25x3.25x1000x500/100
0.171x5285x1000x/100
Provide thickness of base raft=

d=500-75-16/2=
500 mm
417 mm
Dia of bar
Mu/bd2
Pt.
Min pt.
Ast
No. of bars
Spacing
=
=
=
=
=
=
1.5x6.489*10^7/(5.21x1000x417^2)
0.25x5.21x1000x500/100
=
=
=
=
=
=
=
16 mm
0.11
0.12
0.25
6512.5 mm2
33
157.88
R/F in Foundation Block

Block 2 & 3
Volume of fdn block
Peripherail area of block
R/F per area
R/F in term of area
Dia. of bars
Area of R/F in One direction
no. of bars
Spacing
=
=
=
=
=
=
=
=
=
12.57 m3
502.97 Kg
33.93 m2
14.83 Kg/m2
5.6 cm2/m2
12 mm
2.8 cm2
2.48
403.42 mm
Block 5 & 6
Volume of fdn block
R/F per area
R/F in term of area
Dia. of bars
no. of bars
Spacing
=
=
=
=
=
=
=
=
=
10.49 m3
419.57 Kg
29.97 m2
14 Kg/m2
5.29 cm2/m2
12 mm
2.65 cm2
2.34
427.24 mm
Foundation Block 4
Volume of fdn block
R/F per area
R/F in term of area
Dia. of bars
no. of bars
Spacing
5.05 m3
202.04 Kg
15.12 m2
13.37 Kg/m2
14.19 cm2/m2
12 mm
7.09 cm2
6.28
159.35 mm
2x15 MW
DESIGN OF FD FAN FOUNDATION
INDO-RAMA CPS
INDURE
II
Design of Block Foundation for FD Fan

Grade of concrete
Height of unbalanced force acts above the top of foundation block 3 & 4
Length of raft
Width of Raft
Thickness of raft
Thickness of block 2 & 4 above raft
Total height from axis of FD Fan to the bottom of raft
M
Px
1.05
0.88
0.43
0.5
0.3
1.55
3.27
4.63
0.5
0.3
=0.5+2.5+0.6 =
Cz
Cu
Ct

Density of concrete
Fatigue Factor
IV
III
25
1480 rpm
0.26 t
3.6 t
4.9 t
1.2 t
0.6 m
5.55 m
3m
0.5 m
2.5 m
1.4 m
3.6 m
10 t/m^2
10570 t/m3
18300 t/m3
5285 t/m3
2.5 t/m3
3
part b
III
III
2
part c
II
II
part a
(0,0)
lxi(m)
Machine foundation part a
part b
part c
Part no. 1
2
3
4
lyi(m)
5.55
2.1
1.76
0.85
lzi(m)
3
1.4
2.4
1.4
0.5
2.5
1.4
2.5
wi(t)
3.6
4.9
1.2
20.81
18.38
12.78
7.44
69.11
Mass
gravity of element
mi(tsec^2/m) xi(m)
0.37
0.5
0.12
2.12
1.87
1.3
0.76
7.04
1.55
3.27
4.63
2.78
1.55
3.27
4.63
yi(m)
1.5
1.5
1.5
1.5
1.5
1.5
1.5
x
y
z
ex
ey
zi(m)
3.6
3.6
3.6
0.25
1.75
1.2
1.75
Moment of inertia
of element abt. Y
axis passing thru
element
mixi
0.57
1.64
0.56
5.88
2.89
4.25
3.52
19.30
miyi
mizi
0.555
0.750
0.180
3.180
2.805
1.950
1.140
10.560
=19.304/(7.04) =
=10.56/(7.04) =
=10.26/(7.04) =
=(2.742-2.775)x100/5.55 =
=(1.5-1.5)x100/3 =
1.33
1.80
0.43
0.53
3.27
1.56
1.33
10.3
mi/12(l^2xi+l^2zi)
5.49
1.66
0.55
0.44
8.14
1.2
-0.53
-1.88
-0.03
1.2
0.53
1.88
2.14
2.14
2.14
1.21
0.29
0.26
0.29
2.74 m
1.5 m
1.46 m
0.6 %
0%
DESIGN PARAMETERS
Mass of Foundation
mi
My
7.04 t.sec^2/m
=0.264(3+0.6-1.457) =
mi(x^2oi+z^2oi)
zoi=(z-zi)
elements of system marked in
xoi=(x-xi)
0.57 tm
2.23
2.44
0.98
3.091
2.840
0.452
2.760
14.785
<5%
<5%
O.K.
vm
=2x3.14x1480/60 =
Iy
=3x5.55^3/12 =
wy
=8.135+14.785 =
woy
=22.92+7.04x1.457^2 =
Ratio
ay
=22.92/37.865 =

Limiting frequency
154.91 1/sec
42.74 m^4
22.920 tm.sec^2
37.87 tm.sec^2
0.61
v2uy
=(18300x42.738-69.11*1.457)/37.865=
20652.44 1/sec^2
v2x
=5285x5.55x3/7.04 =
12499.33 1/sec^2
( v2uy =CuIy-Wz ) / woy

(
v2x = CTAf /m)

vn4 vn4 -
(20652.442+12499.33)/0.605 v2n +
54797 v2n +
426680476 =
Amplitudes
Horz. Amplitude ax
20652.442x12499.33/0.605
0
vn12
=(54797+ 54797^2-4x426680476
vn22
=(54797- 54797^2-4x426680476
) /2 =
45398.43 1/sec^2
) /2 =
9398.57 1/sec^2
f1
33.93 cps
f2
15.44 cps
f(vm )
=7.04x22.92(45398.43-154.907^2)(9398.57-154.907^2)=
###
=(18300x42.738-69.11x1.457+5285x5.55x3x1.457^2-22.92x154.907^2)x0.264+(5285x5.55x3x1.457)x0.565752)/-50411364.05693 =
auy
-0.0040 mm
=5285x5.55x3x1.457x0.264/-50411364056.93+(5285x5.55x3-7.04x154.907^2)x0.565752/-50411364056.93 =
=-0.004-(0.0002)x1.457 =
=-0.004+(3-1.457)x0.0002 =
0 mm
-0.0043 mm
0 mm
Dynamic Force
Dynamic Moment
Fd
Md
=3x5285x5.55x3x-0.0042914 /1000 =
=3x18300x42.738x0.0002/1000 =
-1.13 t
0.47 tm
Max. Stress on soil
smax
=69.11/(5.55x3)+0.469x(5.55-2.742)/42.738 =
4.182 t/m^2
smin
=69.11/(5.55x3)-0.469x(5.55-2.742)/42.738 =
4.120 t/m^2
stress on soil
1.55
2.4
69.11/5.55*3
<0.2mm
O.K.
<10 t/m^2
O.K.
4.15 t/m^2
4.15x3x1.545 ^2/2-2.5x3x0.5x1.545^2/2 -2.5*1.4*2.5*2.1^2/8 -1.0*0.3*2.4*2.5*(1/2+2.1/2)-1.9*0.4*0.5*2.5*1.05^2/2=
2.246 tm
4.15x3x2.4 ^2/2-2.5x0.5x3x2.4^2/2-2.5*2.5*1.4*1.4^2/2-1.0*0.3*2.4*2.5*(1/2+2.4)-1.9*0.4*0.5*2.5*(2.4-1.0-0.495)^2/82.5x1.0x0.4x0.925^2/2
1.3 tm
4.15x3x3.3775 ^2/2-2.5x3x0.5x3.3775^2/2-2.5*2.5*1.4*2.1*(2.1/2+0.8775)-2.5*2.4*1.4*1.755^2/81.0x2.4x0.3x2.5x(0.5+2.1+1.775/2-0.2)-2.5x2x1.9x0.4x0.5x(1.9/2+1.755/2) - 2.5x1.0x0.4x1.8275^2/2 =
-0.09 tm
-5.51 tm
3.38
4.63
0.8

1.5
2.2
=
=
4.15x3x4.63 ^2/2-2.5x3x0.5x4.63^2/2-2.5*2.5*1.4*2.1*(2.1/2+2.18)-2.5x2.4x1.4x1.755x(1.3025)-2.5x1.4x2.5x0.85^2/81*2.4*0.3*2.5*(0.5+1.9+1.805+0.425)-2.5*2*1.9*0.4*0.5*(1.9/2+1.805+0.425)-2.5*1*0.4*(0.925+1.805+0.425)^2/20.5*2*0.4*2.5x0.7^2/8=
4.15x5.55x0.8^2/2-0.5x2.5x5.55x0.8^2/2-2.5*1.755*1.4*0.8^2/2-2.5*1.0*0.3*0.5^2/2-2.5*1.9*0.4*0.5^2/2-2.5*3.58*1.0*0.4*1.0-1.66 tm
2.5*0.7*0.4*0.5^2/2-2.5*0.3*1.5^2/2*1.0=
4.15x5.55x1.5^2/2-0.5x2.5x5.55x1.5^2/2-2.5*2.1*2.5*1.4^2/8-2.5*1.755*1.4*1.5^2/2-2.5*0.85*2.5*1.4^2/8-1.0x2.5x0.3x1.2^2/2-2.5x0.5x1.9x(0.5/2+0.7)x0.4-(0.925+1.805+0.85)*1.0*2.5*0.4(0.5+0.5+0.7)-2.5*0.85*0.4*0.5^2/2-1*2.5*0.3*2
-2.77 tm
4.15x5.55x2.2^2/2-0.5x2.5x5.55x2.2^2/2-2.5*2.1*2.5*1.4^2/2-2.5*1.755*1.4*1.9^2/2-2.5*0.85*2.5*1.4^2/2-1.0*2.5*0.3*1.9^2/2-0.5*2.5x0.4x1.9x(0.5/2+1.4)-1.0x3.58x2.5x0.4x(1.0/2+1.9)-0.7x0.4x2.5x0.5x(0.5/2+1.4)-1.0x2.5x0.3x2.9^2/2=
-5.45 tm
Element of system
2
3
1
2
3
4
Wt. Of element
Wi (t)
(t)
3.6
4.9
1.2
20.81
18.38
12.78
7.44
xi & zi
Xi & Zi
=
=
Macine part 1
Fdn Part
Where

xi
(m)
1.2
-0.53
-1.88
-0.03
1.2
0.53
1.88
zi
(m)
-2.14
-2.14
-2.14
1.21
-0.29
0.26
-0.29
Xi = (xi-xo)
(m)
1.2
-0.53
-1.88
-0.03
1.2
0.53
1.88
Zi = (zi-zo)
(m)
-22.14
-22.14
-22.14
-18.79
-20.29
-19.74
-20.29
Intertial forces
Vertical
Horizontal
t
t
0.01
-0.117
0
-0.159
0
-0.039
0
-0.574
0.03
-0.547
0.01
-0.370
0.02
-0.222
0.06
-2.028
z0=--0.004/0.0002 =
x0=-0/0.0002 =
Inertial force
(Fmz)1
20.00
0
W1x(Mm)y x X
w
g
=
=
3x7.04x-0.004x154.907^2/1000
3x22.92x0.0002x154.907^2/1000
DYNAMIC LOAD
Exciting moment
2.03 t
0.33 tm
=
=
1.7 tm
0.33 t/m
0.15
=
=
3x0.565752
1.697x6/5.55^2
0.33
0.05
0.22
0.07
b)
Dynamic moment
c)

1.55 =2x0.625x0.625+2x0.625x0.075=
0.88 tm
2.4
=2x0.625(1.475+0.925+0.45+0.050)=
1.62 tm
3.38 =2x0.625*(2.453+1.903+1.428+1.028)=
8.52 tm
4.63 =2x0.625x(3.705+3.155+2.68+2.28)+2x0.425x0.225
14.97=tm

1.55
2.4
3.38
4.63
=
=
=
=

Exciting moment
=
=
0.469
0.469x6/5.55^2
=
=
0.33
0.47 tm
0.09 t/m
0.02
0.09
0.04
0.09
0.01
0.06
(0.331x2+0.147)x1.545^2/6-(0.091x2+0.04)x1.545^2/6-0.87875 =
(0.331x2+0.045)x2.4^2/6-(0.091x2+0.012)x2.4^2/6-1.624 =
0.5x 0.331x2.775x(1.85+0.6025) - 0.072x0.6025^2/6- 0.5x 0.091x2.775x(1.85+0.6025)+0.02x0.6025^2/6 -8.515 =
0.5x 0.331x2.775x(1.85+1.855) - 0.221x1.855^2/6- 0.5x 0.091x2.775x(1.85+1.855)+0.061x1.855^2/6-14.96625 =
-0.65 tm
-1.13 tm
-8.01 tm
-14.94 tm
0.53
=
=
3x0.565752
1.697x6/3^2
=
=
1.7 tm
1.13 t/m
0.469x6/3^2
=
=
0.47
0.31 t/m
1.13
0
0.53
1.13
b)
c)
Dynamic moment
=
=

0.8 =
1.5 =
2.2 =
0.15
0
1.34
2.68
0.31
0.15
0.31

0.8 =
1.5 =
2.2 =
(1.131*2+0.528)*0.8^2/6-(0.313*2+0.146)*0.8^2/6-0 =
(1.131*2+0)*1.5^2/6-(0.313*2+0)*1.5^2/6-1.34 =
=0.5x1.131x1.5x(1+0.7)-0.528x(1+0.7)^2/6-0.5x0.313x1.5x(1+0.7)+0.146x(1+0.7)^2/6-2.68 =

2.246+-0.645
1.303+--1.132
-0.089+-8.009
-5.507+-14.936

-1.658+0.215
-2.77+-0.727
-5.451+-3.079175
d
Cover
=
=
=
=
=
=
=
=
=
=
1.601 tm
2.891 tm
0.17 tm
2.44 tm
8.1 tm
7.92 tm
20.44 tm
9.43 tm
=
=
=
=
=
=
1.443 tm
1.873 tm
3.5 tm
2.99 tm
8.53 tm
2.37 tm
1.5x20.443*10^7/(0.138x3x1000x25)
=
=
172.13 mm
75 mm
1.5x8.530175x10^7/0.138x5.55x1000x25
80.97 mm
Dia of bar
Mu/bd2
Pt.
Min pt.
Ast
No. of bars
Spacing
=
=
=
=
=
=
1.5x20.443*10^7/(3x1000x417^2)
=
=
=
=
=
=
=
16 mm
0.59
0.17
0.25
3750 mm2
19
157.89
Dia of bar
Mu/bd2
Pt.
Min pt.
Ast
No. of bars
Spacing
=
=
=
=
=
=
1.5x8.530175*10^7/(5.55x1000x417^2)
=
=
=
=
=
=
=
16 mm
0.13
0.12
0.25
6937.5 mm2
35
158.57
0.22 tm
-0.73 tm
-3.08 tm

d=500-75-16/2=
0.25x3x1000x500/100
In Transverse Dir'n

Block 2
Volume of fdn block
R/F per area
R/F in term of area
Dia. of bars
no. of bars
Spacing
=
=
=
=
=
=
=
=
=
0.25x5.55x1000x500/100
7.35 m3
294 Kg
20.44 m2
14.38 Kg/m2
7.33 cm2/m2
12 mm
3.66 cm2
3.24
308.46 mm
Foundation Block 3
Volume of fdn block
R/F per area
R/F in term of area
Dia. of bars
no. of bars
Spacing
5.9 m3
235.88 Kg
15.85 m2
14.89 Kg/m2
13.55 cm2/m2
12 mm
6.77 cm2
5.99
166.91 mm
500 mm
417 mm
Block 4
Volume of fdn block
R/F per area
R/F in term of area
Dia. of bars
no. of bars
Spacing
=
=
=
=
=
=
=
=
=
2.98 m3
119 Kg
12.44 m2
9.57 Kg/m2
4.87 cm2/m2
10 mm
2.44 cm2
3.1
322.09 mm
INDURE
2x15 MW
DESIGN OF PA FAN FOUNDATION
INDO-RAMA CPS
II
III
Design of Block Foundation for PA Fan

Grade of concrete
Height of unbalanced force acts above the top of foundation block 3 & 4
Length of raft
Width of Raft
Thickness of raft
Thickness of block 2 & 4 above raft
Total height from axis of PA Fan to the bottom of raft
M
Px
0.86
0.64
0.38
0.5
1.36
2.76
3.78
0.5
=0.5+2+0.5 =
Cz
Cu
Ct

Density of concrete
Fatigue Factor
25
1480 rpm
0.19 t
1.6 t
1.8 t
0.6 t
0.5 m
4.6 m
1.93 m
0.5 m
2m
1.25 m
3m
10 t/m^2
10570 t/m3
18300 t/m3
part b
III
III
2
part c
II
II
part a
5285 t/m3
2.5 t/m3
3
(0,0)
lxi(m) lyi(m)
Machine foundation part a
part b
part c
Part no. 1
2
3
4
4.6
1.73
1.29
0.75
1.93
1.2
1.93
1.1
lzi(m)
wi(t)
0.5
2
1.25
2
DESIGN PARAMETERS
1.6
1.8
0.6
11.07
10.35
7.36
4.13
36.9
mi(tsec^2/m) xi(m)
0.16
0.18
0.06
1.13
1.06
0.75
0.42
3.76
1.36
2.76
3.78
2.3
1.36
2.76
3.78
yi(m)
0.9
0.96
0.9
0.96
0.9
0.96
0.9
x
y
z
ex
ey
zi(m)
3
3
3
0.25
1.5
1.13
1.5
Moment of intertia
of element abt. Y
axis passing thru
element
mixi
0.22
0.50
0.23
2.60
1.44
2.07
1.59
8.64
miyi
0.144
0.173
0.054
1.088
0.954
0.722
0.378
3.513
mizi
0.48
0.54
0.18
0.28
1.59
0.84
0.63
4.6
=8.639/(3.76) =
=3.513/(3.76) =
=4.55/(3.76) =
=(2.2976-2.3)x100/4.6 =
=(0.9343-0.9625)x100/1.925 =
mi(x^2oi+z^2oi)
Mass
gravity of element
zoi=(z-zi)
elements of system marked

in
xoi=(x-xi)
mi/12(l^2xi+l^2zi)
2.02
0.62
0.2
0.16
2.99
0.94
-0.46
-1.48
0
0.94
0.46
1.48
1.79
1.79
1.79
0.96
0.29
0.08
0.29
2.3 m
0.93 m
1.21 m
0.05 %
1.46 %
0.65
0.62
0.32
1.041
1.026
0.168
0.958
4.787
<5%
<5%
O.K.
Mass of Foundation
Ratio
Limiting frequency
(v2uy =CuIy-Wz)/woy
mi
My
vm
Iy
=0.188(2.5+0.5-1.21) =
=2x3.14x1480/60 =
=1.925x4.6^3/12 =
3.76 t.sec^2/m
0.34 tm
154.91 1/sec
15.61 m^4
wy
=2.993+4.787 =
7.780 tm.sec^2
woy
ay
=7.78+3.76x1.21^2 =
=7.78/13.285 =
13.29 tm.sec^2
0.59
v2uy
=(18300x15.614-36.9*1.21)/13.285=
21504.82 1/sec^2
v2x
=5285x4.6x1.925/3.76 =
12446.46 1/sec^2

vn4 vn4 -
Amplitudes
Horz. Amplitude ax
(21504.821+12446.46)/0.586 v2n +
57938 v2n +
456755793 =
21504.821x12446.46/0.586
=
0
0
vn12
=(57938+ 57938^2-4x456755793
) /2 =
48525.26 1/sec^2
vn22
) /2 =
9412.74 1/sec^2
=(57938- 57938^2-4x456755793
f1
35.08 cps
f2
15.45 cps
f(vm2)
=3.76x7.78(48525.26-154.907^2)(9412.74-154.907^2)=
###
=(18300x15.614-36.9x1.21+5285x4.6x1.925x1.21^2-7.78x154.907^2)x0.188+(5285x4.6x1.925x1.21)x0.33652)/-10464263.4366 =
auy
=5285x4.6x1.925x1.21x0.188/-10464263436.6+(5285x4.6x1.925-3.76x154.907^2)x0.33652/-10464263436.6 =
-0.0050 mm
0 mm
-0.0055 mm
0 mm
=-0.005-(0.0004)x1.21 =
=-0.005+(2.5-1.21)x0.0004 =
Dynamic Force
Dynamic Moment
Fd
Md
=3x5285x4.6x1.925x-0.005484 /1000 =
=3x18300x15.614x0.0004/1000 =
-0.77 t
0.34 tm
Max. Stress on soil
smax
=36.9/(4.6x1.925)+0.343x(4.6-2.2976)/15.614 =
4.218 t/m^2
smin
=36.9/(4.6x1.925)-0.343x(4.6-2.2976)/15.614 =
=
36.9/4.6*1.925
4.117 t/m^2
4.17 t/m^2
stress on soil
1.36
2.79
3.74

Element of system
Macine part 1
Fdn Part
2
3
1
2
0.3
0.95
1.5
Wt. Of element
Wi (t)
(t)
1.6
1.8
0.6
11.07
10.35
=
=
=
4.17x1.925x1.363 ^2/2-2.5x1.925x0.5x1.363^2/2 -2.5*1.2*2*0.868^2/8=

4.17x1.925x2.785 ^2/2-2.5x0.5x1.925x2.785^2/2-2.5x2x1.2x1.725x(1.725/2+1.285/2)-2.5x1.925x1.25x1.285^2/8
4.17x1.925x3.735 ^2/2-2.5x1.925x0.5x3.735^2/2-2.5*2*1.2*1.725*(1.725/2+1.66)-2.5*1.925*1.25*1.285*(0.6425+0.375)2.5*1.1*2*0.75^2/8 =
=
=
=
4.17x4.6x0.3^2/2-0.5x2.5x4.6x0.3^2/2-2.5*1.285*1.25*0.3^2/2=
4.17x4.6x0.95^2/2-0.5x2.5x4.6x0.95^2/2-2.5*1.725*21.2^2/8-2.5*1.285*1.25*0.95^2/2-2.5*0.75*2*1.1^2/8=
4.17x4.6x1.5^2/2-0.5x2.5x4.6x1.5^2/2-2.5*1.725*21.2^2/2-2.5*1.285*1.25*1.5^2/2-2.5*0.75*2*1.1^2/2=
xi
(m)
0.94
-0.46
-1.48
0
0.94
zi
(m)
-1.79
-1.79
-1.79
0.96
-0.29
Xi = (xi-xo)
(m)
0.94
-0.46
-1.48
0
0.94
Zi = (zi-zo)
(m)
-14.29
-14.29
-14.29
-11.54
-12.79
Intertial forces
Vertical
Horizontal
t
t
0
-0.067
0
-0.076
0
-0.025
0
-0.375
0.03
-0.389
(Fmz)1
<10 t/m^2
O.K.
=
=
=
2.961
4.98
4.85
0.42 tm
2.13 tm
2.12 tm
z0=--0.005/0.0004 =
x0=-0/0.0004 =
Inertial force
<0.2mm
O.K.
12.50
0
W1x(Mm)y x X
w
g
tm
tm
tm
3
4
Where

xi & zi =
Xi & Zi =
7.36
4.13
0.46
1.48
0.08
-0.29
0.46
1.48
-12.42
-12.79
0.01
0.02
0.06
-0.268
-0.155
-1.354
=
=
3x3.76x-0.005x154.907^2/1000
3x7.78x0.0004x154.907^2/1000
DYNAMIC LOAD
Exciting moment
=
Largest ordinate of varying load =
1.35 t
0.22 tm
3x0.33652
1.01x6/4.6^2
=
=
1.01 tm
0.29 t/m
0.343
0.343x6/4.6^2
0.12
0.29
-0.06
0.18
b)
Dynamic moment
=
=
=
0.34 tm
0.1 t/m
c)

1.36 =2x0.28x0.5625+2x0.28x0.1375=
2.79 =2x0.28(1.985+1.56+1.16+0.76)=
3.74 =2x0.28*(2.935+2.51+2.11+1.71)=
0.39 tm
3.06 tm
5.19 tm
0.06
0.04
0.29
0.1
-0.02
0.1
0.85 t

1.36
2.79
3.74
=
=
=
(0.286x2+0.117)x1.363^2/6-(0.097x2+0.04)x1.363^2/6-0.392 =
0.5*0.286*4.6/2*(4.6/2+0.485)+-0.06*0.485^2/6-0.5*0.097*4.6/2*(4.6/2+0.485)-+-0.02*0.485^2/6-3.0604 =
0.5*0.286*4.6/2*(4.6/2+1.435)-0.178*1.435^2/6-0.5*0.097*4.6/2*(4.6/2+1.435)+0.061*1.435^2/6-5.1884 =

Exciting moment
=
-0.25 tm
-2.95 tm
-5.26 tm
1.13
3x0.33652
1.01x6/1.925^2
=
=
1.01 tm
1.64 t/m
0.343x6/1.925^2
=
=
0.34
0.56 t/m
1.64
0.02
0.91
1.64
b)
c)
Dynamic moment
=
0.3 =
0.95 =
1.5 =
0.38
0
0.51
1.76
0.56
0.01
0.31
0.56

0.3 =
0.95 =
1.5 =
(1.635*2+1.125)*0.3^2/6-(0.555*2+0.382)*0.3^2/6-0 =
(1.635*2+0.021)*0.95^2/6-(0.555*2+0.007)*0.95^2/6-0.506 =
(1.635*2+0.913)*1.5^2/6-(0.555*2+0.31)*1.5^2/6-1.762 =

2.961+-0.251
4.98047656367188+--2.95
4.847+-5.255

0.424+0.044
2.129+-0.179
2.115+-0.726
d
Cover
=
=
0.04 tm
-0.18 tm
-0.73 tm
=
=
=
=
=
=
2.710 tm
3.212 tm
2.03 tm
7.93 tm
-0.41 tm
10.1 tm
=
=
=
=
=
=
0.468 tm
0.380 tm
1.95 tm
2.09 tm
1.39 tm
2.84 tm
1.5x10.102*10^7/(0.138x1.925x1000x25)
=
=
149.61 mm
75 mm
1.5x2.841x10^7/0.138x4.6x1000x25
51.82 mm
Dia of bar
Mu/bd2
Pt.
Min pt.
Ast
No. of bars
Spacing
=
=
=
=
=
=
1.5x10.102*10^7/(1.925x1000x417^2)
Dia of bar
Mu/bd2
Pt.
Min pt.
Ast
No. of bars
Spacing
=
=
=
=
=
=
1.5x2.841*10^7/(4.6x1000x417^2)

d=500-75-16/2=
0.25x1.925x1000x500/100
=
=
=
=
=
=
=
16 mm
0.45
0.12
0.25
2406.25 mm2
12
160.42
=
=
=
=
=
=
=
16 mm
0.05
0.12
0.25
5750 mm2
29
158.62
In Transverse Dir'n

Block 2
Volume of fdn block
R/F per area
R/F in term of area
Dia. of bars
no. of bars
=
=
=
=
=
=
=
=
0.25x4.6x1000x500/100
4.14 m3
165.6 Kg
13.77 m2
12.03 Kg/m2
7.66 cm2/m2
12 mm
3.83 cm2
3.39
Foundation Block 3
Volume of fdn block
R/F per area
R/F in term of area
Dia. of bars
no. of bars
3.09 m3
123.68 Kg
10.5 m2
11.78 Kg/m2
12.01 cm2/m2
12 mm
6 cm2
5.31
500 mm
417 mm
Spacing
295.14 mm
Spacing
188.32 mm

Block Foundation

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Block Foundation

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DESIGN OF MAIN PLANT BUILDING

DESIGN OF ID FAN FOUNDATION

Design of Block Foundation for ID Fan

Horizontal unbalance force in the dir'n of piston

Static Moment of Mass

Dimension of elements weight

elements of system marked in

Computation for Centre of Gravity and Mass Moments of Inertia.

Common centre of Gravity of machine & Foundation

Moment caused by horizontal exciting force

Operating frequency of machine

Mass Moment of Inertia

its centre of gravity & prependicular to the plane of vibration.

( v2uy =CuIy-Wz ) / woy

v2x = CTAf /m)

Coupled Natural Frequencies

Max. Stress on soil

5.98x3.25x0.865 ^2/2-2.5x3.25x0.5x0.865^2/2 -2.5*1.25*3.37*1.23^2/8 -0.85*0.3*4.0*2.5*(0.85/2+1.23/2)(1.0+1.75)*0.4*2.5*1.23^2/8=

5.98x3.25x1.8175 ^2/2-2.5x0.5x3.25x1.8175^2/2-2.5*3.37*1.25*1.23x(0.9525)- 3.25x3.37x2.5x0.675^2/80.85*0.3*3.2*2.5*(0.85/2+1.23+0.3375)-1.23*0.4*(1.0+1.75)*2.5*(0.9525)

Moment at section 3-3

Moment at section 4-4

Moment at section 5-5

Moment inTransverse dir'n

Moment at section 2-2

Moment at section 3-3

Inertial Force (Fm)x

Dynamic moment due to dynamic load

Total Dynamic Moment in Longitudinal Dir'n

Dynamic Loads acting on Foundation in transvere dir'n area)

Dynamic moment due to dynamic load

Dynamic Moment in Transverse dir'n

Net Moments in longitudinal Dir'n

Net Moment at section 2-2

Net Moment at section 3-3

Net Moment at section 3-3

Net Moment at section 4-4

Net Moment at section 5-5

Net Moments inTransverse Dir'n

Net Moment at section 2-2

Net Moment at section 3-3

Provide thickness of base raft=

R/F in Foundation Block

DESIGN OF MAIN PLANT BUILDING

DESIGN OF FD FAN FOUNDATION

Design of Block Foundation for FD Fan

co-effcient of elastic nonuniform compr'n

Common centre of Gravity of machine & Foundation

Static Moment of Mass

Moment caused by horizontal exciting force

Dimension of elements weight

elements of system marked in

Computation for Centre of Gravity and Mass Moments of Inertia.

Mass Moment of Inertia

Operating frequency of machine

( v2uy =CuIy-Wz ) / woy

v2x = CTAf /m)

Coupled Natural Frequencies

Max. Stress on soil

4.15x3x1.545 ^2/2-2.5x3x0.5x1.545^2/2 -2.5*1.4*2.5*2.1^2/8 -1.0*0.3*2.4*2.5*(1/2+2.1/2)-1.9*0.4*0.5*2.5*1.05^2/2=

4.15x3x3.3775 ^2/2-2.5x3x0.5x3.3775^2/2-2.5*2.5*1.4*2.1*(2.1/2+0.8775)-2.5*2.4*1.4*1.755^2/81.0x2.4x0.3x2.5x(0.5+2.1+1.775/2-0.2)-2.5x2x1.9x0.4x0.5x(1.9/2+1.755/2) - 2.5x1.0x0.4x1.8275^2/2 =

Moment at section 3-3

Moment at section 4-4

Moment at section 1-1

5.98x3.25x0.865 ^2/2-2.5x3.25x0.5x0.865^2/2 -2.51.253.371.23^2/8 -0.850.34.02.5(0.85/2+1.23/2)(1.0+1.75)0.42.51.23^2/8=

5.98x3.25x1.8175 ^2/2-2.5x0.5x3.25x1.8175^2/2-2.53.371.251.23x(0.9525)- 3.25x3.37x2.5x0.675^2/80.850.33.22.5(0.85/2+1.23+0.3375)-1.230.4(1.0+1.75)2.5*(0.9525)

4.15x3x1.545 ^2/2-2.5x3x0.5x1.545^2/2 -2.51.42.52.1^2/8 -1.00.32.42.5(1/2+2.1/2)-1.90.40.52.5*1.05^2/2=

4.15x3x3.3775 ^2/2-2.5x3x0.5x3.3775^2/2-2.52.51.42.1(2.1/2+0.8775)-2.52.41.4*1.755^2/81.0x2.4x0.3x2.5x(0.5+2.1+1.775/2-0.2)-2.5x2x1.9x0.4x0.5x(1.9/2+1.755/2) - 2.5x1.0x0.4x1.8275^2/2 =

4.17x1.925x1.363 ^2/2-2.5x1.925x0.5x1.363^2/2 -2.51.22*0.868^2/8=