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OF
LIST OF CONTENTS
1. About PH - I Power House 2. AC Generator 3. Excitation system of Generator
4. Alarm and protection features of Generator 5. AC supply system 6. DC supply system 7. Specification of different AC & DC auxiliaries 8. Single line diagram of LTPS
2. AC Generator
The AC generator generated AC power by converting mechanical energy into electrical energy.
Rating
The Westing House Canada Limited make are rated as Type & Frame: Rating: HG 75 Salient pole, Air cooled
15,200 KW (Base) 16,700 KW (Peak) 3 Phase 17,882 KVA (Base) 19,647 KVA (Peak). 50 Cycles 11,500 Volts. 750 RPM 898 Amps (Base), 987 Amps (Peak).. 125 A-C Exciter Field Volts 85% Power Factor.. 3.5 (Base), 3.7 (Peak) A-C Exciter Field Amps. Class of insulation Class F Degree of Enclosure Enclosed Method of Cooling Duct ventilated Means of Excitation Permanent Magnet Generator supplies field excitation to brushless AC exciter. Prime Mover Westinghouse Gas Turbine
AC Exciter
Type & Frame: Rating: EBX5A Brushless, direct connected
111 KVA 119 Volts 539 Amps 62.5 Hertz 90% Power Factor 3 Phase, 750 RPM 3
General Arrangement:
The a-c generator is coupled to the turbine gear by a forged flange coupling. The shaft is supported at the opposite end of the generator by a split sleeve pedestal bearing. The stator frame is mounted on sole plates. The a-c brushless exciter is overhang on the generator shaft extension, outboard of the pedestal bearing and permanent magnet two bearing generator is flexibly coupled to the generator shaft.
Frame:
The frame is formed of welded, hot-rolled steel members. Removal covers on the stator frame adjacent to the feet and one the side furnishes access to jackscrews, foundation bolts, temperature detector terminal board, space heater terminal board, and lifting lugs on the inside of the frame. Heavy steel feet are welded to the lower portion of the frame. These feets are machined parallel to the shaft and are drilled for foundation bolts, dowel and jackscrew. A bottom cover provides alternate access to the space heater. The core laminations are stamped from special silicon steel. They are stacked on transverse bolts and are clamped by steel end rings bolted together. Ventilating spaces are provided by fingerplate spacers permitting air to circulate through the core. Terminals of the stator winding are brought out at the bottom of the frame.
End Covers:
Air shields are end covers are sectionalized are bolted to the frame at each end. The covers enclose and protect the stator end winding and direct the ventilating air from the side at each end into the generator. The inner endbell has removed front and rear for checking the air gap between stator and rotor. Flanges on outer endbells provides mean for connecting to customer ducts. The outer endbell at the coupling end has a removable weather seal to the gear shaft.
Bearings:
The shaft is supported by a split sleeve pedestal bearing at the a-c exciter end. Lubrication is provided by the forced-feed system of the prime mover. A fixed orifice at the bearing inlet regulates the oil flow through the bearing to six gallons per minutes at a pressure 15 pounds-per-square-inch. In addition to oil throwers machined on the shaft, front and rear oil seals are provided to prevent leakage of oil from the bearing. The seals are of the labyrinth type which are fastened to the bearing pedestal and cap. The small clearance the shaft and the inner periphery of the seals prevents leakage of oil along the shaft away from the bearing. The bearing is insulated and any connection to the pedestal must be insulated to prevent flow of possible shaft currents.
Stator Core:
The core of the machine is built up of circular segmental laminations of silicon steel stacked on transverse studs. Each circular lamination consists of nine segments. Ventilating spaces are formed between the frame rings and the ends of the core by fingerplate spacers, and between the packages of punching vent-plate spacers at positions along the length of the core. This arrangement furnishes a mean for dissipating heat from the core by permitting cooling air to enter the inner portion of the core. The laminations are insulated from one another with a surface coating of Alka-phos. Finger-plates at each end of the core prevent loosening of the teeth. The stator punching have 84 slots each having a finished size, after stacking, of 0.845 inch wide by 4.790 inches deep.
Terminals:
The a-c generator stator leads are brought out of the bottom of the a-c generator facing the a-c exciter end. The 3/8 x 3 strap leads three for line and three for neutral leads are drilled and Burndy Q2A40-4N terminals for two 750 MCM cables per lead are supplied.
Blowers:
A radial type blower assembly is mounted on each end of the rotor assembly. These blowers are suitable for the given rotation.
Generator Ventilation:
Ventilating air enters through the intake ducts to front and rear generator outer endbells flows into the inner endbell where rotor mounted directional blowers increase the flow and pressure. The air shield directs the air through the interpolar spaces and air gap and through the stator ventilating ducts into the region behind where it is directed upward for discharge out the top.
Space heaters:
Eighteen 500 watt, 240 volt space heaters are located in the bottom of the machine frame. These heaters are connected in 3 parallels of 2 in series for delta 380 volt, three phase operation.
AC Exciter
Stator:
The stator is fabricated from rolled steel plate. The single segment pole laminations are stacked on building bars between two steel frame rings. The laminations are tightly clamped in a jig and spacers are welded to the frame rings. Steel plate feet extend parallel to the shaft and assure rigid attachment of the exciter to the rails. Each frame foot is drilled for hold down bolts and dowels.
Endbells:
Rolled steel end bell sections are bolted to the ends of the exciter frame to protect the ends of the windings and direct rhe ventilating air to the rotor. 6
Exciter Ventilation:
The a-c exciter has a dripproof enclosure. Ambient room air enters top rear enclosure through filters and discharges at bottom front of exciter.
Diode Wheel:
The semi-conductors are located on insulated heat sinks mounted on the bore of the connector support rings. Six forward and six reverse diodes are connected to form a three phase rectifier bridge. The a-c output from the exciter is rectified in the diode bridge circuit and applied to the a-c generator field through shaft mounted conductors.
Rotor:
The exciter armature is of steel construction consisting of single segment laminations, spider, hub and coil supports. The core assembly of the armature laminations, vents and end fingers are clamped between endplates accurately located on machined spider fits and keyed for permanent aligment.
AC Exciter
Rating: 178 KVA, 160 KW 200 Volts (AC) 513 Amps (AC) 200 Hertz 8 Pole 7
98% Power Factor 3 Phase 3000 RPM Overhang type, Insulation class F 110 Exc. Volts, 11.7 Exc. Amps.
PMG
A-C Excite r
FIELD
A-C GEN
COMPONENT DESCRIPTION The Phase Shifter (Current to voltage transducer panel) transform a phase B current signal into two phased voltage signals for acceptance by the reactive compensator module and the minimum excitation limiter module. The reactive compensator module accepts the current derived voltage signals from the phase shifter and adds the compensation signals to the voltage regulator sensing circuit. A single control provides a wide range of adjustment to provide sufficient voltage droop for paralleling of machines. The minimum excitation limiter module monitors the three phase generator voltage and relative phasing of the generator current derived voltage signal (produced by the phase shifter) to generate a circular curve. This curve is similar to and follows the same laws as the static stability limit of the synchronous machines. The power supply module connected in to supply all the needs required by the logic circuitry. The voltage regulator module monitors the three phase generator output voltage. Average of the three phase sensed voltage is compared to a stable reference voltage within the module. The resultant error signal is fed into the signal mixing module for firing circuit control. The motor operated voltage adjuster provides for remote control of the voltage regulator level. The signal mixing module chooses the most positive signal produced by either the voltage regulator or the minimum excitation limiter module. The resultant signal is summed with the damping signal to produce the two firing circuit control signals. The signal mixing module output signal is monitored by a null-transfer meter. Before transfer to automatic operation, the regulator voltage adjuster is adjusted to null the meter.
Stabilization of the regulator system is effected by the damping module and its voltage transducer module. The damping signal is derived from the output current of the exciter field for coupling to the signal mixing module. The motor operated base adjuster provides for remote control of base level of excitation. The M.O. base adjuster signal is fed into the firing circuit card to obtain a fixed value of field current. The signal mixing module output is added to the base adjuster signal at the firing circuit module input. This firing circuit controls the PRX-5 single phase thyristor power amplifier. The power amplifier is a single phase full wave inverting type and is rated at 16 amps. d. c. at 175 V. A 10 ohm limiting resistor has been added to the exciter field current to limit the field current to 7 amps d.c.
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device will then immediately trip the generator line and field breaker. The turbine will continue to operate at no load until shutdown by the operator. Generator Field Loss, Generator Ground Loss of generator field will operate device 40 and cause lockout relay 86G to operate and to trip generator and field breaker. A ground on the generator phases will detect by the CO-8 ground current relay (device 64G) connected across the secondary winding of the generator neutral ground device. Operation of this device 64G will energize the lockout relay 86G. As a result, the generator and field breaker will trip. Generator Negative Sequence, Reverse Power and Overcurrent Negative sequence current in the generator will operate device 46 and cause lockout relay 86G to operate and to trip generator and field breaker. Reversal of power flow from the line into the generator is detected by the type CRN-1 (anti-motoring) reverse power relay, device 67. If this condition ever happens, the reverse power relay will close its contacts and energize lockout relay 86Gto cause a partial shut down by tripping breakers 52 and 41. Voltage restrained overcurrent relays are supplied to provide overcurrent protection for the generator. In the event of high current, which also causes reduction in the system voltage to the COV-8 overcurrent relays, devices 51V will operate and energize lockout relay 86G. This will result in immediate tripping of the generator line and field breaker to clear the overload. The turbine will continue in operation, running at normal speed. Generator Over temperature Excessive stator temperature will operate device 49 and cause lockout relay 86G to operate and trip generator breaker and field contactor.
5. AC supply system
TO GEN TRANSFORMER THROUGH GEN CIRCUIT BREAKER TO UAT
PT-3 12000/120V CT-5 1200/5A GENERATOR CIRCUIT BREAKER TO EXCITATION CONTROL CT-4 1200/5A
SYNCHRONISATION
GEN DIFFERTIAL PROTECTION
CT-2 1200/5A
TO METERING AND PROTECTION TO METERING, DISPLAY, PROTECTION & SYNC. TO EXCITATION CONTROL
PT-2 12000/120 V
PT-1 12000/120 V
11.5KV GEN 50 HZ
TRANSFORMER 12
FROM 11KV GENERATOR BUS TO 380 V, 3 , 50 HZ, GTMCC BUS 150 KVA, 11500/380 V UAT
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6. DC supply system
The DC power supply is capable of delivering continuous power at the specified load. This system consists of the Battery Charger and Battery. The battery charger is an AC to DC rectifier and is capable of supplying the full load current requirements of the system and a recharge current for the battery. The battery is capable of supplying the full DC load current requirements of the system during AC power failure. In the event of a failure of the AC input power to the charger, the system is powered from the battery to provide uninterrupted power to the load. When the AC input power is restored, the battery charger will supply to the load and recharge the battery.
415 V, 3 , AC SUPPLY
BATTERY CHARGER
120 V DC
DCMCC
CONTROL CIRCUITS
Vibration Monitor
Inverter
HV SWITCHGEAR
TG CONTROL PANEL
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DCMCC
120 V DC
100 V AC
11 KV SWITCHGEAR
EMERGENCY LIGHTING
FIRE DETECTOR
OPS-2 (OPS2)
ADLL. MCC
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Gas Turbine # 4
(a) Lube Oil Cooler Fan Motors: 2.2 KW, 6 Pole, 460 V, 50 HZ, 4.1/4.4 A, 3 PHASE, 960/1120 RPM. (b) Primary Auxiliary Lube Oil Pump Motor: 45 KW, 2 Pole, 415 V, 75 A, 2960 RPM, 50 Hz, 3 phase Induction motor. Instrument Air Compressor Motor: 7.5 KW, 4 Pole, 415 V AC, 14.8 A, 3 PHASE, 1450 RPM, Induction motor (d) Turning Gear Motor; 3.7 KW, 125 V DC, 40 A, 1500 RPM Shunt winding Super line DC Motor (e) DC Emergency Lube Oil Pump Motor: 4.2 KW, 125 V DC, 44 A, 1800 RPM, Shunt winding, Super line DC Motor
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(f) Clutch Air Compressor Motor: 22 KW, 4 Pole, 125 V DC, 24 A, 1500 RPM, Shunt winding, Super line DC Motor Generator transformer # 1, 2 & 3: Make: Crompton GreavesLimited, Bombay MVA: 22.5 KV (No load): HV 138 LV 11 Frequency: 50 Hz Vector symbol: Yd11 Amperes: HV 94.135 LV 1180.98 Phases: HV 3 LV 3 Impedance Voltage at 750 C on 22.5 MVA base: 9.87% Type of Cooling: ON/OB on rating 11.25 MVA Year of Manufacturing: 1979. Generator transformer # 4: Make: Bharat Bijlee Transformer, Bombay KVA: 15000/22500 KV (No load): HV 138 LV 11 Frequency: 50 Hz Vector symbol: Yd11 Amperes: HV 62.8/94.1 LV 788.23/1182.3 Phases: HV 3 LV 3 Impedance Voltage at 750 C on 22.5 MVA base: 9.87% Type of Cooling: ON/OB on rating 11.25 MVA Year of Manufacturing: 1979. Unit auxiliary transformer # 1, 2 & 3: Make: EMCO transformer Limited KVA: 150 Volts (No load): HV 11000 LV 415 Frequency: 50 Hz Vector symbol: Dy1 Amperes: HV 7.875 LV 208.7 Phases: HV 3 LV 3 Impedance Voltage: 3.987% Type of Cooling: AN . Unit auxiliary transformer # 4: Make: TECHNOVEL KVA: 315 Volts (No load): HV 11000 LV 405 Frequency: 50 Hz Vector symbol: Dy1 Amperes: HV 16.53 LV 454.66 Phases: HV 3 LV 3 17
Impedance Voltage: 4.4% Type of Cooling: ON/AN Reserve transformers (R5 & R6): Make: Eastern transformer & Equipment Limited KVA: 500 Volts (No load): HV 3300 LV 415 Frequency: 50 Hz Vector symbol: Dy1 Amperes: HV 87.4 LV 696 Phases: HV 3 LV 3 Impedance Voltage : 4.72% Type of Cooling: ON Gas Compressor # 1 & 2 driving Motor: Westinghouse make, HS type, 3 Phase, 50 Hz, H688K Frame, 700 HP, 3300 V, 107 A, 985 RPM, Insulation class- B. Gas Compressor # 3 driving Motor: BHEL make, 3 Phase, 50 Hz, 525 KW, 3300 V, 124 A, 988 RPM, , Insulation class- F, Induction motor. Gas Compressor # 4 & 5 driving Motor: Mitsubishi make, F4KI-WX type, 3 Phase, 6 Pole, 50 Hz, 500L Frame, 825 KW, 3300 V, 175 A, 985 RPM. Gas Compressor # 1 & 2 Water Pump Motor: Westinghouse make, 3 Phase, 50 Hz, 5 HP, 415 V, 7 A, 2890 RPM. Gas Compressor # 3 Water Pump Motor: 3 Phase, 50 Hz, 5.5 KW, 415 V, 9.8 A, 2925 RPM, 132S frame. Gas Compressor # 4 & 5 Water Pump Motor: 3 Phases, 50 Hz, 1.2 KW, 2 Pole, 415 V. Gas Compressor # 1, 2 & 3 Pre Lube Oil Pump Motor: 3 Phase, 50 Hz, 1 HP, 415 V, 1.7 A, 1430 RPM, Westinghouse make. Gas Compressor # 4 & 5 Pre Lube Oil Pump Motor: 3 Phase, 50 Hz, 1.2 KW, 4 Pole, 415 V.
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Gas Compressor # 1, 2 & 3 Heat Exchanger Motor: 15 KW/ 20 HP, 415 V, 27.5 A, 1450 RPM. Gas Compressor # 4 & 5 Heat Exchanger Motors: 7.5 KW, 4 Pole, 415 V, 14 A. Instrument Air Compressor Motors for gas Compressors: 10 HP, 415 V, 14.1 A, 1465 RPM. Westinghouse make.
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