LOCAL STRESS CALCULATION BY KELLOGG METHOD Pipe Dia., D Pipe Nominal Thick, Tn Corrosion Allow., Ca Design Press.

, Dp Cold Allowable, Sc Hot Allowable, Sh Reinforcing Pad thk,Tp = = = = = = = 168 10.97 3 6.67 137 137 10.97 mm mm mm N/mm N/mm N/mm mm

Project: SHDS - OSBL Facilities Calculation No.: APPROXIMATE Date: 21-Aug-11 Line Number : 6"-BFW-525257-DG3y

Node No.:

344

Computing for the corroded thickness, t = 0.875Tn - Ca + 0.875Tp t = 0.875(10.97) - 3 + 0.875(10.97) = 16.2 mm b h tf tw L = = = = = 100 127 10 10 500 mm mm mm mm mm

(with -12.5% mill tolerance)

Axial, Fa (N) Cirumferential, Fc (N) Longitudinal, Fl (N)

Sustained 2100 50 5100

Thermal 20 170 100

Ll

= h - tf + 2b b 2 h 2 =

= (127) - (10) + 2(100) 100 2 127 2 = 50 mm

317

mm

Cy =

Cx =

= b(h-tf) 2 =

63.5 mm (127 - 10) 12 mm 100(127 - 10) 2

Ixx =

(h-tf) 12 b 6 =

817918

mm

Iyy =

(100) 6

166667

Computing for the loads to determine the localized bending stresses at the edge of trunnion. Sustained Thermal fL = longitunidal lineal load (N/mm) = Fl L Cx / Ixx = 197.97 3.88 fC = cirumferential lineal load (N/mm) = Fc L Cy / Iyy = 7.50 25.50 fA = radial lineal load (N/mm) = Fa / Ll = 6.62 0.06 fR = resultant lineal load in the long. & circum. direction = sqrt(fL + fC) = 198.11 25.79 resultant check, fL 3fC or fC 2fL 1 1 = DON'T USE fR DON'T USE fR f1 f2 = load producing max. stress in longitudinal direction (N/mm) = load producing max. stress in circum. direction (N/mm) = = = = fL + 1.5fA 207.91 1.5(fC + fA) 21.19 fL + 1.5fA 3.98 fC + 1.5fA 25.59

Computing for the local stresses Total Longitudinal Stress,SL 1.17 f1 (Rt)0.5 SBL = t Total Circumferential Stress,SC 1.17 f2 (Rt)0.5 SBC = t

DpR 2t

N mm

51.47

17.93

DpR t

N mm

= = =

38.04 1.5 Sh 205.5

38.77 1.25Sc+0.25Sh 205.5

Allowable stress (SHALL not exceed 206 N/mm) (N/mm)

LOCAL STRESS CALCULATION BY KELLOGG METHOD Evaluation Ratio

Project: SHDS - OSBL Facilities Calculation No.: APPROXIMATE Date: 21-Aug-11 Line Number : 6"-BFW-525257-DG3y

Node No.:

344

OK 0.25

OK 0.19

Computing the stresses at the edge of pad

= D Sin 60 = 145.5 = h + 100 = 227

Ixxp

Iyyp

Llp

= = = = = = = = =

(y/6) + (xy/4) (227/6) + ((145.5)(227)/4) 3823881 mm (x/6) + (yx/4) (145.5/6) + ((227)(145.5)/4) 1714790 mm 2(x + y) 2(145.5 + 227) 745 mm Sustained 75.69 1.06 2.82 75.70
DON'T USE fR

fL fC fA fR

= = = = =

longitunidal lineal load (N/mm) =( Fl L y) / ( 2 Ixxp) cirumferential lineal load (N/mm) =( Fc L x) / (2 Iyyp) radial lineal load (N/mm) = Fa / Llp resultant lineal load in the long. & circum. direction sqrt(fL + fC) resultant check, fL 3fC or fC 2fL 1 1

= = = = = = = = =

Thermal 1.48 3.61 0.03 3.90

DON'T USE fR

f1 f2

= load producing max. stress in longitudinal direction (N/mm) = load producing max. stress in circum. direction (N/mm)

fL + 1.5fA 79.92 1.5(fC + fA) 5.82

fL + 1.5fA 1.52 fC + 1.5fA 3.65

Total Longitudinal Stress,SL 1.17 f1 (R)0.5 SBL = (Tn-Ca)1.5 Total Circumferential Stress,SC 1.17 f1 (R)0.5 SBC = (Tn-Ca)1.5

DpR
2(Tn-Ca)

N mm

92.98

43.39

DpR
2(Tn-Ca)

N mm

= = = =

88.52 2.0 Sh 206 OK

87.15 1.25Sc+0.25Sh 205.5 OK

Allowable stress (SHALL not exceed 206 N/mm) (N/mm) Evaluation

2(OPE) 3(SUS)

194 -5071 2019 33 -5080 2032 161 9 -13