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HISTORY Raniganj Coalfield, which falls under E.C.L. is the birth place of coal mining in the Country. In 1774, first mining operation in the Country was started in this Coalfield by Sumner & Heatly. In 1820, first Coal Company M/s. Alexander & Company was established. In 1835, first Indian Enterprise i.e. M/s. Carr & Tagore Company was formed. In 1843, the first joint stock Coal Company i.e. M/s. Bengal Coal Company was formed. Since then, underground coal mining operation had been continuing in Raniganj Coalfields by numerous small owners. Raniganj Coalfield remained the principal producer of coal in India in 19th Century and considerable period of the 20th Century. Birth Place of Coal Mining in the Country NATIONALISATION AND AFTER In 1973, all Non-Coking Coal Mines were nationalized and brought under Eastern Division of Coal Mines Authority Limited. In 1975 Eastern Coalfields Limited, a Subsidiary of Coal India Limited (C.I.L) was formed and inherited all the private sector coal mines of Raniganj Coalfields ECL Headquarter at SANCTORIA GEOGRAPHIC LOCATION & AREA ECLs total command area is 1620 Sq.Kms. It is situated in two States West Bengal and Jharkhand. Area of Raniganj Coalfield is 1530 Sq. Kms spreading over Burdwan, Birbhum, Bankura and Purulia Districts in West Bengal and Dhanbad District in Jharkhand. Saherjuri Coalfield in Deoghar District of Jharkhand is having an area of 10 Sq.Kms is being worked as SP Mines Area under ECL. Hura Coalfields in Godda District of Jharkhand is also under ECL having an area of 80 Sq.Kms. ECLs largest opencast mine Rajmahal is being operated here. Heart of Raniganj Coalfield is however, in Burdwan District bounded by Ajoy River in North and Damodar River in South. Kasta Coalfields is located on the North of Ajoy while Mejia and Parbelia are on South of Damodar River. In Dhanbad Distgrict, Mugma field lies on the west of Barakar River.Formation of coal seems has occurred mainly in two sequence at ECL Raniganj measures & Barakar measures. Raniganj measures covers the entire coalfield of Raniganj Pandaveswar, Kajora, Jhanjra Bankola, Kenda, Sonepur, Kunustoria, Satgram, Sripur, Sodepur & Partly at Salanpur Areas. Barakar measures covers two areas Salanpur & Mugma Areas, SP Mines & Rajmahal Areas are mainly related to Barakar measure & Talchair series).
At present ECL has 105 no. of operating mines out of which 88 are underground mines, 17 are opencast mines. The existing manpower in Eastern Coalfields Limited as on 1.4.2010 is 85617, out of which female employees are 7750 (9.05%).
Underground Coal Mine COAL RESERVE As on 1.4.2008, the total coal reserve in ECL command area upto 600 metre depth is 40.648 Billion tone out of which 23.572 billion tone is in the State of West Bengal and 17.126 Billion tone is in the State of Jharkhand. Total proved reserve in the state of West Bengal is 11.423 billion tonne and 4.103 billion tone is in the State of Jharkhand. BEST QUALITY NON-COKING COAL The Raniganj measures coal has special characteristics containing the best type of non-coking coal reserves in the country with average ash percentage of less than 20%. The main features of this coal are high volatile content, long flame, quick ignition and high heat value. All the heat intensive industries like glass, ceramics, fertilizers, refractories, forging etc use Raniganj coal. Other Industries also prefer Raniganj coal. The major portion of export coal from the country is contributed from Raniganj coalfield. Raniganj coal which is the most important by way of its higher quality, low ash content and its requirement under MOEF stipulations, is most suited to Power Utilities for replacing the import quantity. Due to its unique characteristics Raniganj coal has high demand in the market throughout the Country. Barakar measures coals are low moisture, high fixed carbon, low sulphur & are suitable for modern power houses & other small scale industries. ECL has earned highest gain over notified price (Rs. 188 crore) from e-auction during the year 2008-09, but the gain over notified price in 2009-10 was only 91.60. New chapter opened through MoU with DVC, WBPDCL,NTPC & other power utilities where coal will be supplied at mutually agreed price considering the cost of production & imported price of coal to recover the loss of u/g mines at Raniganj field producing higher grades for making them sustainable. E.C.L. produces best quality non-coking coal
OUR ACHIEVEMENTS The total coal production of ECL at the time of nationalization was around 21 million tonnes, of which over 19 million tonnes was from underground mines and the rest from manual quarries. Immediately after nationalization, efforts were made to improve production level with addition of inputs by way of both shortterm and long term investment resulting into increase in production. However, owing to suspension of operation of number of mines/ units on the ground of exhaustion of coal reserves in working seams, on safety ground as well as being uneconomic and problem of land acquisition for depillaring with caving as well as gradual reduction of loader strength production from underground mines could not be sustained and got reduced considerably and ultimately attained at a level of 8.395 million tonnes in 08-09. However, the declining trend of underground production has been arrested from 07-08 with a marginal growth in 08-09. In order to sustain and augment the underground production a road map has been formulated envisaging mechanization of manual mines by way of introduction of SDL/LHD in loading operation covering more mines wherever practically feasible. As on 31.3.2010 company is deploying 152 nos. of SDL and 24 nos. of LHD. In 2009-10, 40 nos. standard height SDLs had been received and commissioned. During 2010-11 procurement action has been taken for 21 nos. of standard height SDLs, 5 nos. low height SDLs and 26 nos. of LHDs. Apart from this, for augmentation of underground production three mines have been identified for introduction of Mass production technology by way of deployment Continuous Miner with shuttle Car on risk/gain sharing basis. At the first instance Continuous Miners Package was introduced at Jhanjra Project in collaboration with M/s. Joy Mining Machinery Limited on risk/gain sharing basis in Sept. 2007 and is running successfully at present. For deployment of another Continuous Miner at Sarpi UG mine of Bankola Area agreement with M/s. Joy Mining Machinery Limited has been done on 6.4.2009. Part of the consignment i.e. Shuttle Car Load Centre and Quad Bolter have arrived at site in the last week of April 2010 and have been assembled at Jhanjra workshop. The main equipment i.e. the Continuous Miner and Feeder Breaker have also reached Kolkata port on 26.5.2010. Arrangements are being done for their inland transport to the site.
For introduction of 2nd set of Continuous miner at Jhanjra, project report has been approved by ECL Board and approved by CIL Board in Feb 2009. Global tender has been floated. Techno-commercial Part has been opened and a technical committee was formed by competent authority for evaluation of technical eligibility. Technical committee has submitted its report on 19.4.2010. Commercial evaluation by Tender Committee is under progress. In addition to this, High Power PSLW set is also proposed to be introduced at R-VI seam of Jhanjra for mechanized production from Longwall operation. Global Tender has been floated. A technical committee was formed by competent authority to evaluate technical eligibility. Technical committee meeting has been held on 20.5.2010 and report is still awaited.
Power Plant-Core Sector Principal Consumer Rajmahal Opencast Project ACCEPTING THE CHALLENGE In order to meet the growing demand of coal of the consumers, Eastern Coalfields Limited intends to increase coal production from both Opencast and Underground Mines from the existing coal production of 30.067 Million tonne in 2009-10 to an optimum level of 34.00 million tone in 2011-12. Target of coal production in 2010-11 is 33.00 million tonne and OB removal target is 55.00 million cu.m. Company achieved a profit of Rs. 333.40 crore during 2009-10. In addition to mechanization of manual mines by way of introduction of SDL/LHD, Continuous Miner is going to be introduced at Sarpi underground project very soon. Introduction of 2nd Continuous Miner and PSLW (2nd phase) at Jhanjra project are also under process. Ten number of new reorganized Underground Projects have been taken up for implementation during X Plan period and seven number of underground projects have proposed to be taken up in XI Plan period to replace and augment the existing underground production. Out of 10 UG Projects identified in the X Plan period, production from 3 projects are contributing and rest of the Projects are in different stages of implementation. A Dragline machine in Opencast project Increase in Open Cast Production: (1) Global Tender floated twice for Rajmahal Expansion from 10.5 million tonnes to 17 million tonnes, could not be finalised. Hence, tender was cancelled. Revised project report has been approved by Ministry of Coal in Sept. 2009 with a capital investment of Rs. 153.82 crore under partial outsourcing option. Project Report has been approved by MOC in Sept. 2009. Pre-NIT meeting based
on draft tender document was held in Dec. 2009. Final NIT has been prepared and awaiting approval of ECL Board. Simlong Open Cast Mine, where operation had been suspended during 2002, has been restarted for extraction of remaining 0.9 million tonne of coal and to facilitate starting of neighbouring Chuperbhita Open Cast Project
(2) Coal India Ltd. will consider the Project Report of Chuperbhita for 4 MTY and Hurra C for 3 MTY after obtaining forest clearance. Company is pursuing the matter for obtaining forest clearance expeditiously. Efforts are being made to operate Chuperbhita OC and Hura-C OC Projects in the non-forest area. Tendering for opening up a patch in non-forest area in respect of Hura-C OC is in progress.
(3) ECL Board has approved Project Report of Sonepur Bazari combined OC of 8 MTY with an investment of Rs. 495.09 crore in January2008. The revised project report for Sonepur Bazari combined OC is under preparation at CMPDIL, RI-I, Asansol. However, to augment the production of Sonepur Bazari, an outsourced OC patch with a surface miner has started with production of 1 MTY.
(4) For Expansion of Chitra Project to 2.5 million tonnes, Coal India Board has accorded its approval to the Project Report with capital investment of Rs. 112.69 crore during August2007. Estimate for outsourcing of OB removal is under scrutiny.
(5) ECL in totality surveyed off 173 equipment against which 122 have been procured, ordered for 15 nos. and tendered for 34 nos.
Outsourcing of patches: During 2009-10, company produced 4.336 million tone of coal from outsourcing OC patches. As on date, company is operating 8 outsourcing patches. More number of patches have been identified & proposed to be worked in future like Narainkuri, Bonbahal, Deep mining zone of Rajmahal, Samla, Madhaipur etc.
Performance
PRODUCTION
(Figs in Million Tonnes) 197 198 199 200 200 200 200 200 200 200 200 2009 Compan Type 4 - 4 - 4 - 1 - 2 - 3 - 4 - 5 - 6 - 7 - 8 - - 10 y 75 85 95 02 03 04 05 06 07 08 09 U/G BCCL 15.6 13.3 11.4 7.59 7.29 6.74 6.38 5.47 4.90 4.46 4.13 3.9 4 4 9 17.2 17.6 16.8 15.9 15.9 17.8 19.3 20.7 21.3 23.61 6 6 6 4 4 4 0 5 8
OC 2.10 8.50
TOT 17.7 21.8 28.7 25.2 24.1 22.6 22.3 23.3 24.2 25.2 25.5 27.5 AL 4 4 5 5 5 8 2 1 1 1 1 1
Coal Reserve
COAL RESERVES IN INDIA : (As on 1st April, 2009) (in billion tonnes) Total Reserve Coking Non-Coking Total
Areas KUSUNDA, P. B. AREA, KUSTORE, BASTACOLLA, E. JHARIA, W. JHARIA, BARORA, BLOCK II, GOVIINDPUR, KATRAS, SIJUA, LODNA, C. V. AREA
Washeries
1 Central Workshop (ISO 9001) at Barkakana Repair/Worksh 5 Regional Repair/Workshops (3 w/s are ops ISO 9001) at Jarandih, Tapin North, Dakra, Giridih & Bhurkunda
Operating Coalfields
6 Coalfields (East Bokaro, West Bokaro, North Karanpura, South Karanpura, Ramgarh & Giridih)
Geological Coal Reserves in CCL Command Area up to 300m & above depth (As on 01.04.2009) Reserve Depth 0-300 m Depth 300-1200 m Total (BT)
Prov Indica Inferr Tota Prov Indica Inferr Tota ed ted ed l ed ted ed l (BT) (BT) (BT) (BT) (BT) (BT) (BT) (BT) Coking Coal 6.459 3.942 Non-Coking 10.61 3.490 Coal 2 Total 0.048 1.090 10.4 0.967 5.093 49 15.1 0.576 3.481 91 1.613 2.115 7.67 18.183 3 6.17 21.364 2
17.0 25.6 1.54 13.8 7.432 1.138 8.574 3.728 39.550 41 41 3 45 65% 35%
CCL Reserve at Depth 01200 m Prove d (BT) Indica Inferr Total ted ed (BT) (BT) (BT) 4.866 39.55
18.614 16.00
Thermal Power Corporation (NTPC), Uttar Pradesh Rajya Vidyut Utpadan Nigam Ltd (UPRVUNL) and Renupower division of M/s. Hindalco Industries. The region is now called the "power capital of India". The ultimate capacity of power generation of these power plants is 13295 MW and NCL is fully prepared to meet the increased demand of coal for the purpose. In addition, NCL is also supplying coal to power plants of Rajasthan Rajya Vidyut Utpadan Nigam Ltd, Delhi Vidyut Board (DVB) and Hariyana State Electricity Board. NCL produces coal through mechanised opencast mines but its commitments towards environmental protection is total. It is one of very few companies engaged in mining activities, which has got ISO 14001 Certification for its environmental systems. NCL, through its community development programmes, has significantly contributed towards improvement and development of the area. It is helping local tribal, non-tribal and project-affected persons in overall improvement of quality of their life through self-employments schemes, imparting education and providing health care. Production During 2008-09, coal production was 63.65 Mill Tes. In 2009-10, the target for coal production is fixed at 66.50 Mill. Tes. . NCL has excellent record of capacity utilization , which is around 80.06 % in 2008-09. The productivity in terms of OMS (out put per man shift) of NCL during 2008-09 was 14.57 Tonnes, which has been the highest in CIL and during successive years , it is increasing . It is planned to remove 242.00 Mill Cum of overburden during 2009-10, out of which 140.50 Mill. Cum. will be removed departmentally and rest 101.50 Mill. Cum. is out sourced under Emergency Coal Production Plan.
Performance Highlights of the Year 2007-08 The company has concluded year 2007-08 with excellent performance, highlights thereof are mentioned hereunder:NCL has achieved all time high coal production of 59.623 MT during the year 2007-08 with a growth of 14.31% over actual production of 52.158 MT during
the year 2006-07. The over burden removal of 186.25 M. Cu. M. recorded a growth of 33.41% over OBR of 139.598 M. Cu. M. during the year 2006-07. Despatches at 59.016 MT during the year 2007-08 too being highest ever, have registered a growth of 12.16% over the despatches of 52.620 MT during the year 2006-07. Record turnover of Rs. 5455.21 Crores during the year 2007-08 is 17.80% higher than last year's turnover of Rs. 4630.84 Crores. NCL maintained its position as top profit earning subsidiary of Coal India Limited (CIL) with record Profit before Tax (PBT) of Rs. 2763.75 Crores during the year 2007-08 which has recorded an increase of 26.92% over previous year's PBT of 2177.61 Crores. Profit after tax (PAT) too reached a level of Rs. 1771.66 Crores i.e. up by 29.65% over previous year's PAT of Rs. 1366.48 Crores. Total Dividend for the year 2007-08 being 598.29% of paid up equity share capital amounting to Rs. 1063.00 Crores against 307.64% i.e. Rs. 546.59 Crores for the year 2006-07. Earning Per Share (EPS) during the year 2007-08 has gone up to Rs. 9971.49 from Rs. 7691.02 of previous year. Efforts for greening the environment and pollution control continued during the year. During 2007-08, 3.78 lakhs saplings have been planted. The total saplings planted up to 31st March 2008 reached 1.95 Crores. NCL continued to practice workers participation in management, as a result industrial relations remained healthy and harmonious. Employees' welfare, community development and human resource development continued to be as focus areas.
COAL RESERVES The Command Area of WCL has reserves of 13247.00 Million Tonnes of coal, out of total coal reserves of 276810* Million Tonnes in India (as on 01.04.2010). The distribution is delineated below: (Million Tonnes) State Maharashtra Madhya Pradesh Total WCL: ALL INDIA Coking -666 666 33413 Non- Coking Total 10308 2273 12581 243397 5.12 10308 2939 13247 276810* 4.78
Trend of Annual Coal Production During Last Years (Figures in Million Tonnes) YEAR 2002-03 2003-04 2004-05 2005-06 2006-07 2008-09 2009-10 OC MINES TARGET 27.050 27.750 28.500 32.100 32.100 32.750 34.850 ACTUAL 28.427 30.016 31.761 33.166 33.297 34.585 36114 UG MINES TARGET 9.950 9.500 9.500 9.800 9.900 10.300 10.150 ACTUAL 9.388 9.510 9.649 10.038 9.915 10.115 9.621 TOTAL TARGET 37.000 37.250 38.000 41.900 42.000 43.050 45.000 ACTUAL 37.815 39.526 41.410 43.204 43.212 44.700 45.735
SECL has 92 Mines.Total UG Mines are 70 and Total OC mines are 21.There is 1 mixed mine. There are 42 UG Mines ,13 OC Mines , 1 Mixed Mines in Chhattisgarh and 28 UG Mines , 8 OC Mines in Madhya Pradesh. These mines are divided into 13 Administrative areas 1.Johilla area 5.Chirimiri area 9.Korba area area . 2.Sohagpur area 3.Jamuna & kotma area 7.Bisrampur area 4.Hasdeo area 8.Bhatgaon Area
6.Baikunthpur area
10.Gevra area
11.Kusmunda area
The corporate office is at Bilaspur (C.G.). As on 31/03/2007 SECL has geological coal reserve of 44.838 billion tonnes. As on 31/03/2007 SECL has mining right over 956.41 sq.km and all rights over 259.85 sq km. SECL has four major coalfields with following geological reserves. Reserve potential of SECL as per GSI as on 31/03/2007.
Major Coalfields
PRODUCTION AND PRODUCTIVITY A Mini Ratna Company - South Eastern Coalfields Limited has made a record in the year 2009-10 in Production and set an all time highest record in Overall Performance in respect of off-take/despatches, production, wagon loading, quality improvements and optimization of overall consumers satisfaction in terms of meeting their coal requirement.Total Production in the year 2009-10 was 108.01 Million Tonnes against the target of 106 Million Tonnes which is 6.78 % more than in the year 2008-09. SECL has also set a historical all time high record of despatch by despatching 105.87 Million Tonnes to its various Consumers during the year 2009-10. This is an all time high record by any subsidiary of Coal India Limited .
Production (mill. Tonnes) year 98-99 99-00 00-01 01-02 02-03 03-04 04-05 05-06 06-07 07-08 08-09 09-10
OC UG Tota OC l 41. 16. 57.5 9.24 56 00 6 42. 16. 58.7 9.36 75 01 0 44. 15. 60.3 9.96 57 76 3
48. 15. 64.1 10.03 0.97 3.0 21 91 2 50. 16. 66.6 10.70 1.01 3.21 44 16 0 54. 16. 71.0 11.25 1.05 3.49 65 36 1 61. 16. 78.5 12.27 1.11 3.95 97 58 5 66. 16. 83.0 12.76 1.12 4.17 50 52 2 72. 16. 88.5 13.27 1.14 4.51 30 20 0 77. 16. 93.7 14.30 1.19 4.83 05 74 9 83. 17. 101. 15.76 1.26 5.26 58 57 15 90. 17. 108. 18.89 1.33 5.96 18 83 01
Mahanadi Coalfields Limited (MCL) a subsidiary of Coal India Limited (CIL) was formed on 3rd April 1992. It has two coalfields, Talcher & IB Valley in Orissa. Talcher Coalfield area is approximately 25 KMs from District Headquarter, Angul.
Talcher Coalfield (Geological Reserve 35.78 B.T. As on 1.1.2002) Talcher Coalfield was first discovered at Gopalprasad in the 1837. Lateron GSI surveyed and mapped in 1855. M/S East India Prospecting Syndicate in Talcher Town in 1920 Handidhua Colliary was opened by M/s Villiers Ltd in 1921. NCDC opened mines at South Belanda, Nandira & Jagannath in the year 1960,1962 and 1972 respectively. After formation of CIL all mines were in CCL then in SECL before formation of MCL in 1992. Production of coal raised from 0.91 M.T. in 1972-73 to 33.10 M.T. in 2001-02.
Talcher Coalfield Map The coalfields at Talcher consist of 5 Coalfields : 1. Talcher Area 2. Jagannath Area 3. Kalinga Area 4. Lingraj Area 5. Hingula Area
COAL RESERVE OF NER(AS ON 01.01.2007) (Figs. in MT) STATES DEPTH (MTRS.) ASSAM 0 300 300 600 0 600 ARUNACHAL 0 300 31.23 40.11 18.89 90.23 9.55 171.00 143.59 314.59 16.98 9.85 26.83 32.82 1.19 34.01 220.80 154.63 375.43 PROVED INDICATED INFERRED TOTAL % AGE 39.73
PRADESH MEGHALAYA NAGALAND TOTAL 0 300 0 300 0 600 117.83 3.43 467.08 40.89 1.35 109.18 300.71 15.16 368.77 459.43 19.94 945.03 48.62 2.11 100.0 0
2400 K.cal/Kg. It cannot be compared favourably with the high calorific value of pure coal. Yet lignite has an advantage of being free burning (non coking), of having low ash and of giving rapid and complete combustion. Since the volatile matter is usually high, lignite burns readily. Air dried lignite is quite suitable for direct burning. For high capacity boilers lignite can be burnt in the pulverized form
Detail s
U ni t
Overbu rden
La kh Cu bi c M et re La kh To nn e( LT ) Mi lli on Un it (M U)
152 6.0 0
159 4.2 5
13 99. 00
14 63. 44
13 12. 00
13 58. 26
11 95. 00
12 80. 70
11 95. 00
11 96. 59
Lignite
217 .50
223 .38
21 1.4 0
21 3.0 7
20 0.5 0
21 5.8 6
20 4.0 0
21 0.1 4
20 4.0 0
20 4.3 5
166 00. 00
176 57. 94
16 29 0
15 76 0
15 71 0
17 46 0
15 71 0
16 24 0
15 28 0
16 74 0