312 Rising Sun Rd.

Bordentown, NJ 08505
Transforming The Future Of Power Technology

phone: 800-742-5695 fax: 609-298-1982

e-mail: sales.caps@nwl.com www.nwl.com

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PowerPlus Technical Specifications

Description
PowerPlus is a series resonant switchmode power supply for the next generation of high voltage DC power supplies. It is of a heavy-duty industrial grade design, suitable for use in a power plant and all industrial operating environments.

Electrical Specifications by Model Number

28 KW KVA Rating Input Voltage 3, 50/60 Hz Rated Input Current Amps Output Voltage KVDC Output Current mADC Circuit Breaker Rating amps Circuit Breaker IAC Rating @ 480VAC (UL & IEC rated) Power Factor Losses KW % Ripple KVp-p Output Switching Frequency KHz Arc Shutdown Time sec 32.2 480 39 70 400 60 25K .94 2.0 3-5 25 30 56 KW 63.2 480 76 70 83 800 675 100 25K .94 3.3 3-5 25 30 70KW 78.3 480 94 70 83 1000 840 150 25K .94 3.6 3-5 25 30 105KW 118 480 142 70 83 1500 1265 250 25K .94 5.5 3 25 30 120KW 134 480 161 70 83 1700 1445 300 25K .94 6.3 5 25 30

Physical Specifications
28KW Weight lbs (kgs) Enclosure Dimension in (mm) Max floor Loading psi (gram/cm) Dielectric Vol gal (liter) Dielectric type W 41.96 (1055) 850 (386) D 46.86 (1190) 215 (106) 29 (110) H 49.71 (1263) W 45.93 (1167) 56 70 KW 1000 (454) D 46.86 (1190) 305 (149) 29 (110) H 57.84 (1469) W 64.75 (1645) 105 -120 KW 2800 (1270) D 47.50 (1204) 295 (144) 80 (303) H 81.75 (2080)

Cross Grade 206 Mineral Oil (or equivalent) or Dow Corning 561 Silicone Fluid

NWL - Transforming the future of Power Technology

Certifications
Directives
Electromagnetic Compatibility Directive Machinery Directive Low Voltage Directive Emissions EN 61000-6-4: 2001 ed. EN 61000-6-2: 2005 ed. EN 61000-4-2: 1995 ed. EN 61000-4-3: 2002 ed. EN 55011: 2007 ed. Immunity EN 61000-4-4: 2004 ed. EN 61000-4-5: 1995 ed. EN 61000-4-6: 1996 ed. 89/336/EEC 2006/42/EC 2006/95/EC

Power Supply Standards

UL 1012, 60079-0, 60079-6, 60079-7 CSA 107.1, 66, 94, 60079-0, 60079-6, 60079-7 IEC 60079-0, 60079-6, 60079-7 EN 60204-1, 12100-2, 14121 EN 60076-1, 60076-2, 60076-3, 60076-4, 60076-5, 60076-8 IEC 60076-1, 60076-2, 60076-3, 60076-4, 60076-5, 60076-8

The following IEC standards were used with EN 60204-1 as applicable

60034-1 60034-5 60034-11 60072-1 60072-2 60073 60309-1 60364-4-41 60364-4-43 60364-4-52 60364-4-53 ISO 13849-2 60364-4-54 60364-4-61 60417 60439-1 60445 60446 60447 60529 60617 60621-3 60664-1 ISO 13850 60947-1 60947-2 60947-3 60947-5-1 60947-7-1 61082-1 61082-2 61082-3 61082-4 61140 61310 ISO 12100-2 ISO 7000 ISO 13849-1 ISO 12100-1 61346 61557-3 61558-1 61558-2-6 61984 62023 62027 62061 62079

Applicable ISO standards

NWL - Transforming the future of Power Technology

Operating Conditions
Minimum Ambient Temperature Maximum Avg. Ambient Temperature (24 hr) Maximum Ambient Temperature Maximum Oil Temperature Rise Maximum Tank Surface Temperature Maximum Relative Humidity Maximum Permissible Altitude -20 C 40 C 50 C (for up to 4 hours) 40 C 75 C 100% 1000 m (3300 ft)

Exterior Specifications
Nameplate Material Mounting Grounding Paint (primer) Paint (top coat) Paint (color) Aluminum 0.32 (8 mm) thick, satin finish High voltage duct flange, see outline drawing (see Electrical Ratings, Safety Ground) High solid alkyd primer, VOC compliant, gray, 1-1.5 mils (25-40 m) High build acrylic enamel, semi-gloss, 1-1.5 mils (25-40 m) ASA 61 gray (RAL 7042)

Electrical Ratings
Insulation Class Winding Conductor Material (primary) Winding Conductor Material (secondary) Oil Level Switch Ratings Minimum Ground Wire size Input Connection Output Termination External Safety Ground Termination Internal Neutral Ground Termination Low Voltage feed thru A Copper wire Copper wire 20VA contacts #2 AWG Cu. per NEC, section 250 (35 mm Cu.) Stabs for 5/16 ring lugs (8 mm) 6061 Al corona ring, 4 ea. -20UNCF and 1 ea. NPT hole, (7mm) 304L SS ground boss, -20UNCF, (7 mm) -16 x 1 stud, (10 mm) -20UNCF epoxy feed thru, (7 mm)

NWL - Transforming the future of Power Technology

Oil Tank
Tank Material Maximum operating internal tank pressure Maximum internal tank design pressure Pressure relief valve setting Fill coupling Drain Lid Lid removal 14 GA (2.1 mm) 1018 hot rolled steel 4 psig (276 mbar) 7 psig (483 mbar) 4 psig (276 mbar) NPTF, (12 mm) NPTF, (12 mm) Removable, bolted, access to entire tank Lifting eyes/manual

Electronics and Control Enclosures

Protection Rating Enclosure Material Lifting Lug Material Access NEMA 4/IP 56 14 GA (2.1 mm) 1018 hot rolled steel (minimum) 10 GA (3.4 mm) ASTM A36 hot rolled steel, 4 or 6 places (2) Hinged doors

Ratings Nameplate Information (mounted on enclosure door)

NWL name Model number Date of manufacture Input Voltage Output Voltage (kV average, no load) Number of Phases Cooling Class (per ANSI C57) Maximum Oil Rise Temperature Schematic diagram drawing number NWL address Serial number KVA rating Input Current Output Current (mADC) Input Frequency Maximum Ambient Temperature Weight (lbs, kgs) Circuit breaker rating

Oil Tag (mounted on the tank)

Volume of oil (gallons/liters) Type of insulating oil

NWL - Transforming the future of Power Technology