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Abstract
The objective of this study is to model the diagnostic transient waves in an
integrated piezoelectric sensor/actuator plate with a view to using it as a first
step towards establishing an entire structural health monitoring system and
to provide experimental verification of the proposed models. PZT ceramic
disks are surface mounted on an aluminum plate acting as both actuators and
sensors to generate and collect A0 mode Lamb waves. Mindlin plate theory
is adopted to model the propagating waves by taking both transverse shear
and rotary inertia effects into account. Actuator and sensor models are both
proposed. The interaction between an actuator and the host plate is modeled
based on classical lamination theory. The converse piezoelectric effect of
the actuator is treated as an equivalent bending moment applied to the host
plate. The sensor acts as a capacitor that converts the sensed strain change
into a voltage response. An analytical expression for the sensor output
voltage in terms of the given input excitation signal is derived, and then
experimental work is performed to verify the accuracy of the analytical
model. Experimental results show that single-mode Lamb waves in the plate
can be successfully generated and collected through the integrated PZT
disks. The experiment also shows that the predicted sensor output for both
amplitude and phase agrees well with experimentally collected data.
908
Diagnostic Lamb waves
(18)
+ − k22 w̃ = 0. (10b)
dr 2 r dr where D (charge/area) and E (voltage/length) are the
For the outward propagating waves generated at the center of electric displacement and electric field respectively. ε and
the plate, the solution can be best expressed as σ are the mechanical strain and stress, d, εT and sE are
the piezoelectric strain constant, dielectric permittivity and
w̃ = C1 H0(2) (k1 r) − C2 H0(2) (−ik2 r) (11) compliance constant, respectively. The superscripts E and
T indicate that the values of the constants are obtained at a
where H0(2) is a Hankel function of the second kind of zero constant electrical field and constant stress respectively and
order and C1 and C2 are constants that can be determined by these superscripts will be omitted in the expressions hereafter.
boundary and initial conditions. By use of the asymptotic According to (17), if an electric field E is applied to a free
property of the Hankel function with small argument piezoelectric, strain ε is induced according to the piezoelectric
2i strain constant d
. The superscript
represents the transpose of
H0(2) (r) ≈ − ln(r) as r → 0 the matrix. However, if the piezoelectric cannot freely stretch
π
due to some mechanical constraint, such as being bonded on a
it can be observed that in order to satisfy the requirement of plate, stresses are introduced to compensate for the constraint
finite displacement at the origin r = 0, C1 and C2 must be effect. Similarly, in (18), stresses will induce dielectrics D and
equal. Thus, the solution of w̃ is expressed as compensation takes place for existent external electric field.
The constitutive relations in (17) and (18) can be written as
w̃ = C[H0(2) (k1 r) − H0(2) (−ik2 r)] (12) D1 ε1 0 0 0 0 0 0 d15 0 E1
E2
D2
0 ε1 0 0 0 0 d15 0 0
E
in which constant C can be determined by the applied
D
3 0 0 ε d d d 0 0 0 3
3
ε11 0 0 d31 s11 s12 s13 0
31 31 33
loading condition. This form of solution has been verified by 0
σ11
comparing it with both the finite difference simulation result [8] ε22 = 0 0 d31 s12 s11 s13 0 0 0 σ22 .
ε33
0 σ33
and Medick’s solution [10] for thin plate theory.
γ23
0 0 d33 s13 s13 s33 0 0
σ23
d s
σ13
0 0 0 0 0 0 0
By differentiating (7) with respect to r and subtracting the
γ13 d15 0
15
0 0 0 0
55
0 s55 0
result from (6), we can write ψ̃r in terms of w̃, γ12 0 0 0 0 0 0 0 0 s66 σ12
(19)
ρω2 d d2 1 d κ 2 GB
ψ̃r = 2 + +A− w̃. (13) Here we assume the poling direction is along the z-axis and is
κ GB dr dr 2 r dr ρω2 perpendicular to the surface of the plate (or the PZT disk). For
The bending moment can be expressed from (4a) as the thin PZT ceramic disk used in this study, the constitutive
equations for the transversely isotropic solid without in-plane
ρω2 D d d3 1 + ν d2 external electric field E1 = E2 = 0 in terms of the polar
M̃r = 2 +
κ GB dr dr 3 r dr 2 coordinate system can be simplified as
κ 2 GB 2−ν d
+ A− − D3 = ε3 E3 + d31 (σr + σθ ) (20a)
ρω2 r2 dr
κ 2 GB ν 2 − ν Ep
+ A− + w̃. (14) σr = [(εr + νp εθ ) − (1 + νp )d31 E3 ] (20b)
ρω2 r r3 1 − νp2
909
X Lin and F G Yuan
910
Diagnostic Lamb waves
V p (Volt)
Vout = (εr
+ εθ
)r
dr
dθ
. (34)
4K3 ε0 (πa)2 (1 − νp ) 0
εr
≈ εθ
≈ εR (35)
-50
0 20 40 60 80 100
where εR is the strain at the center of the PZT sensor, Time t (µ s)
equation (34) is then approximated by (a)
d31 Ep hp εR 5
Vout = . (36)
4K3 ε0 π(1 − νp )
4
V p ( × 10 3 V olt)
Knowing that ur (x, y, t) = zψr (x, y, t), differentiating (13)
gives 3
ρω2 hC κ 2 GB 2 2 (2) (2)
ε̃R = 2 A− −k 1 k1 [H2 (k1 R)−H0 (k1 R)]
2
4κ GB ρω2 ~
κ 2 GB (2) (2) 1
+ A− + k 2
k 2
[H (−ik 2 R) − H (−ik 2 R)] .
ρω2 2 2 2 0
0
(37) 0 100 200 300 400
Frequency f (kHz )
Combining equations (29), (36) and (37), the ratio of Vout to
Vin in the frequency domain gives (b)
Ṽout d31 Ep hhp CmV κ 2 GB Figure 2. (a) The waveform in the time domain with five peaks and
= A− − k1 k12
2
(b) the 100 kHz central frequency of the amplitude spectrum in the
Ṽin 16π K3 ε0 (1 − νp )DF (a) ρω2
frequency domain.
(2) (2) κ 2 GB
×[H2 (k1 R) − H0 (k1 R)] + A − + k2 k22
2
ρω2 where fc is the central frequency and H (t) is a Heaviside step
×[H2(2) (−ik2 R) − H0(2) (−ik2 R)] . (38) function. The time domain waveform and amplitude spectrum
of this excitation signal in the frequency domain with a central
The time domain response of the sensor output can be obtained frequency of 100 kHz are shown in figures 2(a) and 2(b),
by an inverse Fourier transform of equation (38). It should be respectively. It can be found through frequency domain
noted that the frequency dependence for all the piezoelectric analysis that the frequency components for this excitation
constants is neglected in this model. signal are concentrated in a small range around the central
frequency fc , thus the dispersive effect of the wave propagation
can be reduced, which is beneficial for the interpretation of data
4. Experimental results and the comparison with received. In fact, the controllable diagnostic signal is one of the
model predictions advantages of an active monitoring system. The PZT sensors
The experimental configuration is shown as figure 1. The collect the waves and convert them into electrical signals,
PZT ceramic disks PKI-402 (Piezo Kinetics, Inc) are surface which are piped into a data acquisition board (Model 5911,
mounted on an aluminum plate as actuators and on one side of National Instrument, Inc) and recorded in its host PC.
the plate as a sensor to generate and collect the flexural waves, Figure 3 compares the sensor output between the
respectively. The material constants and the dimensions for experimental data and model calculations. Three cases are
both the plate and the PZT are listed in table 1. given, with different sensor–actuator distances. The results
A waveform generator (Hewlett Packard 33120A) show that the experimental data agree very well with the
generates the excitation signal. The signal is first amplified by calculated data for both the amplitude and phase of the
a wideband power amplifier (Model 7602, Krohn-Hite, Inc), it response. As expected, the curve of sensor output retains
then drives a pair of PZT actuators to generate transient bending the original wave shape of the input signal, which means that
waves. The function generator generates a transient five-peak the dispersive effect is effectively suppressed by choosing a
input voltage signal and the input voltage applied on the PZT narrow banded excitation signal. It also demonstrates that the
actuator according to the formula desired single-mode Lamb waves can be generated in an active
structural health monitoring system by properly choosing the
2πfc t actuator configuration and excitation characteristics.
Vin (t) = 40[H (t) − H (t − 5/fc )] 1 − cos sin 2πfc t
5 Figure 4 displays the sensor output with different sensor–
(39) actuator distances. For this case, the transient waves are
911
X Lin and F G Yuan
Table 1. Material properties and geometry of the Al-6061 host plate and the PKI-402 piezoelectric disks. Note, N/A means not applicable.
Piezoelectric
Young’s Relative charge
modulus E Poisson’s Density ρ dielectric coefficient d31 Thickness h Radius a Dimensions
Material (N m−2 ) ratio ν (kg m−3 ) constant K3 (m V−1 ) (cm) (cm) (cm × cm)
Al-6061 72.5 × 109 0.30 2710 N/A N/A 0.160 N/A 102 × 81
PKI-402 76.0 × 109 0.31 7600 1280 130 × 10−12 0.025 0.318 N/A
300 300
Experiment al Data Experiment al Data
Output Voltage (m V)
150 150
0 0
-150 -150
-300 -300
0 50 100 15 00 0 50 100 15 00
Tim e t (µ s) Tim e t (µ s)
(a) (a)
300 300
Experiment al Data Experiment al Data
Output Voltage (m V)
150 150
0 0
-150 -150
-300 -300
0 50 100 15 00 0 100 20 00
Tim e t (µ s) Tim e t (µ s)
(b) (b)
300 Figure 4. Sensor output with different actuator–sensor distances
Experiment al Data
(fc = 100 kHz): (a) R = 10 cm and (b) R = 36 cm.
Analytical Solution
Output Voltage (m V)
150
the experimental data is even larger than for the model data,
which is unrealistic if some factors in the real environment,
0 such as attenuation, energy dissipation, etc, are taken into
consideration. The explanation for this phenomenon is that the
-150 same values of the piezoelectric constants are used in model
calculation for both pairs of PZT actuators. However, the
actual values vary considerably, and the percentage deviation
-300 may reach up to 10% according to the data sheet provided by
0 50 100 15 00
Tim e t (µ s) the manufacturer. Thus, the discrepancy shown in the curves
(c) in view of real applications is acceptable.
Figure 5 shows the sensor output in the cases where the
Figure 3. Sensor output with different actuator–sensor distances
(fc = 100 kHz): (a) R = 15 cm, (b) R = 20 cm, and input voltage is applied to the PZT actuators with different
(c) R = 25 cm. central frequencies for constant R = 36 cm. The experimental
data in this figure were collected from the response excited
by the second pair of actuators. The calculated data agree
excited by another pair of actuators bonded on the plate. well with the real data. The figure also shows that the
The experimental response and calculated data are still in experimental response is delayed compared to the calculated
good agreement. Attentive observation reveals that the data and this phase error increases as the excitation frequency
amplitude discrepancy is raised compared to the case in increases. This might be caused by the neglect of the
figure 3. Furthermore, it is noticed that the amplitude in frequency dependence of the piezoelectric effect in the model.
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Diagnostic Lamb waves
Analytical Solution
output for damage detection applications. A small discrepancy
100
between calculated data and experimental data exists, which
might result from the perfect bonding assumption and omission
0 of the stiffness for both the actuators and the sensors. This
model could provide a convenient and efficient method to
verify the status of integrated sensors/actuators and could even
-100
be used to calibrate the monitoring system. In this study, only
the first modes of the antisymmetric waves in the plate are
-200 considered under the restriction that the PZT actuators are
0 100 200 300 40 00
mounted symmetrically, corresponding to the middle plane of
Tim e t (µ s)
the plate, and only pure bending motion is generated. For
(a)
other PZT built-in configurations, symmetric motion will be
200 induced and needs to be included into the model. Another
Experimental Data
restriction to this model is that it can only correctly predict
Output Voltage (m V)
Analytical Solution the sensor response when the input frequency does not exceed
100
the cut-off frequency of the thickness shear waves. Otherwise,
more than a single mode of motion will occur and a higher-
0 order approximation other than Mindlin plate theory needs to
be adopted to model the problem, which will be the topic of
-100
future study.
-200
References
0 100 20 00
Tim e t (µ s) [1] Graff K F 1991 Wave Motion in Elastic Solids (New York:
(b) Dover)
[2] Rose J L 1999 Ultrasonic Waves in Solid Media (Cambridge:
200
Cambridge University Press)
Experimental Data
[3] Achenbach J D and Thompson D O 1991 Towards quantitative
Output Voltage (m V)
913