COMMISSIONING INSTRUCTION FOR CABINET WITH SERVO CARDS

4xSV4xSV2 xSVI/O xSV Servo card cabinet

consists of 4 xSV modules,4 x SV terminal boards and 2 power modules. xSV

modules collect I/O signals from the field which will be calculated designed based on the

controlling

strategy so as to control the valve directly via xSV

terminal boards. xSV xSVDCS4~20mA 4~20mADCS xSV xSV

The xSV module functions to control high-pressure actuator so that eliminates the needs of CPU commands. 4~20mA command signal will be sent to control the opening of HP actuator valve, in turn, the 4~20mA feedback signal would also be sent to DCS. xSV module can be inserted and pulled out when the cabinet has electric. Parameters of xSV module can be changed directly online through special software. xSV1xSV 2xSV3xSV 4 No.1 is the address of xSV module for high pressure bypass valve.No.2 is the address of xSV module for low pressure bypass valve.No.3 is the address of xSV module for high pressure spray valve.No.4 is the address of xSV module for low pressure spray valve.

PI 24VXSVTB22020mA240mA2020mA81 Servo valve control module aims to regulate servo valve PI with 2-way 24V redundant power supply. With the help of XSV-TB, each module can receive 2-way LVDT signals, 2-way 0-20mA signals, 2-way 40mA servo

current output, 2-way 0-20mA current output,8-way digital input and 1 digital input. P15RS232 1#PIN P15 plug in servo control module is RS232 debug interface. Arrow refers to 1#PIN 24VXSV2 20-20mA240mA2020mA81 Terminal board of servo valve control assists the module of it with 24V power supply. With the help of XSV module, each terminal board can receive 2-way LVDT signals, 2-way 0-20mA signals, 2-way 40mA servo current output, 2-way 0-20mA current output,8-way digital input and 1 digital input. RW1 LVDT1 RW3 LVDT1 RW2 LVDT2

RW4 LVDT2 RW5 LVDT1 RW6 LVDT2 RW7 RW8

RW1 increase

LVDT1

sets

to

zero

and

counterclockwise

RW3 LVDT1 sets to full and counterclockwise increase RW2 increase RW4 LVDT2 sets to full and counterclockwise increase RW5 LVDT1 sets frequency and counterclockwise LVDT2 sets to zero and counterclockwise

increase RW6 output is set to zero and counterclockwise increased RW8 output is set to full and counterclockwise increased

Choose the way of jumper for terminal board

2 Both 2 Channels are used to input voltage.

2 Both 2 Channels are used to input current.

Both 2 Channels are used to input current for power supply.

/ Voltage output/current jumper, if not,that is current output.

The way of serial port connection is used when commissioning.

XSV System program is for XSV module commissioning. 576008 1 XSV First, open super terminal program and use related serial ports, then set the amount for each second as 57600,data bit as 8, check as no, stop bit as 1, data flow control as no and communicate with XSV communication.

help

After getting connected, enter help then the picture is presented to show the communication is available.

Step 1 for commissioning is to check inner parameter of module. 1 pg10 pg 0258 02581610 16 /100

1. Check and set ratio parameter of module. Check the command pg which is represented as decimal digit. Set the command pg 0258 based on the calculation between decimal digit and hexadecimal digit while pg 0258is hexadecimal digit. The actual module percentage = given valve/100

2 ft16a5 LVDT
2.

Check the type of feedback signal from module the commandft which is presented as

Check

hexadecimal digit.a5 refers to LVDT

fm16 fm 0004 000416 3. Check and set the option of module feedback Check the command fm which is represented as hexadecimal digit. Set the command fm 0004 which is represented as hexadecimal digit.

4 set vt16 set vt 0007 000716

4.

check and set valve type

check the command set vt which is represented as hexadecimal digit. Set the order set vt 0007and 0007 is represented as hexadecimal digit.

0 1 2 3 4 5 6 7

TV GV IV OV1 OV2 OV3 1 4-20mA

5 fbscale16 fbscale 0001 000116 5. check and set the feedback output scale of valve check the command fbscale which is represent as hexadecimal digit. Set the commandfbscale 0001and 0001 is

represented as hexadecimal digit.

0 1 2

0-4V 1-5V/4-20mA 0-5V 5-0V

1 2

Step 2 for commissioning is to wiring outside of terminal board. 1. check if wiring outside of terminal board is correct. 2. check if wiring grounded Step 3 for commissioning is to check linkage of valves and set main parameters of module.
1

outside of terminal

board

is

0mA

1026

1127W7 102611270 1. check and set the output deviation of terminal board to 0mA

2.

use multi-function meter to check the current and voltage of the terminal board 10 26 or

11 27 ,adjust potentiometer W7 and have the output current and voltage of terminal board 10 26 or 11 27 close to 0. All must be finished in the plant and checked one time.

check and commit the module to zero and the

full scale Commands as below:

set ol set oh 2set open set close The command set ol is to force valve be closed and the command set oh is to force valve open. Both commands are come into effect when set openare in open-loop. After commissioning, set closewill be

back into closed-loop.

aSP PVH 1LVDTPV12LVDTPV2 16 16 0000 FFFF10065535,-5V +5Vq After valves are fully closed, zero position will be checked and adjusted. The command a will be checked to know SP--the command signal value, PVH---the max figure of output from valve, PV1---the 1st LVDT data and PV2--the 2nd LVDT data. All are displayed as hexadecimal whose range is 0000FFFF. According to that, the scale of decimal is 065535 and the voltage is from5V to +5V. q refers to exit.

 set l11LVDT set l2 2LVDT PVHPV1PV216 80000V The command set 11is set as the 1st LVDT data andset h2as the 2nd . After entering the command, zero position can be adjusted

automatically. Then PVHPV1 and PV2 is displayed as 8000 on hexadecimal while its voltage is 0V.

aSP PVH 1LVDTPV12LVDTPV2 16 16 0000 FFFF10065535,-5V +5Vq

After valves are fully open, full scale will be checked and adjusted. The command a will be checked to know SP--the command signal value, PVH---the max figure of output from valve, PV1---the 1st LVDT data and PV2--the 2nd LVDT data. All are displayed as hexadecimal whose range is 0000FFFF. According to that, the scale of decimal is 065535 and the voltage is from5V to +5V. q refers to exit.

set h11LVDT set h22LVDT PVHPV1PV216E665 4V

The command set h1is set as the 1st LVDT data andset h2as the 2nd . After entering the command, full scale of module can be adjusted automatically. Then PVHPV1 and PV2 is displayed as E665 on hexadecimal while its voltage is 4V.

l2 16562 1616 0000FFFF10065535, -5V+5Vq Use command 1 to check 2 groups of current and voltage of servo output signal. All of that are displayed as hexadecimal. Data of the 5th and 6th rows are 2 groups of output signals of servo which are showed as hexadecimal whose scale is 0000FFFF. According to that, the scale of decimal is 065535 and the voltage is from-5V to +5V. q refers to exit.

DCS12mA

50%2VSP BFFF PVHSP oo16 oo 05dc 05dc16 3. check and commit the output deviation of module Through DCS, 12 mA current signal will be sent to inside of module to make the opening command of valve to be 50%, that is 2V. SP is to be showed inBFFF and adjust the value of PVH close to /less than the value of SP. check the command oo which is represented as hexadecimal digit. Set the order oo 05dcand 05dc is represented as hexadecimal digit.

4 x10 w x 0001000116 4. check and set address The command x is to check the address and representation is decimal digit. w x 0001is to set the address and 0001is hexadecimal digit