Aalco Road Transport

Providing service to the Road Transport Industry
Aalco: Delivering Customer Service,

Investing in Capability
The Aalco stock of products for the Road Transport Industry is expanding rapidly, making Aalco the fastest growing supplier to this sector. Whatever you require: a single length of aluminium extrusion; flooring in aluminium, stainless, wood or laminate; GRP sheet; Dropside systems, through to complete body kits Aalco can supply quickly and efficiently. Please call your local service centre for information, advice, prices and delivery times.
alco is the UK's largest independent multi-metals stockholder. Customers from every sector of UK manufacturing and engineering industry, whether small local businesses or large multinational corporations, benefit from a cost-effective single source for all their metals requirements: An inventory that includes aluminium, stainless steel, copper, brass, bronze and nickel alloys in all semi-finished forms Comprehensive processing services providing items cut and/or finished to customer requirements Eighteen locations bringing local service to every corner of the UK Ongoing investment in technology and logistics to ensure on-time delivery No order is too large or too small and Aalco offers a responsive and competitive service for supplying anything from single item orders to major JIT contracts, tailoring this service to the individual needs. Whatever your requirement, in whatever quantity, your local Aalco service centre is ready and willing to satisfy your needs. For a quotation, for further information, more extensive technical information, advice on product selection or to place an order, please contact your local Aalco service centre or refer to the web site:
www.aalco.co.uk
Aalco is a registered trademark of Aalco Metals Limited.
Contents
Products Page No. 04-10 11-14 15 16-18 19-20 21-28 29-31 32 33-41 42 43 44 45-46 47 48-54 55 56-59 60 61-62 63 64-65 66 67 68 69-72 73 74-82 83 84-86 87-98 Standard Products in Aluminium & Stainless Steel Bearers/Runners Aluminium & Steel Load Restraint Track Aluminium Floor Planks Timber Flooring Aluminium Side Raves Aluminium Side Guards Curtain-Sider Body Assembly Aluminium Corner Pillars Aluminium Corner Pillars Curtain-Sider Corner Pillars GRP Captive GRP Panelled Van Body Assembly GRP Panels Aluminium Cant Rails GRP Captive Aluminium Cant Rails Roofing Components Aluminium Top Hats Aluminium Zeds Aluminium Mouldings Aluminium Door Cappings Aluminium Dropside Sections Dropside Body Assembly Dropside Pillars Dropside Components Aluminium Tipper Sections Aluminium Kick Strips Aluminium/ABS Cappings Aluminium Bulkheads Steel Sections LoadsMORE Light-Weight Body System
Where possible drawings are actual size. Unless otherwise stated diagram measurements are in mm.
2007 Aalco Metals Ltd. All copyrights are reserved and no part of this publication may be reproduced, stored or transmitted in any form or by any means, electronic, mechanical, photocopying, recording or otherwise, without the prior permission of Aalco Metals Ltd of the Hersham Centre, Hersham Green, Hersham, Surrey, England. KT12 4HP The information contained herein is based on our present knowledge and experience and is given in good faith. However, no liability will be accepted by the Company in respect of any action taken by any third party in reliance thereon. As the products detailed herein may be used for a wide variety of purposes and as the Company has no control over their use, the Company specifically excludes all conditions or warranties expressed or implied by statute or otherwise as to dimensions, properties and/or their fitness for any particular purpose. Any advice given by the Company to any third party is given for that partys assistance only and without any liability on the part of the Company. Any contract between the Company and a customer will be subject to the Companys Conditions of Sale. The extent of the Companys liabilities to any customer is clearly set out in those Conditions; a copy of which is available on request. WEIGHTS All weights shown in this publication are for guidance only. They are calculated using nominal dimensions and scientifically recognised densities. Please note that in practice, the actual weight can vary significantly from the theoretical weight due to variations in manufacturing tolerances and compositions.
November 2007
Standard Products
Aluminium Extrusions Round Bar
Alloy 6082-T6
Dia (in) Weight per metre (Kg) Dia (in) Weight per metre (Kg) Size (in)
Flat Bar
Alloy 6082-T6 or 6063-T6/6063A-T6
Weight per metre (Kg) Size (in) Weight per metre (Kg)
4 5 16 3 8 7 16 1 2 9 16 5 8 16mm 11 16 3 4 20mm 13 16 7 8 1 118 114 1516 138 35mm 1716 112 158 134 178 2 218 214 238 212
1
0.09 0.13 0.19 0.26 0.34 0.43 0.54 0.54 0.65 0.77 0.85 0.91 1.05 1.37 1.74 2.15 2.37 2.60 2.61 2.84 3.09 3.63 4.21 4.83 5.49 6.20 6.95 7.75 8.58
258 234 3 314 312 334 4 414 412 434 5 514 512 534 6 612 7 714 712 8 812 9 912 10 12 13 14 15 16
9.46 10.4 12.4 14.5 16.8 19.3 22.0 24.8 27.8 31.0 34.3 37.8 41.5 45.4 49.4 58.0 67.3 72.2 77.2 87.9 99.2 111 124 137 198 232 269 309 352
8 x 14 2 x 18 1 2 x 316 1 2 x 14 1 2 x 38 5 8 x 18 5 8 x 316 5 8 x 14 5 8 x 38 5 8 x 12 3 4 x 116 3 4 x 18 3 4 x 316 3 4 x 14 3 4 x 38 3 4 x 12 3 4 x 58 7 8 x 18 1 x 116 1 x 18 1 x 316 1 x 14 1 x 516 1 x 38 1 x 12 1 x 58 1 x 34 114 x 18 114 x 316 114 x 14 114 x 38 114 x 12 114 x 58 114 x 34 114 x 1 112 x 18 112 x 316 112 x 14 112 x 38 112 x 12 112 x 58 112 x 34 112 x 1 112 x 114 134 x 14 134 x 38 134 x 12
3 1
0.16 0.11 0.16 0.22 0.33 0.14 0.20 0.27 0.41 0.55 0.08 0.16 0.25 0.33 0.49 0.66 0.82 0.19 0.11 0.22 0.33 0.44 0.54 0.66 0.87 1.09 1.31 0.27 0.41 0.55 0.82 1.09 1.37 1.64 2.19 0.33 0.49 0.66 0.98 1.31 1.64 1.97 2.62 3.28 0.76 1.15 1.53
134 x 34 134 x 1 134 x 114 2 x 18 2 x 316 2 x 14 2 x 38 2 x 12 2 x 58 2 x 34 2x1 2 x 114 2 x 112 212 x 316 212 x 14 212 x 38 212 x 12 212 x 34 212 x 1 212 x 112 212 x 2 3 x 18 3 x 316 3 x 14 3 x 38 3 x 12 3 x 58 3x1 3x2 312 x 14 312 x 12 4 x 18 4 x 316 4 x 14 4 x 38 4 x 12 4 x 58 4 x 34 4x1 4 x 114 4x2 5 x 14 5 x 12 6 x 14 6 x 38 6 x 12 6x1
2.29 3.06 3.82 0.44 0.66 0.87 1.31 1.75 2.19 2.62 3.50 4.37 5.25 0.82 1.09 1.64 2.19 3.28 4.37 6.56 8.74 0.66 0.98 1.31 1.97 2.62 3.28 5.25 10.5 1.52 3.04 0.87 1.30 1.75 2.62 3.50 4.37 5.25 6.99 8.74 14.0 2.19 4.37 2.62 3.93 5.25 10.5
Standard Products
Aluminium Extrusions Square Bar
Alloy 6082-T6
Size (in)
3 1
Tube
Available in one or more of the following alloys 6082-T6, 6063-T6, 6063A-T6
Weight per metre (Kg) Size (in) Weight per metre (Kg)
Size (in)
Weight per metre (Kg)
Size (in)
4 16 3 8 1 2 5 8 3 4 7 8 1
1 5
0.11 0.17 0.25 0.44 0.68 0.98 1.34 1.75
1 4 112 134 2 212 3 312 4

1
2.73 3.93 5.35 6.99 10.9 15.7 21.4 28.0
Box Section
SQUARE Alloy 6063-T6 or 6082-T6
Size (in)
1 3
Size (in)
2 x 12 x 16 swg 4 x 34 x 16 swg 1 x 1 x 16 swg 1 x 1 x 10 swg 114 x 114 x16 swg 114 x 114 x10 swg 112 x 112 x16 swg 112 x 112 x10 swg
0.20 0.31 0.42 0.78 0.53 1.00 0.64 1.23
134 x 134 x10 swg 2 x 2 x16 swg 2 x 2 x 10 swg 2 x 2 x 14 212 x 212 x10 swg 3 x 3 x10 swg 4 x 4 x10 swg 4 x 4 x 14
1.45 0.87 1.68 3.06 2.12 2.57 3.47 6.56
Box Section
RECTANGULAR Alloy 6063-T6 or 6082-T6
Size (in) Weight per metre (Kg) Size (in) Weight per metre (Kg)
8 o/d x 16 swg 2 o/d x 18 swg 1 2 o/d x 16 swg 1 2 o/d x 10 swg 5 8 o/d x 18 swg 5 8 o/d x 16 swg 5 8 o/d x 10 swg 3 4 o/d x 18 swg 3 4 o/d x 16 swg 3 4 o/d x 10 swg 7 8 o/d x 18 swg 7 8 o/d x 16 swg 7 8 o/d x 10 swg 1 o/d x 18 swg 1 o/d x 16 swg 1 o/d x 10 swg 1 o/d x 316 118 o/d x 18 swg 118 o/d x 16 swg 118 o/d x 10 swg 114 o/d x 18 swg 114 o/d x 16 swg 114 o/d x 12 swg 114 o/d x 10 swg 114 o/d x 316 138 o/d x 16 swg 138 o/d x 10 swg 112 o/d x 18 swg 112 o/d x 16 swg 112 o/d x 10 swg 112 o/d x 316 112 o/d x 14 158 o/d x 16 swg 158 o/d x 10 swg 158 o/d x 316 134 o/d x 16 swg
0.11 0.12 0.15 0.26 0.15 0.20 0.35 0.19 0.24 0.44 0.22 0.29 0.53 0.25 0.33 0.61 0.83 0.28 0.37 0.70 0.32 0.42 0.65 0.79 1.08 0.46 0.88 0.38 0.50 0.96 1.35 1.71 0.55 1.05 1.48 0.59
134 o/d x 10 swg 178 o/d x 10 swg 12932 o/d x 7 swg 2 o/d x 16 swg 2 o/d x 10 swg 2 o/d x 316 2 o/d x 14 214 o/d x 16 swg 214 o/d x 10 swg 212 o/d x 16 swg 212 o/d x 10 swg 212 o/d x 316 212 o/d x 14 212 o/d x 38 234 o/d x 10 swg 3 o/d x 16 swg 3 o/d x 12 swg 3 o/d x 10 swg 3 o/d x 316 3 o/d x 14 312 o/d x 16 swg 312 o/d x 10 swg 312 o/d x 14 4 o/d x 16 swg 4 o/d x 12 swg 4 o/d x 10 swg 4 o/d x 14 412 o/d x 10 swg 412 o/d x 14 5 o/d x 10 swg 5 o/d x 14 512 o/d x 14 6 o/d x 10 swg* 6 o/d x 14 612 o/d x 14 * Alloy 6005-T6
1.14 1.23 1.65 0.68 1.32 1.86 2.39 0.77 1.49 0.86 1.67 2.38 3.08 4.36 1.84 1.03 1.65 2.02 2.90 3.76 1.21 2.37 4.46 1.38 2.23 2.72 5.15 3.07 5.83 3.43 6.52 7.21 4.13 7.90 8.58
Tee Section
Alloy 6082-T6 or 6063A-T6
Size (in)
3
112 x 34 x16 swg 112 x 1 x 116 112 x 1 x10 swg 2 x 1 x10 swg 2 x 112 x10 swg 3 x 1 x10 swg 3 x 112 x10 swg
0.48 0.52 1.00 1.22 1.34 1.67 1.90
3 3 4 4 4 6 6
x x x x x x x
134 x10 swg 2 x10 swg 1 x10 swg 134 x10 swg 2 x10 swg 2 x10 swg 3 x 38
2.01 2.11 2.12 2.45 2.56 3.40 10.8
Size (in)
4 x 34 x 18 1 x 1 x 18 114 x 114 x 112 x 112 x 112 x 112 x 112 x 112 x
8 8 3 16 1 4
1 1
0.30 0.41 0.52 0.63 0.92 1.20
2 2 2 2 3
x x x x x
1 2 2 2 3
x x x x x
8 8 3 16 1 4 1 4
1 1
0.63 0.85 1.25 1.64 2.51
Dimensions are in the order: upright x cross piece x thickness
Standard Products
Aluminium Extrusions Channel
Size (in) Weight per metre (Kg)
3 1
Equal Angle
Size (in) Weight per metre (Kg) Size (in) Weight per metre (Kg)
Size (in)
3 3 1
8 x 8 x 16 2 x 12 x 18 5 8 x 58 x 116 5 8 x 58 x 18 3 4 x 12 x 18 3 4 x 34 x 116 3 4 x 34 x 18 7 8 x 78 x 18 1 x 12 x 18 1 x 34 x 18 1 x 1 x 116 1 x 1 x 18 1 x 1 x 316 1 x 1 x 14 118 x 118 x 18 114 x 12 x 18 114 x 34 x 18 114 x 1 x 18 114 x 114 x 116 114 x 114 x 18 114 x 114 x 316 114 x 114 x 14 112 x 12 x 18 112 x 34 x 18 112 x 1 x 18 112 x 112 x 116 112 x 112 x 18 112 x 112 x 14 134 x 1 x 18
3 1
0.11 0.27 0.19 0.36 0.44 0.24 0.49 0.52 0.38 0.49 0.31 0.60 0.86 1.10 0.68 0.44 0.55 0.66 0.39 0.76 1.10 1.41 0.49 0.60 0.71 0.49 0.98 1.74 0.76
1 4 x 1 4 x 8 134 x 134 x 14 2 x 12 x 18 2 x 34 x 18 2 x 1 x 18 2 x 1 x 316 2 x 1 x 14 2 x 112 x 18 2 x 112 x 14 2 x 2 x 116 2 x 2 x 18 2 x 2 x 316 2 x 2 x 14 214 x 114 x 316 212 x 1 x 18 212 x 114 x 316 3 x 1 x 18 3 x 112 x 18 3 x 112 x 316 3 x 112 x 14 x 516 3 x 2 x 18 3 x 2 x 316 3 x 2 x 14 312 x 112 x 14 x 516 4 x 2 x 18 4 x 2 x 14 x 516 5 x 2 x 14 x 516 6 x 2 x 14 x 516 6 x 3 x 14 x 38
1.09 2.07 0.60 0.71 0.82 1.22 1.52 1.03 1.97 0.64 1.26 1.83 2.40 1.43 0.93 1.52 1.04 1.26 1.84 2.66 1.48 2.17 2.84 2.90 1.69 3.66 4.24 4.53 6.23
2 x 12 x 116 2 x 12 x 18 5 8 x 58 x 116 5 8 x 58 x 18 3 4 x 34 x 116 3 4 x 34 x 18 7 8 x 78 x 18 1 x 1 x 116 1 x 1 x 18 1 x 1 x 316 1 x 1 x 14 118 x 118 x 18 114 x 114 x 116 114 x 114 x 18 114 x 114 x 316 114 x 114 x 14 112 x 112 x 116 112 x 112 x 18 112 x 112 x 316
1 1
0.10 0.19 0.13 0.25 0.16 0.30 0.36 0.21 0.41 0.59 0.76 0.46 0.27 0.52 0.76 0.98 0.32 0.63 0.92
112 x 112 x 14 134 x 134 x 18 134 x 134 x 316 134 x 134 x 14 2 x 2 x 116 2 x 2 x 18 2 x 2 x 316 2 x 2 x 14 2 x 2 x 38 212 x 212 x 18 212 x 212 x 316 212 x 212 x 14 3 x 3 x 18 3 x 3 x 316 3 x 3 x 14 3 x 3 x 38 4 x 4 x 14 4 x 4 x 38 6 x 6 x 12
1.20 0.74 1.09 1.42 0.43 0.85 1.25 1.64 2.38 1.06 1.58 2.08 1.28 1.91 2.51 3.69 3.39 5.00 10.0
Unequal Angle
Size (in)
3 3
Size (in)
Dimensions order: base x leg x base thickness x leg thickness
RT Channels
112 x 112 x 18 2 x 1 x 18 3 x 112 x 316 3 x 112 x 14 x 516 3 x 2 x 14 4 x 2 x 14 x 516 5 x 2 x 14 x 516 5 x 212 x 14 x 38 6 x 3 x 14 x 38 6 x 3 x 38 x 12 8 x 3 x 38 x 12 9 x 3 x 38 x 12 10 x 3 x 38 x 12
0.99 0.84 1.95 2.74 2.89 3.76 4.20 5.28 6.39 8.69 9.10 9.29 10.67
4 x 12 x 116 4 x 12 x 18 1 x 12 x 116 1 x 12 x 18 1 x 58 x 18 1 x 34 x 116 1 x 34 x 18 114 x 12 x 18 114 x 34 x 18 114 x 1 x 18 112 x 12 x 18 112 x 34 x 18 112 x 1 x 18 134 x 34 x 18 134 x 1 x 18 2 x 12 x 18 2 x 34 x 18 2 x 1 x 18 2 x 1 x 316
0.13 0.25 0.15 0.30 0.33 0.18 0.36 0.36 0.41 0.47 0.41 0.46 0.52 0.52 0.57 0.52 0.57 0.63 0.92
2 x 1 x 14 2 x 112 x 18 2 x 112 x 316 2 x 112 x 14 212 x 1 x 18 212 x 112 x 18 212 x 112 x 316 212 x 112 x 14 3 x 1 x 18 3 x 1 x 14 3 x 112 x 18 3 x 112 x 316 3 x 112 x 14 3 x 2 x 18 3 x 2 x 316 3 x 2 x 14 4 x 1 x 18 4 x 2 x 14 4 x 3 x 14 6 x 3 x 38
1.20 0.74 1.09 1.42 0.73 0.85 1.25 1.64 0.85 1.64 0.96 1.40 1.86 1.07 1.58 2.08 1.06 2.51 2.95 5.63
Standard Products
Aluminium Rolled Products Sheet
Alloy 1050-H14
Size (mm) Alloys 5251-H22 3103-H14 4015-H12 6082-T651
Sheet
Other alloys
Size (mm)
Weight per sheet (Kg)
Size (mm)
We have in-house facilities for Plastic Coating to suit your requirements
2500 2500 2500 2500
x x x x
1250 1250 1250 1250
x x x x
0.9 1.2 1.5 2.0
7.62 10.22 12.75 17.00
2000 2500 2000 2500 2000 2500 2000 2500 3000 2000 2500 3000 3000 2000 2500 2500 2500 3000 3000 3000 3100 3250 3500 3750 4000 2000 2500 2500 2500 2500 2500 3000 3000 3000 3000 3000 3000 3000 3100 3100 3250 3250
x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x
1000 1250 1000 1250 1000 1250 1000 1250 1250 1000 1250 1250 1500 1000 1000 1250 1500 1000 1250 1500 1000 1250 1250 1250 1500 1000 1000 1250 1500 1600 1750 1000 1250 1400 1500 1600 1750 2000 1250 1500 1250 1500
0.5 0.5 0.6 0.6 0.8 0.8 1.0 1.0 1.0 1.2 1.2 1.2 1.2 1.5 1.5 1.5 1.5 1.5 1.5 1.5 1.5 1.5 1.5 1.5 1.5 2.0 2.0 2.0 2.0 2.0 2.0 2.0 2.0 2.0 2.0 2.0 2.0 2.0 2.0 2.0 2.0 2.0
2.71 4.23 3.25 5.08 4.34 6.78 5.42 8.47 10.20 6.50 10.20 12.20 14.60 8.13 10.16 12.70 15.24 12.20 15.20 18.30 12.60 16.51 17.78 19.05 24.39 10.80 13.55 16.90 20.33 21.68 23.71 16.30 20.30 22.76 24.40 26.02 28.46 32.52 21.00 25.20 22.02 26.42
3500 3500 3750 3750 4000 4000 4000 4000 4000 4000 4000 2000 2500 3000 2000 2500 2500 2500 2500 2500 3000 3000 3000 3000 3000 3000 3000 3100 3100 3250 3250 3500 3500 3750 3750 4000 4000 4000 4000 4000 4000 4000
1250 1500 1250 1500 1000 1250 1400 1500 1600 1750 2000 1000 1250 1500 1000 1000 1250 1500 1600 1750 1000 1250 1400 1500 1600 1750 2000 1250 1500 1250 1500 1250 1500 1250 1500 1000 1250 1400 1500 1600 1750 2000
2.0 2.0 2.0 2.0 2.0 2.0 2.0 2.0 2.0 2.0 2.0 2.5 2.5 2.5 3.0 3.0 3.0 3.0 3.0 3.0 3.0 3.0 3.0 3.0 3.0 3.0 3.0 3.0 3.0 3.0 3.0 3.0 3.0 3.0 3.0 3.0 3.0 3.0 3.0 3.0 3.0 3.0
23.71 28.46 25.41 30.49 21.73 27.17 43.36 32.60 34.69 37.94 43.79 13.60 21.20 30.50 16.30 20.33 25.40 30.49 32.52 35.57 24.40 30.50 34.15 36.60 39.02 42.68 48.78 31.50 37.80 33.03 39.63 35.57 42.68 38.01 45.73 32.53 40.66 45.53 48.80 52.03 56.91 65.00
2000 2500 2000 2438 2500 3000 2000 2500 3000 2000 2500 3000 3000 2000 2500 2438 2000 2500 3000 3000
x x x x x x x x x x x x x x x x x x x x
1000 1250 1000 1220 1250 1500 1000 1250 1500 1000 1250 1250 1500 1000 1250 1219 1000 1250 1250 1500
x x x x x x x x x x x x x x x x x x x x
1.0 1.0 1.2 1.2 1.2 1.2 1.5 1.5 1.5 2.0 2.0 2.0 2.0 2.5 2.5 2.83 3.0 3.0 3.0 3.0
Stucco Sheet
Alloy 1050-H14
Size (mm)
Size (mm)
2000 2500 2000 2500 2000
x x x x x
1000 1250 1000 1250 1000
x x x x x
0.5 0.5 0.6 0.6 0.7
2.71 4.23 3.25 5.08 3.79
2000 2000 2500 2500 2500
x x x x x
1250 1000 1250 1250 1250
x x x x x
0.7 0.8 0.8 1.0 1.2
5.93 4.34 6.78 8.47 10.2
White Painted Sheet

3105-H46/3003-H45
Size (mm)
Standard Products
Aluminium Rolled Products Shate
Alloy 5251-H22
Some sizes available in Alloy 6082-T651 and/or 1050A-H14
Size (mm) Weight per sheet (Kg) Size (mm) Weight per sheet (Kg) Size (mm) Weight per sheet (Kg) Size (mm) Weight per sheet (Kg)
5 Bar Treadplate
Alloy 5754-H111
2000 2500 2438 2000 2500
x x x x x
1000 1250 1219 1000 1250
x x x x x
4.0 4.0 4.76 5.0 5.0
21.7 33.9 38.4 27.1 42.3
2000 2500 2438 2500
x x x x
1000 1250 1219 1250
x x x x
6.0 6.0 6.35 6.35
32.5 50.8 51.2 53.8
2438 2500 3000 2000 2438 2500
x x x x x x
1219 1250 1500 1000 1219 1250
x x x x x x
2.0 2.0 2.0 3.0 3.0 3.0
16.8 17.6 25.3 16.7 24.8 26.0
3000 2438 2500 2438 2500 3000
x x x x x x
1500 1219 1250 1219 1250 1500
x x x x x x
3.0 4.5 4.5 6.0 6.0 6.0
37.5 37.6 39.5 50.6 53.2 76.6
Plate
Alloys 6082-T651, 5083-0, 6082-T6
TripleGrip (ATG) Aluminium Treadplate

Alloy 5052H32
Product Code Size (mm) Approximate weight per plate (Kg)
Size (mm)
Weight 5083-0 per plate (kg)
6082-T651
6082-T6
2500 2500 2500 2500 2500 2500 2500 2500 2500 2500
x x x x x x x x x x
1250 1250 1250 1250 1250 1250 1250 1250 1250 1250
x x x x x x x x x x
4.0 5.0 6.0 8.0 10.0 12.0 15.0 16.0 20.0 25.0
33.90 42.34 50.78 67.81 84.68 101.56 127.18 135.62 169.37 211.77
ATG15 ATG20 ATG30
2500 x 1250 x 1.5 2500 x 1250 x 2.0 2500 x 1250 x 3.0
13.2 16.8 26.1
Diamondbrite Treadbrite
(propeller pattern) 3048 x 1220 x 3.048mm
We have extensive in house plate sawing facilities that enable us to supply your requirements cut to size from the above stock range and also stocks of plate up to 6 thick.
Stainless Steel Rolled Products Sheet & Plate

Grade 1.4003 Utility Stainless Steel
Hot Rolled 1D Finish Size (mm)
Circle Polished Stainless

Grades 430 & 304
Size (mm) Weight per sheet (Kg) Weight per sheet (Kg)
Cold Rolled 2B Finish Size (mm)
Weight per plate (Kg)
2500 2500 3000 2500 3000 2500 2500
x x x x x x x
1250 1250 1500 1250 1500 1250 1250
x x x x x x x
2.0 3.0 3.0 4.0 4.0 5.0 6.0
50.9 76.4 110.0 102.0 147.0 127.0 153.0
2500 2000 2500 3000 2000 2500 3000 2500
x x x x x x x x
1250 1000 1250 1500 1000 1250 1500 1250
x x x x x x x x
1.0 1.5 1.5 1.5 2.0 2.0 2.0 2.5
24.5 24.5 38.2 55.0 32.6 50.9 73.4 63.7
2500 2500 2500 2500 2500
x x x x x
1250 1250 1250 1250 1250
x x x x x
0.7 0.9 1.2 1.5 2.0
17.9 23.0 30.7 38.4 51.2
Standard Products
Stainless Steel Rolled Products continued Stainless TreadPlate
AISI 304, Dual Certified to DIN 59220 (T) & ASTM A793/96 Pattern 1
Sheet
Polished 240 Grit & Bright Polished White Poly Coat 1 Side Grades 430 & 304
Size (mm) Weight per sheet (Kg) Size (mm) Weight per sheet (Kg)
Thickness on base (mm)
Unit Weight per plate (Kg)
3000 3000 3000 3000
x x x x
1000 1250 1250 1250
x x x x
3.0 4.5 6.0 8.0
78.0 143.0 180.0 210.0
Many other stainless steel sheet and plate items are available in a range of grades, thicknesses, sizes and finishes.
2000 2500 2000 2500 2000 2500 3000 2000
x x x x x x x x
1000 1250 1000 1250 1000 1250 1500 1000
x x x x x x x x
0.7 0.7 0.9 0.9 1.0 1.0 1.0 1.2
11.5 17.9 14.7 23.0 16.4 25.6 36.8 19.6
2500 3000 2000 2500 3000 2000 2500 3000
x x x x x x x x
1250 1500 1000 1250 1500 1000 1250 1500
x x x x x x x x
1.2 1.2 1.5 1.5 1.5 2.0 2.0 2.0
30.7 44.2 24.6 38.4 55.3 32.7 51.2 73.7
Stainless Steel Structural Tube Square & Rectangular Rectangular Tube Square Tube
Size
Thk
Weight kg/mtr
Size
Thk
Weight kg/mtr
30 x 10 30 x 15 30 x 20 40 x 15 40 x 20 40 x 20 40 x 40 50 x 25 50 x 25 50 x 25 50 x 30 60 x 20 60 x 20 60 x 40 60 x 40 80 x 40 80 x 40 100 x 50 100 x 60
1.5 1.5 1.5 1.5 1.2 1.5 2.0 1.2 1.5 2.0 1.5 1.5 2.0 1.5 2.0 1.5 2.0 2.0 3.0
0.71 0.76 1.14 1.25 1.10 1.37 1.84 1.41 1.75 2.31 1.85 1.85 2.45 2.32 3.08 2.80 3.71 4.68 7.53
25 x 25 25 x 25 25 x 25 30 x 30 30 x 30 30 x 40 40 x 40 40 x 40 40 x 40 50 x 50 50 x 50 60 x 60 80 x 80 100 x 100
1.2 1.5 2.0 1.2 1.5 2.0 1.2 1.5 2.0 1.5 2.0 2.0 2.0 2.0
0.92 1.14 1.49 1.10 1.37 1.84 1.49 1.85 2.45 2.32 3.08 3.71 4.98 6.40
NB. Large range of other sizes available.
Standard Products
Other products available from Aalco
` Stainless Steel Bar & Sections
Round
Flat
Angle
Square
Hexagon
Stainless Steel Welded Mesh Grade 1.4301 (304) in two panel sizes: 8ft x 4ft and 6ft x 3ft with various wire thicknesses and aperture dimensions Stainless Steel Sheet & Plate A huge range in thicknessess 0.4mm to 12mm and sheet sizes 2m x 1m to 6m x 2m Grades: 1.4016 (430) 1.4301/4307 (304/304L) 1.4401/4404 (316/316L) Pre-polished sheet Dull Polished and Mirror Polished Stainless Steel Decorative Tube
Wide range of sizes in various polished finishes
Copper, Brass & Bronze
Sheet
Plate
Extrusions
Angle
Flat
Round
10
Hexagon
Square
Tube
Please contact your local service centre for further information on all Aalco products and a copy of our comprehensive stock list. Details on reverse of this brochure.
Bearers/Runners
4.78 63.5 11.13
4.76
6.35
101.6
FB1
Wt. 2.437 kg/m
FB3
Wt. 2.404 kg/m
38.1
50.8
9.54
38.1
101.6
3.18 76.2

FB4
Wt. 2.018 kg/m
3.81
FB8
Wt. 1.695 kg/m
9.53
47.63
101.6

For lightweight bearers/runners see LoadsMORE sections on pages 87-98
3.18
3.96
11

3.81
3.81
Bearers/Runners
57.2
4.75 4.75
127.0
4.75
47.6
FB58
Wt. 3.03 kg/m
203.2

4.75 4.75
76.2
FB28
101.6
FB12
Wt. 2.814 kg/m
Wt. 2.56 kg/m
12
3.96
50.8mm 50.8
12.7

Bearers/Runners
50.8

38.1
22.23
15
76.2
192.8
101.6
FB11
Wt. 2.369 kg/m
FB2
Wt. 3.443 kg/m
225.4
13

R5
Steel Bearers/Runners
Galvanised Steel Lipped Bearers/Runners

C
Aalco Part No. GB2-2134 GB23-2438 GB23-2540 GB23-2550 GB25-2550 GB3-2438 GB3-2550 GB3-7620
13
Description Lipped Lipped Lipped Lipped Lipped Lipped Lipped Lipped Channels Channels Channels Channels Channels Channels Channels Channels
A 75 100 100 100 100 100 100 100
B 50 50 50 50 50 50 50 50
C 2 2.3 2.3 2.3 2.5 3 3 3
Length mm Kgs 2134 5.6 2438 8.9 2540 9.0 2550 9.3 2550 10.1 2438 11.7 2550 12.1 7620 36.3
Galvanised Steel Plain Runners Main Sides

C
Aalco Part No. GR3-130-7 GR3-150-7 GR3-150-9 GR5-100-6 GR5-100-7 GR5-100-9 GR5-127-7 GR5-127-9 GR5-150-7 GR5-150-9
13

Description Plain Plain Plain Plain Plain Plain Plain Plain Plain Plain Channels Channels Channels Channels Channels Channels Channels Channels Channels Channels
14
A 130 150 150 100 100 100 127 127 150 150
B 50 50 50 50 50 50 50 50 50 50
C 3 3 3 5 5 5 5 5 5 5
Length mm Kgs 7620 36.1 7620 39.3 9144 47.1 6400 45.2 7620 53.9 9144 64.6 7620 61.3 9144 73.6 7620 68.8 9144 82.6
Load Restraint Track

3045 mm 3045 27 mm 27
2993 (73 x 41) 2993 mm (73 x 41)
25 25 mm
29
6. 50
R 12.50
41
25
82
50.10
15
50.1
2.30
82
18.25
45.50
18.35
Section 1806SS
Stainless Steel
Section 1806
Zinc Plated Steel
15
Floor Planks
15.08
15.08
22.23
203.2
203.2
2.38
16
FP1
Wt. 2.336 kg/m
For lightweight floor planks see LoadsMORE sections on pages 87-98
22.23
2.38
FP2
Wt. 2.376 kg/m
Floor Planks

18
15
230
230
2.3
FP24
Wt. 2.143 kg/m

FP12
Wt. 2.338 kg/m
For lightweight floor planks see LoadsMORE sections on pages 87-98
17
16
2.5
Floor Planks
25.4
50.8
228.6
228.34
13.49
FP16

2.29
22.23
18
FP4
Wt. 2.169 kg/m
FP15
Wt. 1.518 kg/m For lightweight floor planks see LoadsMORE sections on pages 87-98
1.98
Wt. 0.475 kg/m
12.7
27

Timber Flooring
Phenolic Mesh Faced Plywood with a slip-resistant surface
FL-BD18
Our phenolic mesh faced plywood features quality face veneers in hardwood of consistent species and grade. As with the film-faced plywood, the veneers are bonded with phenolic weather and boilproof glue lines throughout. The mesh face is produced with a heavier weight of phenolic film pressed with a mesh platen to create a slip-resistant surface.
Size Range
Size Weight (kg)
GUIDANCE FOR INSTALLATION

12mm 15mm (220gm/m2) 18mm (220gm/m2) 18mm (220gm/m2) (220gm/m2) 24.8 31.0 37.2 38.2
2440 2440 2440 2500
x x x x
1220 1220 1220 1220
x x x x
Resealing of Cut or Drilled Areas

Our phenolic mesh faced plywoods are edge sealed at the factory. To obtain long life, all cut edges and drilled holes must be sealed before fixing. Water entering unsealed areas can cause localised swelling and reduce the service life of the plywood.
BENEFITS
Slip Resistance
Regular mesh pattern, 240 g/sm, film face provides slip resistance and a hard-wearing surface.
Fixings
Galvanised or stainless steel fixings will resist corrosion and unsightly damage to the board.
Predictable Performance
Quality control in selection of materials and manufacture ensures consistent performance.
Mechanical Support
Adequate mechanical support will prevent excessive flexing of the board in service and reduce the possibility of fracturing the phenolic coating.
Stability
The high temperature pressing of film and veneer, together with the thick film face gives long life and wear resistance.
Regular Maintenance
The boards require minimal maintenance in normal use. However, removal of any build up of dirt and algae on the mesh surface will prevent reduction of slip resistance.
Film Faced Reverse

The smooth film face on the reverse provides protection from damp environments.
19
Timber Flooring
Keruing Half Lap Planking
150mm wide in two thicknesses 22mm and 28mm Available in lengths from 16ft to 26ft Weight per linear metre is 3.2kg for the 22mm thick and 4.06kg for the 28mm thick
EGL Laminate
Edge Glued Laminate that with care can be crosscut and drilled to suit almost any size of floor

Outers Keruing or Kapur for hardness Inners Sepetir or mixed red hardwood for rigidity and lighter weight
Profile: Machined to half lap pattern with crusher bead to allow expansion without distortion Width: 305mm face / 319mm overall Thicknesses: 22mm & 28mm Lengths: Up to 45ft Standard lengths (feet): 20, 25, 26, 28, 30, 45
20
Weight per foot: 22mm 1.35kg / 28mm 1.9kg
Please also refer to the following alternative flooring solutions: Page 8 Aluminium Treadplate Page 9 Stainless Treadplate Pages 16-18 Aluminium Floor Planks Page 89 Item 4 LoadsMORE Aalcodek Floor Plank
Side Raves
53.98 3.18 127.34

3.18
3.18
34.93
3.18
SR1
Wt. 1.865 kg/m
35
SR3
Wt. 1.660 kg/m
For lightweight side raves see LoadsMORE sections on pages 87-98
21
3.18
100.13

3.18
63.5
Side Raves
63.5 3.5

125.5
3.5
3.5
35
SR4
Wt. 2.065 kg/m
22
SR5
Wt. 1.730 kg/m
63.5
2.54
103.5
31.75
2.54
2.54
31.75
Side Raves
50.80
3.96 63.5
123.83
04.78
3.18
34.93
98.42

SR19
Wt. 2.511 kg/m
SR17
Wt. 1.652 kg/m
23
Side Raves
Wt. 1.982 kg/m
3.18
128.2
155.58
102
3.18
2.5 77.5
24
SR22
Wt. 1.52 kg/m
35

3.0
15

3.0
63.5 63
3.18

77.46
3.18
38.1
3.18
SR11
3.18
38.1
SR14
Wt. 1.75 kg/m
Side Raves

2.54
32
100
230
103
100
SR38
Wt. 2.795 kg/m For lightweight side raves see LoadsMORE sections on pages 87-98
25
3.5
39.5
SR45
Wt. 1.581 kg/m
18
60
50.96
2.54
Side Raves
38.1

38.1
3.0
3.18
177.98
26
SR56
Wt. 2.103 kg/m
3.0
3.0
25.4
102.3
76.2
SR61
Wt. 1.796 kg/m
149.23
3.18
Side Raves
3.2
198
2.75
102
102

174.75
SR1P
Wt. 2.260 kg/m
SR2P
Wt. 1.783 kg/m
27
3.2
2.75
Side Raves
63.5 63.5
33.32
3.20 108.00 3.98 57.15 34.93
3.18
28
SR13
Wt. 2.220 kg/m
98.42
SR20
Wt. 2.850 kg/m
31.75
Side Guards
50

50
14
SG100
100

15
3.0
R5 0
SGP2
Wt. 1.539 kg/m
100
100
Wt. 2.162 kg/m
3.0
100
29

SG3
3.0
Wt. 1.819 kg/m
2.5
Side Guards
30

104.78
100.75
104.78
SG132
Wt. 1.426 kg/m
31
30
2.0
SGP132
31
Wt. 1.773 kg/m
101
101
1.7
45.88
SGP4
Wt. 1.764 kg/m
3.17
3.17

0 R5
Side Guard Assembly

Side Guard Legs SGL500/SGL700

EC-SG132 EC-SG132
M8 Cup Square Coach Bolts
EC SG132
REC SGP132
Sideguard Pedestrian Kit

To Suit Single Sideguard 2 X SGP132 @ 100mm 2 X REC-SGP132 2 X EC-SG132 4 X M8 x 25mm Cup Square Bolts c/w Nylock Nuts To Suit Double Sideguard 2 X SGP132 @ 500mm 2 X REC-SGP132 4 X EC-SG132 8 X M8 x 25mm Cup Square Bolts c/w Nylock Nuts Image shows the general configuration for sideguards. The pedestrian pillars are the radius parts at the front.
REC-SGP132 REC-SG132
31
Curtainsider Bodies
8
Fig. 2
View from above
3 9
7 10 6 3
Fig. 1
Item 1
Part No. CCR50 CCR60
Description Cantrails, dedicated to Curtainsider Bodies construction as part of Roof Assembly Fig 2. Headbars to match above Item 1 Cantrails and Corner Caps CC1005 and CC1007 as listed, Item 6 on Fig. 2.
Item 7
Part No. Fig. 1
Description Underframe Assembly Basic assembly, dedicated Rave Sections will be considered for manufacture on request. Roof Assembly, with dedicated Cantrails and Headbars as Items 1 and 2. GRP/Plywood, Laminated Bulkhead Panels of various thicknesses, cut to size and in various colour/surface texture finishes. Door Panels, plywood based with GRP, metal or phenolic resin facing skins in various thicknesses.
CR50 CR58
Fig. 2
CCP50F Front CCP50R Rear 4 x 2 x 1/4 Corner Pillars of Standard Channel with dedicated sections 5 x 2 x 1/4 for Radiused Corners. 6 x 3 x 1/4 CP230 Radiused Corner Section. GB3-2550 100 x 50 x 3 Lipped Channel GR5-127-7 127 x 50 x 5 Plain Channel GR5-150-7 150 x 50 x 5 Plain Channel
These sections in Galvanised Steel may also be suitable.
GRP
10
GRP
32
KS456
Kick Strip, Bulkhead/Floor attachment. Standard Angles as Fig. 3 Item 10 also applies. DC2P11 DC2P14 DC2P17 DC2P22
Door and Aperture, Edge Capping Sections to suit plywood based door panels of 11,14,17 and 22mm.
DC1P11 DC1P14 DC1P17 DC1P22 ND
Corner Gussets in Aluminium or Galvanised Steel to order.
Corner Pillars
31.75

2.36
31.75
25.4
57.15
CP1
Wt. 0.897 kg/m
22.23
31.75
57.15
CP2
Wt. 2.267 kg/m
For lightweight corner pillars see LoadsMORE sections on pages 87-98
33
3.18
127
2.39
31.75
Corner Pillars
31.75

25.4
31.75
38.1
CP5
Wt. 1.411 kg/m

3.18
22
31.75
34
56.56
CP10
Wt. 2.411 kg/m
152.4

2.54
73.03
2.5
2.36
31.75
Corner Pillars

22.22
111.12
31.75
R8 2. 55
2. 38
CP14
Wt. 1.88 kg/m
R3 1. 75
31.75
CP11
Wt. 1.307 kg/m
22.22
31.75
35
2.36
60.43
22.22
60.43
31.75
22.22
111.12

Corner Pillars
R2 4. 5

R2 5
62.8
Wt. 0.930 kg/m
Wt. 1.100 kg/m
76.2 3 47 3
R2 7
76.2
36
47
76.2
CP27
Wt. 1.171 kg/m For lightweight corner pillars see LoadsMORE sections on pages 87-98
90
76.2
45
CP18
2.8
CP25
2.5
84

62.8
84
Corner Pillars
100
R5 0

CP50
Wt. 1.509 kg/m
3.0
40
R7 5
115
100

40
115
3.0
37
CP75
Wt. 1.652kg/m
Corner Pillars

22
17
32
2.54
82
CP76
Wt. 1.137 kg/m
R1 3
41
29.46

CP77
Wt. 1.101 kg/m

2.54
38
32
25

72
Corner Pillars
40
90 235.75
R127
Wt. 2.298 kg/m
CP127
39
40
Corner Pillars
123.82

CP150
Wt. 2.043 kg/m
R7 6. 2
100
40
R5 0
CP230
Wt. 1.238 kg/m
50
3.18
123.82

Corner Pillars
64

R1 8
2.5
CPFT1
Wt. 0.926 kg/m
CPFT2
Wt. 1.276 kg/m
100
64
41
2.5
64
8 R1
Corner Pillars Curtain Sider

R5 0
50
CCP50F
Wt. 3.652 kg/m
150
25
131
42
Wt. 4.4047 kg/m
55
50
CCP50R
55
25
Corner Pillars GRP Captive

R50 To suit 14mm GRP

2.65 typ
R29.2 90
To suit 14mm GRP

90
R75
To suit 17mm GRP
R50.7 115
To suit 17mm GRP

To suit 17mm GRP

115
43
35
CCP14
Wt. 2.125 kg/m To suit 14mm GRP

2.9 typ 35
CCP17
Wt. 2.905 kg/m
GRP Panelled Van Bodies

6
Fig. 2
View from above
2 1
5 10 8
Fig. 1
7 9 3
Item 6 7 Part No. Fig. 2 GRP Description Roof Assembly complete. GRP/Plywood Laminated Panels of various thicknesses, cut to size and in various colour/surface texture finishes. Door Panels, plywood based with GRP, metal or phenolic resin skins, in various thicknesses. Interior Rub Rails, Load Restraint Rails, Crash Bars and Kick Strips.
Item 1&2
Part No. CR25 CR29
Description Cantrails and Headbars. These sections are applicable to GRP Panelled Construction, but may be adapted to Frame and Panel Bodywork (Fig. 5).
CR31 CR50 CR58 CR75 CR127 3 CP18 CP25 CP50 CP75 CP127 CP150 CPFT1 CPFT2 4 DC1P11 DC2P11 DC1P14 DC2P14 DC1P17 DC2P17 DC1P22 DC2P22 Fig. 1 SR38 SR45 SR56 SR61 SR1P SR2P Corner Pillars suitable for GRP Panelled Construction, but may be adapted to Frame and Panel Bodywork (Fig. 5). These sections may also be used as outer Corner Cappings on insulated and refrigerated bodies.
GRP
TH2 TH14 TH21 TH61 TH90 FP15 FP16 KS454 KS456 TH14 TH61 TH90 FP15 TH2 CC28 for TH14 CC38 for TH61 CC35 for TH90 CC24 for FP15 CC14 for TH2
44
Door Panel Mouldings (Edge Cappings) may be used on door panels and apertures of GRP or Metal Faced Plywood with overall thicknesses of 11,14,17 or 22mm.
10
Exterior Rub Rails with Cast Aluminium End Blanking Caps.
Cast Aluminium End Blanking Caps for the above sections.
Underframe Assembly. Basic Assembly used with dedicated Rave/Mainside Sections as listed, with GRP/Plywood Aluminium and Composite Panels.
GRP Panels
C.P.R. Panels with Plywood core, GRP coating and gelcoat on both sides.
Specifications From the outside to the inside
Gelcoat Glasstissue Types Glassfibre g/m2 Polyester Resin CPR 300 White 30g/m2 CPRS CPRSR 450 840
`
Plywood: WBP
Polyester Resin Types Glassfibre g/m2 Glasstissue Gelcoat white CPR 300 CPRS CPRSR 450 30g/m2 White 840
Thicknesses
STANDARD mm WEIGHT kg/m2 CPR WEIGHT kg/m2 CPRS WEIGHT kg/m2 CPRSR 6 5.5 6.2 6.8 8 6.5 7.3 7.8 10 8.5 9.1 9.8 11 9 9.6 10.3 14 11 12 12.3 17 13 13.7 14.3 20 14.5 15.3 15.8 24 17 17.6 18.3 27 18.5 19.3 19.8 30 20.5 21.3 21.8
Dimensions
STANDARD WIDTH MAXIMUM WIDTH 2438mm 3150mm LENGTH SPECIAL SIZES up to 13550mm on request
Tolerances
LENGTH WIDTH +/ 5mm +/ 3mm THICKNESS DIAGONAL DIFFERENCE +/ 1mm +/ 6mm
These panels fulfil the specifications of the NF Standard XP T 57-950-1
Aalco stock of PANOLIT CPR Panels

Thickness mm 11 11 14 14 14 14 17 17 17 17 17 17 17 17 17 17 Length mm 2440 6096 2438 4877 6096 7315 2438 2743 3048 5486 6096 6705 7315 7925 8534 9144 Width mm 2438 2438 2438 2438 2438 2438 2438 2438 2438 2438 2438 2438 2438 2438 2438 2438 Weight kg 54 134 65 131 163 196 77 87 97 174 193 213 232 251 270 290
45
GRP Panels
NAPS Panels Honeycomb panels with GRP Coating and gelcoat on both sides.
Specifications From the outside to the inside
Gelcoat Glasstissue Types Glassfibre g/m2 Polyester Resin 450 White 30g/m2 NAPS NAP6 600 NAP7 740
`
Honeycomb
Polyester Resin Types Glassfibre Gelcoat g/m2 Glasstissue NAPS 450 NAP6 600 30g/m2 White NAP7 740
Thicknesses
STANDARD mm WEIGHT kg/m2 NAPS WEIGHT kg/m2 NAP6 WEIGHT kg/m2 NAP7 Coef. of insulation w/m2/k (NAPS) 14 6.7 7.8 8.0 5.03 17 7.0 8.0 8.3 4.37 20 7.3 8.2 8.5 3.66 25 7.7 8.6 9.0 2.87 30 8.2 9.0 9.3 2.37
Dimensions
STANDARD WIDTH MAXIMUM WIDTH 2438mm 3150mm LENGTH SPECIAL SIZES up to 13550mm on request
Tolerances
LENGTH WIDTH +/ 5mm +/ 3mm THICKNESS DIAGONAL DIFFERENCE +/ 2mm +/ 6mm
These panels fulfil the specifications of the NF Standard XP T 57-950-1 Aesthetic Appearance: Honeycomb weft may slightly show through on the surface.
Aalco stock of NAPS Panels

Length (mm) 2438 6096 Width (mm) 2438 2438 Thickness (mm) 14 14 Weight per sheet (kg) 39.9 99.7
GRP Liner Panels

These light-weight gel-coated GRP Liner Panels are used in a range of applications including refrigerated vehicles, camper vans and leisure vehicles.
46
Aalco stock of GRP Liner Panels 4mm thick

Length (mm) 2438 6096 Width (mm) 2438 2438 Weight per sheet (kg) 34 85
Cant Rail GRP Captive

25
R50
CCR14
42.5
To suit 14mm GRP
Wt. 1.697 kg/m
To suit 14mm GRP
2.65 typ 25

R75
CCR17
42.5 To suit 17mm GRP
Wt. 2.158 kg/m To suit 17mm GRP
2.9 typ
47
32
32
Cant Rails

25.4
25.4
R7 6.2
88
CR31
Wt. 2.215 kg/m
66.67
47.62
28.57
48
85.76
2.54
CR29
Wt. 1.278 kg/m
For lightweight cant rails see LoadsMORE sections on pages 87-98
31.75
31.75

8 3.1
Cant Rails
84 59

R2 5
CR25
Wt. 1.614 kg/m
90
2.5
100 25
32

33
17
CR25 & CCR25 CR50 & CCR50
105
RSC01
Wt. 0.282 kg/m
Wt. 2.058 kg/m
3.0
CR50
49
3.8
24
To fit Cant Rails
32
0 R5
Cant Rails
84 25

CR58
Wt. 1.695 kg/m

32
92

CR75
32
Wt. 1.666kg/m
5 R7

50
20
115
115
5 2.
15
25
Cant Rails
20
CR127
Wt. 2.692 kg/m
51
15
25
32
27 R1
90
40
Cant Rails
100 25

32 105
CCR50
40

32
Wt. 4.105 kg/m
84 25
3.0

5.0
0 R5
16
3.0 32
92
52
Wt. 3.111 kg/m
CCR60
20
40
14
32
Cant Rails
25.4 22.2
R8 0
84
30.2
SCR7
Wt. 2.22 kg/m
22.2
31.75
2.64
22.5
84
31.75
2.64
31.75
75 1. R3
30
25.4
25.4
SCR13
Wt. 1.653 kg/m
31.75

53
Cant Rails
25
R1 00
45
16
25
R1 00
54
16
85 .5
60
R9 7.4
50
40
2.6
SCR37
Wt. 2.175 kg/m
32
30
32
7 R9
52.5
SCR40
Wt. 2.682 kg/m
Roofing Components
Aluminium Roof Coil
2550mm wide x 0.8mm thick. Available in full coil and cut to any length specified, then recoiled for easy transport and handling.
GRP Roof Coil

2550mm wide x 1.3mm thick Available in Opal or Blue. 42 metre long coils that can be cut to any length then recoiled and packed for easy transportation.
Sealants Pre-Bowed Aluminium Roof Sticks

Section TH2 (see page 56), 2500mm long with 1 rise.
Parabond 6000 Adhesive/Sealant

Tough, elastic adhesive sealant with universal applications. Flexible adhesion to most common materials including wood, PVC, glass, mirrors, aluminium, stainless steel, copper. Product is paintable.
Double-Sided Tape
DS1619
White, high bond strength DS Tape for a wide range of applications. Bonds well to metals, plastics, etc.
Detaflex DL4000 Sealant

High modulus paintable polyurethane sealant, specifically formulated for the automotive and truck industry.
Steel Top Hats and Roof Sticks

Standard Top Hat
Material: Weight: Availability: 1.2mm Galvanised Mild Steel 1.12kg/meter Ex-Stock 2.46m 1 Rise Flanges down. Other lengths made to order.
25
31
63
25
Top Hat
Material: Weight: Availability: 0.9mm Galvanised Mild Steel 0.84kg/meter Made to order.
32
68
Rise normally specified over 2.44 metres. Maximum rise 75mm.
Bowler Hat Roofsticks

Material: Weight: Availability: 0.9mm Galvanised Mild Steel 0.78kg/meter Made to order. Please specify rise.
70
38
Roofsticks will normally be supplied pre-bowed with legs on inside radius Can also be supplied pre-bowed with legs on outside of radius
55
31
Top Hats
76.2
Available as Roof Sticks 2500mm with 1 rise (see page 55)
2.03
31.75
2.36
2.54
Wt. 0.563 kg/m
2.03
111.1
66.68
22.23
TH5
56
3.18
TH14
Wt. 1.350 kg/m
For lightweight top hats see LoadsMORE sections on pages 87-98
28.58
38.1
TH2
Wt. 0.777 kg/m
55.55 25.4

Top Hats
60.25 25.4

TH16
Wt. 0.421 kg/m
15.88
5.0

1.50
38.4
TH21
Wt. 1.743 kg/m
8 3.1
101.6
3.05
31.75
2.38
69.85
57.15
TH26
Wt. 0.544 kg/m
TH30
Wt. 0.830 kg/m
57
2.54
31.75
1.58
31.75
38.1
6.35 44.45
3.18

Top Hats
25.40
NTH100
Wt. 0.33 kg/m
15.88
50.80
64
114.6
3.5
TH13
Wt. 1.375kg/m
23.81 3.96 53.98 3.96 23.81
38.1
58
4.75
4.75
STH12
Wt. 2.016 kg/m
101.6
19
Top Hats

22.23
15.88
15.88
22.23

3.18
31.75
31.75
TH61
Wt. 1.508 kg/m
228.6
155.6
TH90
Wt. 2.137 kg/m
59
3.18
Zeds

28.58
9.6
25.40
Wt. 0.573 kg/m
Wt. 0.34 kg/m
22.22
31.75
2.54 3.18 31.75
Wt. 0.55 kg/m
Wt. 0.662 kg/m
GZ29
Wt. 1.06 kg/m
60
2.54
101.6
22.23
31.75

GZ28
22.22
3.18
GZ37
22.23
GZ25
19.05
3.18
GZ19
19
3.0
31.75
Mouldings

4.77
M102
76.2
M103
Wt. 0.196 kg/m
Wt. 0.267 kg/m
4.76
M101
Wt. 0.432 kg/m
M104
Wt. 0.144 kg/m
M106
Wt. 0.140 kg/m
25.4
M116
Wt. 0.217 kg/m
M107
Wt. 0.189 kg/m
M109
Wt. 0.30 kg/m
25.4
25.50
2.36
11.91
25.4
3.18
3.18
M117
Wt. 0.27 kg/
M118
Wt. 0.519 kg/m
M306
Wt. 0.23 kg/m
These are a selection of the many mouldings available and may not be shown actual size
61
41.28
12
2.38
25.4
9.53

12.7
25.4
23.83
8.08
19.05
27
4.75
7.9
38.1
25.4
Mouldings
3.18
3.18
M150
Wt. 0.33 kg/m
3.18
M105
Wt. 0.206 kg/m
57.15
3.20
MJ52/GUT1504
Wt. 0.28 kg/m
15
15.87
38.10
FH3
Wt. 0.50 kg/m
39.50
2.50
12.50
FH70
49
Wt. 0.272 kg/m

0.125 3.18
62
1.50 38.10
SHB48
48
Wt. 0.25 kg/m

These are a selection of the many mouldings available and may not be shown actual size
FS4
Wt. 2.440 kg/m
40
25.4
38.1
50.80
M200
Wt. 0.44 kg/m
15
Door Cappings
DC1P11
Wt. 0.618 kg/m
2
DC2P11
Wt. 0.469 kg/m
11.55
DC1P14
Wt. 0.647 kg/m
DC2P14
Wt. 0.488 kg/m
15.05 2

DC1P17
Wt. 0.659 kg/m
DC2P17
Wt. 0.506 kg/m
DC1P22
Wt. 0.678 kg/m
22.86
18.36
DC2P22
63
Wt. 0.530 kg/m
20
38
38
Dropside Sections
38.1 25 3

DC140
Wt. 0.54 kg/m
25
400
130
2.5
64
17
DS400
Wt. 5.4 kg/m One Piece Plank
DSIP100
Wt. 1.382 kg/m
100

1.7
25.4

2.03
Dropside Sections
25
DSBP200
Wt. 3.222 kg/m
DSIP200
Wt. 2.613 kg/m
200
1.8
15
25
25
65

DSTP200
Wt. 2.527 kg/m
51.5 2
200 82
200 1.8
Dropside Assembly
~
1 7 10 3 6
View from above
4 7 1 2 8 9
Item 1&2
Part No. DSTP200 DSIP200 DSIP100 DSBP200 DC140 DS400
Description Matching clip together Plank Sections of 100 and 200mm effective width, to make up into panels of any depth in 100mm increments. Suitable for Dropsides and Tailboard. A dedicated Channel Section End Capping. A one piece 400mm Dropside Panel.
Item 6
Part No.
Description Fixed front Corner Pillar, sections as Item 5 of increased length to allow direct attachment to underframe.
JH1-380 CTR7-16
Detachable Intermediate Pillar & Socket. Heavy Duty (Zinc Plated Steel) version of above. Hinge Set, dedicated to Side and Tailboard Panels Bottom Plank DSBP 200. Flush fitting, Overcentre Lock (not illustrated) to fit Top Plank DSTP200 at both ends. Also see AL63 on page 68.
8 3 As Above Bulkhead may use the same sections and be reinforced by standard Aalco Sections. JH5-400 Dedicated End Capping Sections to house locking mechanism for 400mm deep Dropside Panels. Supplied with End Plugs. Heavy Duty (Zinc Plated Steel) version of above. Detachable Rear Corner Pillar and Socket. Heavy Duty (Zinc Plated Steel) version of above.
DH300W
RL694B
66
10
EC8-16
Standard Floor/Bulkhead Joint Angle Section, typically. Angle 2 x 2 x 3/16 , 3 x 2 x 3/16 or 4 x 2 x 1/4 depending on loading requirements of body.
JH2-380 CNR6-16
Dropside Pillars
16, 24 and 32 available
CTR7
EC8
CNR6
Flush-Fit Aluminium Sections

Available in 400mm, 600mm and 800mm mill finished or anodised
380
JH2
Fixed corner pillar and socket
JH5 JH1
Centre pillar and socket
76
4 13
67
End Caps Pair RH & LH
.5 52
Dropside Components
12.7 38.1
AL63 Fastening Lug
63.5
Gussets and other profiles can be cut from Aluminium plate. Shown right our Standard SN7.
1016.00
SN7
Aluminium Gusset 5 mm thick
165.00
DH300W
68
Hinge Set
RL694B
Dropside Lock
Tipper Sections
RT Channels
4 x 2 x 14 x 516 5 x 2 x 14 x 516 5 x 212 x 14 x 38 6 x 3 x 14 x 38 6 x 3 x 38 x 12 8 x 3 x 38 x 12 9 x 3 x 38 x 12 10 x 3 x 38 x 12
3.76 4.20 5.28 6.39 8.69 9.10 9.29 10.67
6.00 120.00
4.78 76.20 6.00 76.20 80.00
Wt. 3.413 kg/m
Wt. 2.775 kg/m
TS5
TS4
69
Tipper Sections
90.00
12.00 15.00
40.00
150.00
8.00
TS17
Wt. 7.283 kg/m
6.00
85.00
50.8
279.4
50.8
88.9 5.35
101.6
88.9
10mm Radius
70
ATP1
Wt.14 kg/m Available in 3 lengths: 19ft, 22ft 6in, 23ft
101.6
10mm Radius
279
Tipper Sections
121 88 9 4
121
3.5
87
G2
Wt. 4.307 kg/m
87
2.5 3.5
29.5 3.5
95 129
88
28
2.5 3.5
37.5
G3
Wt. 4.876 kg/m
87 34
71
Tipper Sections
25
2.5
74.5 / 73.5
31
231.70
205.6
16 65
2.5 2.5 123.00 2.5 4 25.5 3
9.00 28.50
72
G6
Wt. 2.938 kg/m
G5
Wt. 2.608 kg/m
G10
Wt. 1.355 kg/m
Kick Strips

2.3
GRP15
Wt. 0.915 kg/m
10
80
2.5 2
250
50
40
KS1
Wt. 1.462 kg/m
73
3.0
4.0
228.5
KS456
Wt. 2.321 kg/m
4
ABS Cappings
Recommendations for fitting of ABS Cappings
ABS (acrylonitrile-butadiene-styrene) is a leading edge product for the Motor Vehicle industry. We now offer a range of cappings that are designed to fit our extrusions and give the benefits of being waterproof, easy to fit, light in weight and consistent both in quality and aesthetics. ABS Plastic is a cost effective alternative to traditionally fitted aluminium castings and is easier to assemble, saving time and money. The caps are essentially an add on component and can be easily replaced in the event of damage. To ensure positive and consistent results the following procedures should be followed:

The cap should be checked against the finished roof assembly for orientation and fit. Both the inside surface of the cap and the adjacent aluminium sections should be abraded locally along the bold line, (not necessary on anodised aluminium) immediately prior to applying a one-part adhesive. A bead of 5-6mm diameter applied continuously inside the cap, as shown in Fig.1. The cap should be pressed onto the roof assembly to leave an apparent gap of 2mm between its edge Typical Section AA through cap and the adjacent sections. Two No. 6 x 15mm long Pan Head, Self Tapping Screws should be placed through existing holes in the vertical corners of each cap to locate it, whilst the adhesive cures. No additional beads or fillets of adhesive are necessary or desirable and no clean-up should be required. The cap is intended to fit over any projections on the outside of the adjacent sections. Do not trim the cap to achieve a close fit. A number of one part sealant adhesives have been tested in bonding ABS to Aluminium, under workshop conditions, and have generally proved to be satisfactory. Best results were obtained from Detaflex 4000 which can be supplied by Aalco.
bonded to roof and corner pillar
Continuous bead of adhesive 5-6mm inside corner cap
Holes for Self Tapping Screws
74
Adhesive compressed to approx. 10 x 2mm 2 10 Fig. 1
Aluminium/ABS Cappings
CC14 Aluminium
For use with rubrail TH2 flanged
CC24 Aluminium
For use with FP15
CC26 Aluminium
Headboard corner castings For use with 3 x 2 x 1/4 angles
CC27 Aluminium
Headboard corner casting. For use with 3 x 3 x 1/4 angles
75
CC28 Aluminium
For use with TH14
CC35 Aluminium
To suit section TH90
CC38 Aluminium
For use with TH61
76
Headbar CR31
Roof Skin Capping M109
Cant Rail CR31
Corner Pillar CP150 76.2mm Fully Radiused Corner
CC1001 ABS
Corner Cap
Any Square Corner Pillar 76.2mm Radius/Square Corner
CC31S Aluminium
To suit CR31/Any Square Pillar
CC1002 ABS
Corner Cap
77
CC31R Aluminium
To suit CR31/CP150 Radius Pillar
To suit Cant Rail/ Headbar CR31
Headbar CR50
Corner Cap
Roof Skin Capping RSC01
Cant Rails CR50 or CCR50
Corner Pillar CP50 or CP230 50mm Fully Radiused Corner End Cap for 100 x 50 Side Guard Sections
CC1005 ABS
Corner Cap
To suit Cant Rails and Headbars CR50 or CCR50
78
Any Square Corner Pillar
CC1004 ABS
CC100 ABS
End Cap
Side Guards SG100 or SG3
CC1011 ABS
Corner Cap for SG2
(Top and Bottom)
Headbar CR25
CC1007 ABS
For use with Cant Rails CR25, CR58
Cant Rail
Corner Pillar CP25 25mm Fully Radiused Corner
CC1008 ABS
Corner Cap
Any Square Corner Pillar
79
Corner Cap
Roof Skin Capping RSC01
To suit Cant Rails and Headbars CR25, CR58, CCR60
CC127R Aluminium
To suit CR127 and CP127 Radius Pillars
CC127S Aluminium
To suit CR127 and Any Square Pillar
GRP Captive Aluminium Corner Castings
80
CCP14R for 14mm GRP and CCP17R for 17mm GRP

To suit CCR14, CCR17, CCP14 and CCP17 and any Radiused Corner Pillar
CCP14S for 14mm GRP and CCP17S for 17mm GRP

To suit CCR14 and CCR17 and any Square Corner Pillar
CC9 Aluminium
To suit CR29 and any Square Pillar
CC15 Aluminium
To suit CR29, CP18
81
CC36 Aluminium
To suit CPFT2
82
CC80 Aluminium
To suit CPFT1
Bulkheads
25 224
115
24 24
LM/BHP01
Wt. 1.212 kg/m
104.7
LM/BH101
Wt. 0.659 kg/m
VC100
Wt. 2.311 kg/m
For lightweight bulkheads see LoadsMORE sections on pages 87-98
83
Steel Sections
Steel Fabrication Dimensions and Lengths to order. Outer Panel Inner Panel Header
Floor Pan
End Capping
84
Steel Sections
Dimensions and Lengths to order. Rear Frame Sections
Rear Header Sections
85
Steel Sections
Galvanised Steel Back Frames
31.75
126.98
Corner Pillar
127.00
18.00
127.0
Back Bearer
101.00 50.00 50.00
18.00
102.00
46.00
19.00
Header Panel
50.00
279.00
Curtainsider Pillars Dimensions and Lengths to order.
Curtain Track
38
86
46
Material 2.0mm Galvanised Mild Steel Weight 0.84 kg/m
10
LoadsMORE
Unique Lightweight Body System
The LoadsMORE system from Aalco has been specifically developed to maximise the payload that can be carried on a 3.5 tonne vehicle, improving efficiency and reducing running costs for operators. Three versions are available:

Curtain sided with rear doors Curtain sided with rear curtains Dropside
Benefits

Environmentally friendly Tested proven design Easy and fast to assemble Parts Manual available with full drawings and assembly instructions Low tooling costs Corrosion resistant anodised aluminium Complete system available from stock Unique and exclusive to Aalco 18 branches throughout the UK offering local point of contact Helps reduce the impact of restrictive GVW legislation
Payload: More than 1400kg* (Dropside 1550kg) Capacity: 21.5 cubic metres
* Dependent upon chassis
Internal height: 2.08 metres
Internal length: 4.90 metres Internal width: 2.15 metres
87
LoadsMORE
LoadsMORE Curtainsided Bodywork
Introduction
In response to a number of requests from commercial vehicle body builders, Aalco has designed a suite of sections for the construction of 3.5 tonne GVW vehicles. The objective of the exercise was to achieve a payload of 1400kg or more by careful design of dedicated extrusions from scratch, rather than relying on existing sections which, for this class of vehicle are over engineered and overweight.
Construction
Floor Transversely laid extruded aluminium half-lapped planks, secured directly to special section runners and provided with eight recessed lashing rings, each of 500kg SWL. Roof Single skin GRP laminate bonded to roof sticks and periphery frame with 28mm radiused cantrails and front headbar. Tongue and groove edge capping sections eliminate the need for rivets through the upper surface of the roof and vacuum moulded ABS caps are bonded to each corner on final assembly of the body. Bulkhead (Front and / or Rear) Vertically planked in aluminium extrusion between dedicated corner pillars housing curtain poles and ratchet tensioners. Bulkhead secured to floor with heavy-duty angle section and braced with intermediate horizontal top hat tie rails. Side Closure A pole mounted curtain each side into fixed sockets at rear and dedicated tensioner units at front. Rear Curtain Closure Pole mounted curtain full width across rear aperture with fixed sockets on offside and ratchet tensioner to nearside, mounted in corner pillars. Rear Door Closure Double rear doors of lightweight sandwich construction with built-in strong points for mounting internal threeway rod lock. Each panel periphery framed in extruded aluminium channel section with integral hinges to corner pillars. Assembly The body may be assembled from a complete kit of parts, comprising all aluminium sections and steel corner gussets with integral curtain tensioners and sockets. Finish Normal paint processes may be applied, but exposed sections; bulkhead, raves, cantrails, headbars, corner pillars and all door sections will be supplied in silver anodised finish as standard. All steel components will be supplied zinc plated and passivated and ABS roof corner caps will be moulded in silver grey material to match the anodised finish. Aluminium floor, runners and internal framing sections will be supplied in mill finish.
Design Philosophy
Market research has shown that in the 3.5 tonne GVW range, it is difficult to achieve a payload in excess of 1100kg within a body length of 5000mm and whilst curtain sided bodywork may be desirable in this class of vehicle, currently available material to build such bodywork have restricted payload to unacceptable levels. LoadsMORE addresses this situation. Each section has been specifically designed to keep weight to a minimum whilst achieving the best payload and the largest load area. Certain features of the body construction are novel, but good design practice has been adhered to throughout and current construction and use of codes of practice observed.
Procedure
Aalco, working with commercial body builders and designers has established the following specifications:
Overall Length Overall Width Overall Height Internal Length Internal Width Internal Height Side Apertures Rear Aperture - Curtain Closure - Door Closure
5000mm 2150mm 2350mm (above chassis) up to 4925mm 2150mm (between curtains) 2080mm (under roof sticks) 3915mm x 2008mm
88
1876mm x 2008mm 2036mm x 2008mm
The prototype LoadsMORE, which has been extensively tested in daily service, comfortably achieves its target payload of 1400kg within a body of approximately 21.5 cubic metres capacity.
LoadsMORE Material Schedule

Parts Required by Model
Body Variant Rear Curtains Item Numbers Required 1, 2, 3, 3a, 4, 5, 6, 7, 8, 9, 10, 11, 12, 13RC, 14, 15, 17, 18, 20, 21, 22, 23, 24, 27, 29, 30RC, 32, 35, 37, 38, 39, 40, 41, 42, LashRing, PolySeal, ParaSeal, DSTape, Pelmet 1, 2, 3, 3a, 4, 5, 6, 7, 8, 9, 10, 11, 12, 13RD, 14, 15, 16, 17, 18, 19, 20, 21, 22, 23, 24, 27, 28, 29, 30RD, 32, 33, 34, 35, 42, LashRing, PolySeal, ParaSeal, DSTape, Pelmet
Rear Doors
Item
Name
Aalco Catalogue No.
Length mm
Quantity
Thumbnail image
Runner Section
LM/RN02
5000
2 Weight 4.61 kg/m
Side Rave
LM/SR01
5000
2 Weight 1.86 kg/m
Front Bearer
LM/FB02
2036
1 Weight 2.27 kg/m
3a
Rear Bearer
LM/FB01
2036
1 Weight 1.86 kg/m
Aalcodek Floor Plank
LM/FP01
2140
33 Weight 1.44 kg/m
89

Item Name Aalco Catalogue No. Length mm Quantity Thumbnail image
Aalcodek End Finisher
LM/FPO1E
2140
Weight 1.01 kg/m
Runner Tie Section 3 x 11/2 x 3/16 Channel
LM/RTS01E
919
Weight 1.84 kg/m
Runner Tie Cleat Angle (not drilled)
LM/CL01
66
Runner to Bearer Cleat Angle (not drilled)
LM/CL02
40
9*
Corner Gusset Floor Assembly (Front)
LM/CG01
Fabricated Steel
1 pair
10*
Corner Gusset Rave/Bearer (Front)
LM/CG02
Fabricated Steel
90
11
Cantrail
LM/CR01
5000
Weight 2.62 kg/m

12
Front Headbar
LM/FHB01
2036
Weight 1.95 kg/m
13RC
Rear Headbar (Rear Curtain Closure)
LM/CR01RC
1876
Weight 2.62 kg/m
13RD
Rear Headbar (Rear Door Closure)
LM/RHB01
2036
Weight 2.30 kg/m
14
Roofstick
LM/RS01
2050
Weight 0.51 kg/m
15*
Upper Gusset Front Corner LR & RH
LM/UGF01
Fabricated 1 pair Steel (LH & RH)
16*
Upper Gusset Rear Corner LH & RH (Rear Door Closure)
LM/UGR01
17
Roof Sheet Capping, Side
LM/RSC01
5000
Weight 0.28 kg/m
91

18
Roof Sheet Capping, Front & Rear
LM/RSC01
2036
Weight 0.28 kg/m
19
Rear Gutter Moulding (Rear Door Closure)
LM/M107
2130
Weight 0.19 kg/m
20
GRP Roof Sheet 1.3mm thick
Cut to size from coil stock
5000
21
Front Corner Pillar (Same as item 30RC/Rear Corner Pillar)
LM/FCP01
2199
Weight 2.33 kg/m
22
Bulkhead Plank Outer Edge
LM/BHP01
2057
Weight 1.21 kg/m
23
Bulkhead Plank Intermediate
LM/BHI01
2057
18
92
Weight 0.66 kg/m
24
Load Bar Section
TH2, LM/LB01
2034
Weight 0.78 kg/m

27*
Upper Socket (Curtain Pole)
LM/US01
Fabricated Steel
28*
Lower Socket (Curtain Pole Rear Only) (Rear Door Closure)
LM/LSO1
Fabricated Steel
29*
Ratchet Tensioner Assembly Front LH & RH
LM/RT01
30RC
Rear Corner Pillar (Rear Curtain Closure Same as Item 21/ Front Corner Pillar)
LM/FCP01
2199
Weight 2.33 kg/m
30RD
Rear Corner Pillar (Rear Door Closure)
LM/RCP01
2199
Weight 2.40 kg/m
32
Roof Corner Cap LH & RH Front & Rear
LM/RC01
Vacuum formed ABS
4 (2 Pairs)
33
Rear Roof Corner Cap Left Hand (Rear Door Closure)
LM/RC02L
Vacuum formed ABS
93

34
Rear Roof Corner Cap Right Hand (Rear Door Closure)
LM/RC02R
Vacuum formed ABS
35
Mudflap (Wings)
Single Wheel/ Twin Wheel
Vacuum formed HDPE
37
Inner Rear Corner Pillar (Rear Curtain Closure)
LM/RCP02
2199mm
Weight 1.82 kg/m
38
Upper Gusset Rear Corner (LH & RH) (Rear Curtain Closure)
LM/UGR02
39
Lower Gusset Rear Corner Left Hand (Rear Curtain Closure)
LM/LGL01
Fabricated Steel
40
Lower Gusset Rear Corner Right Hand (Rear Curtain Closure)
LM/LGR01
Fabricated Steel
41
Corner Gussett Floor Assembly (LH & RH) Rear)
94
LM/CG03
Fabricated 1 Pair Steel (LH & RH)
42
Curtain Poles (11/4 O/D x 10g Tube - 6082T6)
LMP01
5000
3 Weight 0.79 kg/m

Item Lash Ring PolySeal ParaSeal DS Tape Pelmet Name Lashing rings Polyurethane sealant Parabond sealant Double sided tape Pelmet Items NOT included in system Curtains Fixings (Screws, Huck Bolts, etc) Air Deflector for Cab Roof Mounting Brackets Internal and Side-Marker Lights Aalco Catalogue No. LR38 DL4000 FM600 DS1619 PEL5 13 metres Please Note: Gussetry and Tensioners (items 9, 10, 15, 16, 27, 28 and 29) will be supplied as a boxed set. Length mm Quantity 8 1 2 2 2
Doors
LoadsMORE doors are made to order according to customer specification from the list of options shown below: Dimension Internal Aperture Height Overall Width Across Rear Pillars Header Depth Rear Cross Member Depth Pillar Width 1st Lock Rod Position (from centre line) 2nd Lock Rod Position (from centre line) Option Construction mm 2000 2135 105 125 58 95 660 Available Choices Solid Plymetal Panel Composite 5-Element Panel Lightweight Core 3-Element Panel Customer to specify Customer to specify 1 or 2 Yes or No Yes or No Left or Right Yes or No Yes or No Yes or No Std 300mm, Min 135mm Yes or No
External Facing Paint type and colour Internal Facing Paint type and colour Number of lock rods per door Continuous Aluminium Hinge Support Bolt On Brackets Centre Seal on Which Door (First Open, usually RHS) Normanton One-Piece Handle/Retainer/Low Cams Thiriet Articulating Lever Handles Furgocar Recessed Stainless Steel Pan Handles Pan Handle C/Line to Door Bottom Heavy Duty Frame Fasteners (NB visible from exterior)
Additional Information
HINGES PER DOOR DOOR/FRAME OVERLAP TOP DOOR/FRAME OVERLAP BOTTOM HINGE CENTRE TO DOOR TOP HINGE CENTRE TO DOOR BOTTOM HINGE CENTRES INTERMEDIATE 3 20mm 20mm 175mm 422.5mm
175mm
NB. STD FURGOCAR pan handle position minimum distance, centre line to door bottom = 146, say 150 (=120 from panel bottom). Minimum lockrod centre to body centre = 119, say 125mm (=117 to door edge, 87 to panel edge).
95
LoadsMORE
Assembly
Subframe
The Subframe is designed to mount directly to the chassis pedestal brackets. It comprises two J section runners which should be marked out and drilled for mounting bolts of minimum 10mm diameter to suit the respective chassis frame and mounting brackets. Drawing No. TD/HAE2299 shows the orientation of the runner sections (LM/RN02) when fitted to the vehicle chassis. The channel sections are secured at each end to the inside of the runner webs by cleat angles (LM/CL01) each secured by 6 off fastenings of 6.4mm (14) diameter. The floor plank is designed to accommodate extrusion and build tolerances and is intended to be laid and secured without the need to cut down the width of any plank. The planks are laid transversely across the runners with half lap joints and are spaced evenly along the length of the floor before securing to the top flanges. A side rave (LM/SR01) is attached to the front and rear corner gussets on one side with 8mm diameter fasteners, prior to laying the planks. The planks are then abutted to the inside of the rave and secured through the rave flange. The opposite rave is assembled to the corner gussets and ends of floor planks in a similar manner. Securing of the floor planks to the runner and rave flanges is from the top through the recessed channel section of each plank. The following fasteners, all of 6.4mm (14) diameter, are recommended. Huck, Magna-Bulb. MBP-R8-M6 Huck, BOM-R8-4 Avdel, Hemlock 2221-0815 Avdel, Hemlock 2221-0817
Floor
Front and rear bearers are positioned at the ends of the sub-frame members LM/FB02 Front, LM/FB01 Rear. Cleat angles (LM/CL02) are fitted to the bottom flange of each bearer as shown in Section HH of Drawing No. TD/HAE2290 and secured with 2 off fastenings of 6.4mm (14) diameter each. They are spaced to fit over the end of each runner web. Plated steel Corner Gussets are attached to each end of each bearer using fastenings of 8mm diameter. For bodies with Rear Door Closure: Gussets (LM/CG01 2 pairs) are mounted front and rear. For bodies with Rear Curtain Closure: Gussets (LM/CG01 1 pair) are mounted to the front bearer and (LM/CG03 1 pair) are mounted to the rear bearer. Note: The rear bearer for bodies with curtain closure is reduced in length from 2036mm to 1876mm. All bearer/gusset assemblies measure 2144mm overall (width taken inside side raves). Floor end finishers (LM/FP01E) are fitted into the upper flanges of each bearer ensuring that the rear finisher is inverted relative to the front (i.e. 6mm edge uppermost at front and 4mm edge uppermost at rear). Each bearer assembly is fitted to the end of the runners and secured with No 14 Pan Head Self Tapping Screws or M6 Pan Head Taptite Screws, through the uppermost flanges of the runners. Additional screws are placed at approx 200mm pitch either side of and between the runner centres to secure the end finishers. The assemblies are completed by securing the cleat angles beneath the bearers to the runner web with 6.4mm (14) diameter fasteners in two positions, through web and cleats. Sections HH and JJ on Drawing No. TD/HAE 2290 illustrates this assembly.
The fasteners are positioned as indicated on Drawing No. TD/HAE 2290 (Plan View) with a fastener at each end of each plank into the side raves.
Bulkhead Assembly
The bulkhead comprises 20 off interlocking vertical planks tied by 2 off horizontal load bar (top hat) sections (LB01). Intermediate planks (LM/BHI01) and outer planks (LM/BHP01) should be assembled on a flat surface and adjusted square to give an overall width of panel equal to the length of the load bars. The bulkhead is positioned against the up stand of the front bearer LM/FB02 and fixed. Corner pillars (LM/FCP01) are notched at the bottom end of the front flange to accept the front bearer and are secured to the front corner gussets by the ratchet tensioner assembly (LM/RT01) with M8 countersunk socket head screws and self locking nuts. Sealant/adhesive is applied to the inner face of the corner pillar flanges and the bulkhead positioned between the pillars. The bottom rail is then fitted to the bulkhead and adjacent floor plank. Section AA and BB on Drawing No. TD/HAE 2290 illustrates this assembly. Note: Prior to commencing assembly of the bulkhead, cable runs for top corner marker lights should be determined and any drilling of holes in the frame members carried out beforehand.
96
LoadsMORE
Assembly
Roof Assembly
The roof frame is of orthodox construction comprising cantrails (LM/CR01) roofsticks (LM/RS01) and front headbar (LM/FHB01). Rear headbars (LM/RHB01 Rear Door Closure) and (LM/CR01RC Rear Curtain Closure) are fitted as required. The frame is assembled around corner gussets. (LM/UGF01) 1 Pair at the front end and for bodies with rear door closure (LM/UGR01) 1 pair at the rear end. For bodies with rear curtain closure (LM/UGR02) 1 pair is used at the rear end. The frame is assembled with blind fasteners of 6.4mm (14) diameter as previously recommended. Roofsticks 6 off, are equally spaced and secured along the length of the roof and a roof sheet of 1.3mm translucent GRP cut from coil stock, bonded to the sticks. The sticks are designed to take gun applied adhesive and adhesive tape should not be used to secure the roof sheet. Edges of the roof sheet are trimmed back to the grooves in the upper faces of cantrails and headbars, and capped with sections (LM/RSC01) along each edge. The cappings are secured by adhesive gunned, full length into each groove, sufficient to spread around the edge of the roof sheet when the capping is inserted and pressed down. The assembled roof should be allowed to stand flat for sufficient time to allow the adhesive to cure. Sections CC, DD and EE on Drawing No. TD/HAE 2290 (available on request) illustrates the assembly of the roof. Note: Prior to assembly of the roof frame an aperture should be cut in the bottom/inner flange of each cantrail curtain track, sufficient to accept the curtain rollers. Care should be taken to avoid sharp internal corners in this aperture which should be of a minimum size, compatible with fitting the curtain, and as near to the rear end as practical. This procedure should also be applied to the rear headbar (curtain rail) of the roof frame for bodywork with rear curtain closure. The aperture is on the right hand side of the frame.
Rear Corner Pillars

Dedicated rear corner pillars are provided for rear door closure and rear curtain closure: they comprise: Rear Door Closure Corner Pillars (LM/RCP01) 2 off Lower Socket (LM/LS01) 2 off Rear Curtain Closure Corner Pillars (LM/FCP01) 2 off Inner Pillars (LM/RCP02) 2 off Additionally required are: Lower Gusset L.H (LM/LGR01) 1 off Lower Gusset R.H (LM/LGR02) 1 off For rear door closure, pillars are attached to the already in place corner gussets, with the addition of lower sockets (LM/LS01) each side, using 8mm diameter fastenings. The sub-frame assembly is completed by attaching rave/bearer corner gussets (LM/GC02) to the underside of each corner, front and rear, with 6.4mm (14) diameter blind fasteners, as previously recommended, at 150mm pitch. The bottom end of the inner pillar of the left hand assembly needing to be relieved to clear fillet welds securing the ratchet tensioner to the gusset. Fig.1 Illustration of the Pillar Assembly. Pt. No. LM/RCP02 Pt. No. LM/FCP01
Pillars and lower gussets are secured to the already in place rave, corner gussets and rear bearer assemblies with 8mm diameter fasteners and aligned to accept the roof frame assembly. Drawing No. TD/HAE 2299 (available on request) illustrates the assembly of a rear frame for curtain closure.
76
97
LoadsMORE
Assembly
Final Assembly
The body structure is completed by lowering the roof assembly onto the bulkhead and rear corner pillars, to secure with 6.4mm (14) diameter blind fasteners as recommended. At this stage upper sockets (LM/US01) are fitted in all four corner pillars. Roof corner caps of vacuum-formed ABS are fitted to all four corners. They are secured by gun applied adhesive/sealant with a single blind fastening through each corner into the roof cantrail and headbar. Corner Caps required for bodies with rear door closure: (LM/RC01) 2 off, Front (LM/RC02L) 1 off, Rear L.H. (LM/RC02R) 1 off, Rear R.H. Corner Caps required for bodies with rear curtain closure or a fixed rear bulkhead: (LM/RC01) 4 off are fitted front and rear A gutter moulding (LM/M107) is provided to fit the rear headbar on bodies with rear door closure depending on the type of rear door to be fitted. Fit rear doors as supplied. Moulded polyethylene mud flaps are positioned directly to the underside of the floor above the rear axle and are secured through the floor plank sections with appropriate fasteners. Front and rear marker lights with associated wiring are not supplied with the kit and should be obtained and fitted by the bodybuilder. Recessed floor lashing rings of 500kg maximum capacity are supplied and may be fitted directly to the floor planks in positions specified by the end user.
Curtains
Curtains are not supplied with this body kit, allowing the end user or bodybuilder to make their own choice, tubular aluminium poles of 31.75mm (114) O/D x 10 swg wall are supplied in alloy 6082 T6. 5 metre lengths are supplied which must be cut to length. These will need to be opened at each end to allow fitting to the tensioner. Important information to note before ordering curtains
Curtain pole centres are 60mm from outside of pillar
front & rear

Curtain poles are 30mm Diameter Internal dimensions of the curtain track are
34mm X 34mm
Standard drop from the bottom of the curtain track
where the wheel rests to the bottom of the side rave on vehicle height of 2350mm is 2140mm
Curtain length must provide a maximum 120mm
wrap-around the tensioned end-pole

Standard 2ft centres for straps & buckles If using a bolt through the pole the head must be
shaved down, if using a roll pin it must be flush to the pole otherwise they will catch
Finish
All visible, periphery frame and bulkhead sections are finished anodised, eliminating the need for further paint finish, but providing an excellent key should special liveries be required. Floor planks and sub-frame members (runners and ties) are supplied in mill finish. All fabricated steel components are pre-drilled for the appropriate size of fastener; Zinc plated and passivated to reduce any Bi-metallic corrosion between contact surfaces. On all versions, it is recommended that an aluminium Valance is used to cover the rear ends of the Runners. This item is not supplied as part of the system and should be cut from a suitable piece of aluminium sheet.
Visit aalco.co.uk or your local branch (details on back cover) for a quotation.
98
The above is a selection of additional Aalco literature. If you would like a copy or to download a pdf version please visit www.aalco.co.uk or www.loadsmore.co.uk You can also contact your local branch details on the back cover.
BRANCHES
ABERDEEN Unit 9B, Peterseat Drive Peterseat Park, Altens Aberdeen AB12 3HT Tel: 01224 854810 Fax: 01224 871982 e-mail: aberdeen@aalco.co.uk BELFAST The Belfast Metal Centre McKinney Industrial Estate 54 Mallusk Road Newtownabbey BT36 4PX Tel: 02890 838838 Fax: 02890 837837 e-mail: belfast@aalco.co.uk BIRMINGHAM Shelah Road, Halesowen West Midlands B63 3PH Tel: 0121 585 3600 Fax: 0121 585 6864 e-mail: birmingham@aalco.co.uk CHEPSTOW Avenue West Newhouse Park Estate Chepstow Monmouthshire NP16 6UD Tel: 01291 638 638 Fax: 01291 638 600 e-mail: chepstow@aalco.co.uk DYFED Units 3-4 Capel Hendre Industrial Estate Ammanford Carmarthenshire SA18 3SJ Tel: 01269 842044 Fax: 01269 845276 e-mail: dyfed@aalco.co.uk GLASGOW 117 Clydesmill Place Cambuslang Investment Park Glasgow G32 8RF Tel: 0141 646 3200 Fax: 0141 646 3260 e-mail: glasgow@aalco.co.uk HULL Saxon Way Priory Park West Hessle Hull HU13 9PB Tel: 01482 626262 Fax: 01482 626263 e-mail: hull@aalco.co.uk LEEDS Unit 1 Revie Road off Elland Road Leeds LS11 8JG Tel: 0113 276 3300 Fax: 0113 276 0382 e-mail: leeds@aalco.co.uk LIVERPOOL 207 Great Howard Street Liverpool L5 9ZH Tel: 0151 207 3551 Fax: 0151 207 2657 e-mail: liverpool@aalco.co.uk MANCHESTER Express Trading Estate Stone Hill Road Farnworth Bolton BL4 9NN Tel: 01204 863456 Fax: 01204 863430 e-mail: manchester@aalco.co.uk NEWCASTLE First Avenue Team Valley Trading Estate Gateshead, Tyne & Wear NE11 0NU Tel: 0191 491 1133 Fax: 0191 491 1177 e-mail: newcastle@aalco.co.uk NORWICH Roundtree Way Mousehold Lane Norwich NR7 8SR Tel: 01603 787878 Fax: 01603 789999 e-mail: norwich@aalco.co.uk NOTTINGHAM Harrimans Lane Dunkirk Nottingham NG7 2SD Tel: 0115 988 2600 Fax: 0115 988 2636 e-mail: nottingham@aalco.co.uk PLYMOUTH Unit 1, Kestrel Park Burrington Way Plymouth PL5 3LT Tel: 01752 770877 Fax: 01752 770844 Email: plymouth@aalco.co.uk SLOUGH Unit 2, 552 Fairlie Road Slough Trading Estate Slough, Berkshire SL1 4PY Tel: 01753 619900 Fax: 01753 512227 e-mail: slough@aalco.co.uk SOUTHAMPTON Test Lane, Nursling Southampton SO16 9TA Tel: 02380 875200 Fax: 02380 875275 e-mail: southampton@aalco.co.uk STOKE Unit F, Forge Way Brown Lees Industrial Est Biddulph Stoke-on-Trent ST8 7DN Tel: 01782 375700 Fax: 01782 375701 e-mail: stoke@aalco.co.uk SWANLEY Units 6 & 7 Pedham Place Industrial Estate Wested Lane, Swanley Kent BR8 8TE Tel: 01322 610900 Fax: 01322 610910 e-mail: swanley@aalco.co.uk
Also available in Ireland
DUBLIN Tel: +353 (0) 1 629 8600 Fax: +353 (0) 1 629 9200 e-mail: dublin@amari-dublin.com
CORK Tel: +353 (0) 21 431 6750/2 Fax: +353 (0) 21 431 6753 e-mail: cork@amari-cork.com

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Weight per metre (Kg)

Weight per metre (Kg)

0.11 0.17 0.25 0.44 0.68 0.98 1.34 1.75

1 4 112 134 2 212 3 312 4

2.73 3.93 5.35 6.99 10.9 15.7 21.4 28.0

Weight per metre (Kg)

Weight per metre (Kg)

0.20 0.31 0.42 0.78 0.53 1.00 0.64 1.23

1.45 0.87 1.68 3.06 2.12 2.57 3.47 6.56

0.48 0.52 1.00 1.22 1.34 1.67 1.90

2.01 2.11 2.12 2.45 2.56 3.40 10.8

Weight per metre (Kg)

Weight per metre (Kg)

4 x 34 x 18 1 x 1 x 18 114 x 114 x 112 x 112 x 112 x 112 x 112 x 112 x

0.30 0.41 0.52 0.63 0.92 1.20

0.63 0.85 1.25 1.64 2.51

Dimensions are in the order: upright x cross piece x thickness

Weight per metre (Kg)

Weight per metre (Kg)

Weight per metre (Kg)

Dimensions order: base x leg x base thickness x leg thickness

112 x 112 x 18 2 x 1 x 18 3 x 112 x 316 3 x 112 x 14 x 516 3 x 2 x 14 4 x 2 x 14 x 516 5 x 2 x 14 x 516 5 x 212 x 14 x 38 6 x 3 x 14 x 38 6 x 3 x 38 x 12 8 x 3 x 38 x 12 9 x 3 x 38 x 12 10 x 3 x 38 x 12

Weight per sheet (Kg)

Weight per sheet (Kg)

We have in-house facilities for Plastic Coating to suit your requirements

2500 2500 2500 2500

1250 1250 1250 1250

0.9 1.2 1.5 2.0

7.62 10.22 12.75 17.00

Weight per sheet (Kg)

Weight per sheet (Kg)

2000 2500 2000 2500 2000

1000 1250 1000 1250 1000

0.5 0.5 0.6 0.6 0.7

2.71 4.23 3.25 5.08 3.79

2000 2000 2500 2500 2500

1250 1000 1250 1250 1250

0.7 0.8 0.8 1.0 1.2

5.93 4.34 6.78 8.47 10.2

White Painted Sheet

Weight per sheet (Kg)

2000 2500 2438 2000 2500

1000 1250 1219 1000 1250

4.0 4.0 4.76 5.0 5.0

21.7 33.9 38.4 27.1 42.3

2000 2500 2438 2500

1000 1250 1219 1250

6.0 6.0 6.35 6.35

32.5 50.8 51.2 53.8

2438 2500 3000 2000 2438 2500

1219 1250 1500 1000 1219 1250

2.0 2.0 2.0 3.0 3.0 3.0

16.8 17.6 25.3 16.7 24.8 26.0

3000 2438 2500 2438 2500 3000

1500 1219 1250 1219 1250 1500

3.0 4.5 4.5 6.0 6.0 6.0

37.5 37.6 39.5 50.6 53.2 76.6

TripleGrip (ATG) Aluminium Treadplate

Weight 5083-0 per plate (kg)

ATG15 ATG20 ATG30