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CAUTION
Before Servicing the unit, read the safety precautions in General SVC manual. Only for authorized service personnel.
CONTENTS
Part 1 General Information .........................................................................................................2 1. Safety Precautions........................................................................................................3 2. Model Line Up................................................................................................................6 3. Nomenclature ................................................................................................................7 Part 2 Functions & Controls.......................................................................................................8 1. List of Functions & Controls........................................................................................9 2. Air Flow .......................................................................................................................12 3. Air Purifying.................................................................................................................14 4. Installation Functions .................................................................................................15 5. Reliability .....................................................................................................................18 6. Convenience Functions & Controls .........................................................................19 Part 3 Control logic ....................................................................................................................24 1. Compressor .................................................................................................................25 2. Step(frequency) control..............................................................................................26 3. Reversing valve operaton ..........................................................................................27 4. Discharge pipe control ...............................................................................................28 5. Input Current Control..................................................................................................29 6. Outdoor Fan Control...................................................................................................30 7. Defrost Control............................................................................................................31 8. LEV Control .................................................................................................................32 9. Oil restoration operation ............................................................................................34 10. Compressor warm-up control logic ........................................................................34 11. Heat sink control .......................................................................................................35 Part 4 Test Run ..........................................................................................................................36 1. Check before Test Run ..............................................................................................37 2. Test Run Flow chart ...................................................................................................38 3. Test Runing..................................................................................................................39 Part 5 Trouble Shooting Guide ...............................................................................................40 1. Self-diagnosis Function ......................................................................................41 2. Pump Down ..........................................................................................................43 3. Evacuation............................................................................................................44 4. Gas Charging .......................................................................................................45 5. Cycle Part .............................................................................................................46 6. Electronic Parts....................................................................................................47
Copyright 2009 LG Electronics. Inc. All right reserved. Only for training and service purposes
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Copyright 2009 LG Electronics. Inc. All right reserved. Only for training and service purposes
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1. Safety Precautions
To prevent injury to the user or other people and property damage, the following instructions must be followed. I Incorrect operation due to ignoring instruction will cause harm or damage. The seriousness is classified by the following indications. This symbol indicates the possibility of death or serious injury. This symbol indicates the possibility of injury or damage to properties only. I Meanings of symbols used in this manual are as shown below.
Be sure to disconnect the power cable plug from the plug socket before disassembling the equipment for a repair.Internal components and circuit boards are at main potential when the equipment is connected to the power cables. This voltage is extremely dangerous and may cause death or severe injury if come in contact with it. Do not touch the discharging refrigerant gas during the repair work. The discharging refrigerant gas.The refrigerant gas can cause frostbite. Release the refrigerant gas completely at a well-ventilated place first. Otherwise, when the pipe is disconnected, refrigerant gas or refrigerating machine oil discharges and it Can cause injury. When the refrigerant gas leaks during work, execute ventilation. If the refrigerant gas touches to a fire, poisonous gas generates. A case of leakage of the refrigerant and the closed room full with gas is dangerous because a shortage of oxygen occurs. Be sure to execute ventilation. When removing the front panel or cabinet, execute short-circuit and discharge between high voltage capacitor terminals. If discharge is not executed, an electric shock is caused by high voltage resulted in a death or injury. Do not turn the air-conditioner ON or OFF by plugging or unplugging the power plug. There is risk of fire or electrical shock.
Copyright 2009 LG Electronics. Inc. All right reserved. Only for training and service purposes
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Part 1 General Information Do not use a defective or underrated circuit breaker. Use the correctly rated breaker and fuse. Otherwise there is a risk of fire or electric shock. Install the panel and the cover of control box securely. Otherwise there is risk of fire or electric shock due to dust, water etc.
Indoor/outdoor wiring connections must be secured tightly and the cable should be routed properly so that there is no force pulling the cable from the connection terminals. Improper or loose connections can cause heat generation or fire. Do not touch, operate, or repaire the product with wet hands. Hoding the plug by hand when taking out. Otherwise there is risk of electric shock or fire.
Do not turn on the breaker under condition that front panel and cabinet are removed. Be sure to earth the air conditioner with an earthing conductor connected to the earthing terminal.
Conduct repair works after checking that the refrigerating cycle section has cooled down sufficiently. Otherwise, working on the unit, the hot refrigerating cycle section can cause burns. Do not tilt the unit when removing panels. Otherwise, the water inside the unit can spill and wet floor. Do not use the welder in a well-ventilated place. Using the welder in an enclosed room can cause oxygen deficiency.
Be sure to turn off power switch before connect or disconnect connector, or parts damage may be occurred.
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Check to see if the power cable plug is not dirty or loose. If the plug is dust or loose it can cause an electrical shock or fire. Do not use a joined power cable or extension cable, or share the same power outlet with other electrical appliances. otherwise, it can cause an electrical shock, excessive heat generation or fire. Do not insert hands or other objects through the air inlet or outlet while the product is operating. There are sharp and moving parts that could cause personal injury. Do not block the inlet or outlet of air flow. It may cause product failure
Check to see if the parts are mounted correctly and wires are connected. Improper installation and connections can cause an electric shock or an injury. Check the installation platform or frame has corroded. Corroded installation platform or frame can cause the unit to fall, resulting in injury. Be sure to check the earth wire is correctly connected. After the work has finished, be sure to do an insulation tset to check the resistance is 2[Mohm] or more between the charge section and the non-charge metal section (Earth position). If the resistance value is low, a disaster such as a leak or electric shock is caused at users side. Check the drainage of the indoor unit after the repair. If drainage is faulty the water to enter the room and wet floor.
Copyright 2009 LG Electronics. Inc. All right reserved. Only for training and service purposes
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2. Model Line Up
2.1 Indoor units
Category Type Chassis 2.64 (9) AMNW09GDEL0 [LMN095HV] Model names Capacity, kW(kBtu/h Class) 3.52 (12) AMNW12GDEL0 [LMN125HV] 5.28 (18)
AMNW18GD5L0 [LMN185HV]
SE ART COOL S8
AMNW09GDER0 [LMAN095HV]
AMNW12GDER0 [LMAN125HV]
AMNW18GD8R0 [LMAN185HV]
TR Ceiling cassette TQ
AMNW12GTRA0 [LMCN125HV]
AMNW18GTQA0 [LMCN185HV]
AMNW09GB1A0 [LMDN095HV]
AMNW12GB1A0 [LMDN125HV]
AMNW18GB2A0 [LMDN185HV]
Heat pump
No. of connectable indoor units Total capacity index of connectable indoor units Power supply
A2UW183FA0 [LMU185HV]
Max.2 24
A3UW243FA0 [LMU245HV]
Max.3 33 1, 208~230V, 60Hz
A4UW363FA0 [LMU365HV]
Max.4 48
Chassis
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3. Nomenclature
3.1 Indoor Unit(Global)
AMN W 09 G D E L 0
Serial number Function
A : Basic, L : Nano plasma (Wall Mounted) C: Plasma(ceiling cassette), G: Low static motor
Electrical rating
G: 1, 208-230V, 50Hz/60Hz
Cooling/heating capacity
Ex) 7,000 Btu/h Class '07', 18,000 Btu/h Class '18'
Model type
H : Heat pump W : DC Inverter heat pump
Multi type
F : Free joint multi type
Electrical rating
3 : 1, 208-230V, 60Hz
Cooling/heating capacity
Ex) 24,000 Btu/h Class '24', 36,000 Btu/h Class '36'
Model type
W : DC inverter heat pump
Indicates that this is multi system outdoor unit using R410A Ex) A2U : Connectable max. 2 indoor units A4U : Connectable max. 4 indoor units
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Airflow
Air purifying
Installation
Reliability
Optional Optional
Convenience
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Function Network Solution (LGAP) PDI (Power Distribution Indicator) PI 485 Zone control
Description Network Solution (LGAP) PDI (power distribution indicator) Network control using PI 485 (Internet) control the operation of the Air conditioning unit where each zone For operation at low temp. Vanes angle can be controlled by pair. Grille is automatically down to clean Condenser frost prevention Detect high pressure for safety Detect low pressure for safety Misconnection prevention for three phase For overload prevention Error code displays Soft start for compressor Test operation
Remark Optional Optional Optional Optional Optional Optional Optional Optional Optional Optional Optional
Special function Low ambient operation & kit Space Control Auto Elevation Defrost / Deicing High pressure switch Low pressure switch Functions for Phase protection Restart delay outdoor (3-minutes) Self diagnosis Soft start Test function
Notes: The Exploded View part has the particular Function table for each model.
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Air supply outlet Airflow direction control(left & right) Airflow direction control(up & down) Auto swing(left & right) Auto swing(up & down) Air flow Airflow steps(fan / cool / heat) Chaos swing Chaos wind(auto wind) Jet cool(Power wind) Swirl wind Deodorizing filter Air purifying Plasma air purifier Prefilter(washable / anti-fungus) Drain pump E.S.P. control Installation Electric heater(operation) High ceiling operation Hot start Reliability Self diagnosis Soft dry operation Auto changeover Auto cleaning Auto operation(artificial intelligence) Auto restart operation Child lock Energy-Saving Cooling Mode Convenience Forced operation Group control Sleep mode Timer(on/off) Timer(weekly) Two thermistor control Wide wired remote controller Deluxe wired remote controller Simple wired remote controller Individual Simple wired remote controller(for hotel use) control Wireless remote controller(simple) Wireless LCD remote control Wireless LCD remote control(Ez) General central controller (Non LGAP) Dry contact CAC network Central control(LGAP) function PDI(power distribution indicator) PI 485 CTIE Special function kit Zone control Others Thermistor
* Some of functions are slightly different depending upon models, refer individual function table on "PART 2. indoor units". ** For ceiling concealed duct models, auto-run function of dry contact is not applicable. O : Applied X : Not applied : No relation Option : Model name & price are different according to options, and assembled in factory with main unit. Accessory : Installed at field, ordered and purchased separately by the corresponding model name, supplied with separate package.
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2. Air flow
2.1 Auto swing (left & right)
By the horizontal airflow direction control key input, the left/right louver automatically operates with the auto swing or it is fixed to the desired direction.
Right
110 ~ 120
Open
110~120
Mode9 Mode8 Mode7 Mode6 Mode5 Mode4 Mode3 Mode2 OPEN
7~8
NOTE: Some Models are different by swing width and swing pattern.
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Step LL L M H SH Auto
Discription Very low, In heating mode Low Med High Super high Chaos wind
Vane 2
Vane 1
Vane 3
Vane 4
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3. Air purifying
3.1 PLASMA Air Purifying System
The PLASMA Air Purifying System not only removes microscopic contaminants and dust, but also removes house mites, pollen, and pet fur to help prevent allergic diseases like asthma. This filter that can be used over and over again by simply washing with water. Dust electrode discharge Dust particles Ionizer +4.8KV discharge + + Polluted Air + + + Purified fresh Air Photo-Catalyst Coated Mesh
Generating plasma
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4. Installation Functions
4.1 External pressure setting for
(E.S.P. Control) provide required constant air flow rate irrespective of E.S.P. charge.
(1) Open the rear cover of the wired remote-controller to set the mode. (2) Select one of three selectable modes as follows. Group control switch 1. For individual control/Master use 2. For group control/Slave use
Group Control
Ceiling height selection switch 1. Position V-L: Minimum E.S.P. setting & Fan speed is varied according to the state of dampers by micom. 2. Position F-H: Maximum E.S.P. setting & Fan speed doesn't vary according to the opening & closing of dampers. 3. Position V-H: Maximum E.S.P. setting & Fan speed is varied according to the state of dampers by micom. Product selection switch 1. Cooling Only product 2. Heat Pump product Indoor temperature sensor selection switch 1. Use the temperature sensor on the remote controller. 2. Use the temperature sensor on the product. 3. Use the sensors on the product and remote controller.
SWGR
2 1 Ceiling Height/Default E.S.P 3 2 1 S/W 1 Select Product 2 1 Room Temp. Sensing 3 2 1 SWTH SWPD SWHI
When changing the product selection switch and group control switch, the power must be reconnected to reflect the changes. The central control could operate inappropriately depends on indoor unit type, when the remote controller is set as slave.
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1
PQRCUCS0C
Press the mode button and the temperature increasing button(L) same time for three seconds.
Defrost
2 3 4
Set the volume of each fan speed(Low, Medium, Hi) by using the temperature control button. Press the fan speed button to select the fan speed. The value of E.S.P can be adjusted from 1 to 255.
If you press the On/Off button while setting the ESP function, it will be canceled. (The picture on the left side is the example of setting the Hi wind to ESP 09.)
Press the mode button and the temperature increasing button (s) same time for three seconds. Then the ESP setting will be activated after the temperature display flashes three times.
Lo Med
100 Setting the Low wind to 210 Setting the Medium wind to 175
The E.S.P value is set at the proper value at the factory. So it is highly recommended that you should not change the E.S.P value at your discretion.
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[ Notes ]
1. To get the desired Airflow & E.S.P. combination from the table set the matching value from the table. Value other than that in table will not give the combinations of airflow & E.S.P. which are mentioned in the table. 2. Table data is based at 230V. According to the fluctuation of voltage, air flow rate varies.
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5. Reliability
5.1 Hot start
When heating is started, the indoor fan is stopped or very slow to prevent the cold air carry out When the temp. of heat exchanger reach 30C(model by model), indoor fan is started.
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(Heat Pump)
Indoor Fan
OFF
Setting step
ON
L Low
OFF
Comp.
OFF
Setting step
13~14 minutes
1 minute
2~3 minutes
Unit Operation
ON OFF ON
(Cooling Only)
Indoor Fan
OFF
Setting step
ON
L Low
OFF
Comp.
OFF
Setting step
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can use the child function by pressing 1 You increasing button lock fan speed button forboth temperature and three seconds.
PQRCUCA0
Defrost
In the initial setting of the child lock function, "CL" will be displayed on the display panel and then it will come back to the original mode. Now a click of another button will not be recognized and the "CL" is being shown on the display panel for three seconds due to child lock.
want to mode, press 2 If youincreasingcancel the child lockspeed buttonthe temperature button and the fan again for three
MODE FAN SPEED
seconds.
The unit select the last operation mode in 3 hours. Operating procedures when the remote control can't be used is as follows : - The operation will be started if the ON/OFF button is pressed. - If you want to stop operation, re-press the button.
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6.7 Timer(On/Off)
6.7.1 On-Timer Operation
When the set time is reached after the time is input by the remote control, the appliance starts to operate. The timer LED is on when the on-timer is input. It is off when the time set by the timer is reached. If the appliance is operating at the time set by the timer, the operation continues. While in Fuzzy operation, the airflow speed of the indoor fan is automatically selected according to the temperature.
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3. Control logic
1. Compressor ......................................................................................................................25 2. Step(frequency) control ...................................................................................................26 3. Reversing valve operaton ................................................................................................27 4. Discharge pipe control.....................................................................................................28 5. Input Current Control .......................................................................................................29 6. Outdoor Fan Control ........................................................................................................30 7. Defrost Control .................................................................................................................31 8. LEV Control .......................................................................................................................32 9. Oil restoration operation..................................................................................................34 10. Compressor warm-up control logic ..............................................................................34 11. Heat sink control ............................................................................................................35
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1. Compressor
Basic principle is to control the rpm of the motor by changing the working frequency of the compressor. Three phase voltage is supplied to the motor and the time for which the voltage will supplied is controlled by IPM (intelligent power module). Switching speed of IPM defines the variable frequency input to the motor.
RPM = 120 f P
UVWXYZ U V W
EMF
Position Detect Circuit
MCU (16Bits)
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2. Step(frequency) control
2.1 Frequency control
Frequency that corresponds to each rooms capacity will be determined according to the difference in the temperature of each room and the temperature set by the remote controller. There are various factors determining the frequency. 1. Indoor unit capacity value. 2. Temperature compensation factor 3. Initial frequency setting
To & fro feedback
Indoor temperature Indoor capacity Indoor On/OFF Selected fan speed Indoor data
Outdoor Temperature
Basic formula of calculation Compressor setting Calculation of set frequency Start system Continues check Stop system
System ON/Setting
Outdoor data
System error
Target frequency step (Step base) exceeds maximum step, the Step base value follows the maximum step value. The compressor get the minimum step in case Step base value is lower than the minimum step of operating capacity.
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T2:95 (Option)C
T1:90 (Option)C
COMP Hz
Set
5Hz(Option)
Down
Set
OFF
Set
Expansion valve
Set
10 pulse
(Option) up
Set
Stop control
Set
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Current(CT)
Frequency [Hz]
5 Hz (Option) Down
Frequency fixed
Setting frequency
Frequency fixed
5 Hz (Option) Down
OFF
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FAN -6
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7. Defrost Control
7.1 Function
:These are about the control of compressor, fan of outdoor unit, reversing valve, LEV.
Defrost Start
3 4
ON
Reversing Valve
OFF
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8. LEV Control
8.1 Control of LEV opening
1. LEV openings have a controllable ranges 70 (option) to 460 (option) pulse in both condition of cooling and heating. 2. Products do not be operated before initializing of LEV when starting. 3. Time constant control period of LEV is every 2 minutes except below conditions. - Control LEV every 1 minutes for 10 minutes after starting. - When indoor capacity changed, Control LEV every 1 minutes for 10 minutes after starting - Control LEV every 1 minutes for 10 minutes after starting in case of the special situation such as defrost completion, oil recovery, oil equalizing control, oil supplying, current transformer limitation, limitation of discharge temperature, low ambient operation control.
Comp On
Comp Off
Comp On
460
Close
Open
0 -200 time Initializin Starting control Time constant control Off Heating and cooling Heating Cooling Starting control
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Comp starting
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Operating process :
1) Fully open all the indoors LEV. 2) After the LEV opening,change the compressor step to 70 Hz(option) 3) Reversing valve will be same as in defrosting process. 4) Outdoor fan operates in low speed. 5) During this operation, if operating frequency should be changed by safety control. then follow safety control first. If compressor should be OFF by that,stop operation. 6) The LEV openings after this operation is 120% of the opening at the point of starting.
starting
starting
Comp. 15Hz
starting
starting
LEV
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Toff=85(Option)C
COMP Hz
Set frequency
OFF
Set frequency
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4. Test Run
1. Check before Test Run.....................................................................................................37 2. Test Run Flow chart .........................................................................................................38 3. Test Running.....................................................................................................................39
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4. Test Run
2
NOTE: Be sure to tighten caps. Confirm that 500 V megger shows 2.0 M or more between power supply terminal block and ground. Do not operate in the case of 2.0 M or less. NOTE: Never carry out mega ohm check over terminal control board. Otherwise the control board may break. Immediately after mounting the unit or after leaving it turned off for an extended length of time, the resistance of the insulation between the power supply terminal board and the ground maydecrease to approx. 2.0 M as a result of refrigerant accumulation in the internal compressor. If the insulation resistance is less than 2.0 M, turn on the main power supply.
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4. Test Run
No
No
* Check the load (In/Out Temp.) * Check pipe length and amount of refrigerant * Check for abnormal sound in outdoor unit (comp.,Fan, others )
No
Normal
Each indoor unit should be tested. If the unit has accessory, it should be tested.
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4. Test Run
3. Test Runing
3.1 PRECAUTIONS IN TEST RUN
The initial power supply must provide at least 90% of the rated voltage. Otherwise, the air conditioner should not be operated.
CAUTION: For test run, carry out the cooling operation first even during winter season. If heating operation is carried out first, it leads to the trouble of compressor. Carry out the test run more than 5 minutes without stopping. (Test run will be cancelled 18 minutes later automatically)
The test run is started by pressing the room temperature checking button and down timer button for 3 seconds at the same time. To cancel the test run, press any button.
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5. Trouble Shooting
1. Self-diagnosis Function.................................................................................................41 2. Pump Down.....................................................................................................................43 3. Evacuation ......................................................................................................................44 4. Gas Charging ..................................................................................................................45 5. Cycle Part ........................................................................................................................46 6. Electronic Parts ..............................................................................................................47
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5. Trouble Shooting
1. Self-diagnosis Function
1.1 Error Indicator (Indoor)
Standard/Artcool Mirror Type Display Ceiling Cassette Type Display
Error Indicator The function is to self-diagnoisis airconditioner and express the troubles identifically if there is any trouble. Error mark is ON/OFF for the operation LED of evaporator body in the same manner as the following table. If more than two troubles occur simultaneously, primarily the highest trouble fo error code is expressed. After error occurrence, if error is released, error LED is also released simultaneously. To operate again on the occurrence of error code, be sure to turn off the power and then turn on. Having or not of error code is different from Model. Indoor Error Error code 00 01 02 03 04 05 06 07 No Error Indoor Room themistor error Indoor in-piping sensor error Remote controller error Drain Pump error Communcation error between in and out Indoor Out-Piping sensor error Differnt mode operation Description Indoor Status ON OFF OFF OFF OFF OFF OFF OFF
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5. Trouble Shooting
LED01G (RED)
1 Sec. 1 Time 1 Sec. 1 Time 1 Sec. 1 Time
LED02G (GREEN)
2 Sec. 2 Sec.
Contents DC Peak (IPM Fault) DC Link Low Volt. L_P/H_P Switch Low Voltage/Over Voltage DC Compressor Position Error PSC/PFC Fault Error DC Link High Volt COMP Over Current D-Pipe High (INV) D-Pipe High (Normal) Communication Error CT Sensor (Open / Short) INV. D-Pipe Th Error Outdoor Air Th Error Cond. Pipe Th Error Suction Pipe Error Const D-Pipe Th Error Capacity Over Signal Error(DSP Board <-> Main Board) Signal Error (Indoor <-> Outdoor) 3-Phase Wrong wiring EEPROM Check Sum Error Cond. Pipe Th High Heatsink Th High Heatsink Th Error Outdoor BLDC Fan Lock PFC Fault Error(S/W)
LED01G/M LED02G/M (Red) (Green) 2times 2times 2times 2times 2times 2times 2times 2times 2times 3times 3times 3times 4times 4times 4times 4times 4times 4times 5times 5times 5times 5times 6times 6times 6times 6times 6times 7times 1time 2times 3times 4times 5times 6times 7times 8times 9times 2times 3times 3times O 1time 4times 5times 6times 7times 1time 2times 3times 4times O 1time 2times 5times 7times 3times
Case of Error Over Rated Current Input Over Current DC Link Volt is below 140Vdc Low/High Press Switch Open Abnormal AC Volt Input Compressor Starting Fall Error Inverter PCB input current is over100A(peak) for 2us Off Over Inverter Compressor Current Off Off Communication Error Between PFC Micom and INV Micom CT Circuit Malfunction Open/Short Open/Short Open/Short Open/Short Open/Short Over combination Communication Poorly Communication Poorly 3-Phase Wrong Wring of Outdoor Unit (Reverse Phase/Omission of Phase) Check Sum Mismatching Cond. Temp. High Heatsink Temp. High Open/Short Outdoor Fan is not operating Over Current of Outdoor Unit PFC
Outdoor Status Off Off Off Off Off Off Off Off Off Off Off Off Off Off Off Off Off Off Off Off Off Off Off Off Off Off Off Off
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5. Trouble Shooting
2. Pumping Down
Indoor unit Liquid side 2-Way valve
Open
Outdoor unit
Gas side
Closed
3-Way valve
Lo
CLOSE CLOSE
Procedure
(1) Confirm that both the 2-way and 3-way valves are set to the open position. Remove the valve stem caps and confirm that the valve stems are in the raised position. Be sure to use a hexagonal wrench to operate the valve stems. (2) Operate the unit for 10 to 15 minutes. (3) Stop operation and wait for 3 minutes, then connect the charge set to the service port of the 3-way valve. Connect the charge hose with the push pin to the service port. (4) Air purging of the charge hose. Open the low-pressure valve on the charge set slightly to air purge from the charge hose. (5) Set the 2-way valve to the closed position. (8) Disconnect the charge set, and mount the 2way and 3-way valves stem nuts and the service port nut. Use torque wrench to tighten the service port nut to a torque of 1.8 kg.m. Be sure to check for gas leakage. (6) Operate the air conditioner at the cooling cycle and stop it when the gauge indicates 1kg/cm2g. (7) Immediately set the 3-way valve to the closed position. Do this quickly so that the gauge ends up indicating 3 to 5kg/cm2g.
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5. Trouble Shooting
Indoor unit
Open
Gas side
3-Way valve
Open
Vacuum pump
Lo
OPEN OPEN Vacuum Gage
Procedure
(1) Connect the vacuum pump to the center hose of charge set center hose (2) Evacuation for approximately one hour. Confirm that the gauge needle has moved toward 0.8Torr. (3) Close the valve (Lo side) on the charge set, turn off the vacuum pump, and confirm that the gauge needle does not move (approximately 5 minutes after turning off the vacuum pump). (4) Disconnect the charge hose from the vacuum pump. Vacuum pump oil. If the vacuum pump oil becomes dirty or depleted, replenish as needed.
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5. Trouble Shooting
Open
Outdoor unit
Gas side
Open
Check valve 3-Way valve
Charging cylinder Lo
(1) OPEN
Vacuum Gage
Procedure
(1) Connect the charge hose to the charging cylinder. Connect the charge hose which you dis-connected from the vacuum pump to the valve at the bottom of the cylinder. If you are using a gas cylinder, also use a scale and reverse the cylinder so that the system can be charged with liquid. (2) Purge the air from the charge hose. Open the valve at the bottom of the cylinder and press the check valve on the charge set to purge the air. (Be careful of the liquid refrigerant). The procedure is the same if using a gas cylinder. (3) Open the valve (Lo side on the charge set and charge the system with liquid refrigerant. If the system can not be charged with the specified amount of refrigerant, it can be charged with a little at a time (approximately 150g each time) while operating the air conditioner in the cooling cycle; however, one time is not sufficient, wait approximately 1 minute and then repeat the procedure (pumping down-pin). This is different from previous procedures. Because you are charging with liquid refrigerant from the gas side, absolutely do not attempt to charge with larger amounts of liquid refrigerant while operating the air conditioner.
(4) Immediately disconnect the charge hose from the 3-way valves service port. Stopping partway will allow the gas to be discharged. If the system has been charged with liquid refrigerant while operating the air conditioner turn off the air conditioner before disconnecting the hose. (5) Mount the valve stem nuts and the service port nut. Use torque wrench to tighten the service port nut to a torque of 1.8 kg.m. Be sure to check for gas leakage.
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5. Trouble Shooting
5. Cycle Part
Trouble analysis
1. Check temperature difference between intake and discharge air, and check for the operating current too. Case Case 1 Symptom Temp. difference : approx. 0C Current : less than 80% of rated current Temp. difference : approx. 8C Current : less than 80% of rated current Temp. difference : less than 8C Current : over the rated current Temp. difference : over 8C Supposed Caused All amount of refrigerant leaked out. Check refrigeration cycle. Refrigerant leakage Clog of refrigeration cycle Defective Compressor. Excessive amount of refrigerant
Case 2
Case 3 Case 4
Normal
NOTICE
Temperature difference between intake and discharge air depends on room air humidity. When the room air humidity is relativery higher, temperature difference is smaller. When the room air humidity is relatively lower temperature difference is larger. 2. Check temperature and pressure of refrigeration cycle in cooling mode. Temperature of Suction pressure (Compared with Discharge Air (Compared with the normal valve) the normal value) High Higher Normal
Cause of Trouble Defective compressor Defective 4-way reverse valve Excessive amount of refrigerant Insufficient amount of refrigerant (Leakage) Clogging
Description Current is low. High pressure does not quickly rise at the beginning of operation. Current is low.
Lower
Higher
NOTICE
1. The suction pressure is usually 8.5~9.5kg/cm2G(Cooling) at normal condition.(R410A) 2. The temperature can be measured by attaching the thermometer to the low pressure tubing and wrap it with putty.
Copyright 2009 LG Electronics. Inc. All right reserved. Only for training and service purposes
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5. Trouble Shooting
6. Electronic Parts
6.1 The Product doesn t operate at all
Turn off the main power and wait for 10 seconds.
Turn on the main power again. Primarily, the operating condition of Micom is O.K. * Check, Remote controller & Receiver. * Check CN-DISP1, CN-DISP2 of indoor PCB
Yes
Check the voltage of power supply (AC230V, 50Hz) and check for the following : * The voltage of main power supply. * The voltage applied to the unit. * The connecting method of Indoor/Outdoor connecting cable (each color) * The P.C.B. Assembly (Fuse, Noise Filter, Power Module, Bridge Diode, etc.)
The operation check of the Indoor P.C.B. Ass'y Procedure 1) The input voltage of power module. 2) The output voltage of power module. 4) IC04D(7805) 5) IC01A(KIA7036) Specification 1) AC230V 30V : Check the rated voltage 2) 12V 3V Remedy 1) Check the power outlet.
Copyright 2009 LG Electronics. Inc. All right reserved. Only for training and service purposes
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5. Trouble Shooting
A "Beeping" sound is made from the indoor unit Yes Is it possible to turn on the unit by ON/OFF button on display? Yes
No
No
* Check the contact point of CN-DISP 1, 2 connector & Re connector. * Check display P.C.B Assembly - Voltage between CN-DISP1 3 - 6 should be DC +5V, - If problem still persists, Replace display PCB
Copyright 2009 LG Electronics. Inc. All right reserved. Only for training and service purposes
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5. Trouble Shooting
Operate Cooling Mode by setting the disired temperature of the remote controller is less than one of the Indoor temperature by 1C at least.
Check the sensor for Indoor temperature is attatched as close as to be effected by the themperature of Heat Exchange (EVA.)
When the sensor circuit for Indoor temperature and connector are in bad connection or are not engaged, Compressor/Outdoor fan is stopped. Check the related circuit of R02H(12.1K), R01H(1K), R04H(6.2K), R03H(1K), C01H(102), C02H(102), Micom(pin No. , ). Check the Indoor temperature sensor is disconnected or not (about 10K at 25C).
Check the Relay(RY-PWR, RY-START) for driving Compressor. Check the voltage between brown and blue cable of terminal to connect the Outdoor (About AC220V / 240V). Check the related circuit of relay in Outdoor PCB Ass'y. Check Point Between Micom(No. 19) and GND Between IC01M(No. 10) and GND Comp. ON DC 5V DC 1V Comp. OFF DC 0V DC 12V
Check the electrical wiring diagram of Outdoor side. Check the open or short of connecting wires between Indoor and Outdoor.
Copyright 2009 LG Electronics. Inc. All right reserved. Only for training and service purposes
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5. Trouble Shooting
Check the related circuit of indoor Fan Motor. The pin No. 38 of micom and the part for driving SSR.(Q01M) Check the related pattern. Check the SSR. - SSR Open: Indoor Fan Motor never operate. - SSR short: Indoor Fan Motor always operates in case of ON or OFF.
Check the SSR high speed operation by remote control. (the Indoor Fan Motor is connected) The voltage of Pin No 1(orange) and 3(black) of CN-FAN.
Check SSR
Copyright 2009 LG Electronics. Inc. All right reserved. Only for training and service purposes
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5. Trouble Shooting
Confirm that the vertical louver is normally geared with the shaft of Stepping Motor. If the regular torque is detected when rotating the vertical louver with hands Normal
Check the connecting condition of CN-U/D or CN0L/R Connector Check the soldering condition(on PCB) of CN-U/D or CN0L/R Connector
Check the operating circuit of the vertical louver Confirm that there is DC +12V between pin of CN-U/D, CN0L/R and GND. Confirm that there is a soldering short at following terminals. - Between 1 , 2 , 3 and 4 of MICOM - Between 17 , 18 , 19 and 20 of MICOM - Between 5 , 6 , 7 and 8 of IC01M - Between 4 , 5 , 6 and 7 of IC01M
If there are no problems after above checks. Confirm the assembly condition that are catching and interfering parts in the link of the vertical louver
Copyright 2009 LG Electronics. Inc. All right reserved. Only for training and service purposes
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5. Trouble Shooting
02
Normal resistor : 5K/ at 25C (Unplugged) Normal voltage : 2.5Vdc / at 25C (plugged)
06
Normal resistor : 5K/ at 25C (Unplugged) Normal voltage : 2.5Vdc / at 25C (plugged)
10k
2.5Vdc
V
Check Point
1. Unplug the sensor on Indoor unit PCB. 2. Estimate the resistance of each sensor. 3. If the resistance of the sensor is 10K/ 5K at 25C, then sensor is normal. 4. If the resistance of the sensor is 0 K or , then sensor is abnormal. Change the sensor. 5. Plug the sensor on Indoor unit PCB and Power ON. 6. Estimate the voltage of each sensor. 7. If the voltage of the sensor is 2.5Vdc at 25C, then sensor is normal. 8. If the resistance of the sensor is 0 or 5Vdc, then sensor is abnormal. Repair or Change the PCB.
Copyright 2009 LG Electronics. Inc. All right reserved. Only for training and service purposes
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5. Trouble Shooting
Display code 03 Title Communication Wired R/C Cause of error Open / Short Wrong connection Check point & Normal condition Connection of wire Main PCB Volt. DC12V Noise interference
CN-REMO
12Vdc
V
12Vdc
V
Check Point
1. Check the wire connection. (Open / Short) Repair the connection 2. Check the soldering state of connector. (Soldered poorly) Repair or Change the PCB. 3. Check the volt. Of main PCB power source. (DC 12V, DC 5V) Repair or Change the main PCB. 4. Check the installation of wired remote controller. (Noise interference) Adjust the state of installation
Copyright 2009 LG Electronics. Inc. All right reserved. Only for training and service purposes
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5. Trouble Shooting
Display code Title Cause of error Check point & Normal condition The connection of wire(Drain pump/ Float switch) Drain pump power input. (220V) Drain tube installation. Indoor unit installation. (Inclination)
04
CN Float
CN-D/PUMP CN-Float
Check Point
1. Check the wire connection. (Open, Soldered poorly) Repair the connection or change the PCB. 2. Check the resistance of float switch (Abnormal : Open, Normal : short) Check the float switch. 3. Check the level of water 4. Check the volt. Of Drain pump power supply. (AC 230V) Repair or Change the main PCB.
Copyright 2009 LG Electronics. Inc. All right reserved. Only for training and service purposes
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5. Trouble Shooting
Display code Title Cause of error Check point & Normal condition
07
One of Indoor Unit operate cooling Another Unit At the same time, this model cannot use cool and heating mode operate heating
Check Point
1. Check another indoor model operation mode 2. Operating the same mode with the first operated indoor unit 3. Clearing the "CH07" Press the on/off button or mode change button and matching the indoor unit mode same as the first operated indoor unit
Copyright 2009 LG Electronics. Inc. All right reserved. Only for training and service purposes
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5. Trouble Shooting
Display code Title Cause of error Check point & Normal condition 1. Check the poor soldering 2. Check the insertion condition of the EEPROM 3. Check the PCB Connection
09
Check Point
1. Check the EEPROM Direction 2. If the EEPROM value & the Program value are not matched, the Code is Displayed 3. After Checking the connection and Insertion, replace the PCB or Option PCB
Copyright 2009 LG Electronics. Inc. All right reserved. Only for training and service purposes
- 56 -
5. Trouble Shooting
Display code Title Cause of error Check point & Normal condition
10
Yellow
Blue
Check Point
Check the PCB during the Power on 1. Check the Voltage Red line to Black line The Voltage is about [input voltage x 1.414] if the Voltage does not come with the above Voltage, Check the power input Replace the PCB & Motor 2. Check the Voltage Black line to White the Voltage is DC 15V Check the Power input Replace the motor Check the Motor 1. Check the shaft if the shaft is not turn smoothly, the Motor Power IC is defected replace the motor 2. Check the motor resistance(if the shaft is turn smoothly, check the resistance) Check Red line to Black line, Blue line to Black line The resistance should infinite replace the motor
Copyright 2009 LG Electronics. Inc. All right reserved. Only for training and service purposes
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5. Trouble Shooting
05 / 53
Communication poorly
Check Point
1. Check the input power AC230V. (Outdoor, Indoor unit) 2. Check the communication wires are correctly connected. Adjust the connection of wire Confirm the wire of "Live", "Neutral" 3. Check the resistance between communication line and GND. (Normal : Over 2M) 4. Check the connector for communication is correctly connected. 5. If one indoor unit is operated normally, outdoor PCB is no problem. Check the another indoor unit. * CH05 is displayed at indoor unit, CH53 is displayed at outdoor unit. 6. If all indoor unit is displayed CH05 but outdoor PCB not display CH53 : Check the CN_COM and CN_POWER is correctly connected. 24k/36k 1. In Case of CH53, Check the Connection L , N at the terminal block
Copyright 2009 LG Electronics. Inc. All right reserved. Only for training and service purposes
- 58 -
5. Trouble Shooting
Display code Title Cause of error Check point & Normal condition An instant over current in the U,V,W phase - Comp lock - The abnormal connection of U,V,W Over load condition - Overcharging of refrigerant Pipe length. Outdoor Fan is stop Poor insulation of compressor
21
Yes Are the resistance Between each phase and insulation resistance of Inverter compressor normal? Yes Is compressor Wire connection condition normal? Yes 1. Check inverter PCB assembly U,V,W connector connection condition 2. Check wire disconnection and wiring 3. Check compressor terminal connection condition (bad contact) Reassemble if abnormality found 1. Check resistance between each terminal of compressor (0.34~0.35 7%) 2. Check insulation resistance between compressor terminal and pipe (over 50M ) Replace compressor if abnormality found
No
No
No
Check inverter PCB assembly IPM normality Replace inverter PCB assembly
Comp
Resistance() at 20C Terminal U-GND V-GND W-GND Inverter Constant comp. comp. 2M 2M 2M 2M 2M 2M
Copyright 2009 LG Electronics. Inc. All right reserved. Only for training and service purposes
- 59 -
5. Trouble Shooting
LED01M
LED02M
U,V,W CONNECTOR
U V W
1. Wait until inverter PCB DC voltage is discharged after main power off. 2. Pull out V, V, W COMP connector. 3. Set multi tester to resistance mode. 4. If the value between P and N terminal of IPM is short(0) or open(hundreds M), PCB needs to be replaced.(IPM damaged) 5. Set the multi tester to diode mode. 6. In case measured value is different from the table, PCB needs to be replaced.(PCB damaged).
P 27 U 26 V 25 W 24 Nu Nv Nw 23 22 21 P 27 U 26 V 25 W 24 Nu Nv Nw 23 22 21
0.4 ~ 0.6 V
0.4 ~ 0.6 V
PFC_IPM chec U, V, W R S
CAUTION
In case that the control box is opend and before checking electrical parts, it should be checked that the LED 01M, 02M turned off(wait 7 minutes after main power OFF), otherwise it may cause electrical shock.
Copyright 2009 LG Electronics. Inc. All right reserved. Only for training and service purposes
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5. Trouble Shooting
Display code Title Cause of error Check point & Normal condition 1. Malfunction of Compressor 2. Blocking of Pipe 3. Low Voltage Input 4. Refrigerant, Pipe length, Blocked...
22
Max. C/T
No
Yes Are the resistance Between each phase and insulation resistance of Inverter compressor normal? Yes Is compressor Wire connection condition normal? Yes
No
No
No
Check connection between inverter PCB assembly and bridge diode(misconnection, disconnection) wiring again if abnormality found
Yes
No
Check L~N phase is 220V 15% Check connection condition and wiring if power is abnormal
Yes
No
Check inverter PCB assembly IPM normality Replace inverter PCB assembly
Copyright 2009 LG Electronics. Inc. All right reserved. Only for training and service purposes
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5. Trouble Shooting
Check Point
1. Check the power source.(220V 15%) 2. Check the fan operation is right. 3. Check the current. 4. Check the install condition. 5. Check the CT Sensor Output signal - Check output the CT Sensor : DC 2.50.2V
Vdc
< Input Power Source Check Point >
Copyright 2009 LG Electronics. Inc. All right reserved. Only for training and service purposes
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5. Trouble Shooting
Display code Title Cause of error Check point & Normal condition Check point & Normal condition Check theCN_(L),CN_(N) Connection. At not operating : DC Link voltage(280V ) At Comp operating : DC Link voltage(340V )
23
Yes No Is Inverter PCB Normal? Yes Recheck power and installation condition Replace inverter PCB assembly
Copyright 2009 LG Electronics. Inc. All right reserved. Only for training and service purposes
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5. Trouble Shooting
Check Point
1. Check the WCN_P(L),P(N) Connection condition at the Main PCB.(Refer to outdoor wiring diagram) 2. Check the DC Link voltage at not operating(280V ) 3. Check the DC Link voltage at Comp operating(340V ) 4. Check DC Link Sensing Signal :2.4~2.8V (Refer the Picture)
Vdc
< Main PCB>
Vdc
Copyright 2009 LG Electronics. Inc. All right reserved. Only for training and service purposes
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5. Trouble Shooting
Display code Title Cause of error Check point & Normal condition
24
Connect securely
No
Is SVC valve open? Yes Is this error appeared again after reset? Yes Is high pressure more than 2500kPa at manifold gauge? Yes Is high pressure of LGMV similar as at manifold gauge? Yes Check pipe is blocked or not and take measure
No
No
No
Replace PCB
No
Copyright 2009 LG Electronics. Inc. All right reserved. Only for training and service purposes
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5. Trouble Shooting
Check Point
1. Check the connection of H/press switch 2. Check short or not at the connector of high pressure switch (Normal open)
Copyright 2009 LG Electronics. Inc. All right reserved. Only for training and service purposes
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5. Trouble Shooting
Display code Title Cause of error Check point & Normal condition
25
Input voltage
Check Point
1. Check the Input Voltage (LN 220V10%) 2. Check Input Voltage Sensor output voltage (2.5Vdc10%)
Copyright 2009 LG Electronics. Inc. All right reserved. Only for training and service purposes
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5. Trouble Shooting
Vdc
INPUT(V) GND
Copyright 2009 LG Electronics. Inc. All right reserved. Only for training and service purposes
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5. Trouble Shooting
Display code Title Cause of error Check point & Normal condition Check the connection of comp wire U,V,W Malfunction of compressor Check the component of IPM, detection parts.
26
DC Compressor Position
No
Yes Are the resistance Between each phase and insulation resistance of Inverter compressor normal? Yes Is compressor Wire connection condition normal? Yes 1. Check inverter PCB assembly U,V,W connector connection condition 2. Check wire disconnection and wiring 3. Check compressor terminal connection condition (bad contact) Reassemble if abnormality found 1. Check resistance between each terminal of compressor (0.188 7%) 2. Check insulation resistance between compressor terminal and pipe (over 50M ) Replace compressor if abnormality found
No
No
No
Check inverter PCB assembly IPM normality Replace inverter PCB assembly
Copyright 2009 LG Electronics. Inc. All right reserved. Only for training and service purposes
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5. Trouble Shooting
Display code Title Cause of error Check point & Normal condition
27
1. Overload operation (Pipe clogging/Covering/EEV defect/Ref. overcharge) 2. Compressor damage (Insulation damage/Motor Inverter PCB input damage) current is over100A(peak) 3. Input voltage abnormal (L,N) for 2us 4. Power line assemble condition abnormal 5. Inverter PCB assembly Damage (input current sensing part)
Check L~N phase voltage is 220V 15% Check connection condition and wiring if power is abnormal
Yes 1.Check L,N connection condition 2.Check wire disconnection and wiring Reassemble if abnormality found
Is AC input Wire connection condition normal? Yes Is compressor Wire connection condition normal? Yes
No
No
1.Check inverter PCB assembly U,V,W connector connection condition 2.Check wire disconnection and wiring 3.Check compressor terminal connection condition(bad contact) Reassemble if abnormality found
Is inverter PCB assembly normal? Yes Recheck power and installation condition
No Check inverter PCB assembly PFCM normality Replace inverter PCB assembly
PFCM Moudle checking method Set the multi tester to diode mode. Check short between input signal pin which are placed below PFC Module Replace PCB assembly if it is short between pins except No.4,5 pins.
Signal pin
CAUTION
PFCM module No.4,5 pins are internal short state.
8 - 70 -
Copyright 2009 LG Electronics. Inc. All right reserved. Only for training and service purposes
5. Trouble Shooting
Display code Title Cause of error Check point & Normal condition 1. Input voltage abnormal (L~N) 2. ODU inverter PCB damage(DC Link voltage sensing part)
28
Copyright 2009 LG Electronics. Inc. All right reserved. Only for training and service purposes
- 71 -
5. Trouble Shooting
Check Point
1. Check the CN_(L),CN_(N) Connection condition at the Inverter PCB.(Refer to outdoor wiring diagram) 2. Check the DC Link voltage at not operating(280V ) 3. Check the DC Link voltage at Comp operating(340V ) 4. Check DC Link Sensing Signal : 2.4~2.8V (Refer the Picture)
Vdc
< Main PCB>
Vdc
Copyright 2009 LG Electronics. Inc. All right reserved. Only for training and service purposes
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5. Trouble Shooting
Display code Title Cause of error Check point & Normal condition
29
1. Overload operation (Pipe clogging/Covering/EEV defect/Ref. overcharge) Inverter compressor input 2. Compressor damage(Insulation damage/Motor current is over 30A damage) 3. Input voltage low 4. ODU inverter PCB assembly damage
Yes Are the resistance Between each phase and insulation resistance of Inverter compressor normal? Yes Is compressor Wire connection condition normal? Yes
No
No
No
Check L~N phase is 220V 15% Check connection condition and wiring if power is abnormal
Yes
No
Check inverter PCB assembly IPM normality Replace inverter PCB assembly
Copyright 2009 LG Electronics. Inc. All right reserved. Only for training and service purposes
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5. Trouble Shooting
Display code 32 Title D-pipe (Inverter) temp. high (105C ) D-pipe (Constant) temp. high (105C ) Cause of error Check point & Normal condition Check the discharge pipe sensor for INV. Check the install condition for over load. Check the leakage of refrigerant. Check the SVC V/V open. Check the discharge pipe sensor for Cons. Check the install condition for over load. Check the leakage of refrigerant. Check the SVC V/V open.
33
Normal Normal
Check Point
CH 32 1. Check the install condition for over load. 2. Check the SVC V/V open. 3. Check the leakage of refrigerant. CH 33 1. Check the install condition for over load. 2. Check the SVC V/V open. 3. Check the leakage of refrigerant. 4. Check the constant compressor. (same with CH21)
Copyright 2009 LG Electronics. Inc. All right reserved. Only for training and service purposes
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5. Trouble Shooting
Display code Title Cause of error Check point & Normal condition Malfunction of current detection circuit. (Open / Short) Check CT Sensor output voltage : 2.5Vdc 5%
40
Is input voltage normal ? Yes Is Inverter PCB Normal? Yes Recheck power and installation condition
No
Check Point
1. Check the Input Voltage (LN 220V10%) 2. Check Input Voltage Sensor output voltage (2.5Vdc10%)
Copyright 2009 LG Electronics. Inc. All right reserved. Only for training and service purposes
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5. Trouble Shooting
Vdc
1 2 3
Cause of error
52
Main controller of Master 1. Power cable or transmission cable is not connected unit of Master unit cant 2. Defect of outdoor Main fuse/Noise Filter receive signal from 3. Defect of outdoor Main / inverter PCB inverter controller INPUT(CT) GND
Copyright 2009 LG Electronics. Inc. All right reserved. Only for training and service purposes
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5. Trouble Shooting
Display code 41 Title Cause of error Open / Short Soldered poorly Internal circuit error Open / Short Soldered poorly Internal circuit error Open / Short Soldered poorly Internal circuit error Open / Short Soldered poorly Internal circuit error Open / Short Soldered poorly Internal circuit error Open / Short Soldered poorly Internal circuit error Check point & Normal condition Normal resistor : 200K / at 25C (Unplugged) Normal voltage : 4.5Vdc / at 25C (plugged)
44
Air sensor
Normal resistor : 10K / at 25C (Unplugged) Normal voltage : 2.5Vdc / at 25C (plugged)
45
46
47
Normal resistor : 200K / at 25C (Unplugged) Normal voltage : 4.5Vdc / at 25C (plugged)
65
Normal resistor : 10K / at 25C (Unplugged) Normal voltage : 2.5Vdc / at 25C (plugged)
Check Point
1. Estimate the resistance of each sensor.(Unplugged) 2. Estimate the voltage of each sensor.(Plugged) 3. If the resistance of the sensor is 0 k or , then sensor is abnormal.
Copyright 2009 LG Electronics. Inc. All right reserved. Only for training and service purposes
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5. Trouble Shooting
Display code 51 Title Cause of error Check point & Normal condition
Over capacity
Model A2UW183FA0
A3UW243FA0
36k 18k
A4UW363FA0
55k
Check Point
CH 51 1. Check the indoor unit capacity.
Copyright 2009 LG Electronics. Inc. All right reserved. Only for training and service purposes
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5. Trouble Shooting
Display code 61 Title Condenser pipe sensor temp. high Cause of error Check point & Normal condition
Check the load condition. Check the sensor of Condenser pipe sensor.
62
Normal
OFF
Normal
Check Point
CH 61 1. Check the install condition for over load. (Refrigerant, Pipe length, Blocked, ) CH 62 1. Check the fan is locked. 2. Check the Outdoor temp. is very high.
Model A2UW183FA0
A3UW243FA0
60C
95C
A4UW363FA0
60C
95C
Copyright 2009 LG Electronics. Inc. All right reserved. Only for training and service purposes
- 79 -
5. Trouble Shooting
Display code Title Cause of error Check point & Normal condition 1. EEPROM contact defect/wrong insertion 2. Different EEPROM Version 3. ODU Inverter & Main PCB assembly damage
60
Inverter PCB & Main EEPROM Access error EEPROM check sum error and Check SUM error
No
Yes
No
Yes
No
Check Point
- Check the EEPROM Check sum & Direction
<MAIN PCB>
Copyright 2009 LG Electronics. Inc. All right reserved. Only for training and service purposes
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5. Trouble Shooting
Display code Title Cause of error Check point & Normal condition 2. ODU fan locking 3. Heatsink assembly of INV PCB assemble condition abnormal 4. Defect of temperature sensing circuit part defect of INV PCB
62
No
Yes
No
Check assemble condition between INV PCB heatsink and PFC & IPM module Reassemble if abnormality found
Yes Check resistance between NO.19 pin and NO.20 pin of PFC module Check resistance between NO.24 pin and NO.25 pin of PFC module 7K 10%(at 25C) Replace PCB if abnormality found
No
Check Point
1. Check resistance between No.19 pin and NO.20 pin of PCB PFC module 2. Check resistance between No.24 pin and NO.25 pin of PCB PFC module - only 48/56k 3. Resistance value should be in 7k 10%.(at 25C).
Copyright 2009 LG Electronics. Inc. All right reserved. Only for training and service purposes
- 81 -
5. Trouble Shooting
Display code Title Cause of error Check point & Normal condition 1. ODU fan locking 2. Heatsink assembly of INV PCB assemble condition abnormal 3. Defect of temperature sensing circuit part defect of INV PCB
65
No
Yes Check assemble condition between INV PCB heatsink and PFC & IPM module Reassemble if abnormality found
No
Yes Check resistance between NO.19 pin and NO.20 pin of PFC module Check resistance between NO.24 pin and NO.25 pin of PFC module 7K 10%(at 25C) Replace PCB if abnormality found
No
Check Point
1. Check resistance between No.19 pin and NO.20 pin of PCB PFC module 2. Check resistance between No.24 pin and NO.25 pin of PCB PFC module - only 48/56k 3. Resistance value should be in 7k 10%.(at 25C). 4. Check the PFC Module No.19, 20 and IPM Module No.24, 25 pin soldering condition.
Copyright 2009 LG Electronics. Inc. All right reserved. Only for training and service purposes
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5. Trouble Shooting
Display code Title Cause of error Check point & Normal condition
67
1. ODU fan locking Fan RPM is 10RPM or 2. Heatsink assembly of INV PCB assemble condiless for 5 sec. when ODU tion abnormal fan starts or 40 RPM or 3. Defect of temperature sensing circuit part defect less after fan starting. of INV PCB
Yes 1. Set the multi tester to diode mode. 2. Check voltage between 1pin and 4pin of Fan Motor (1 0.2V) 3. Replace Inverter PCB if abnormality found.
No
Yes Check wiring between OUD fan motor and Inverter PCB ( Check if Hall Senor and Motor output terminal color is matched) Reassemble if abnormality found
No
Yes
No
Check Point
1. Check voltage between 1pin and 4pin of Fan Mortor connector (Tester diode mode) 2. Voltage vaule should be in 1V 0.2V.
<Main PCB>
Copyright 2009 LG Electronics. Inc. All right reserved. Only for training and service purposes
- 83 -
5. Trouble Shooting
Display code Title Cause of error Check point & Normal condition 1. Overload operation (Pipe clogging/Covering/EEV defect/Ref.overcharge) 2. Compressor damage (Insulation damage/Motor damage) 3. Input voltage abnormal (L, N) 4. Power line assemble condition abnormal 5. Inverter PCB assembly damage (input current sensing part)
73
Check L~N phase voltage is 220V 10% Check connection condition and wiring if power is abnormal
Yes
No
1.Check L,N connection condition 2.Check wire disconnection and wiring Reassemble if abnormality found
No
1.Check inverter PCB assembly U,V,W connector connection condition 2.Check wire disconnection and wiring 3.Check compressor terminal connection condition(bad contact) Reassemble if abnormality found
Is inverter PCB assembly normal? Yes Recheck power and installation condition
No Check inverter PCB assembly IPM normality Replace inverter PCB assembly
Copyright 2009 LG Electronics. Inc. All right reserved. Only for training and service purposes
- 84 -
5. Trouble Shooting
N L
Copyright 2009 LG Electronics. Inc. All right reserved. Only for training and service purposes
- 85 -
P/NO : MFL61777617
APRIL, 2009