DISC FLEXIBLE COUPLING

PTC PT couplings CoHO

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DISC FLE)(BLE COUPLING
1. !:i (Characteristic)

gI71 [LH.OlI
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1 No lubrication
Np moving parts in PTC Disc-flex coupling
herfore lubrication is not necessary,
2.Maintenance free
All metal construction and no wearing parts need
no maintenance.
3.Simple design, light wieght and high torque.
Two hubs. one center member. one disc pack
and several bolts form the basic coupling PTC
Disc-flex couplings are available in wide range of
size to meet variable operation conditions.
4.PTC Disc-Flex couplings are designed to
allow axial. angular and parallel and parallel
misaignment.
5.No backlash and high torsional stiffness.
PTC Disc-Flex couplings allow no backlash and
high torsional stiffness.
6.High performance
High temperature do not affect the all metal
construction.
7,Easy to mount and dismount.
PTC Disc-Flex couplings have small number of
parts and simple constructions which allow quick
and easy mounting and dismounting work.
8.Safety measure.
When a severe over load may damage the
couplings, the transmitting rotation will be
continued through bolts.
36 PTe PTC PT couplings Co.lm
2. (Misalignment)

t! misalignment)
t!:z.t(angurar misalignment)
-J(----l-'
-'1-____ -=-_)
t
t!:z.t 1 (angular & parallel misalignment)
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01
3.
The shafts may be misaligned by various causes. :u:h as
heat Vibration and worm bearing etc.
When the initial alignment is not correct and heavy stress is
imposed on the coupling life time is shontened.
Any or aii of the misalignments shown in the above
illustrations are present in ali connected drives.
1
1. Flange: SM45C
2. Disc pack : STS304
3. Spacer : SM45C
4. Bolt : SM45C-H
5. Lock Nut : SS41
6. Over Load Bush
7. Washer

PIC PT couplings CoHO
PTr37
Structure
POWER TRANSMISSION COUPLINGS I
q A 3.-I!!j.2.1 ~ f
(kinds of disc-pack)
s
s
e
- Part Numbers
1. Flange : SM45C
2. Disc pack : STS304
3. Spacer : SM45C
4. Bolt : SM45C-H
5. Lock Nut: SS41
6. Over Load Bush
7. Washer
43




!
IPT COUPLINGS
Ail7HQI
01 '
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At--'E!Cr.
Characteristic '
1. Single DISC-FLEX coupling
Single DISC-FLEX coupling is used where shafts are
supported by three bearings.
The coupling allow large radial load, angular and axial
misalignment.
[ Af%30'll tij]oj.g
L-________ _____(S_e_l_f-_A_lig_n_in_g_B_e_a_ri_n_g) __
2. Double DISC-FLEX coupling
In case both shafts are supported by two bearings double
DISC-FLEX coupling must be used.
The coupling allow angUlar, axial and parallel misalignment.
The bearings should be placed reasonably.
;:11
...-- ...--

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h
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"L .....I
..

r

.......,. .......,.
'--" '-"
3. Floating shaft DISC=FLEX coupling
Floating shaft DISC-FLEX couplings are used to connect
two equipment remotely aligned.
In addition to above types other types are available on
customers order.
44
, :
POWER TRANSMISSION COUPLINGS I
"'"'
r-..
r

I
L
'-" '-"
I


Tmax = m)
kw =
HP =
N
=
=
S'F L...:L...: .,...
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'" . ..j -I 2. 2. 2. 0 L...:-'- 10' -, t:::1 L...: 0,2 L.: 0
1: ICI,.
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Selection Method of Size
1. Selection method of size
Obtain maximum torque
Tmax Maximum torQue(kg . m)
kw =Transmitting power(kw)
HP =Transmitting power(HP)
N =Working revolution(rpm}
S'F = Recommended Service Factor
2. Selection procedure
CD Determine spacer length and select type.
By using above formula, calculate torque.
@ Select coupling size equal to or larger than the design
torque.
@ Check limiting conditions:
maximum bore
space limitation
end float
maximum speed.
necessity of dynamic balance.
45
IPI COUPLINGS
"' "
Designation
P4 45 s 127

Distance between shaft ends(mm)
1:

-5J-Q71:!(OtC/lJE ife?:)
Type(see below)
S : Single D: Double F: Floating
(Size)
..-
AilO Icr.
*(
46

P4
P4-SD
P4-D
P4-F
P4-FH
P4-FV
3.4""'
650
0
P6 P8
P6-D P8-D (P10) (P12) (R4)
P6-F P8-F (P10-F) (P12-F) (RB)
P6-FH P8-FH (P10-FH) (P12-FH) (RH)
P6-FV P8-FV (P1O-:FV) (P12-FV) (RV)
58""' 382'" 1,379'" 1,669""' MAX'"
13,070 18,150 26,130 31,936
100X 1()3
*The type in ( ) are available on order
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360
0
711
POWER TRANSMISSION COUPLINGS
General Instruction for Installation
Correct installation and alignment will assure longer life
and smooth, trouble free service.
Fig. 1
1. Check that shaft, hub bore
and keyway have been
cleaned completely
2. Check Angular misalignment
(fig.1 )
<D Install dial indicator to hub and
rotate the hub to locate point of
minimum. Reading the number
set dial to zero.
Rotate coupling 360C, read
indicator for misalign-ment
value. Driver and driven

rrtlmAI
should be li[led up when dial
indicator comes within
maximum allowable figures.
I) l2':!1=!:::
011::1011

1?3 '*

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IllAI
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I?AIfJO IlH 011 0 I un E

3. Parallel misalignment
(fig.2)
<D Install dial indicator to driving
hub, rotate driven hub and
read indicator number.
Move or shim units so that
parallel misallignment is
brought within the maximum
allowable variations.
4. Refering to diagrams on
page 43 assemble the
coupling.
For longer servece life, recheck the coupling for angular
and parallel misalignment after 12 hours operatiorl and
fasten the bolts/nuts by rated torque.
47
IPI COUPLINGS
P4-00S 'cIi'tJh.3. Disc Flex)
G
F F
B
9.2 4.1 3.2 2.3 25 32 81 57.1 25 7.1 46 16 1.1 0.9
18 8.1 6.3 4.5 56 34,000 35 93 66.4 29 8.4 51 24 1.7 2.2
25 11.3 8.7 6.0 83 30,000 42 . 104 79 34 11 61 30 2.5 80 2.2
43 19.3 16.0 11.0 120 25,000. 50 125 93.2 41 11.2 71 , 27 4.3 224 4.2
79 35.5 27.6 . 20.0 180 22,000 58 143 108.5 ' 48 12.5 84 28 6.9 440 7.3
130 58.5 45.5
. 32.5
270 19,000 74 168 130 57 16,106 i 26 11.3 1080 7.3
94.5 73.4 52.5 380 16,000 83 194 145 64 17 118 30 16.7 2080
15.9
153 119 95 214
'34'
22.7 3520 15.9
225 i 171 125 610 13,000 109 246 202 24 156 26 35.4 7200 22.1
292 227 163 770 11,000 118 276 230 102 26 169 42 52.0 12800 55.3
48
I {h0j4 &-JpOWER TRANSMISSION COUPLINGS
:>; \...
P4-00D llIet:l,6.3. .":.6.(Double Disc Flex)
P4 P4-00D P4 a"(Short) P4-00SD
o F
B
-El zt e angular misalignment
-Elzt(e)= l'
0
=L . tan e
(Parallel misalignment)
L: CI A.3. 0 IE {! 712.1.
88.9 44 39 1.7 41
18 34,000 101.6 2.9 84 47 2.7 79
25 30,000 127.0 7.1 396 53 6.6 136 250
43 25,000 127.0 7.1 386 62 6.6 337 350
79 22,000 127.0 10.8 800 69 10.3 775 300
1680 78 15.6 1628 300 19,000 16:3
'101
16,000 139.7 24.7 3400 89 24.0 3317 350
15,000 152.4 32.5 5600 97 31.5 5428 350
109 48.4 10865 350 13,000 177.8 50.0 11200
20400 11,000 177.8 75.0 134 9 20127 400
Refer to the previous page for dimensions
49
P4-00D Disc Flex)
P4 ft-t(Standard) P4-00D P4 'i!t(Short) P4-00SD
JIPI (I angular misalignment
r
0
=L tan 8
(Parallel mIsalignment)
L:qt:3 i1II;:t
L
/
It
39,000 88.9 1.9 44 39
34,000 10\.6 2.9 84 47
30,000 127.0 7.1 396 53
25,000 127.0 7,1 386 62
22,[Q) 0.8 800 69
19,000 127.0 16.3 1680
16,000 139.7 24.7 3400 89
15,000 152.4 32.5 5600 97
13,000 177.8 50.0 11200 109
11,000 177.8 75.0 20400 134
6.6
6.6
10.3
15.6
24.0
31.5
48.4
9
79
136
337
775
1628
3317
5428
10865
20127
200
250
250
350
300
300
350
350
350
400
Refer to the previous page for dimensions
130
210
340
40 PTE PTC PT couplings Co.LTD