Documente Academic
Documente Profesional
Documente Cultură
Design
By,
PREMANANDA B.S.
premanandabs@gmail.com
Modules
• ASICs & FPGAs
• CMOS Logic
• ASIC Library Design
• Programmable ASIC
• Programmable ASIC Logic Cells
• Programmable ASIC I/O Cells
• Programmable ASIC Interconnect
Cont.,
• Layout
• Layout Compaction
• Logic Synthesis
• Simulation
• ASIC Construction
• System Partitioning
• Floor planning
• Placement
Cont.,
• Global Routing
• Detailed Routing
• Circuit Extraction and DRC
• Clock
• Deep-submicron Effects & Signal Integrity
• Testing & Verification
• EDA Tools in ASIC Flow
• The Seven Key Challenges of ASIC
Design
Module Objectives
• The course enables the student to understand the
complete ASIC (and FPGA) design flow.
• Different architectures of FPGA are considered.
• Having had the basic knowledge of VLSI design flow the
module is therefore designed to enable the student to
understand mainly the physical design aspects of ASIC
design.
• Main importance is given to understand the various
algorithms used in physical design.
• Also an insight is given into emerging trends like Deep
sub-micron effects (DSM) effects.
• As a case study complete ASIC flow for an application
will be dealt.
Agenda
• Introduction to ASICs
• Types of Design Styles
• Structured ASICs
• VLSI/ASIC design methodology
• ASIC & FPGA design flow
• ASIC Cell Libraries
• FPGA Vs ASIC
• FPGA Vs ASIC design flow comparison
Introduction to ASICs
• Application-specific integrated circuit (ASIC) are
integrated circuits (ICs).
• ASIC (“a-sick”) as the name implies, is a silicon chip
hardwired to meet specific application needs of one
electronic product or range of products.
• An application could be a microprocessor, cell phone,
modem, router, etc.
• The respective ASIC will have its own architecture; need
to support its own protocol requirements.
• Today’s ASIC has a complete system in a single often
called as System on a Chip (SOC).
• The various cost function for an ASIC chip could be
"Area, Timing and Power" Targets.
History of Integration
History of ASICs:
• The IEEE Custom Integrated Circuits Conference (CICC)
and IEEE International ASIC Conference document the
development of ASICs.
Achieved by:
• Using the next generation Silicon Technologies
• New Design concept and Tools
• High Level Integration
Types of ASICs
Different types of ASICs are:
• Full-custom ASICs
• Semi-custom ASICs
– Standard-cell–based ASICs (CBIC)
– Gate-array–based ASICs
• Channeled gate arrays
• Channelless gate arrays
• Structured gate arrays
• Programmable ASICs
– Programmable Logic Devices (PLD)
– Field Programmable Gate Array (FPGA)
Full-Custom ASICs
• All mask layers are customized in a full-custom ASIC.
• It only makes sense to design a full-custom IC if there
are no libraries available.
• In a full-custom ASIC an engineer designs some or all of
the logic cells, circuits or layout specifically for one ASIC.
• Bipolar technology has historically been more widely
used for full-custom analog design because of its
improved precision.
• We prefer to use of CMOS technology for analog
functions because of
– CMOS is the most widely available IC technology.
– Increased levels of integration required to mix analog and digital
functions on same IC.
• Microprocessors were exclusively full-custom, but
designers are increasingly turning to semi-custom ASIC
techniques in this area too.
• Other examples of full-custom ICs or ASICs are
requirements for high-voltage (automobile),
analog/digital (communications), or sensors and
actuators.
• Full-custom offers the highest performance and lowest
part cost (smallest die size).
• Disadvantages of increased design time, complexity,
design expense, and highest risk.
• Full-custom ICs are most expensive to manufacture and
to design.
• The manufacturing lead time is typically eight weeks.
Semi-Custom ASICs
• In a semi-custom initially the standard logic
cells are pre-designed and some of the mask
layers are customized.
• Using pre-designed cells form a cell library
makes easy for the designers.
• Types of semi-custom ASICs are:
– Standard-cell–based ASICs
– Gate-array–based ASICs
Standard-Cell–Based ASICs
• A cell-based ASIC (CBIC—“sea-bick”) uses pre-
designed logic cells known as standard cells.
• Possibly megacells, megafunctions, fullcustom blocks,
system-level macros (SLMs), fixed blocks, cores, or
Functional Standard Blocks (FSBs).
• The advantages of CBICs is that designers save time,
money, reduce risk by using pre-designed, pre-tested
and pre-characterized standard-cell library.
• The disadvantages are the time or expense of designing
or buying the standard-cell library and the time needed
to fabricate all layers of the ASIC for each new design.
• A CBIC structure is shown;
• The important features of
CBIC are:
– All mask layers are
customized—transistors and
interconnect
– Custom blocks can be
embedded
– Manufacturing lead time is
about eight weeks
Field Reprogramability:
• A new bitstream ( i.e. your program) can be uploaded
remotely, instantly.
• FPGA can be reprogrammed in a snap while an ASIC
can take $50,000 and more than 4-6 weeks to make the
same changes.
• FPGA costs start from a couple of dollars to several
hundreds or more depending on the hardware features.
More predictable project cycle:
• The FPGA design flow eliminates potential re-spins,
wafer capacities, etc of the project since the design logic
is already synthesized and verified in FPGA device.
Reusability:
• Reusability of FPGA is the main advantage.
• Prototype of the design can be implemented on FPGA
which could be verified for almost accurate results so
that it can be implemented on an ASIC.
• If design has faults change the HDL code, generate bit
stream, program to FPGA and test again.
• Modern FPGAs are reconfigurable both partially and
dynamically.
• FPGAs are good for prototyping and limited production.If
you are going to make 100-200 boards it isn't worth to
make an ASIC.
• Generally FPGAs are used for lower speed, lower
complexity and lower volume designs.
• But today's FPGAs even run at 500 MHz with superior
performance.
• With unprecedented logic density increases and a host
of other features, such as embedded processors, DSP
blocks, clocking, and high-speed serial at ever lower
price, FPGAs are suitable for almost any type of design.
• FPGA sythesis is much more easier than ASIC.
• In FPGA you need not do floor-planning, tool can do it
efficiently. In ASIC you have do it.
• Unlike ASICs, FPGA's have special hardwares such as
Block-RAM, DCM modules, MACs, memories and
highspeed I/O, embedded CPU etc inbuilt, which can be
used to get better performace.
• Modern FPGAs are packed with features.
• Advanced FPGAs usually come with phase-locked
loops, low-voltage differential signal, clock data recovery,
more internal routing, high speed, hardware multipliers
for DSPs, memory,programmable I/O, IP cores and
microprocessor cores.
• Remember Power PC (hardcore), Microblaze (softcore)
in Xilinx and ARM (hardcore), Nios(softcore) in Altera.
• There are FPGAs available now with built in ADC ! Using
all these features designers can build a system on a
chip. Now, dou yo really need an ASIC ?
FPGA Design Disadvantages
• Power consumption in FPGA is more.
– You don't have any control over the power
optimization. This is where ASIC wins the race !
• You have to use the resources available in the
FPGA.
– Thus FPGA limits the design size.
• Good for low quantity production.
– As quantity increases cost per product increases
compared to the ASIC implementation.
ASIC Design Advantages
Cost....cost....cost....Lower unit costs:
• For very high volume designs costs comes out
to be very less.
• Larger volumes of ASIC design proves to be
cheaper than implementing design using FPGA.
Time
Lack of reconfigurability is a huge opportunity cost of ASICs
FPGA offer flexible life cycle management
Design Cycle
Profit Model
Comparison Between ASIC
Technologies
• We’ll compare the most popular types of ASICs:
an FPGA, an MGA, and a CBIC.
• Example of an ASIC part cost:
– A 0.5mm, 20k-gate array might cost 0.01–0.02 cents/
gate (for more than 10,000 parts) or $2–$4 per part,
but an equivalent FPGA might be $20.
• When does it make sense to use a more
expensive part? This is what we shall examine
next.
Product Cost
• In a product cost there are fixed costs and variable
costs (number of products sold is the sales volume):
total product cost = fixed product cost + variable product cost x
products sold
• In a product made from parts the total cost for any part is
total part cost = fixed part cost + variable cost per part x volume of
parts
• For example, suppose we have the following costs:
– FPGA: $21,800 (fixed) $39 (variable)
– MGA: $86,000 (fixed) $10 (variable)
– CBIC $146,000 (fixed) $8 (variable)
• Then we can calculate the following break-even volumes:
– FPGA/MGA » 2000 parts
– FPGA/CBIC » 4000 parts
– MGA/CBIC » 20,000 parts
Break-even graph
ASIC Fixed Costs
Examples of fixed costs are:
– training cost for a new (EDA) system
– hardware and software cost
– productivity
– production test and design for test
– programming costs for an FPGA
– nonrecurring-engineering (NRE)
– test vectors and test-program development cost
– pass (turn or spin)
– profit model represents the profit
– flow during the product lifetime
ASIC Variable Costs
Factors affecting fixed costs are:
– wafer size and cost
– gate density and gate utilization
– die size and die cost
– die per wafer
– defect density
– yield
– profit margin (depends on fab or fabless)
– price per gate
– part cost
ASIC Vs FPGA
The Performance Cube
Delay
“Smaller is Better”
Power
Cost
FPGA Vs ASIC
Design Flow Comparison
• The FPGA design flow eliminates the
– complex and time-consuming floorplanning, place and
route, timing analysis, and mask / re-spin stages of
the project since the design logic is already
synthesized to be placed onto an already verified,
characterized FPGA device.
• However, when needed, Xilinx provides the
advanced floorplanning, hierarchical design, and
timing tools to allow users to maximize
performance for the most demanding designs.
FPGA and ASIC Design Flows
Fundamentally Similar
• Scan insertion and clock tree synthesis are not required
in FPGA design flows because of the inherent design of
Altera FPGAs.
• In FPGA design flows, place-and-route is performed by
the customer using the FPGA vendor place-and-route
tools.
• In ASIC design, place-and-route and physical design
verification such as crosstalk analysis between internal
device signals may be performed by the customer or
handed off to an ASIC foundry for implementation.
• Developing ASICs requires careful design and
placement of I/O cells to support the latest complex I/O
standards with good signal integrity on all pins.
• ASIC testing and fault coverage are important parts of
the ASIC development process.
• Testing involves the desired design functionality and the
design of the ASIC, and uses boundary scan insertion,
built-in-self-test (BIST), signature analysis, Iddq, and
automatic test pattern generation (ATPG) techniques.
• FPGAs already include boundary scan logic as opposed
to ASIC design flow where you must insert boundary
scan logic and simulate it on top of the actual design
logic.
• FPGAs have already been extensively tested during
manufacturing.
• In FPGA design flows, you can focus on testing design
functionality and timing requirements and do not need to
perform device design tests such as crosstalk analysis.
• Altera’s FPGAs include advanced, low-skew
clock networks for clock distribution within the
device.
• The FPGA designer must give up the ASIC
designer's freedom to implement fully custom
clock networks;
• The pre-defined clock tree structure in an FPGA
enormously simplifies the design process and
satisfies a majority of applications.
• By using FPGA devices in place of ASICs, you
can potentially reduce the complexity of the
design process as well as significantly reduce
cost.
• The back-end design of an ASIC device involves a wide
variety of complex tasks, including placement, physical
optimization, clock tree synthesis, signal integrity analysis
and routing using different EDA software tools.
• When compared to ASIC devices, the physical, or back-
end design of FPGA devices is very simple and is
accomplished with a single software tool (Quartus II).
• The Quartus II software is a fully integrated, architecture
independent package offering a full spectrum of logic
design capabilities for designing with FPGAs.
• The flow discusses and compares each of the tasks
involved in the design flows for both FPGA and ASIC
devices.
CMOS
Logic
Agenda
• CMOS logic
• Logic levels
• Transmission Gates
• Sequential Logic Cells
• Datapath Logic Cells
• Adders
• Multipliers
• Other Arithmetic Systems
• Other Datapath Operators
• I/O Cells
• ESD
CMOS Logic
Logic Levels
VSS is a strong '0‘;
VDD is a strong '1'
degraded logic levels:
VDD–Vtn is a weak '1' ; VSS–Vtp (Vtp is negative) is a weak '0'
Naming of complex CMOS combinational
logic cells
Drive Strength
We ratio a cell to adjust its drive strength and make
bn=bp to create equal rise and fall times
Transmission Gates
A 2 A 2 B 2 B 4
F
F
A 4
A 2
A 1
r=2 F
A 1 B 1
B 2
F(Fan-in)
1 2 3 4 5 6 7
Fan-out (h)
Logical Effort of Gates
F(Fan-in)
1 2 3 4 5 6 7
Fan-out (h)
Logical Effort of Gates
2
=
p
3;
4/
5 1
=
p=
g
Normalized Delay
D:
1;
AN
4 =
tN : g
rt er
pu
3 ve
in
In Effort
2-
Delay
2
1
Intrinsic
Delay
1 2 3 4 5
Fanout f
Predicting Delay
Logical Area and Logical Efficiency
Multistage Cells
Add Branching Effort
Branching effort:
1
2
3 4
CL
g1 = 1, g2 = 7/3, g3 = 5/3, g4 = 1
Delay = 5 + CL
Example: Optimize Path
1 b c
a
5
g=1 g = 5/3 g = 5/3 g=1
Effective fanout, =
G=
H=
F=
fi =
a=
b=
c=
1 b c
a
5
Effective fanout = 5
G = 25/9
H=5
F = 125/9 = 13.9
fi = 1.93
c = 5g4/fi = 2.59
b = 2.59g3/fi = 2.23
a = 2.23g2/fi = 1.93
Delay = 7.72
Summary
Library-Cell Design
• A big problem in library design is dealing with design
rules.
• The optimum cell layout for each process generation
changes because the design rules for each ASIC
vendor’s process are always slightly different even for
the same generation of technology.
• For example, two companies may have very similar 0.35
mm CMOS process technologies, but the third-level
metal spacing might be slightly different.
• If a cell library is to be used with both processes, we
could construct the library by adopting the most stringent
rules from each process.
• A library constructed in this fashion may not be
competitive with one that is constructed specifically for
each process.
• Even though ASIC vendors prize their design rules as
secret, it turns out that they are similar except for a few
details.
• Unfortunately, it is the details that stop us moving
designs from one process to another.
• Unless we are a very large customer it is difficult to have
an ASIC vendor change or waive design rules for us.
• We would like all vendors to agree on a common set of
design rules.
• Layout of library cells is either hand-crafted or uses
some form of symbolic layout.
• Symbolic layout is usually performed in one of two ways:
– using either interactive graphics or
– a text layout language
Comparisons
PROGRAMMABLE
ASIC
I/O CELLS
Agenda
• DC Output
• AC Output
• DC Input
• AC Input
• Clock Input
• Xilinx XC4000 I/O Block
• Xilinx LCA Timing Model
• Other I/O Cells
DC Output
• A circuit to drive a small electric motor (0.5A) using ASIC
I/O buffers.
• Work from the outputs to the inputs.
• The 470W resistors drop up to 5V if an output buffer
current approaches 10mA, reducing the drive to the
output transistors.
Totem-Pole Output and Clamp Diodes
AC Output
Supply Bounce
Supply bounce
• The voltage drop across RS, and LS, causes a spike on
the GND net, changing the vlaue Vss, leading to a
problem known as supply bounce.
• A substantial current IOL may flow in the resistance, RS,
and inductance, LS, that are between the on-chip GND
net and the off-chip, external ground connection.
(a) As the pull-down device, M1, switches, it causes the
GND net (value Vss) to bounce
(b) The supply bounce is dependent on the output slew
rate
(c) Ground bounce can cause other output buffers to
generate a logic glitch
(d) Bounce can also cause errors on other inputs
Transmission Lines
DC Input
A switch input
(a) A pushbutton switch connected to an input buffer with a
pull-up resistor
(b) As the switch bounces several pulses may be
generated
• We might have to debounce this signal using an SR flip-
flop or small state machine
Noise Margins
(a) Transfer characteristics of a CMOS inverter with the
lowest switching threshold
(b) The highest switching threshold
(c) A graphical representation of CMOS logic thresholds
(d) Logic thresholds at the inputs and outputs of a logic
gate or an ASIC
(e) The switching thresholds viewed as a plug and socket
(f) CMOS plugs fit CMOS sockets and the clearances are
the noise margins
Mixed-Voltage Systems
AC Input
• A synchronizer is built from two flip-flops in cascade,
and greatly reduces the effective values of tc and T0 over
a single flip-flop.
• The penalty is an extra clock cycle of latency.
Clock Input
• Once the clock signal reach the chip, adjust the logic
level and then we need to distribute the clock signal
around the chip as it is needed.
• FPGAs normally provide special clock buffers and
networks.
• Minimize the clock delay (or latency) and clock skew.
• Figure shows part of the I/O timing model for a Xilinx
XC4005-6:
(a) Timing model
(b) A simplified view of clock distribution
(c) Timing diagram
• Xilinx eliminates the variable internal delay tPG, by
specifying a pin-to-pin setup time, tPSUFmin=2ns.
Registered Inputs
Registered Output
Minimum spacing
Active
Minimum width
Poly
Minimum spacing
Poly
Minimum gate extension of active
Poly
Minimum active extension of poly
Poly
Minimum width
Metal-1
Minimum spacing
Metal-1
Minimum width
Metal-2
Minimum spacing
Metal-2
Minimum width
Metal-3
Minimum spacing
Metal-3
Exact size
Via-1
Minimum spacing
Via-1
Exact size
Via-2
Minimum spacing
Via-2
2-D compaction
– Components may be moved both in x- and y-direction
– More effective compaction
– NP-hard
• Determining how x and y should interact to reduce area is
hard!
Historical interest: Virtual grid based compaction Vs
Constraint-graph based compaction .
• Node optimization
– Two-level logic optimization techniques are used
Example:
Technology Mapping
• Goal: Translation of a technology independent represen-
tation (Boolean networks) of a circuit into a circuit in a
given technology (standard cells) with optimal cost.
• Optimization criteria:
– Minimum area
– Minimum delay
– Meeting specified timing constraints
– Meeting specified timing constraints with minimum area
• Usage:
– Technology mapping after technology independent logic
optimization
– Technology translation
Timing Optimization
• There is always a trade-off between area and
delay.
• Optimize timing to meet delay spec. with
minimum area.
Multi-Level Vs Two-Level
Summary
• A logic synthesizer may contain over 500K lines of code.
• With such a complex system, complex inputs, and little
feedback at the output there is a danger of the garbage.
• Ask what do I expect to see at the output? and Does the
output make sense? If you cannot answer these
questions, you should simplify the input (reduce the width
of the buses, simplify or partition the code, and so on).
• The worst thing you can do is write and simulate a huge
amount of code, read it into the synthesis tool, and try
and optimize it all at once with the default settings.
• With experience it is possible to recognize what the logic
synthesizer is doing by looking at the number of cells,
their types, and the drive strengths.
• For example, if there are many minimum drive strength
cells on the critical path it is usually an indication that the
synthesizer has room to increase speed by substituting
cells with stronger drive.
• This is not always true, sometimes a higher-drive cell
may actually slow down the circuit.
• This is because adding the larger cell increases load
capacitance, but not enough drive to make up for it.
• This is why logical effort is a useful measure.
• Because interconnect delay is increasingly dominant, it
is important to begin the physical design steps as early
as possible.
• Ideally floorplanning and logic synthesis should be
completed at the same time.
• This ensures that the estimated interconnect delays are
close to the actual delays after routing is complete.
Simulation
Agenda
• Introduction
• How Logic Simulation Works
• Types of Simulation
– Behavioral Simulation
– Functional Simulation
• Formal Verification
– Static Timing Analysis
– Gate-Level Simulation
– Switch-Level Simulation
– Transistor-Level Simulation
Introduction
• Simulation is used at many stages during
ASIC design.
• Initial prelayout simulations include logic-
cell delays but no interconnect delays.
• Estimates of capacitance may be included
after completing logic synthesis, but only
after physical design it is possible to
perform an accurate postlayout simulation.
How Logic Simulation Works
• The most common type of digital simulator is an event-
driven simulator.
• When a circuit node changes in value the time, the node,
and the new value are collectively known as an event.
• The event is scheduled by putting it in an event queue or
event list.
• When the specified time is reached, the logic value of
the node is changed.
• The change affects logic cells that have this node as an
input.
• All of the affected logic cells must be evaluated, which
may add more events to the event list.
• The simulator keeps track of the current time, the current
time step, and the event list that holds future events.
• For each circuit node the simulator keeps a record of the
logic state and the strength of the source or sources
driving the node.
• When a node changes logic state, whether as an input or
as an output of a logic cell, this causes an event.
• An interpreted-code simulator uses the HDL model as
data, compiling an executable model as part of the
simulator structure, and then executes the model.
• This type of simulator usually has a short compile time
but a longer execution time compared to other types of
simulator.
Types of Simulation
• Simulators are usually divided into the following
categories or simulation modes.
– Behavioral simulation
– Functional simulation
– Static timing analysis
– Gate-level simulation
– Switch-level simulation
– Transistor-level or circuit-level simulation
• This list is ordered from high-level to low-level simulation
(high-level being more abstract, and low-level being
more detailed).
• Proceeding from high-level to low-level simulation, the
simulations become more accurate, but they also
become progressively more complex and take longer to
run.
• While it is just possible to perform a behavioral-level
simulation of a complete system, it is impossible to
perform a circuit-level simulation of more than a few
hundred transistors.
• There are several ways to create an imaginary
simulation model of a system.
Behavioral Simulation
• The method which models large pieces of a
system as black boxes with inputs and outputs.
• This type of simulation (often using VHDL or
Verilog) is called behavioral simulation.
• Thus, behavioral simulation can only tell us if our
design does work; it cannot tell us that real
hardware will work.
• We use logic synthesis to produce a structural
model from a behavioral model.
Functional Simulation
• To find the critical path using logic simulation
requires simulating all possible input transitions
and then shifting through the output to find the
critical path.
• Vector-based simulation (or dynamic simulation)
can show us that our design functions correctly
hence the name functional simulation.
• Functional simulation ignores timing and
includes unit-delay simulation, which sets delays
to a fixed value (for example, 1 ns).
• However, functional simulation does not work
well if we wish to find the critical path.
• Once a behavioral or functional simulation predicts that
a system works correctly, the next step is to check the
timing performance.
• At this point a system is partitioned into smaller ASICs
and a timing simulation is performed for each ASIC
separately (otherwise the simulation run times become
too long).
• One class of timing simulators employs timing analysis
that analyzes logic in a static manner, computing the
delay times for each path, this is called static timing
analysis because it does not require the creation of a
set of test (or stimulus) vectors (difficult for a large
ASIC).
• Timing analysis works best with synchronous systems
whose maximum operating frequency is determined by
the longest path delay between successive flip-flops.
• The path with the longest delay is the critical path.
• Logic simulation or gate-level simulation can also be
used to check the timing performance of an ASIC.
• In a gate-level simulator a logic gate or logic cell (NAND,
NOR, and so on) is treated as a black box modeled by a
function whose variables are the input signals.
• The function may also model the delay through the logic
cell.
• Setting all the delays to unit value is the equivalent of
functional simulation.
• Timing information for most gate-level simulators is
calculated once, before simulation, using a delay
calculator.
• This works as long as the logic cell delays and signal
ramps do not change.
• In addition to pin-to-pin timing differences there is a
timing difference depending on state.
• If the timing simulation provided by a black-box model of
a logic gate is not accurate enough?
• The next, more detailed, level of simulation is switch-
level simulation which models transistors as switches
on or off.
• Switch-level simulation can provide more accurate timing
predictions than gate-level simulation, but without the
ability to use logic-cell delays as parameters of the
models.
• The most accurate, but also the most complex and time-
consuming, form of simulation is transistor-level
simulation.
• A transistor-level simulator requires models of
transistors, describing their nonlinear voltage and current
characteristics.
• Each type of simulation normally uses a different
software tool.
• A mixed-mode simulator permits different parts
of an ASIC simulation to use different simulation
modes.
• For example, a critical part of an ASIC might be
simulated at the transistor level while another
part is simulated at the functional level.
• Be careful not to confuse mixed-level simulation
with a mixed analog/digital simulator, these are
mixed-level simulators .
Formal Verification
• Using logic synthesis we move from a behavioral model
to a structural model.
• How are we to know (other than by trusting the logic
synthesizer) that the two representations are the same?
• We have already seen that we may have to alter the
original reference model because the HDL acceptable to
a synthesis tool is a subset of HDL acceptable to
simulators.
• Formal verification can prove, in the mathematical
sense, that two representations are equivalent.
• If they are not, the software can tell us why and how two
representations differ.
Static Timing Analysis
• A timing analyzer answers the question: What is the
longest delay in my circuit?
• The timing analyzer gives us only the critical path and its
delay.
• A timing analyzer does not give us the input vectors that
will activate the critical path.
• In fact input vectors may not exist to activate the critical
path.
• The Paths which are impossible to activate, are known
as false paths.
• Timing analysis is essential to ASIC design but has
limitations.
• A timing-analysis tool is more logic calculator than logic
simulator.
Gate-Level Simulation
• The simulator is adding capacitance to the outputs of
each of the logic cells to model the parasitic net
capacitance (interconnect capacitance or wire
capacitance) that will be present in the physical layout.
• The model that predicts these values is known as a wire-
load model, wire-delay model, or interconnect model.
• Changing the wire-load model parameters to zero and
repeating the simulation changes the critical-path delay,
which agrees exactly with the logic-synthesizer timing
analysis.
• This emphasizes that the net capacitance may contribute
a significant delay.
Switch-Level Simulation
• The switch-level simulator is a more detailed
level of simulation than other simulators.
• A switch-level simulator keeps track of voltage
levels as well as logic levels, and it may do this
in several ways.
• The simulator may use a large possible set of
discrete values or the value of a node may be
allowed to vary continuously.
• Switch-level simulation is required to check the
behavior of circuits that may not always have
nodes that are driven or that use logic that is not
complementary.
Transistor-Level Simulation
• When we need to simulate a logic circuit with more
accuracy than provided by switch-level simulation.
• Then we turn to simulators that can solve circuit
equations exactly, given models for the nonlinear
transistors, and predict the analog behavior of the node
voltages and currents in continuous time.
• This type of transistor-level simulation or circuit-level
simulation is costly in computer time.
• It is impossible to simulate more than a few hundred
logic cells using a circuit-level simulator.
• Virtually all circuit-level simulators used for ASIC design
are commercial versions of the SPICE.
Summary
• Behavioral simulation includes no timing
information and can tell you only if your design
will not work.
• Pre-layout simulation of a structural model can
give you estimates of performance, but finding a
critical path is difficult because you need to
construct input vectors to exercise the model.
• Static timing analysis is the most widely used
form of simulation.
– It is convenient because you do not need to create
input vectors.
– Its limitations are that it can produce false paths
critical paths that may never be activated.
• Formal verification is a powerful adjunct to
simulation to compare two different
representations and formally prove if they are
equal.
– It cannot prove your design will work.
• Switch-level simulation is required to check
the behavior of circuits that may not always have
nodes that are driven or that use logic that is not
complementary.
• Transistor-level simulation is used when you
need to know the analog, rather than the digital,
behavior of circuit voltages.
ASIC
CONSTRUCTION
Agenda
• Physical Design
• CAD Tools
• Methods and Algorithms
• Timing-driven floorplanning and placement
design flow
• System Partitioning
• Floorplanning
• Placement
• Routing
Physical Design
• The physical design of ASICs is normally
divided into system partitioning, floorplanning,
placement, and routing.
• A microelectronic system is the town and the
ASICs are the buildings.
– System partitioning corresponds to town planning.
– ASIC floorplanning is the architects job.
– Placement is done by the builder.
– Routing is done by the electrician.
• Floorplanning:
– Goal: Calculate the sizes of all the blocks and
assign them locations.
– Objective: Keep the highly connected blocks
physically close to each other.
• Placement:
– Goal: Assign the interconnect areas and the
location of all the logic cells within the flexible
blocks.
– Objective: Minimize the ASIC area and the
interconnect density.
• Global routing:
– Goal: Determine the location of all the
interconnect.
– Objective: Minimize the total interconnect
area used.
• Detailed routing:
– Goal: Completely route all the interconnect on
the chip.
– Objective: Minimize the total interconnect
length used.
• Synthesis:
– The initial synthesis contains little or no information
on any interconnect loading.
– The output of the synthesis tool (EDIF netlist) is the
input to the floorplanner.
• Initial floorplan:
– From the initial floorplan interblock capacitances are
input to the synthesis tool as load constraints and
intrablock capacitances are input as wire-load tables.
• Synthesis with load constraints:
– At this point the synthesis tool is able to resynthesize
the logic based on estimates of the interconnect
capacitance each gate is driving.
– The synthesis tool produces a forward annotation file
to constrain path delays in the placement step.
• Timing-driven placement:
– After placement using constraints from the synthesis
tool, the location of every logic cell on the chip is fixed
and accurate estimates of interconnect delay can be
passed back to the synthesis tool.
• Synthesis with in-place optimization (IPO):
– The synthesis tool changes the drive strength of
gates based on the accurate interconnect delay
estimates from the floorplanner without altering the
netlist structure.
• Detailed placement:
– The placement information is ready to be input to
the routing step.
System Partitioning
Agenda
• Introduction
• Measuring Connectivity
• A Simple Partitioning Example
• Partitioning Methods
• Constructive Partitioning
• Iterative Partitioning Improvement
– The Kernighan Lin Algorithm
– The Fiduccia Mattheyses Algorithm
– The Ratio-Cut Algorithm
– The Look-ahead Algorithm
– Simulated Annealing
Introduction
• Microelectronic systems typically consist of
many functional blocks.
• If a functional block is too large to fit in one
ASIC, we may have to split, or partition, the
function into pieces using goals and objectives
that we need to specify.
• We can use CAD tools to help us with this type
of system partitioning.
• System partitioning requires goals and
objectives, methods and algorithms to find
solutions, and ways to evaluate these solutions.
• The levels of partitioning:
– System
– Board
– Chip
feedthrough
• Figure 1 shows an example of the interconnect structure
for a CBIC.
• Interconnect runs in horizontal and vertical directions in
the channels and in the vertical direction by crossing
through the logic cells.
• Figure (a) A two-level metal CBIC floorplan.
• Figure (b) A channel from the flexible block A.
• This channel has a channel height equal to the
maximum channel density of 7 (there is room for seven
interconnects to run horizontally in m1).
• Figure (c) illustrates the fact that it is possible to use
over-the-cell (OTC) routing in areas that are not blocked.
• OTC routing is complicated by the fact that the logic cells
themselves may contain metal on the routing layers.
Figure 1
• Figure 2 shows the interconnect structure of a two-level
metal MGA.
(a) A small two-level metal gate array.
(b) Routing in a block.
(c) Channel routing showing channel density and
channel capacity.
• The channel height on a gate array may only be
increased in increments of a row.
• If the interconnect does not use up all of the channel, the
rest of the space is wasted.
• The interconnect in the channel runs in m1 in the
horizontal direction with m2 in the vertical direction.
Figure 2
• Most ASICs currently use two or three levels of metal for
signal routing.
• With two layers of metal, we route within the rectangular
channels using:
– The first metal layer for horizontal routing, parallel to the channel
spine,
– The second metal layer for the vertical direction,
– If there is a third metal layer it will normally run in the horizontal
direction again.
• Constraints:
– the placement should be routable (no cell overlaps;
no density overflow),
– timing constraints are met (some wires should always
be shorter than a given length).
• Popular placement algorithms are:
– Constructive algorithms: once the position of a cell
is fixed, it is not modified anymore.
• Cluster growth, min cut, etc.
– Iterative algorithms: intermediate placements are
modified in an attempt to improve the cost function.
• Force-directed method, etc.
– Nondeterministic approaches: Simulated
annealing, genetic algorithm, etc.
• Most approaches combine multiple elements:
– Constructive algorithms are used to obtain an initial
placement.
– The initial placement is followed by an iterative
improvement phase.
– The results can further be improved by simulated
annealing.
• A constructive placement method uses a set of
rules to arrive at a constructed placement.
• The most commonly used methods are
variations on the min-cut algorithm.
• The other commonly used constructive
placement algorithm is the eigen value method.
• As in system partitioning, placement usually
starts with a constructed solution and then
improves it using an iterative algorithm.
• In most tools we can specify the locations and
relative placements of certain critical logic cells
as seed placements.
Min-cut Placement
• The min-cut placement method uses successive
application of partitioning.
1. Cut the placement area into two pieces.
2. Swap the logic cells to minimize the cut cost.
3. Repeat the process from step 1, cutting smaller
pieces until all the logic cells are placed.
• Usually we divide the placement area into bins.
• The size of a bin can vary, from a bin size equal to the
base cell (for a gate array) to a bin size that would hold
several logic cells.
• We can start with a large bin size, to get a rough
placement, and then reduce the bin size to get a final
placement.
• Basic idea is to split the circuit into two sub circuits.
• The recursive bipartitioning of a circuit leading to min-cut
placement.
FIGURE 3 shows the Min-cut placement.
(a) Divide the chip into bins using a grid.
(b) Merge all connections to the center of each bin.
(c) Make a cut and swap logic cells between bins to
minimize the cost of the cut.
(d) Take the cut pieces and throw out all the edges that
are not inside the piece.
(e) Repeat the process with a new cut and continue until
we reach the individual bins.
Figure 3
Iterative Placement Improvement
• An iterative placement improvement algorithm takes an
existing placement and tries to improve it by moving the
logic cells.
• There are two parts to the algorithm:
– The selection criteria that decides which logic cells to try moving.
– The measurement criteria that decides whether to move the
selected cells.
FF FF FF FF FF FF FF FF FF FF
Clock trees
• A path from the clock source to clock sinks
Clock Source
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Clock Tree Synthesis
• The basics of CTS is to develop the interconnect that
connects the system clock into all the cells in the chip
that uses the clock.
• For CTS, major concerns are:
– Minimizing the clock skew,
– Optimizing clock buffers to meet skew specifications,
– Minimize clock-tree power dissipation.
– Formal verification
• A mathematical method to check design’s functional
property.
• Used to compare and verify design at different levels of
abstraction.
• Most common type is Equivalence Checking.
• Tools:
– FormalPro (From Mentor Graphics)
– ConFormal (From Verplex)
• Importance of Verification:
– Need for Verification at different stages of ASIC
development.
– Helps in building confidence in design and checks
functionality.