Documente Academic
Documente Profesional
Documente Cultură
ED S100731
PRE-QUALIFICATION
HANIL Heavy Industries Co., Ltd Steel Structure
Seoul Office
3rd floor, Baekhap Bldg, 474-13, Bangbae-Dong, Seocho-Gu, Seoul 137-060, S. Korea. Tel. 82-2-552-8096 Fax. 82-2-585-4156 Contact : swkim@hanilhi.com
CONTENTS
1. COMPANY OUTLINE
Profile Brief History Line of Business Manpower
2. PRODUCTION FACILITIES
Busan No.1 Factory Uiryeong Factory HANIL Heavy (Thailand) Factory HANIL - BJC Joint Venture
4. CERTIFICATES
5. COMPANY LOCATION
Head Office
1. COMPANY OUTLINES
Profile
Name of Company President Established Homepage Contact Location of Head Office/ Busan No.1 Factory : HANIL Heavy Industries Co., Ltd. : Mr. Jeung-won Park : March 1972 : http://www.hanilhi.com swkim@hanilhi.com (Marketing Director) : 1500-11, Songjeong-Dong, Gangseo-Gu, Busan 618-270, S. Korea. Noksan Industrial Complex in Busan (adjoins the New Busan Port) - Tel. +82-51-832-1715 Fax. +82-51-832-1719 - Factory Area 8,946 - Shop Area 3,700 : I 17-13 Block, Hwajeon-Dong, Gangseo-Gu, Busan, S. Korea (Under Construction) : 1537-1, Dongdong-Ri, Uiryeong-Eub, Uiryeong-Gun, Kyeongnam, S. Korea. - Factory Area - 92,060 - Shop Area - 36,624 : 3rd floor, Baekhap Bldg, 474-13, Bangbae-Dong, Seocho-Gu, Seoul 137-060, S. Korea. : HANIL Heavy Thailand Co., Ltd. 14 Sukhumvit Soi, Chalyapluek T. Maptaphut, A. Muang, Rayong 21150, Thailand 187 76 95 9 7
Seoul Office
Thailand Affiliate
Man Powers - Busan Factory - Uiryeong Factory - Seoul Office - Thailand Affiliate
1. COMPANY OUTLINES
Brief History
MAR. 1972 MAY 1973 DEC. 1974 : ESTABLISHED "HANIL BOILER MFG., CO.". : COMPLETED THE CONSTRUCTION OF NEW FACTORY AT HAKJANG-DONG. : OBTAINED THE LICENSE OF "MANUFACTURING PEMIT OF THERMAL EQUIPMENT" FROM THE AUTHORITY. : OBTAINED THE LICENSE OF MARINE BOILER MANUFACTURING FROM THE AUTHORITY. : COMPLETED THE CONSTRUCTION OF 2ND FACTORY. : OBTAINED THE LICENSE OF "MANUFACTURES OF HIGH PRESSURE GAS SPECIFIC FACILITIES" FROM THE AUTHORITY. : ASME "U" & "S" STAMP ACQUISITION. : ISO 9001 : 1994 / KSA 9001 : 1994 STAMP ACQUISITION. : ISO 9001 : 2000 / KSA 9001 : 2001 STAMP ACQUISITION. : MOVED TO NOKSAN INDUSTRIAL ZONE. : OBTAINED THE CERTIFICATE OF MEMBERSHIP FROM KOREA INTERNATIONAL TRADE ASSOCIATION : OPERATED THE UIRYEONG FACTORY - SPECIALIZED IN MANUFACTURING FOR FIRED HEATERS AND STEELWORKS : NOMINATED AS QUALIFIED SUPPLIER OF EQUIPMENTS FOR POWER PLANT BY KOREA ELECTRIC POWER CO., LTD. : RENEWAL OF ASME U & S STAMP CERTIFICATES : OBTAINED THE CERTIFICATE OF PATENT FOR ELECTRICITY-GENERATING APPARATUS STEAM USING FROM KOREA INTELLECTUAL PROPERTY OFFICE. : OBTAINED THE CERTIFICATE OF SAFE & CLEAN WORKSHOP BY KOREA OCCUPATIONAL SAFETY & HEALTH AGENCY. : RE-NAMED TO HANIL HEAVY INDUSTRIES CO., LTD. : STARTED CONSTRUCTION OF BUSAN NO.2 FACTORY : THE NATIONAL BOARD OF BOILER & PRESSURE VESSEL INSPECTORS "NB ACQUISITION : ESTABLISHED HANIL HEAVY (THAILAND) CO., LTD. : ESTABLISHED HANIL-BJC JOINT VENTURE CO., LTD. IN THAILAND. : NOMINATED AS QUALIFIED SUPPLIER OF EQUIPMENTS FOR NUCLEAR POWER PLANT BY KOREA NUCLEAR POWER CO., LTD. : ESTABLISHED RESEARCH & DEVELOPMENT INSTITUTE.
FEB. 1974
DEC. 1999 APR. 1999 SEP. 2002 JAN. 2003 JUN. 2003
APR. 2004
APR. 2005
AUG. 2006
JUL. 2008
1. COMPANY OUTLINES
Line of Business
BOILERS incl.
FIRED HEATERS
1. COMPANY OUTLINES
Manpower
Factory Discipline Administration Business Engineering Procurement Project Managt Busan No.1 Factory QA/QC P.M. Engineers Engineers Inspectors Engineers Designers Section Office 3 3 5 7 4 2 3 4 8 GTAW SAW SMAW FCAW 2 4 4 12 6 6 3 2 6 1 1 6 GTAW SAW SMAW FCAW 2 2 8 18 18 15 3 6 7 95 Work Shop Total
76
Qualified Welders Workshop Marking & Fit-up Machining & Ass'y Others P.M. Engineers Engineers Inspectors Qualified Welders Workshop Marking & Fit-up Machining & Ass'y Material Controller Paint Shop Others Marketing Seoul Office Estimation Admistration Thailand Affiliate Grand Total Staffs 3 5 1 7
Factory
7 187
2. PRODUCTION FACILITIES
Busan No.1 Factory for Process Equipments
2. PRODUCTION FACILITIES
Uiryeong Factory for Steel Structures
Fabrication Yard
HANIL Heavy Industries Co., Ltd.
2. PRODUCTION FACILITIES
Factory Lay-Out for Steel Structure
Factory Area Total Shop Area Fabrication Shop Out Door Fabrication Area Auto Machining Shop for H-Beam Pre-Assembly Line Manual Shot Blasting & Painting Shop Auto Shot Blasting & Painting Shop for Shape Steel Storage Area Office Building (3F)
: : : : : : : : : :
92,060 36,624 27,313 7,275 1,365 9,700 7,014 720 20,265 702
2. PRODUCTION FACILITIES
Fabriaction Shop Lay-Out for Steel Structure
Fabrication Shop Area : 27,313 W80m x L242.5m x H20m / W60m x L110m x H15m
2. PRODUCTION FACILITIES
Fit-up and Welding Lines
W30m x L242.5m x H20m x 4 bays / W30m x L110m x H15m x 2 bays
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2. PRODUCTION FACILITIES
Built-up Line for H-Beams
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2. PRODUCTION FACILITIES
Machining Shop for H-Beams
Machining Shop Area : 1,365
CNC Drilling
Face Milling
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2. PRODUCTION FACILITIES
Manual Shot Blasting & Painting Lines
Painting Shop Area : 7,014 (Shop Size : W60m x L117m x H 15m) Painting Shop & Storage Area
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2. PRODUCTION FACILITIES
Auto Shot Blasting & Painting Lines for Shape Steel
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2. PRODUCTION FACILITIES
Production Capability for Steel Structure
No. Item Max. Specification 25mL-60tons/piece W800 x H3000 x L25000 Max. Production Capacity 48,000 tons/year 24,000 tons/year
2 Built-up Beams
Production Facility
No. 1 2 3 4 5 6 7 8 9 Equipment Name CNC Gas & Plasma Cutting M/C Band Sawing M/C CNC Drilling M/C CNC Laser Cutting M/C Beveling M/C Facing M/C Radial Drilling M/C COWelder TIG Welder Size / Capacity W5100xL40000x11P W1000xH1200 W1000xH1200 W2000 x L3000 W1000xH1200 Facing for H-Beam R1600 600A 350A 2000A 300kg 30 ton x 25m 20 ton x 25m 10/5 ton x 25m 50/10 ton x 25m W1000 x H3000 Manual 200 HP 200 HP W20m x L60m W60m x L117m W20m x L60m Q'ty 2 2 1 2 1 1 4 48 6 6 4 12 12 6 4 1 8 6 6 1 1 1
10 Submerged Arc Welder (S.A.W) 11 Dryer (Welding Rod) 12 O/H Crane 13 O/H Crane 14 Semi Gantry Crane 15 Gantry Crane 16 Built-up Beam Line 17 Shot Blasting M/C 18 Air Compressor 19 Air Compressor 20 Manual Shot Blasting Room 21 Painting Shop 22 Shape Steel Auto Painting Line
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2. PRODUCTION FACILITIES
Inspection & Test Facility
No DW-01 DW-02 DW-03 DW-04 DW-05 DW-06 DW-07 DW-08 DW-09 DW-10 DW-11 DW-12 DW-13 Magnetic Particle Devices Inspection Room D.F.T Gauge W.E.T Gauge Steel Surface Thermometers Relative Humidity & Dew point Gauge Dew point & Relative Humidity Calculators Frofile Gauge Level Gauge 1EA 1EA 1EA 1EA 1EA 1EA 1EA 1EA ELCOMETER ELCOMETER ELCOMETER ELCOMETER ELCOMETER ELCOMETER ELCOMETER SOKKIA Facility Lightwave Street Gauge Quantity 1EA SOKKIA KRAUKRAMER SONATEST Standard SET-38(D20851) USM-25 SITESCAN-130 MP-A3 K-1500 A345FB-S1 JT-501 B1151-1-3 G113-1 G114,G116A M35 6BU E123A-M B21 DT6S DW-14 Transite 3EA SOKKIA BT20(29466) BY20(032036) DW-15 DW-16 DW-17 DW-18 DW-19~23 DW-24 DW-25 DW-26 DW-27 DW-28 DW-29 DW-30 DW-31 DW-32 DW-33 DW-34 DW-35 Torque Wrench 2EA KANON QLK Type TMK Type WG-1(M Type) 14,000kgf. 5,500kgf. Weding seam inspection 0~150 mm 0~20 mm 700A 0~15 mm Weding seam inspection Measuring Measuring 0 ~1250 0 ~500 25 ~330 -30~+50 -5~+50 Non-Destructive Testing Remarks Measuring NDT for Metal materials & Weding seam
Ultrasonic Devices
2EA
3EA
KYUNG DO
Welds Gauge
2EA
NIGARA SEIKI
WG-1(M Type)
Welds Gauge Vernier Calipers Seam Gauge Taper Gauge Liquid Penetration Inspection Equipment Film Viewer Magnifiers Steel Tape Ultrasound Thickness Gauge Standard Thermometer Universal Testing Machine Sam Steel Checker Bolt Torque Tester
5EA 2EA 19EA 8EA 10SET 1SET 1EA 1EA 1EA 7EA 1SET 1SET 1SET
SHINWA MITYTOYO NIGARA SEIKI SHINWA GYEONGDO GYEONGDO TAJMA MAGNIFYING MERITRONICS ELCOMETER KYUNG SUNG DAINSYSTEC MERITRONICS
300 mm 100 mm 30 m DECIML99(2160) Metal thickess measuring Temperature measurement D-100 M-100 DE-23PH Materials test Material test Bolt torque test
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2. PRODUCTION FACILITIES
HANIL Heavy (Thailand) Factory
Layout
Fabrication Yard
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2. PRODUCTION FACILITIES
HANIL BJC Joint Venture
Layout
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2. PRODUCTION FACILITIES
HANIL - BJC Joint Venture
2. PRODUCTION FACILITIES
HANIL - BJC Joint Venture (Photo Of Completed Module)
ALPAMS G3 Thailand would like to thank BJC Construction Industries LTD. and all of their employees over the last one (1) year for their contribution and assistance in the completion of Alcan Gove Third Stage Expansion Project.
Throught out this time BJC have always displayed an exemplary approach towards safety and quality of service and
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2. PRODUCTION FACILITIES
Progress Control Program for Steel Structure
Cover Sheet
Contents
1. Progress Report Summary 2. Progress Status 3. BOM Summary 4. Suborder Status for Materials 5. Fabrication & Delivery Schedule 6. Progress Check List 7. Highlight Photograph each process work 8. Vendor Print Index & Schedule 9. Delivery Status 11. Invoicing Status 12. Supply List 13. Drawing List & Status 14. Packing List
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2. PRODUCTION FACILITIES
Progress Report Summary
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2. PRODUCTION FACILITIES
Progress Check List & Progress Status by Weight (Target vs Actural)
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3. EXPERIENCE LIST
CUSTOMER/PROJECT
SITE
PROJECT / ITEM
WEIGHT-TON
DEL.
REMARKS
GS E&C/TARKEER SAMSUNG ENG. / HYUNDAI STEEL SAMSUNG ENG./MOC SAMSUNG ENG/MOC GS E&C/SMC SAMSUNG ENG./NHT & CCR SAMSUNG ENG.//NHT & CCR SAMSUNG ENG./LOTTE SAMSUNG ENG. ZEECO/CHIYODA LG/LG BOHAI ZEECO/CHIYODA-TECHNIP JOINT VENTURE ZEECO/CHIYODA-TECHNIP JOINT VENTURE JGC HYUNDAI/DOOSAN QAPCO/JGC DOOSAN/NEM ALSTOM CHIYODA/EXXON MOBIL RAS LAFFAN/JGC/FBM RAS LAFFAN/TECHNIP/FBM
UAE KOREA THAILAND THAILAND OMAN TOBAGO TOBAGO DAESAN DAESAN INDIA CHINA QATAR QATAR QATAR LIBYA QATAR VIETNAM
Ruwais Refinery Expansion (PKG2) Hyundai Steel / Sinter Plant MOC Cracker (P.F & Ladder for Equipments) MOC Cracker (Equipment Structure & Pipe Rack) Salalah Methanol Company PLATFORM & LADDER FOR EQUIPMENT Equipment Structure LPC-SEG Project Samsung Total PP Project Essar Oil Refinery / Incinerator VCM / EDC Equipment Structure RasGas Onshore Expansion Phase2 (Train 6&7 EPC) RGX / Stack RasGas Onshore Expansion Phase2 (Train 6&7 EPC) QCS / Stack CALEXLP ORYX GTL / Incinerator Zawia CCPP Project / Structure, Casing, Duct, Stack QAPCO Ethylene Expansion-EP2/Stack Pumy 2 Project / Divert Damper Enfield Project / Stack
8,380 1,480 685 1,485 5,533 175 1,063 2,010 2,087 3,300 1,870 129 298 1,670 2,320 261 780 82 221 1,270 1,140
2010.12 2009.06 2009.01 2008.10 2008.08 2008.02 2007.07 2007.05 2007.02 2006.07 2006.12 2006.11 2006.11 2006.06 2005.12 2005.09 2005.07 2005.06 2005.05 2005.02 2004.08
AKG Project / Flare Stack ORYX GTL /Ras Laffan Steel Structure ORYX GTL /Ras Laffan Steel Structure
25
Structure, Casing, Stack, Duct, Damper -Hyundai / Libya Zawia CCPP Project (2005. 08)
Vinyl Packing
Pipe Structure
Shipping
27
Modules Structure
28
Fabrication of Casing
Fabrication of Stack
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4. CERTIFICATES
ISO 9001 Certificate ASME National Board
30
4. CERTIFICATES
Vendor Registration Certificate / National Iranian Oil Engineering & Construction Co (NIOEC) Vendor Registration Certificate Aramco Overseas Company B.V.
31
4. CERTIFICATES
Qualified Partnership Certificate GS Caltex Corporation Qualified Equipment Supplier Certificate Korea Electric Power Co., Ltd.
4. CERTIFICATES
Korea Hydro & Nuclear Power Co., Ltd. Korea Occupational Safety & Health Agency
Certificate of Patent of Electricity Generating Apparatus The Koran Intellectual Property Office
33
4. CERTIFICATES
Certificate of Co-researcher Korea Institute of Industrial Technology Certificate of Membership Korea International Trade Association
34
4. CERTIFICATES
Prospective Corporation designated by Busan Bank
35
5. COMPANY LOCATION
CONTACTS
Address
Head Office Busan No.1 Factory Busan No.2 Factory (Under Construction) Uiryeong Factory (Steel Structure) Seoul Office Hanil Heavy (Thailand) Co., Ltd. 1500-11, Songjeong-Dong, Gangseo-Gu, Busan 618-817, S. Korea I 17-13 Block, Hwajeon-Dong, Gangseo-Gu, Busan, S. Korea 1537-1, Dongdong-Ri, UireongEub, Uiryeing-Gun, Kyeongnam, 636-803, S. Korea 3rd floor, Baekhap Bldg, 474-13, Bangbae-Dong, Seocho-Gu, Seoul, 137-060, S. Korea 4 Sukhumvit Soi, Chalyapluek T. Maptaphut, A. Muang, Rayong 21150, Thailand
Tel. / Fax
Tel.82-51-832-1715 Fax.82-51-832-1719 Tel.82-51-832-1715 Fax.82-51-832-1719 Tel. 82-51-832-1717 Fax. 82-51-832-1719 Tel. 82-2-552-8096 Fax. 82-2-585-4156 Tel. 66-3868-0053 Fax. 66-3868-0054
Contact
http:// www.hanilhi.com http:// www.hanilhi.com Project Director dm.kim@hanmail.net Marketing Director swkim@hanilhi.com Project Director dm.kim@hanmail.net
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